Full-size pipeline automatic welding system integrating track and aligning device

Abstract

The invention discloses a full-size pipeline automatic welding system integrating a track and an aligning device, which is assembled on a to-be-welded pipeline and comprises a toothed hole type main track, a supporting base, a telescopic supporting leg, an aligning base and a connecting telescopic supporting leg, the two ends of the tooth hole type main track are connected into a circular ring structure to form an automatic welding track. The supporting bases are evenly distributed on the inner side of the perforation type main rail and matched with the telescopic supporting legs to be erected on a pipeline to be welded. And the aligning base is arranged on the inner side of the to-be-welded pipeline and is matched with the connecting telescopic supporting legs to ensure that the two to-be-welded pipelines are aligned. By moving the telescopic supporting legs up and down, the pipeline welding device can adapt to welding of pipelines with full-size pipe diameters within a certain range, a plurality of welding rails with fixed calibers do not need to be arranged, supporting legs with different sizes do not need to be replaced either, and the universality is extremely high; through the design of the telescopic supporting legs, an anti-rotation mechanism of a key groove and a protruding block and a connecting rod synchronization structure of the aligning device, unification of rapid adjustment and accurate positioning is achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of welding assistance, and in particular relates to a full-size pipeline automatic welding system with integrated tracks and docking devices. Background Art

[0002] In modern industrial production, pipeline welding technology plays a vital role, especially in important industries such as oil, natural gas, chemical industry, and electric power. The welding quality of the pipeline system is directly related to the safety, reliability, and economic benefits of the entire project. Traditional pipeline welding methods mainly rely on manual operation, which is not only inefficient, but also prone to quality fluctuations due to human factors, making it difficult to meet the strict requirements of modern industrial production for high efficiency, high quality, and high consistency.

[0003] With the development of automation technology, various automatic welding equipment have appeared on the market, trying to solve the problems of manual welding. However, these equipment still have many limitations and shortcomings in practical applications. First, the scope of application of most automatic welding equipment is relatively narrow, and it is often only used for welding pipes of specific sizes or specific positions, which is difficult to meet the diversified needs of full-size welding in industrial production. Secondly, in the process of pipeline welding, accurate matching is a key factor to ensure welding quality, but existing equipment often has difficulty in achieving high-precision matching, especially on large-diameter pipes, this problem is more prominent. In addition, many existing automatic welding equipment requires a complex track installation process, which not only significantly increases the preparation time, but also increases the difficulty of operation and reduces the overall work efficiency. At the same time, these equipment are usually not flexible enough, and it is difficult to adapt to different welding process parameters and a variety of pipe materials, and cannot meet the increasingly complex industrial production needs. Another common problem is that the equipment is not highly integrated, and the welding equipment, track system and matching device are often separated, which not only increases the complexity of the equipment, but also increases the failure rate and maintenance difficulty.

[0004] Taking all the above factors into consideration, developing a device that can adapt to full-size pipelines, realize automatic welding, and integrate track and high-precision docking functions is of great practical significance and urgent need to improve the efficiency and quality of pipeline welding. This new device can not only greatly improve welding efficiency and reduce human errors, but also ensure the consistency of welding quality, thereby significantly improving the safety and reliability of the overall project. Such an integrated device will also bring many benefits to industrial production. It can reduce interface problems between equipment, reduce system complexity, and improve overall reliability. Through precise control and real-time monitoring, the comprehensive optimization of the welding process can be achieved, which not only improves product quality, but also reduces material waste and reduces production costs. At the same time, the improvement of automation will also greatly improve the working environment of workers, reduce occupational hazards, and improve work safety. Summary of the invention

[0005] In view of the problems existing in the prior art, the object of the present invention is to provide a full-size pipeline automatic welding system with integrated rails and docking devices.

[0006] In order to achieve the above purpose, the following technical solutions are adopted:

[0007] A full-size pipeline automatic welding system with integrated track and matching device is assembled on the pipeline to be welded, comprising a toothed hole type main track, a support base, telescopic support legs, a matching base and a connecting telescopic support leg; the two ends of the toothed hole type main track are connected into a circular ring structure to form an automatic welding track; the support base is evenly distributed on the inner side of the toothed hole type main track, and cooperates with the telescopic support legs to be mounted on the pipeline to be welded; the telescopic support legs and the connecting telescopic support legs both support up and down movement; the matching base is placed on the inner side of the pipeline to be welded, and cooperates with the connecting telescopic support legs to ensure that the two pipelines to be welded are aligned.

[0008] Furthermore, one end of the tooth hole type main track is provided with a protruding connection structure, and the other end is provided with a threaded hole. The tooth hole type main track is connected to a circular ring structure through the connection structure and in cooperation with bolts to form an automatic welding track.

[0009] Furthermore, the connection structure at one end of the tooth hole type main track corresponds to the threaded hole at the other end, and a ring-shaped automatic welding track is formed by locking bolts.

[0010] Furthermore, the support bases are evenly distributed in a ring shape on the inner side of the tooth hole type main track.

[0011] Furthermore, one end of the telescopic support leg is inserted into the support base and fixed by bolts, and the other end is connected to the outer wall of the pipe to be welded. By moving the telescopic support leg up and down, the automatic welding track is suitable for welding pipes of full sizes within a set range.

[0012] Furthermore, a long strip keyway is processed on the telescopic support leg; a convex block is arranged on the inner wall of the support base; and the convex block cooperates with the keyway to prevent the telescopic support leg from rotating relative to each other.

[0013] Furthermore, the docking base is provided with evenly distributed docking base holes.

[0014] Furthermore, one end of the connected telescopic support leg is inserted into the corresponding matching base hole and fixed by bolts, and the other end of the connected telescopic support leg is pressed against the inner side of the pipe to be welded, and the corresponding support legs on both sides respectively press against the two pipes to be welded, and the connecting rod on the connected telescopic support leg is used to ensure that the two legs of the connected telescopic support leg are consistent in height, ensuring that the pipes to be welded are aligned, and the connected telescopic support leg is moved up and down, so that the matching device is suitable for welding of full-size pipes within a set range.

[0015] Furthermore, the tooth hole type main track is provided with tooth holes which mesh with the traveling gears of the welding trolley, and automatic welding is achieved through the meshing of the gears.

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] (1) The present invention integrates the automatic welding track and the docking device, which can simplify the entire welding system and reduce the number of separate components, thereby improving efficiency and reliability.

[0018] (2) The support base and the support legs on the track of the present invention are connected by bolts, which are easy to install and disassemble. By moving the support legs up and down, it can adapt to the welding of pipes of all sizes within a certain range. There is no need to equip multiple fixed-diameter welding tracks or replace support legs of different sizes. It has strong versatility.

[0019] (3) The rail adopts a bolt-locking connection structure, combined with an evenly distributed support base design, making the entire device easy to install and disassemble and simple to maintain. The design of the telescopic support legs combined with the anti-rotation mechanism of the keyway and the protrusion, as well as the synchronous structure of the connecting rod of the mating device, achieves the unity of rapid adjustment and precise positioning.

[0020] (4) The present invention has a simple structure and low processing cost. The same set of equipment can be applied to different pipeline specifications within a certain range, which greatly reduces equipment investment cost and maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0022] Figure 1 It is a structural schematic diagram of a full-size pipeline automatic welding system integrating a track and a docking device in the present invention;

[0023] Figure 2 It is a schematic diagram of the tooth hole type track connection structure in the present invention;

[0024] Figure 3 It is a schematic diagram of the structure of the counterpart device in the present invention;

[0025] Figure 4 This is a schematic diagram of the telescopic support leg structure of the present invention;

[0026] Figure 5 It is a schematic diagram of the assembly of the telescopic support legs in the present invention.

[0027] In the figure: 1. Pipe to be welded; 2. Toothed main rail; 21. Toothed hole; 22. Connection structure; 23. Connection bolt; 24. Threaded hole; 25. Support base; 26. Bump; 3. Telescopic support leg; 4. Bolt; 5. Matching base; 6. Matching bolt; 7. Connecting telescopic support leg; 71. Telescopic leg; 72. Connecting rod. DETAILED DESCRIPTION

[0028] Here, exemplary embodiments are described in detail, and examples thereof are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application.

[0029] The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The singular forms of "a", "said" and "the" used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0030] It should be understood that although the terms first, second, third, etc. may be used in the present application to describe various information, these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "at the time of" or "when" or "in response to determining".

[0031] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited thereto.

[0032] See also Figure 1-Figure 5 The present invention provides a full-size pipeline automatic welding system with integrated rails and matching devices, including a pipe to be welded 1, a toothed main rail 2, toothed holes 21, a connecting structure 22, a connecting bolt 23, a threaded hole 24, a supporting base 25, a protrusion 26, a telescopic supporting leg 3, a bolt 4, a matching base 5, a matching bolt 6, a connecting telescopic supporting leg 7, a telescopic leg 71, and a connecting rod 72.

[0033] like Figure 1The figure shows a schematic diagram of the structure of a full-size pipeline automatic welding system with integrated tracks and matching devices. The entire device is equipped on the pipeline 1 to be welded. The structure includes a toothed main track 2, in which the welding trolley forms a reliable meshing transmission mechanism with the toothed holes 21 on the track surface through the precisely designed running gears, thereby realizing a stable automatic welding process. The locking connection structure 22 is formed by the precise matching of the connecting bolts 23 and the threaded holes 24, and finally a complete circular track system is constructed; the inner wall of the toothed main track 2 has evenly distributed support bases 25, and the telescopic support legs 3 matched therewith adopt a double-end design, one end of which can be flexibly inserted into the support base 25 to achieve a stable connection, and the other end forms a reliable support with the pipeline 1 to be welded, and a long strip keyway is processed on the telescopic support leg 3, and a protrusion 26 is provided on the inner wall of the support base 25, and the protrusion 26 and the keyway The telescopic support legs 3 are matched to prevent relative rotation. The telescopic support legs 3 are moved up and down, and the bolts 4 are locked to adapt to the automatic welding of full-size pipes within a certain range. There is no need to change the curvature of the welding track, and there is no need to replace support legs of different sizes. The counterpart base 5 adopts a built-in installation solution and is fixed to the inner side of the pipe 1 to be welded. One end of the matching telescopic support leg 7 is plug-in connected with the counterpart base 5, and the other end supports two pipes to be welded. By accurately adjusting the height of the telescopic leg 71 and locking it with the counterpart bolt 6, combined with the synchronous adjustment function of the connecting rod 72, it is ensured that the corresponding telescopic leg 71 is always kept on the same height plane, ensuring that the pipe 1 to be welded is aligned, thereby achieving precise alignment and positioning of the pipe; by moving the telescopic support leg 7 up and down, the counterpart device is suitable for welding full-size pipes within a certain range. Among them, the scope of application is determined by the manufactured support base and support legs, and can be customized according to actual needs.

[0034] Embodiment 1: In this embodiment, the outer diameter of the pipe to be welded is 500mm-800mm, the diameter of the tooth hole type main track 2 is 1140mm, the height of the support base 25 is 170mm, when the outer diameter of the pipe to be welded 1 is 500mm, the extension length of the telescopic support leg 3 is a minimum of 10mm; when the outer diameter of the pipe to be welded 1 is 800mm, the maximum extension length of the telescopic support leg 3 can reach 160mm, and the locking bolt can adopt M12×1.5 fine pitch thread, which can provide sufficient locking force. The height of the docking base 5 of the docking device is 170mm, when the outer diameter of the pipe to be welded 1 is 500mm, the extension length of the connecting telescopic support leg 7 is a minimum of 10mm; when the outer diameter of the pipe to be welded 1 is 800mm, the maximum extension length of the connecting telescopic support leg 3 can reach 160mm. In order to ensure the docking accuracy, the connecting rod 72 can be made of 2024 aluminum alloy profile, which has high rigidity and light weight. The butt bolt 6 also adopts the specification of M12×1.5 to realize quick locking. As described above, the tooth hole type main rail of one size can be applied to the automatic welding of full-size pipelines within the range of 450mm-800mm.

[0035] Embodiment 2: The outer diameter of the pipe to be welded is 700mm-1300mm, the diameter of the tooth hole type main track 2 is 1940mm, the height of the support base 25 is 310mm, when the outer diameter of the pipe to be welded 1 is 700mm, the extension length of the telescopic support leg 3 is a minimum of 10mm; when the outer diameter of the pipe to be welded 1 is 1300mm, the maximum extension length of the telescopic support leg 3 can reach 310mm, and the locking bolt can adopt M12×1.5 fine thread, which can provide sufficient locking force. The height of the docking base 5 of the docking device is 300mm, when the outer diameter of the pipe to be welded 1 is 700mm, the extension length of the connecting telescopic support leg 7 is a minimum of 10mm; when the outer diameter of the pipe to be welded 1 is 1300mm, the maximum extension length of the connecting telescopic support leg 3 can reach 310mm. In order to ensure the docking accuracy, the connecting rod 72 can be made of 2024 aluminum alloy profile, which has high rigidity and light weight. The butt bolt 6 also adopts the specification of M12×1.5 to realize quick locking. As described above, the tooth hole type main rail of one size can be applied to the automatic welding of pipelines of all sizes within the range of 700mm-1300mm.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacement, improvement or modification according to the technical solution and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0037] Those skilled in the art will readily appreciate other embodiments of the present application after considering the description and practicing the contents disclosed herein. The present application is intended to cover any variations, uses or adaptations of the present application, which follow the general principles of the present application and include common knowledge or customary technical means in the art that are not disclosed in the present application. The description and examples are intended to be exemplary only.

Claims

1. A full-size pipeline automatic welding system with integrated rails and docking devices, assembled on a pipeline to be welded (1), characterized in that: The invention comprises a tooth hole type main track (2), a support base (25), a telescopic support leg (3), a mating base (5) and a connecting telescopic support leg (7); the two ends of the tooth hole type main track (2) are connected to form a circular ring structure to form an automatic welding track; the support base (25) is evenly distributed on the inner side of the tooth hole type main track (2) and cooperates with the telescopic support leg (3) to be mounted on the pipe to be welded (1); the telescopic support leg (3) and the connecting telescopic support leg (7) are both capable of moving up and down; the mating base (5) is placed on the inner side of the pipe to be welded (1) and cooperates with the connecting telescopic support leg (7) to ensure that the two pipes to be welded (1) are aligned.

2. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 1 is characterized in that: One end of the tooth hole type main track (2) is provided with a protruding connection structure, and the other end is provided with a threaded hole. The tooth hole type main track (2) is connected to form a circular ring structure through the connection structure and in cooperation with bolts, thereby forming an automatic welding track.

3. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 2 is characterized in that: The connection structure at one end of the tooth hole type main track (2) corresponds to the threaded hole at the other end, and a ring-shaped automatic welding track is formed by locking bolts.

4. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 1 is characterized in that: The support bases (25) are evenly distributed in an annular shape on the inner side of the toothed hole type main track (2).

5. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 1 is characterized in that: One end of the telescopic support leg (3) is inserted into the support base (25) and fixed by bolts, and the other end is connected to the outer wall of the pipe (1) to be welded. By moving the telescopic support leg (3) up and down, the automatic welding track is suitable for welding pipes of all sizes within a set range.

6. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 1 is characterized in that: The telescopic support leg (3) is machined with a long strip keyway; the inner wall of the support base (25) is provided with a protrusion (26); the protrusion (26) cooperates with the keyway to prevent the telescopic support leg (3) from rotating relative to each other.

7. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 1 is characterized in that: The mating base (5) is provided with evenly distributed mating base holes.

8. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 7, characterized in that: One end of the connecting telescopic support leg (7) is inserted into the corresponding matching base hole and fixed by bolts. The other end of the connecting telescopic support leg (7) is pressed against the inner side of the pipe to be welded (1). The corresponding support legs on both sides are pressed against the two pipes to be welded respectively. The connecting rod on the connecting telescopic support leg (7) ensures that the two legs of the connecting telescopic support leg (7) are of the same height, ensuring that the pipe to be welded (1) is aligned. By moving the connecting telescopic support leg (7) up and down, the matching device is suitable for welding pipes of all sizes within a set range.

9. The full-size pipeline automatic welding system with integrated track and docking device as claimed in claim 1, characterized in that: The tooth hole type main track (2) is provided with tooth holes which mesh with the traveling gears of the welding trolley, and automatic welding is achieved through the meshing of the gears.

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