Porcelain bottle automatic detecting and sorting device

Abstract

The invention discloses an automatic porcelain bottle detecting and sorting device, and relates to the technical field of automatic detection, the automatic porcelain bottle detecting and sorting device comprises a bottom plate, a conveying mechanism, a detecting mechanism and a sorting mechanism, the sorting mechanism is located below the detecting mechanism, the sorting mechanism is used for pushing porcelain bottles of different qualities to corresponding sorting assemblies, and a guide plate is arranged between the sorting mechanism and the conveying mechanism. The porcelain bottles are stably conveyed through the arranged conveying mechanism, so that the porcelain bottles cannot deviate during conveying, the porcelain bottles enter the sorting mechanism through the arranged guide plate, cracks of the porcelain bottles are detected through the arranged detection mechanism, and the sorting mechanism is controlled to be started according to the detected quality of the porcelain bottles; compared with manual sorting and detection, the detection and sorting efficiency is improved, the time and labor cost of an enterprise is reduced, meanwhile, the detection accuracy is improved, unqualified porcelain bottles are prevented from entering the market, and the after-sales cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of automated detection, and in particular to an automatic detection and sorting device for porcelain bottles. Background Art

[0002] In the production of ceramic products, porcelain bottles are a common product, and their quality is crucial to both ceramic manufacturers and consumers. At present, the quality inspection and sorting of porcelain bottles mainly rely on manual operation. However, manual inspection and sorting have many disadvantages.

[0003] From the efficiency point of view, manual inspection and sorting are slow and difficult to meet the needs of large-scale production. With the continuous expansion of the ceramic products market, the number of porcelain bottles that manufacturers need to handle is increasing. Manual methods can no longer keep up with the production rhythm, resulting in low production efficiency and increasing the company's time and labor costs.

[0004] In terms of detection accuracy, manual detection results are easily affected by subjective factors. Different inspectors may have different judgments on the quality of the same porcelain bottle due to factors such as experience, fatigue, and concentration. Even the same inspector may make inconsistent judgments at different time points, making it difficult to ensure the accuracy of the detection results. This may not only lead to unqualified porcelain bottles entering the market and affecting the company's reputation, but may also increase after-sales costs.

[0005] In view of this, the present invention is proposed to solve the above technical problems. Summary of the invention

[0006] The present invention aims to provide an automatic porcelain bottle detection and sorting device to solve the technical problem that the existing porcelain bottle detection relies on manual labor, resulting in low efficiency and insufficient accuracy.

[0007] The technical solution of the present invention is: a porcelain bottle automatic detection and sorting device, comprising:

[0008] Base plate;

[0009] A conveying mechanism, which is arranged on the bottom plate and is used to convey the porcelain bottles;

[0010] The detection mechanism is located at one end of the discharge port of the conveying mechanism and is used to detect cracks in the porcelain bottles;

[0011] The sorting mechanism is located below the detection mechanism and is used to push porcelain bottles of different qualities to corresponding sorting components. A guide plate is provided between the sorting mechanism and the conveying mechanism.

[0012] Further, the conveying mechanism includes a conveying frame arranged on the bottom plate;

[0013] A through cavity is provided in the conveying frame along its length direction;

[0014] Two horizontal conveyor belts are arranged in the through cavity along its length direction, and the two conveyor belts are arranged in sequence from top to bottom;

[0015] A plurality of rubber rollers are arranged at intervals on the outer circumference of the conveyor belt, and the rubber rollers are arranged vertically;

[0016] The porcelain bottle is located between two adjacent rows of rubber rollers.

[0017] Further, the conveying mechanism also includes a driving assembly;

[0018] The drive assembly includes four output shafts, and each conveyor belt is respectively mounted on two output shafts;

[0019] The upper and lower output shafts at the same end both pass through the conveyor frame, and the outer ends of the two output shafts are sleeved with driving gears, and the two driving gears are meshed and connected;

[0020] Any output shaft is driven by a first drive motor.

[0021] Further, the detection mechanism includes a first electric push rod vertically arranged on the bottom plate;

[0022] A horizontal top plate is installed on the upper end of the first electric push rod;

[0023] A detection component is arranged at the bottom of the top plate.

[0024] Furthermore, the sorting mechanism includes a detection plate sleeved on the first electric push rod, and the detection plate is movably connected to the peripheral wall of the first electric push rod;

[0025] A mounting block sleeved on the first electric push rod is arranged at the center of the detection plate;

[0026] Second electric push rods that are perpendicular to each other are arranged around the mounting block;

[0027] A clamping seat is provided at one end of the second electric push rod away from the mounting block;

[0028] The test disc is driven by a rotating assembly.

[0029] Furthermore, the rotating assembly includes a first gear sleeved on the lower end of the first electric push rod, the first gear is movably connected to the first electric push rod, and the first gear is fixedly connected to the detection disk;

[0030] A second gear meshing with the first gear is arranged on the outside of the first gear through a mounting frame, and the second gear is driven by a second driving motor.

[0031] Furthermore, the detection plate has an outer edge, and a plurality of openings are formed on the outer edge;

[0032] The plurality of openings are respectively arranged corresponding to the plurality of card seats.

[0033] Further, the detection assembly includes two limit blocks symmetrically arranged at the bottom of the top plate, and the two limit blocks are arranged along the length direction of the top plate;

[0034] The inner side of the limit block is provided with a rotatable turning roller along its length direction;

[0035] Any turning roller is driven by a third driving motor;

[0036] A camera is arranged at the bottom of the top plate between the two limit blocks.

[0037] Furthermore, the detection component also includes a controller, on which an image recognition unit and a data processing unit are provided, the image recognition unit is electrically connected to the camera by signals, the image recognition unit is electrically connected to the data processing unit by signals, the data processing unit is electrically connected to the controller by signals, and the controller is electrically connected to the second electric push rod by signals.

[0038] Furthermore, the sorting component includes a first conveyor belt, a second conveyor belt and a third conveyor belt, and the first conveyor belt, the second conveyor belt and the third conveyor belt are respectively arranged corresponding to an opening.

[0039] By adopting the above technical solution, the present invention has the following beneficial effects:

[0040] The porcelain bottles are stably conveyed by the conveying mechanism so that they will not shift during transportation, and the porcelain bottles enter the sorting mechanism through the guide plate. The cracks of the porcelain bottles are detected by the detection mechanism, and the sorting mechanism is started according to the quality control of the detected porcelain bottles, so that porcelain bottles of different qualities enter the sorting components respectively. Compared with manual sorting and detection, the efficiency of detection and sorting is improved, the time and labor costs of the enterprise are reduced, and the accuracy of detection is also improved, so that unqualified porcelain bottles are prevented from entering the market and the after-sales cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings described below are only some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0042] Figure 1 A schematic diagram of the structure of the automatic detection and sorting device for porcelain bottles provided in this embodiment of the present application;

[0043] Figure 2 for Figure 1A structural schematic diagram of the automatic detection and sorting device for porcelain bottles provided from another perspective;

[0044] Figure 3 A schematic diagram of the structure of the conveying mechanism of the automatic porcelain bottle detection and sorting device provided in this embodiment of the present application;

[0045] Figure 4 A schematic diagram of the structure of the sorting mechanism and the detection mechanism of the automatic detection and sorting device for porcelain bottles provided in this embodiment of the present application;

[0046] Figure 5 This is a schematic diagram of the structure of the detection mechanism of the automatic detection and sorting device for porcelain bottles provided in this embodiment of the present application.

[0047] Figure numerals: 1. bottom plate; 2. conveying mechanism; 3. detection mechanism; 4. sorting mechanism; 5. guide plate; 6. porcelain bottle; 7. first conveyor belt; 8. second conveyor belt; 9. third conveyor belt; 21. conveying frame; 22. conveyor belt; 23. rubber roller; 24. driving gear; 31. first electric push rod; 32. top plate; 33. limit block; 34. flip roller; 35. camera; 41. detection disk; 42. card seat; 43. mounting block; 44. second electric push rod; 45. first gear; 46. second gear; 47. second driving motor; 48. mounting frame; 49. opening.

[0048] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but are intended to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0049] The specific implementation modes of the present invention are further described in detail with reference to the accompanying drawings.

[0050] See also Figures 1 to 5 As shown, an embodiment of the present application provides an automatic inspection and sorting device for porcelain bottles, comprising: a base plate 1, a conveying mechanism 2, a detection mechanism 3 and a sorting mechanism 4, the conveying mechanism 2 is arranged on the base plate 1, the conveying mechanism 2 is used to convey the porcelain bottles 6, the detection mechanism 3 is located at one end of the discharge port of the conveying mechanism 2, the detection mechanism 3 is used to perform crack detection on the porcelain bottles 6, the sorting mechanism 4 is located below the detection mechanism 3, the sorting mechanism 4 is used to push porcelain bottles 6 of different qualities to corresponding sorting components, a guide plate 5 is arranged between the sorting mechanism 4 and the conveying mechanism 2, the base plate 1 is used to fix and install the conveying mechanism 2, the detection mechanism 3, the sorting components and the sorting mechanism 4, and the base plate 1 is fixed to the ground by bolts.

[0051] In the above scheme, the porcelain bottles 6 are stably conveyed by the conveying mechanism 2 so that the porcelain bottles 6 will not deviate during the conveyance, and the porcelain bottles 6 enter the sorting mechanism 4 through the guide plate 5, and the cracks of the porcelain bottles 6 are detected by the detection mechanism 3, and the sorting mechanism 4 is started according to the quality control of the detected porcelain bottles 6, so that porcelain bottles 6 of different qualities enter the sorting components respectively. Compared with manual sorting and detection, the efficiency of detection and sorting is improved, the time and labor costs of the enterprise are reduced, and the accuracy of detection is also improved, so that unqualified porcelain bottles 6 are prevented from entering the market and the after-sales costs are reduced.

[0052] In some possible implementations, see Figure 3 As shown, the conveying mechanism 2 includes a conveying frame 21 arranged on the base plate 1, and a through cavity is opened in the conveying frame 21 along its length direction. Two horizontal conveying belts 22 are arranged in the through cavity along its length direction. The two conveying belts 22 are arranged in sequence from top to bottom. A plurality of rubber rollers 23 are arranged at intervals on the outer circumferential surface of the conveying belt 22. The rubber rollers 23 are arranged vertically, and the porcelain bottle 6 is located between two adjacent rows of rubber rollers 23.

[0053] In the above scheme, when the porcelain bottle 6 needs to be transported, the porcelain bottle 6 is placed between two adjacent rows of rubber rollers 23. The rubber rollers 23 around the porcelain bottle 6 are used to position and fix the porcelain bottle 6 and control the relative rotation of the two conveyor belts 22, thereby transporting the porcelain bottle 6.

[0054] In some possible implementations, see Figure 1 As shown, the conveying mechanism 2 also includes a driving assembly, which includes four output shafts. Each conveyor belt 22 is respectively mounted on two output shafts. The upper and lower output shafts at the same end both pass through the conveying frame 21, and the outer ends of the two output shafts are both mounted with driving gears 24. The two driving gears 24 are meshed and connected, and any output shaft is driven by the first driving motor.

[0055] In the above scheme, the output shaft is rotatably arranged in the conveying frame 21. When the porcelain bottle 6 is conveyed, the first drive motor is controlled to start. The first drive motor starts to drive any output shaft to rotate through its output end, thereby driving the corresponding conveyor belt 22 to rotate. The conveyor belt rotates through two meshing drive gears 24, so that the two conveyor belts 22 rotate synchronously, and the upper conveyor belt 22 rotates counterclockwise, thereby conveying the porcelain bottle 6 from the left end to the right end.

[0056] In some possible implementations, see Figure 4As shown, the detection mechanism 3 includes a first electric push rod 31 vertically arranged on the base plate 1, a horizontal top plate 32 is installed on the upper end of the first electric push rod 31, a detection component is arranged at the bottom of the top plate 32, and the first electric push rod 31 includes a fixed section and a sliding section. The fixed section is vertically fixed on the base plate 1, and the sliding section can slide up and down in the fixed section.

[0057] In some possible implementations, see Figure 4 As shown, the sorting mechanism 4 includes a detection disk 41 mounted on the first electric push rod 31, the detection disk 41 is rotatably connected to the peripheral wall of the first electric push rod 31, a mounting block 43 mounted on the first electric push rod 31 is arranged at the center of the detection disk 41, the mounting block 43 is rotatably connected to the first electric push rod 31, and second electric push rods 44 are arranged perpendicular to each other around the mounting block 43, and a holder 42 is arranged at one end of the second electric push rod 44 away from the mounting block 43, and the porcelain bottle 6 sliding down through the guide plate 5 enters the holder 42, and the upper surface of the holder 42 has a depression, which facilitates the positioning of the porcelain bottle 6, and the detection disk 41 is driven by a rotating assembly, and a flexible cushion is arranged at the output end of the second electric push rod 44 to prevent the output end of the second electric push rod 44 from extending and causing damage to the porcelain bottle 6.

[0058] In the above scheme, the detection disk 41 and the mounting block 43 are mounted on the fixed section of the first electric push rod 31. When the porcelain bottle 6 is detected, the porcelain bottle 6 thereunder is detected by the detection component. After the detection is completed, the detection disk 41 is controlled to rotate by the rotation component. The rotation of the detection disk 41 drives the card holder 42 to rotate synchronously. When it rotates to the corresponding sorting component, the second electric push rod 44 is controlled to start. The second electric push rod 44 starts to push the porcelain bottle 6 on the card holder 42 through its output end.

[0059] In some possible implementations, see Figure 4 As shown, the rotating assembly includes a first gear 45 mounted on the lower end of the first electric push rod 31, the first gear 45 is rotatably connected to the first electric push rod 31, the first gear 45 is fixedly connected to the detection disk 41, and a meshing second gear 46 is provided on the outer side of the first gear 45 through a mounting frame 48, and the second gear 46 is driven by a second drive motor 47.

[0060] In the above scheme, the first gear 45 is mounted on the fixed section of the first electric push rod 31. When the detection disk 41 is controlled to rotate, the second drive motor 47 is started, thereby driving the second gear 46 to rotate through the output end of the second drive motor 47. The rotation of the second gear 46 drives the first gear 45 to rotate, and then drives the detection disk 41 to rotate.

[0061] In some possible implementations, see Figure 4As shown, the detection plate 41 has an outer edge, and a plurality of openings 49 are formed on the outer edge. The plurality of openings 49 are respectively arranged corresponding to the plurality of holders 42 .

[0062] In some possible implementations, see Figure 4 As shown, the detection component includes two limit blocks 33 symmetrically arranged at the bottom of the top plate 32, and the two limit blocks 33 are arranged along the length direction of the top plate 32. A rotatable flip roller 34 is arranged on the inner side of the limit blocks 33 along the length direction thereof. Any flip roller 34 is driven by a third driving motor, and a camera 35 is arranged at the bottom of the top plate 32 between the two limit blocks 33.

[0063] In the above scheme, the inner side of the limit block 33 is an arc structure, and the flip roller 34 abuts against the outer wall of the porcelain bottle 6. When the porcelain bottle 6 is detected, the first electric push rod 31 is controlled to start, so that the sliding section of the first electric push rod 31 enters the fixed section, thereby driving the top plate 32 to descend. When the flip roller 34 abuts against the outer wall of the porcelain bottle 6, the first electric push rod 31 is controlled to be closed. At this time, the porcelain bottle 6 is located between the arc structures of the two limit blocks 33. The third drive motor is controlled to start. The third drive motor starts to drive the flip roller 34 to rotate. The rotation of the flip roller 34 drives the porcelain bottle 6 to rotate. During this process, the camera 35 collects the image of the porcelain bottle 6.

[0064] In some possible embodiments, the detection component also includes a controller, which is provided with an image recognition unit and a data processing unit, the image recognition unit is electrically connected to the camera 35, the image recognition unit is electrically connected to the data processing unit, the data processing unit is electrically connected to the controller, and the controller is electrically connected to the second electric push rod 44.

[0065] In the above scheme, the image collected by the camera 35 is processed by the data processing unit and then accurately identified by the image recognition unit to determine the defects on the porcelain bottle 6. The controller controls the rotation of the inspection disk 41 according to the size of the defect, so that the inspection disk 41 rotates to the corresponding sorting component, thereby accurately sorting the porcelain bottle 6.

[0066] In some possible implementations, see Figure 1 and Figure 2 As shown, the sorting assembly includes a first conveyor belt 7, a second conveyor belt 8 and a third conveyor belt 9, and the first conveyor belt 7, the second conveyor belt 8 and the third conveyor belt 9 are respectively arranged corresponding to an opening 49.

[0067] In the above scheme, the first conveyor belt 7, the second conveyor belt 8 and the third conveyor belt 9 respectively correspond to a sorting channel of defect size, so that the porcelain bottles 6 are classified according to the size of the defects on the porcelain bottles 6.

[0068] This specific embodiment is merely an explanation of the invention and is not a limitation of the invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as they are within the scope of protection of the invention, they are protected by patent law.

Claims

1. A porcelain bottle automatic detection and sorting device, characterized in that: include: Bottom plate (1); A conveying mechanism (2), the conveying mechanism (2) being arranged on the bottom plate (1), and the conveying mechanism (2) being used to convey the porcelain bottles (6); A detection mechanism (3), the detection mechanism (3) being located at one end of the discharge port of the conveying mechanism (2), and the detection mechanism (3) being used to perform crack detection on the porcelain bottle (6); A sorting mechanism (4), the sorting mechanism (4) is located below the detection mechanism (3), the sorting mechanism (4) is used to push porcelain bottles (6) of different qualities to corresponding sorting components, and a guide plate (5) is provided between the sorting mechanism (4) and the conveying mechanism (2).

2. The automatic detection and sorting device for porcelain bottles according to claim 1 is characterized in that: The conveying mechanism (2) comprises a conveying frame (21) arranged on the bottom plate (1); The conveying frame (21) has a through cavity formed in its length direction; Two horizontal conveyor belts (22) are arranged in the through cavity along its length direction, and the two conveyor belts (22) are arranged in sequence from top to bottom; The outer circumferential surface of the conveyor belt (22) is provided with a plurality of rubber rollers (23) at intervals, and the rubber rollers (23) are arranged vertically; The porcelain bottle (6) is located between two adjacent rows of rubber rollers (23).

3. The automatic detection and sorting device for porcelain bottles according to claim 2 is characterized in that: The conveying mechanism (2) further comprises a driving component; The driving assembly comprises four output shafts, and each of the conveyor belts (22) is respectively mounted on two of the output shafts; The upper and lower output shafts at the same end both pass through the conveying frame (21), and the outer ends of the two output shafts are sleeved with driving gears (24), and the two driving gears (24) are meshed and connected; Any of the output shafts is driven by a first drive motor.

4. The automatic detection and sorting device for porcelain bottles according to claim 3 is characterized in that: The detection mechanism (3) comprises a first electric push rod (31) vertically arranged on the base plate (1); A horizontal top plate (32) is installed on the upper end of the first electric push rod (31); A detection component is arranged at the bottom of the top plate (32).

5. The automatic detection and sorting device for porcelain bottles according to claim 4 is characterized in that: The sorting mechanism (4) comprises a detection plate (41) sleeved on the first electric push rod (31), and the detection plate (41) is movably connected to the peripheral wall of the first electric push rod (31); A mounting block (43) sleeved on the first electric push rod (31) is arranged at the center of the detection plate (41); The mounting block (43) is provided with vertical second electric push rods (44) on all sides; A holder (42) is provided at one end of the second electric push rod (44) away from the mounting block (43); The detection disk (41) is driven by a rotating assembly.

6. The automatic detection and sorting device for porcelain bottles according to claim 5 is characterized in that: The rotating assembly comprises a first gear (45) sleeved on the lower end of the first electric push rod (31), the first gear (45) is movably connected to the first electric push rod (31), and the first gear (45) is fixedly connected to the detection disk (41); A second gear (46) meshing with the first gear (45) is disposed on the outside of the first gear (45) via a mounting frame (48), and the second gear (46) is driven by a second driving motor (47).

7. The automatic detection and sorting device for porcelain bottles according to claim 6 is characterized in that: The detection plate (41) has an outer edge, and a plurality of openings (49) are formed on the outer edge; The plurality of openings (49) are respectively arranged corresponding to the plurality of card seats (42).

8. The automatic detection and sorting device for porcelain bottles according to claim 5 is characterized in that: The detection assembly comprises two limit blocks (33) symmetrically arranged at the bottom of the top plate (32), and the two limit blocks (33) are arranged along the length direction of the top plate (32); The inner side of the limit block (33) is provided with a rotatable turning roller (34) along its length direction; Any of the turning rollers (34) is driven by a third driving motor; A camera (35) is arranged at the bottom of the top plate (32) between the two limit blocks (33).

9. The automatic detection and sorting device for porcelain bottles according to claim 8 is characterized in that: The detection component also includes a controller, on which an image recognition unit and a data processing unit are provided, the image recognition unit is electrically connected to the camera (35), the image recognition unit is electrically connected to the data processing unit, the data processing unit is electrically connected to the controller, and the controller is electrically connected to the second electric push rod (44).

10. The automatic inspection and sorting device for porcelain bottles according to claim 7 is characterized in that: The sorting assembly comprises a first conveyor belt (7), a second conveyor belt (8) and a third conveyor belt (9), wherein the first conveyor belt (7), the second conveyor belt (8) and the third conveyor belt (9) are respectively arranged corresponding to one of the openings (49).

Images