Hydraulic machine tool for cutting off steel pipe
By designing a clamping mechanism for multi-layer slidable ply plates and fixing components, the problem of poor applicability of existing steel pipe cutting hydraulic machines to various types of steel pipes is solved, and effective clamping and cutting of steel pipes of different diameters, shapes and numbers is achieved.
Patent Information
- Application Number
- CN202510055458.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing steel pipe cutting hydraulic machine tools clamp steel pipes of different diameters, shapes and numbers, they are poor in applicability and cannot effectively clamp multiple types of steel pipes.
A steel pipe cutting hydraulic machine tool including a clamping mechanism and a hydraulic cutting machine is designed. The clamping mechanism consists of a multi-layer slidable clamping plate. The clamping plate is fixed by the first fixing assembly and the second fixing assembly. The first drive assembly and the second drive assembly are used to drive the movable plate and the fixed plate to move, so as to realize free clamping of various types of steel pipes.
This machine tool can effectively clamp various types of steel pipes, improving the applicability and clamping stability of the steel pipe cutting hydraulic machine tool, and avoiding the need to specially set up different types of fixtures.
Smart Images

Figure CN119501182A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting equipment, in particular to a hydraulic machine tool for cutting steel pipes. Background Art
[0002] The steel pipe cutting hydraulic machine tool is a mechanical equipment specially used for cutting steel pipes. It mainly drives the cutting tool to cut the steel pipe through the hydraulic system.
[0003] In the related art, when a steel pipe cutting hydraulic machine tool cuts a steel pipe, the steel pipe cutting hydraulic machine tool can cut a single or multiple steel pipes in a pile. The steel pipe needs to be clamped before cutting. Different types of clamps need to be designed to clamp the steel pipe according to the diameter of the steel pipe, the shape of the steel pipe (round, square, etc.) and the number of clamped steel pipes. When clamping steel pipes of different diameters, shapes and numbers, different types of clamps need to be configured, which makes the steel pipe cutting hydraulic machine tool less applicable and cannot clamp multiple types of steel pipes. Summary of the invention
[0004] In order to improve the applicability of a steel pipe cutting hydraulic machine tool to various types of steel pipes, the present application provides a steel pipe cutting hydraulic machine tool.
[0005] The present application provides a steel pipe cutting hydraulic machine tool adopts the following technical solution: A steel pipe cutting hydraulic machine tool, comprising a clamping mechanism and a hydraulic cutting machine installed on the top surface of a base plate, the clamping mechanism is used to clamp a plurality of steel pipes, and the hydraulic cutting machine is used to cut the steel pipes; the clamping mechanism comprises a first base plate, a second base plate, a fixed plate, a movable plate and a clamping plate; the first base plate and the second base plate are both installed on the top surface of the base plate; the fixed plate is installed on the top surface of the first base plate, the movable plate is installed on the top surface of the second base plate, and a first driving component for driving the movable plate to slide is installed on the second base plate; the clamping plate is divided into a first clamping plate and a second clamping plate, and the first clamping plate is provided with a plurality of the first clamping plates, and the plurality of the first clamping plates are provided with a plurality of the first clamping plates. The first clamping plates are stacked on the top surface of the fixed plate, and the adjacent first clamping plates slide against each other; a plurality of second clamping plates are provided, and a plurality of second clamping plates are stacked on the top surface of the movable plate, and the adjacent second clamping plates slide against each other; the first clamping plate and the second clamping plate are located on both sides of the steel pipe; a first fixing component for fixing the first clamping plate is installed on the fixed plate, and a second fixing component for fixing the second clamping plate is installed on the movable plate; a receiving plate is installed on the top surface of the first base plate, and the receiving plate is located between the fixed plate and the movable plate, and the end surface of the receiving plate is close to the end surface of the fixed plate, and the receiving plate is used to carry the steel pipe.
[0006] Optionally, multiple first splints are distributed into four groups from top to bottom, and multiple second splints are distributed into four groups from top to bottom; the four groups of splints are, from top to bottom, the first group of splints, the second group of splints, the third group of splints and the fourth group of splints; the bottom surface of the splint at the bottom of the first group of splints is connected to two first support plates, the bottom surface of the splint at the bottom of the second group of splints is connected to two second support plates, and the bottom surface of the splint at the bottom of the third group of splints is connected to two third support plates; the second group of splints is provided with a first through hole for the first support plate to pass through, the third group of splints is provided with a second through hole for the first support plate and the second support plate to pass through, and the fourth group of splints is provided with a third through hole for the first support plate, the second support plate and the third support plate to pass through; the bottom ends of the first support plate, the second support plate and the third support plate slide on the top surface of the fixed plate and the movable plate.
[0007] Optionally, the end of the first clamping plate close to the steel pipe is connected to a first rubber strip via bolts, and the bolts are built into the first rubber strip; the end of the second clamping plate close to the steel pipe is connected to a second rubber strip via bolts, and the bolts are built into the second rubber strip.
[0008] Optionally, the first fixing assembly includes two fourth support plates, two first cylinders and two first pressure plates, one end of the two fourth support plates are respectively connected to the two side surfaces of the fixing plate, and the other end of the fourth support plates are bent upward; the two first cylinders are respectively installed on the sides of the two fourth support plates away from the first clamping plate, and the piston rods of the first cylinders pass through the fourth support plates; the two first pressure plates are respectively connected to the piston rod ends of the first cylinders, and the side surfaces of the first pressure plates face the side surfaces of the first clamping plates; the side surfaces of the first pressure plates close to the first clamping plates are connected to a plurality of vertically arranged first ribs, and the side surfaces of the first clamping plates close to the first pressure plates are provided with first grooves that cooperate with the first ribs.
[0009] Optionally, a first top plate is arranged above the first clamping plate, and two ends of the first top plate are respectively connected to the top surfaces of the two fourth support plates. A first screw is passed through the first top plate, and the first screw is threadedly transmitted with the first top plate. A first limiting plate is connected to the bottom end of the first screw, and the first limiting plate is attached to the top surface of the first clamping plate at the top.
[0010] Optionally, the second fixing assembly includes two fifth support plates, two second cylinders and two second pressure plates, one end of the two fifth support plates are respectively connected to the two side surfaces of the movable plate, and the other end of the fifth support plate is bent upward; the two second cylinders are respectively installed on the sides of the two fifth support plates away from the second clamping plate, and the piston rods of the second cylinders pass through the fifth support plates; the two second pressure plates are respectively connected to the piston rod ends of the second cylinders, and the side surfaces of the second pressure plates face the side surfaces of the second clamping plates; the side surfaces of the second pressure plates close to the second clamping plates are connected to a plurality of vertically arranged second ribs, and the side surfaces of the second clamping plates close to the second clamping plates are provided with second grooves that cooperate with the second ribs.
[0011] Optionally, a second top plate is arranged above the second clamping plate, and two ends of the second top plate are respectively connected to the top surfaces of the two fifth support plates, a second screw is passed through the second top plate, and the second screw is threadedly transmitted with the second top plate, and a second limiting plate is connected to the bottom end of the second screw, and the second limiting plate is attached to the top surface of the second clamping plate at the top.
[0012] Optionally, the fixed plate and the movable plate are connected to a third base plate on the sides away from each other, and the bottom surface of the third base plate is attached to the top surface of the first base plate; an oil cylinder is installed on the top surface of the third base plate, and a U-shaped oil storage channel is vertically arranged in the oil cylinder, and both ends of the U-shaped oil storage channel face upward, and one end of the U-shaped oil storage channel close to the clamping plate is connected to the top surface of the oil cylinder; a plurality of U-shaped oil delivery channels are horizontally arranged in the oil cylinder, and the number of the U-shaped oil delivery channels is equal to that of the first clamping plate and the second clamping plate, and both ends of the U-shaped oil delivery channels face the clamping plate and are connected to the side of the oil cylinder close to the clamping plate The inner walls at both ends of the U-shaped oil delivery channel are both slidably sealed with a first piston, a sliding rod is connected to the side of the first piston, and the end of the sliding rod is connected to the side of the clamping plate close to the oil cylinder away from the first piston; the inner wall of the end of the U-shaped oil delivery channel is connected to a limiting ring, and the sliding rod slides on the inner wall of the limiting ring; a connecting channel is connected in the middle of each U-shaped oil delivery channel and the end of the U-shaped oil storage channel away from the clamping plate; a second piston is slidably sealed in the end of the U-shaped oil storage channel close to the clamping plate, and a third drive component for driving the second piston to move is installed on the top surface of the cylinder.
[0013] Optionally, there are three clamping mechanisms, namely the first clamping mechanism, the second clamping mechanism and the third clamping mechanism; the first clamping mechanism and the second clamping mechanism are located at one end of the base plate, the hydraulic cutting machine is located between the first clamping mechanism and the second clamping mechanism, and the first substrate and the second substrate of the first clamping mechanism and the second clamping mechanism are installed on the top surface of the base plate; the top surface of the base plate is installed with a second driving component for driving the first clamping mechanism to move.
[0014] Optionally, the hydraulic cutting machine includes a hydraulic cylinder, a lifting plate, a rotating shaft, a saw blade and a fourth motor, the hydraulic cylinder is installed on the top surface of the base plate, the lifting plate is installed on the end of the piston rod of the hydraulic cylinder, one end of the lifting plate is located above the steel pipe and the end is bent downward; an installation port is provided at the end of the lifting plate, the rotating shaft is rotatably connected to the bent end of the lifting plate, the saw blade is coaxially connected to the circumferential surface of the rotating shaft, and the saw blade is located in the installation port; the fourth motor is installed on the top surface of the lifting plate, and the output shaft of the fourth motor and the end of the rotating shaft are coaxially connected to a synchronous wheel, and a synchronous belt is wound around the two synchronous wheels.
[0015] In summary, the present application includes at least one of the following beneficial technical effects: 1. When it is necessary to clamp multiple steel pipes stacked together on the receiving plate, first push the end of the first clamping plate close to the steel pipe so that the end of the first clamping plate fits the circumference of the steel pipe. Multiple first clamping plates will tightly fit the multiple stacked steel pipes close to the circumference of the first clamping plate. The first fixing assembly will fix all the first clamping plates. The first driving assembly will drive the movable plate to move toward the steel pipe, and the movable plate will drive the second clamping plate to move toward the steel pipe, and then push the second clamping plate close to the steel pipe so that the end of the second clamping plate is pressed against the circumference of the steel pipe. The first clamping plate cooperates with the second clamping plate to clamp according to the outer contour trajectory of the stacked steel pipes. The first clamping plate is used to clamp the stacked steel pipes tightly, so that the stacked steel pipes are pressed against each other and arranged in a regular pattern; the second fixing component fixes the second clamping plate; in order to clamp the stacked steel pipes tighter, the first driving component drives the movable plate to continue to move toward the steel pipes, and all the second clamping plates cooperate with all the first clamping plates to completely clamp the stacked steel pipes; by setting a plurality of stacked first clamping plates and a plurality of stacked second clamping plates, free clamping can be performed according to the type of clamped steel pipes and the stacking state, without the need to specially set up corresponding clamps for clamping, and the clamping is suitable for clamping a variety of steel pipes, thereby improving the applicability of steel pipe cutting hydraulic machine tools for clamping steel pipes; 2. By setting the first support plate, the second support plate and the third support plate, the gravity of the first group of splints, the second group of splints and the third group of splints are applied to the fixed plate and the movable plate, so as to avoid the gravity of all the splints being applied to the last splint of the fourth group of splints, so that the splints of each group can slide more easily between adjacent splints; because the first support plate, the second support plate and the third support plate are slidably connected to the fixed plate and the movable plate through the first T-block, the sliding direction of the first group of splints, the second group of splints and the third group of splints is stable, and under the restriction of the first support plate, the second support plate and the third support plate, the sliding direction of the fourth group of splints is also stable; 3. When the ends of the first clamping plate and the second clamping plate are required to be close to the circumference of the steel pipe, the third driving assembly drives the second piston to move downward, and the second piston pushes the hydraulic oil in the U-shaped oil storage channel. The hydraulic oil enters each U-shaped oil delivery channel through the connecting channel. The hydraulic oil in the U-shaped oil delivery channel pushes the first piston, and the first piston pushes the sliding rod. The sliding rod pushes the first clamping plate and the second clamping plate to be close to the circumference of the steel pipe. Since the U-shaped oil delivery channel and the U-shaped oil storage channel are connected, it can ensure that the pressure of each first clamping plate and the second clamping plate on the steel pipe is equal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 2 is a schematic diagram of the structure of a hydraulic machine tool for cutting steel pipes according to an embodiment of the present application; Figure 2 This is a structural schematic diagram of the steel pipe cutting hydraulic machine tool from another perspective according to an embodiment of the present application; Figure 3 is a schematic diagram of the structure of the first fixing component of an embodiment of the present application; Figure 4 yes Figure 3 A schematic diagram of the enlarged structure of part A; Figure 5 is a schematic structural diagram of the second fixing assembly in an embodiment of the present application; Figure 6 yes Figure 5 A schematic diagram of the enlarged structure of part B; Figure 7 It is a schematic diagram of the exploded structure of the splint in the embodiment of the present application; Figure 8 It is a schematic diagram of the cross-sectional structure of the oil cylinder of the embodiment of the present application.
[0017] Description of reference numerals: 01, steel pipe; 1, bottom plate; 2, clamping mechanism; 201, first clamping mechanism; 202, second clamping mechanism; 203, third clamping mechanism; 21, first base plate; 211, receiving plate; 22, second base plate; 23, fixed plate; 24, movable plate; 25, clamping plate; 251, first clamping plate; 2511, first rubber strip; 2512, first groove; 252, second clamping plate; 2521, second rubber strip; 2522, second groove; 253, slide groove; 254, slide strip; 25 5. First support plate; 2551. First T-shaped block; 256. Second support plate; 257. Third support plate; 258. First through hole; 259. Second through hole; 2510. Third through hole; 26. Sliding groove; 27. First T-shaped groove; 28. Third base plate; 29. Oil cylinder; 291. U-shaped oil storage channel; 292. U-shaped oil delivery channel; 293. First piston; 294. Sliding rod; 295. Limiting ring; 296. Connecting channel; 297. Second piston; 3. Hydraulic cutting machine; 31. Hydraulic Cylinder; 32, lifting plate; 321, mounting port; 33, rotating shaft; 34, saw blade; 35, fourth motor; 36, synchronous wheel; 37, synchronous belt; 4, first driving assembly; 41, first motor; 42, first lead screw; 421, first transmission block; 43, first linear guide; 5, first fixing assembly; 51, fourth support plate; 52, first cylinder; 53, first pressing plate; 531, first rib; 54, first top plate; 55, first screw; 56, first limiting plate; 6, second fixing assembly Fixed assembly; 61, fifth support plate; 62, second cylinder; 63, second clamping plate; 631, second rib; 64, second top plate; 65, second screw; 66, second limiting plate; 7, third drive assembly; 71, third motor; 72, gear; 73, rack; 731, second T-slot; 74, guide block; 741, second T-block; 75, limiting plate; 8, second drive assembly; 81, second motor; 82, second lead screw; 821, second transmission block; 83, second linear guide rail. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-8 This application is described in further detail.
[0019] The present application discloses a steel pipe cutting hydraulic machine tool. Figure 1-8The hydraulic machine tool for cutting steel pipe 01 includes a clamping mechanism 2 and a hydraulic cutting machine 3 installed on the top surface of the bottom plate 1, the clamping mechanism 2 is used to clamp multiple steel pipes 01, and the hydraulic cutting machine 3 is used to cut the steel pipe 01; the clamping mechanism 2 includes a first base plate 21, a second base plate 22, a fixed plate 23, a movable plate 24 and a clamping plate 25; the first base plate 21 and the second base plate 22 are both installed on the top surface of the bottom plate 1, and one end of the first base plate 21 is connected to one end of the second base plate 22; the fixed plate 23 is installed on the top surface of the first base plate 21, and the movable plate 24 is installed on the top surface of the second base plate 22, and a first driving component 4 for driving the movable plate 24 to slide is installed on the second base plate 22; the clamping plate 25 is divided into a first clamping plate 251 and a second clamping plate 252, and the first clamping plate 251 is provided with a plurality of, and a plurality of first clamping plates 251 are stacked Stacked on the top surface of the fixed plate 23, adjacent first clamps 251 slide with each other; multiple second clamps 252 are provided, and multiple second clamps 252 are stacked on the top surface of the movable plate 24, and adjacent second clamps 252 slide with each other; the first clamp 251 and the second clamp 252 are located on both sides of the steel pipe 01; a first fixing component 5 for fixing the first clamp 251 is installed on the fixed plate 23, and a second fixing component 6 for fixing the second clamp 252 is installed on the movable plate 24; a receiving plate 211 is installed on the top surface of the first base plate 21, and the receiving plate 211 is located between the fixed plate 23 and the movable plate 24, and the end surface of the receiving plate 211 is close to the end surface of the fixed plate 23, and the top surface of the receiving plate 211 is flush with the top surface of the fixed plate 23 and the top surface of the movable plate 24, and the receiving plate 211 is used to carry the steel pipe 01.
[0020] When it is necessary to clamp multiple steel pipes 01 stacked together on the receiving plate 211, first push the end of the first clamping plate 251 close to the steel pipe 01, so that the end of the first clamping plate 251 fits the circumference of the steel pipe 01, and multiple first clamping plates 251 tightly fit the multiple stacked steel pipes 01 close to the circumference of the first clamping plate 251, and the first fixing component fixes all the first clamping plates 251; the first driving component 4 drives the movable plate 24 to move toward the steel pipe 01, and the movable plate 24 drives the second clamping plate 252 to move toward the steel pipe 01, and then pushes the second clamping plate 252 to approach the steel pipe 01, so that the end of the second clamping plate 252 is pressed tightly against the circumference of the steel pipe 01, and the first clamping plate 251 cooperates with the second clamping plate 252 according to the stacked steel pipes 01. 1 is clamped along the outer contour trajectory, so that the stacked steel pipes 01 are pressed against each other and arranged regularly; the second fixing component 6 fixes the second clamping plate 252; in order to clamp the stacked steel pipes 01 more tightly, the first driving component 4 drives the movable plate 24 to continue to move toward the steel pipes 01, and all the second clamping plates 252 cooperate with all the first clamping plates 251 to completely clamp the stacked steel pipes 01; by setting a plurality of stacked first clamping plates 251 and a plurality of stacked second clamping plates 252, free clamping can be performed according to the type of clamped steel pipes 01 and the stacking state, without the need to specially set up corresponding clamps for clamping, which is suitable for clamping a variety of steel pipes 01, thereby improving the applicability of the steel pipe 01 cutting hydraulic machine tool to clamp the steel pipe 01.
[0021] The end of the first clamping plate 251 close to the steel pipe 01 is connected to the first rubber strip 2511 by bolts, and the bolts are built in the first rubber strip 2511. After the first rubber strip 2511 is pressed against the circumference of the steel pipe 01, the first rubber strip 2511 is deformed, and the contact area between the first rubber strip 2511 and the steel pipe 01 is larger, thereby increasing the friction force; the end of the second clamping plate 252 close to the steel pipe 01 is connected to the second rubber strip 2521 by bolts, and the bolts are built in the second rubber strip 2521. After the second rubber strip 2521 is pressed against the circumference of the steel pipe 01, the second rubber strip 2521 is deformed, and the contact area between the second rubber strip 2521 and the steel pipe 01 is larger, thereby increasing the friction force.
[0022] The top surface of the splint 25 is provided with three slide grooves 253, and the length direction of the slide grooves 253 is perpendicular to the length direction of the steel pipe 01. The bottom surface of the splint 25 is provided with three slide bars 254 that cooperate with the three slide grooves 253, and the slide bars 254 slide along the length direction of the slide grooves 253; when sliding between adjacent first splints 251 and when sliding between adjacent second splints 252, the sliding directions of the first splints 251 and the second splints 252 can be stabilized by sliding the first slide bars 254 in the slide grooves 253, so that the sliding directions of the first splints 251 and the second splints 252 are perpendicular to the length direction of the steel pipe 01, and the ends of the first splint 251 and the second splints 252 are all pressed against the circumference of the steel pipe 01.
[0023] The number of the first plywood 251 is equal to the number of the second plywood 252. The multiple first plywood 251 is evenly distributed into four groups from top to bottom, and the multiple second plywood 252 is evenly distributed into four groups from top to bottom. The four groups of plywood 25 are the first group of plywood 25, the second group of plywood 25, the third group of plywood 25 and the fourth group of plywood 25 from top to bottom. The bottom surface of the lowest plywood 25 of the first group of plywood 25 is connected to two first supporting plates 255, the bottom surface of the lowest plywood 25 of the second group of plywood 25 is connected to two second supporting plates 256, and the bottom surface of the lowest plywood 25 of the third group of plywood 25 is connected to two third supporting plates 257. The two second supporting plates 256 are attached to the sides of the two first supporting plates 255 that are close to each other, and the two third supporting plates 257 are attached to the sides of the two second supporting plates 256 that are close to each other. The second group of plywood 25 is provided with The first through hole 258 is provided for the first support plate 255 to pass through, the third group of clamping plates 25 is provided with a second through hole 259 for the first support plate 255 and the second support plate 256 to pass through, and the fourth group of clamping plates 25 is provided with a third through hole 2510 for the first support plate 255, the second support plate 256 and the third support plate 257 to pass through; the top surfaces of the fixed plate 23 and the movable plate 24 are provided with sliding grooves 26 for the bottom ends of the first support plate 255, the second support plate 256 and the third support plate 257 to slide, and the bottom side of the first support plate 255 away from the second support plate 256, the bottom end of the second support plate 256 and the bottom side of the third support plate 257 away from the second support plate 256 are all connected with a first T-block 2551; the inner wall of the sliding groove 26 is provided with three first T-slots 27 for the three first T-blocks 2551 to cooperate with each other.
[0024] By setting the first support plate 255, the second support plate 256 and the third support plate 257, the gravity of the first group of splints 25, the second group of splints 25 and the third group of splints 25 is applied to the fixed plate 23 and the movable plate 24, avoiding the gravity of all the splints 25 from being applied to the last splint 25 of the fourth group of splints 25, so that the splints 25 of each group are easier to slide between adjacent splints 25; because the first support plate 255, the second support plate 256 and the third support plate 257 are slidably connected to the fixed plate 23 and the movable plate 24 through the first T-block 2551, the sliding direction of the first group of splints 25, the second group of splints 25 and the third group of splints 25 is stable, and under the constraints of the first support plate 255, the second support plate 256 and the third support plate 257, the sliding direction of the fourth group of splints 25 is also stable.
[0025] The first fixing assembly 5 includes two fourth support plates 51, two first cylinders 52 and two first clamping plates 53, one end of the two fourth support plates 51 is respectively connected to the two side surfaces of the fixing plate 23, and the other end of the fourth support plates 51 is bent upward by 90°; the two first cylinders 52 are respectively installed on the sides of the two fourth support plates 51 away from the first clamping plate 251, and the piston rods of the first cylinders 52 pass through the fourth support plates 51; the two first clamping plates 53 are respectively connected to the piston rod ends of the first cylinders 52, and the side surfaces of the first clamping plates 53 face the side surfaces of the first clamping plates 251; the side surfaces of the first clamping plates 53 close to the first clamping plates 251 are integrally formed with a plurality of vertically arranged first ribs 531, and the side surfaces of the first clamping plates 251 close to the first clamping plates 53 are provided with first grooves 2512 that cooperate with the first ribs 531.
[0026] When the first clamping plate 251 needs to be fixed, the two first cylinders 52 push the first clamping plate 53 toward the first clamping plate 251, so that the two first clamping plates 53 are pressed against the side of the first clamping plate 251. The two first clamping plates 53 clamp the first clamping plate 251. At this time, the first rib 531 is inserted into the first groove 2512, thereby further limiting the movement of the first clamping plate 251 through the cooperation between the first rib 531 and the first groove 2512.
[0027] The second fixing assembly 6 includes two fifth support plates 61, two second cylinders 62 and two second clamping plates 63, one end of the two fifth support plates 61 is respectively connected to the two side surfaces of the movable plate 24, and the other end of the fifth support plate 61 is bent upward by 90°; the two second cylinders 62 are respectively installed on the sides of the two fifth support plates 61 away from the second clamping plate 252, and the piston rods of the second cylinders 62 pass through the fifth support plates 61; the two second clamping plates 63 are respectively connected to the ends of the piston rods of the second cylinders 62, and the sides of the second clamping plates 63 face the sides of the second clamping plates 252; the sides of the second clamping plates 63 close to the second clamping plates 252 are integrally formed with a plurality of vertically arranged second ribs 631, and the sides of the second clamping plates 252 close to the second clamping plates 63 are provided with second grooves 2522 that cooperate with the second ribs 631.
[0028] When the second clamping plate 252 needs to be fixed, the two second cylinders 62 push the second clamping plate 63 toward the second clamping plate 252, so that the two second clamping plates 63 are pressed against the side of the second clamping plate 252, and the two second clamping plates 63 clamp the second clamping plate 252. At this time, the second rib 631 is inserted into the second groove 2522, so that the movement of the second clamping plate 252 is further restricted by the cooperation of the second rib 631 and the second groove 2522. The second clamping plate 252 cooperates with the first clamping plate 251 to clamp the steel pipe 01 more stably, and the first clamping plate 251 and the second clamping plate 252 will not retreat.
[0029] A first top plate 54 is arranged above the first clamping plate 53, and two ends of the first top plate 54 are respectively connected to the top surfaces of the two fourth support plates 51, and a first screw 55 is inserted into the first top plate 54, and the first screw 55 is threadedly transmitted with the first top plate 54, and a first limiting plate 56 is connected to the bottom end of the first screw 55, and the first limiting plate 56 is attached to the top surface of the uppermost first clamping plate 251; by rotating the first screw 55, the first limiting plate 56 is attached to the top surface of the first clamping plate 251, thereby ensuring that the first clamping plate 251 can slide stably in the horizontal direction and will not tilt due to the curvature of the steel pipe 01.
[0030] A second top plate 64 is arranged above the second clamping plate 63, and the two ends of the second top plate 64 are respectively connected to the top surfaces of the two fifth support plates 61, and a second screw 65 is passed through the second top plate 64, and the second screw 65 is threadedly transmitted with the second top plate 64, and the bottom end of the second screw 65 is connected to a second limiting plate 66, and the second limiting plate 66 is attached to the top surface of the uppermost second clamping plate 252; by rotating the second screw 65, the second limiting plate 66 is attached to the top surface of the second clamping plate 252, thereby ensuring that the second clamping plate 252 can slide stably in the horizontal direction and will not tilt due to the curvature of the steel pipe 01.
[0031] The fixed plate 23 and the movable plate 24 are connected to the third base plate 28 on the sides away from each other, and the bottom surface of the third base plate 28 is attached to the top surface of the first base plate 21; the top surface of the third base plate 28 is installed with a cylinder 29, and a U-shaped oil storage channel 291 is vertically arranged in the cylinder 29, and the two ends of the U-shaped oil storage channel 291 face upward, and the end of the U-shaped oil storage channel 291 close to the clamping plate 25 is connected to the top surface of the cylinder 29; a plurality of U-shaped oil delivery channels 292 are horizontally arranged in the cylinder 29, and the number of the U-shaped oil delivery channels 292 is equal to that of the first clamping plate 251 and the second clamping plate 252, and the two ends of the U-shaped oil delivery channels 292 face the clamping plate 25 and are connected to the side of the cylinder 29 close to the clamping plate 25. The inner walls at both ends of the channel 292 are both slidably sealed with a first piston 293, and a sliding rod 294 is connected to the side of the first piston 293, and the end of the sliding rod 294 away from the first piston 293 is connected to the side of the clamping plate 25 close to the cylinder 29; the inner wall of the end of the U-shaped oil delivery channel 292 is connected to a limiting ring 295, and the sliding rod 294 slides on the inner wall of the limiting ring 295; a connecting channel 296 is connected in the middle of each U-shaped oil delivery channel 292 and the end of the U-shaped oil storage channel 291 away from the clamping plate 25; a second piston 297 is slidably sealed in the end of the U-shaped oil storage channel 291 close to the clamping plate 25, and a third driving component 7 for driving the second piston 297 to move is installed on the top surface of the cylinder 29.
[0032] When the ends of the first clamping plate 251 and the second clamping plate 252 need to be close to the circumference of the steel pipe 01, the third drive assembly 7 drives the second piston 297 to move downward, and the second piston 297 pushes the hydraulic oil in the U-shaped oil storage channel 291. The hydraulic oil enters each U-shaped oil delivery channel 292 through the connecting channel 296. The hydraulic oil in the U-shaped oil delivery channel 292 pushes the first piston 293, and the first piston 293 pushes the sliding rod 294. The sliding rod 294 pushes the first clamping plate 251 and the second clamping plate 252 to be close to the circumference of the steel pipe 01. Since the U-shaped oil delivery channel 292 and the U-shaped oil storage channel 291 are connected, it can be ensured that the pressure of each first clamping plate 251 and the second clamping plate 252 on the steel pipe 01 is equal.
[0033] The third driving assembly 7 includes a third motor 71, a gear 72, a rack 73 and a guide block 74; the end of the U-shaped oil storage channel 291 close to the clamping plate 25 is connected to the limit plate 75, one end of the rack 73 is connected to the top surface of the second piston 297, and the other end of the rack 73 passes through the limit plate 75; the guide block 74 is installed on the top surface of the cylinder 29, the guide block 74 is attached to the side of the rack 73 away from the teeth, the side of the guide block 74 close to the rack 73 is connected to the second T-block 741, and the side of the rack 73 is provided with a second T-slot 731 for the second T-block 741 to slide; the third motor 71 is installed on the top surface of the cylinder 29, the gear 72 is coaxially connected to the output shaft of the third motor 71, and the gear 72 is meshed with the rack 73.
[0034] When the second piston 297 needs to be driven to move up and down, the third motor 71 drives the gear 72 to rotate, and the gear 72 drives the rack 73 to move up and down under the restriction of the second T-block 741, so that the rack 73 can drive the second piston 297 to move up and down.
[0035] The first driving assembly 4 includes a first motor 41, a first lead screw 42 and a first linear guide 43. Two first linear guides 43 are provided. The two first linear guides 43 are installed on the top surface of the second substrate 22. The first linear guides 43 are arranged along the length direction of the second substrate 22. The movable plate 24 and the third substrate 28 are installed on the top surfaces of the sliders of the two first linear guides 43; the two ends of the first lead screw 42 are installed on the two ends of the top surface of the second substrate 22 through bearing support seats, the first motor 41 is installed on the end of the second substrate 22, and the output shaft of the first motor 41 is connected to the end of the first lead screw 42; the first transmission block 421 is sleeved on the first lead screw 42, the first transmission block 421 is threadedly transmitted with the first lead screw 42, and the first transmission block 421 is connected to the bottom surface of the third substrate 28.
[0036] When the movable plate 24 needs to be driven to move, the first motor 41 drives the first screw 42 to rotate, the first screw 42 drives the first transmission block 421 to move, the first transmission block 421 drives the third substrate 28 to move, and the third substrate 28 and the movable plate 24 slide on the top surface of the first substrate 21 through the first linear guide rail 43.
[0037] There are three clamping mechanisms 2, namely the first clamping mechanism 201, the second clamping mechanism 202 and the third clamping mechanism 203; the first clamping mechanism 201 and the second clamping mechanism 202 are located at one end of the base plate 1, the hydraulic cutting machine 3 is located between the first clamping mechanism 201 and the second clamping mechanism 202, and the first substrate 21 and the second substrate 22 of the first clamping mechanism 201 and the second clamping mechanism 202 are installed on the top surface of the base plate 1; the top surface of the base plate 1 is installed with a second driving component 8 for driving the first clamping mechanism 201 to move.
[0038] When it is necessary to cut the steel pipe 01, the first clamping plate 251 and the second clamping plate 252 of the third clamping mechanism 203 clamp the steel pipe 01, the first clamping plate 251 and the second clamping plate 252 of the second clamping mechanism 202 are separated, and the second driving assembly 8 drives the third clamping mechanism 203 to move toward the second clamping mechanism 202, and the steel pipe 01 extends between the first clamping plate 251 and the second clamping plate 252 of the second clamping mechanism 202, and the first clamping plate 251 and the second clamping plate 252 of the second clamping mechanism 202 clamp the steel pipe 01; then the first clamping plate 251 and the second clamping plate 252 of the third clamping mechanism 203 are separated again, and the second driving assembly 8 drives the third clamping mechanism 203 to retreat, and the first clamping plate 251 and the second clamping plate 252 of the third clamping mechanism 203 clamp the steel pipe 01 again, and the first clamping plate 251 and the second clamping plate 252 of the second clamping mechanism 202 A clamping plate 251 and a second clamping plate 252 are separated, the first clamping plate 251 and the second clamping plate 252 of the first clamping mechanism 201 are separated, the first clamping plate 251 and the second clamping plate 252 of the second clamping mechanism 202 are separated, and the second driving assembly 8 then pushes the third clamping mechanism 203 to move forward, and the third clamping mechanism 203 drives the steel pipe 01 to move toward the first clamping mechanism 201, and the steel pipe 01 enters between the first clamping plate 251 and the second clamping plate 252 of the first clamping mechanism 201, and the first clamping plate 251 and the second clamping plate 252 of the second clamping mechanism 202 clamp the steel pipe 01; at this time, the hydraulic cutting machine 3 cuts the steel pipe 01 between the first clamping mechanism 201 and the second clamping mechanism 202, and then repeats the above operation.
[0039] There are two second drive assemblies 8, and the two second drive assemblies 8 are respectively arranged on both sides of the base plate 1; the second drive assembly 8 includes a second motor 81, a second lead screw 82 and a second linear guide 83, and there are two second linear guides 83, which are installed on the top surface of the base plate 1, and the second linear guides 83 are arranged along the length direction of the base plate 1, the first substrate 21 is installed on the top surface of the slider of two of the second linear guides 83, and the second substrate 22 is installed on the top surface of the slider of the other two second linear guides 83, and the end of the first substrate 21 is connected to the end of the second substrate 22; the two ends of the second lead screw 82 are installed on the top surface of the base plate 1 through a bearing support seat, the second motor 81 is installed on the top surface of the base plate 1, and the output shaft of the second motor 81 is connected to the end of the second lead screw 82; a second transmission block 821 is sleeved on the second lead screw 82, and the second transmission block 821 is threadedly driven with the second lead screw 82, wherein one second transmission block 821 is connected to the bottom surface of the first substrate 21, and the other second transmission block 821 is connected to the bottom surface of the second substrate 22.
[0040] When the third clamping mechanism 203 needs to be driven to move, the second motor 81 drives the second lead screw 82 to rotate, the second lead screw 82 drives the second transmission block 821 to move, the second transmission block 821 drives the first substrate 21 and the second substrate 22 to move, and the third clamping mechanism 203 can move.
[0041] The hydraulic cutting machine 3 includes a hydraulic cylinder 31, a lifting plate 32, a rotating shaft 33, a saw blade 34 and a fourth motor 35. The hydraulic cylinder 31 is installed on the top surface of the base plate 1, and the lifting plate 32 is installed on the end of the piston rod of the hydraulic cylinder 31. One end of the lifting plate 32 is located above the steel pipe 01 and the end is bent downward by 90°; an installation port 321 is provided at the end of the lifting plate 32, and the rotating shaft 33 is rotatably connected to the bent end of the lifting plate 32. The saw blade 34 is coaxially connected to the circumference of the rotating shaft 33, and the saw blade 34 is located in the installation port 321; the fourth motor 35 is installed on the top surface of the lifting plate 32, and the output shaft of the fourth motor 35 and the end of the rotating shaft 33 are coaxially connected to a synchronous wheel 36, and a synchronous belt 37 is wound between the two synchronous wheels 36.
[0042] The fourth motor 35 drives the rotating shaft 33 to rotate through the synchronous wheel 36 and the synchronous belt 37, the rotating shaft 33 drives the saw blade 34 to rotate, the hydraulic cylinder 31 drives the lifting plate 32 to descend, the lifting plate 32 drives the rotating shaft 33 to descend, the rotating shaft 33 drives the saw blade 34 to descend, and the saw blade 34 cuts the steel pipe 01.
[0043] The implementation principle of a hydraulic machine tool for cutting a steel pipe 01 in an embodiment of the present application is as follows: when it is necessary to clamp a plurality of steel pipes 01 stacked together on a receiving plate 211, first push the end of the first clamping plate 251 close to the steel pipe 01, so that the end of the first clamping plate 251 is fitted to the circumference of the steel pipe 01, and the plurality of first clamping plates 251 press the plurality of stacked steel pipes 01 close to the circumference of the first clamping plate 251, and the first fixing component fixes all the first clamping plates 251; the first driving component 4 drives the movable plate 24 to move toward the steel pipe 01, and the movable plate 24 drives the second clamping plate 252 to move toward the steel pipe 01, and then pushes the second clamping plate 252 close to the steel pipe 01, so that the end of the second clamping plate 252 is pressed tightly against the circumference of the steel pipe 01, and the first clamping plate 251 cooperates with the second clamping plate 252 to move toward the steel pipe 01. The clamping plate 252 is clamped according to the outer contour trajectory of the stacked steel pipes 01, so that the stacked steel pipes 01 are pressed against each other and arranged regularly; the second fixing component 6 fixes the second clamping plate 252; in order to clamp the stacked steel pipes 01 tighter, the first driving component 4 drives the movable plate 24 to continue to move toward the steel pipes 01, and all the second clamping plates 252 cooperate with all the first clamping plates 251 to completely clamp the stacked steel pipes 01; by setting a plurality of stacked first clamping plates 251 and a plurality of stacked second clamping plates 252, free clamping can be performed according to the type of clamped steel pipes 01 and the stacking state, without the need to specially set up corresponding clamps for clamping, which is suitable for clamping a variety of steel pipes 01, thereby improving the applicability of the steel pipe 01 cutting hydraulic machine tool for clamping the steel pipe 01.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A steel pipe cutting hydraulic machine tool, characterized in that: The invention comprises a clamping mechanism (2) and a hydraulic cutting machine (3) installed on the top surface of a base plate (1), wherein the clamping mechanism (2) is used to clamp a plurality of steel pipes (01), and the hydraulic cutting machine (3) is used to cut the steel pipes (01); the clamping mechanism (2) comprises a first base plate (21), a second base plate (22), a fixed plate (23), a movable plate (24) and a clamping plate (25); the first base plate (21) and the second base plate (22) are both installed on the top surface of the base plate (1); the fixed plate (23) is installed on the top surface of the first base plate (21), and the movable plate (24) is installed on the top surface of the second base plate (22); a first driving component (4) for driving the movable plate (24) to slide is installed on the second base plate (22); the clamping plate (25) is divided into a first clamping plate (251) and a second clamping plate (252), and a plurality of the first clamping plates (251) are provided, and the plurality of the first clamping plates (251) are stacked on the base plate (251). The top surface of the fixed plate (23) is provided with adjacent first clamps (251) sliding with each other; a plurality of second clamps (252) are provided, and the plurality of second clamps (252) are stacked on the top surface of the movable plate (24), and the adjacent second clamps (252) slide with each other; the first clamp (251) and the second clamp (252) are located on both sides of the steel pipe (01); a first fixing component (5) for fixing the first clamp (251) is installed on the fixed plate (23), and a second fixing component (6) for fixing the second clamp (252) is installed on the movable plate (24); a receiving plate (211) is installed on the top surface of the first base plate (21), and the receiving plate (211) is located between the fixed plate (23) and the movable plate (24), and the end surface of the receiving plate (211) is closely attached to the end surface of the fixed plate (23), and the receiving plate (211) is used to carry the steel pipe (01).
2. A steel pipe cutting hydraulic machine tool according to claim 1, characterized in that: The plurality of first clamping plates (251) are distributed into four groups from top to bottom, and the plurality of second clamping plates (252) are distributed into four groups from top to bottom; the four groups of clamping plates (25) are respectively the first group of clamping plates (25), the second group of clamping plates (25), the third group of clamping plates (25) and the fourth group of clamping plates (25) from top to bottom; the bottom surface of the clamping plate (25) at the bottom of the first group of clamping plates (25) is connected to two first support plates (255), the bottom surface of the clamping plate (25) at the bottom of the second group of clamping plates (25) is connected to two second support plates (256), and the bottom surface of the clamping plate (25) at the bottom of the third group of clamping plates (25) is connected to two third support plates (257); The second group of clamping plates (25) is provided with a first through hole (258) for the first support plate (255) to pass through, the third group of clamping plates (25) is provided with a second through hole (259) for the first support plate (255) and the second support plate (256) to pass through, and the fourth group of clamping plates (25) is provided with a third through hole (2510) for the first support plate (255), the second support plate (256) and the third support plate (257) to pass through; the bottom ends of the first support plate (255), the second support plate (256) and the third support plate (257) slide on the top surfaces of the fixed plate (23) and the movable plate (24).
3. The steel pipe cutting hydraulic machine tool according to claim 1, characterized in that: The end of the first clamping plate (251) close to the steel pipe (01) is connected to a first rubber strip (2511) via bolts, and the bolts are built into the first rubber strip (2511); the end of the second clamping plate (252) close to the steel pipe (01) is connected to a second rubber strip (2521) via bolts, and the bolts are built into the second rubber strip (2521).
4. The steel pipe cutting hydraulic machine tool according to claim 1, characterized in that: The first fixing assembly (5) comprises two fourth supporting plates (51), two first cylinders (52) and two first clamping plates (53), one end of the two fourth supporting plates (51) is respectively connected to the two side surfaces of the fixing plate (23), and the other end of the fourth supporting plates (51) is bent upward; the two first cylinders (52) are respectively installed on the side surfaces of the two fourth supporting plates (51) away from the first clamping plate (251), and the piston rods of the first cylinders (52) pass through the fourth supporting plates (51); the two first clamping plates (53) are respectively connected to the piston rod ends of the first cylinders (52), and the side surfaces of the first clamping plates (53) face the side surfaces of the first clamping plates (251); the side surfaces of the first clamping plates (53) close to the first clamping plates (251) are connected with a plurality of vertically arranged first ribs (531), and the side surfaces of the first clamping plates (251) close to the first clamping plates (53) are provided with first grooves (2512) that cooperate with the first ribs (531).
5. A steel pipe cutting hydraulic machine tool according to claim 4, characterized in that: A first top plate (54) is arranged above the first clamping plate (53), and the two ends of the first top plate (54) are respectively connected to the top surfaces of the two fourth support plates (51), and a first screw rod (55) is passed through the first top plate (54), and the first screw rod (55) and the first top plate (54) are threadedly driven, and the bottom end of the first screw rod (55) is connected to a first limiting plate (56), and the first limiting plate (56) is attached to the top surface of the first clamping plate (251) at the top.
6. The steel pipe cutting hydraulic machine tool according to claim 1, characterized in that: The second fixing assembly (6) comprises two fifth support plates (61), two second cylinders (62) and two second clamping plates (63), one end of the two fifth support plates (61) are respectively connected to the two side surfaces of the movable plate (24), and the other end of the fifth support plate (61) is bent upward; the two second cylinders (62) are respectively installed on the side surfaces of the two fifth support plates (61) away from the second clamping plate (252), and the piston rods of the second cylinders (62) pass through the fifth support plates (61); the two second clamping plates (63) are respectively connected to the piston rod ends of the second cylinders (62), and the side surfaces of the second clamping plates (63) face the side surfaces of the second clamping plates (252); the side surfaces of the second clamping plates (63) close to the second clamping plates (252) are connected with a plurality of vertically arranged second ribs (631), and the side surfaces of the second clamping plates (252) close to the second clamping plates (63) are provided with second grooves (2522) that cooperate with the second ribs (631).
7. A steel pipe cutting hydraulic machine tool according to claim 6, characterized in that: A second top plate (64) is arranged above the second clamping plate (63), and the two ends of the second top plate (64) are respectively connected to the top surfaces of the two fifth support plates (61), and a second screw rod (65) is passed through the second top plate (64), and the second screw rod (65) is threadedly driven with the second top plate (64), and the bottom end of the second screw rod (65) is connected to a second limiting plate (66), and the second limiting plate (66) is attached to the top surface of the second clamping plate (252) at the top.
8. The steel pipe cutting hydraulic machine tool according to claim 1, characterized in that: The fixed plate (23) and the movable plate (24) are both connected to a third base plate (28) at sides away from each other, and the bottom surface of the third base plate (28) is attached to the top surface of the first base plate (21); an oil cylinder (29) is installed on the top surface of the third base plate (28), and a U-shaped oil storage channel (291) is vertically arranged in the oil cylinder (29), and the two ends of the U-shaped oil storage channel (291) face upwards, and the end of the U-shaped oil storage channel (291) close to the clamping plate (25) is connected to the top surface of the oil cylinder (29); a plurality of U-shaped oil delivery channels (292) are horizontally arranged in the oil cylinder (29), and the number of the U-shaped oil delivery channels (292) is equal to that of the first clamping plate (251) and the second clamping plate (252), and the two ends of the U-shaped oil delivery channels (292) face the clamping plate (25) and are connected to the side of the oil cylinder (29) close to the clamping plate (25), The inner walls at both ends of the U-shaped oil delivery channel (292) are both slidably sealed with a first piston (293), the side of the first piston (293) is connected to a sliding rod (294), and the end of the sliding rod (294) away from the first piston (293) is connected to the side of the clamping plate (25) close to the oil cylinder (29); the inner wall of the end of the U-shaped oil delivery channel (292) is connected to a limiting ring (295), and the sliding rod (294) slides on the inner wall of the limiting ring (295); a connecting channel (296) is connected in the middle of each U-shaped oil delivery channel (292) and an end of the U-shaped oil storage channel (291) away from the clamping plate (25); a second piston (297) is slidably sealed in the end of the U-shaped oil storage channel (291) close to the clamping plate (25), and a third driving component (7) for driving the second piston (297) to move is installed on the top surface of the oil cylinder (29).
9. The steel pipe cutting hydraulic machine tool according to claim 1, characterized in that: The clamping mechanisms (2) are provided with three, namely, a first clamping mechanism (201), a second clamping mechanism (202) and a third clamping mechanism (203); the first clamping mechanism (201) and the second clamping mechanism (202) are located at one end of the base plate (1); the hydraulic cutting machine (3) is located between the first clamping mechanism (201) and the second clamping mechanism (202); the first base plate (21) and the second base plate (22) of the first clamping mechanism (201) and the second clamping mechanism (202) are mounted on the top surface of the base plate (1); and a second driving component (8) for driving the first clamping mechanism (201) to move is mounted on the top surface of the base plate (1).
10. The steel pipe cutting hydraulic machine tool according to claim 9, characterized in that: The hydraulic cutting machine (3) comprises a hydraulic cylinder (31), a lifting plate (32), a rotating shaft (33), a saw blade (34) and a fourth motor (35); the hydraulic cylinder (31) is mounted on the top surface of the base plate (1); the lifting plate (32) is mounted on the end of the piston rod of the hydraulic cylinder (31); one end of the lifting plate (32) is located above the steel pipe (01) and the end is bent downward; an installation opening (321) is provided at the end of the lifting plate (32); the rotating shaft (33) is provided at the bottom surface of the base plate (1); (33) is rotatably connected to the bent end of the lifting plate (32), the saw blade (34) is coaxially connected to the circumference of the rotating shaft (33), and the saw blade (34) is located in the installation opening (321); the fourth motor (35) is installed on the top surface of the lifting plate (32), the output shaft of the fourth motor (35) and the end of the rotating shaft (33) are coaxially connected to a synchronous wheel (36), and a synchronous belt (37) is arranged between the two synchronous wheels (36).
Citation Information
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