Aluminum material forming processing equipment

By designing aluminum molding and processing equipment with integrated marking processing positions, drilling, cutting and welding functions, the error problems caused by multiple loading and unloading in the prior art are solved, and more efficient processing and forming quality is achieved.

CN119501579AInactive Publication Date: 2025-02-25CIXI YIMEIJIA ALUMINUM CO LTD
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Patent Information

Application Number
CN202411943294.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the processing of existing aluminum alloy door and window frames, multiple loading and unloading of workpieces leads to errors, affecting the quality and efficiency of processing and forming.

Method used

Design an aluminum forming and processing equipment, adopting automatic sequence method, integrating marking processing position devices, drilling and cutting devices and welding devices, and realizing automatic processing through conveying components and moving dovetail grooves.

Benefits of technology

Through automated processing processes, loading and unloading errors can be effectively reduced and the quality and efficiency of processing molding can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to aluminum material forming machining equipment which comprises a rack, a machining position marking device, a drilling and cutting device and a welding device are arranged on the rack, the drilling and cutting device comprises a conveying assembly and a movable dovetail groove, a drilling assembly and a cutting assembly are arranged on the movable dovetail groove in a matched mode, and a control assembly is arranged on the rack. During machining, an aluminum material needing to be machined is placed on the marking machining station device, firstly, the positions needing to be drilled and cut are marked correspondingly, then the aluminum material is conveyed to the conveying assembly and gradually moved to the corresponding positions of the drilling assembly and the cutting assembly to be fixed, the marked drilling positions and the marked cutting positions are subjected to drilling and cutting treatment correspondingly, and the machining efficiency is improved. And then the aluminum material subjected to drilling and cutting treatment is subjected to corresponding welding forming through the welding device, in this way, cutting marking, drilling position marking, drilling, cutting and welding are carried out step by step in an automatic sequence dividing mode, and therefore the machining and forming quality efficiency can be effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of post-forming processing of aluminum materials, and in particular to aluminum material forming processing equipment. Background Art

[0002] In the process of processing aluminum alloy door and window frames for aluminum alloy doors and windows, it is necessary to perform cutting, drilling, welding and other operations on the aluminum alloy. The existing cutting, drilling, welding and other operations are processed separately by cutting machines, drilling machines and welding machines. In this way, the workpiece needs to be loaded and unloaded many times during the overall processing, and errors will occur during each loading and unloading, and loading and unloading is not very convenient, which affects the quality and efficiency of processing and forming. Summary of the invention

[0003] The object of the present invention is to provide an aluminum material forming and processing equipment, which can gradually mark cutting and drilling positions, drill holes, cut and weld in an automatic sequencing manner, thereby effectively improving the quality and efficiency of processing and forming.

[0004] In order to solve the above technical problems, the present invention is solved through the following technical solutions: an aluminum forming and processing equipment, including a frame, on which a marking processing position device, a drilling and cutting device and a welding device are provided, the drilling and cutting device includes a conveying component and a movable dovetail groove arranged on one side of the corresponding conveying component, the movable dovetail groove is cooperated with a drilling component and a cutting component, and the frame is provided with a control component for controlling the operation of the marking processing position device, the welding device, the conveying component, the movable dovetail groove, the drilling component and the cutting component.

[0005] Preferably, the marking processing position device corresponds to a marking processing groove arranged at the input end of the conveying component, clamping holes are opened on both sides of the marking processing groove, an arc-shaped clamping plate is arranged in the clamping hole, and a marking clamping cylinder is connected to the rear end of the arc-shaped clamping plate.

[0006] Further preferably, a trumpet-shaped feeding port is provided at one end of the marking processing groove, a limit baffle is provided at the other end of the marking processing groove, and a size scale line is provided at the upper end of the marking processing groove.

[0007] Further preferably, the conveying assembly includes a conveying bracket, the conveying bracket is provided with a conveying motor and a conveying roller, the conveying roller is connected to a conveyor belt, a plurality of clamping cylinders are provided on both sides of the conveying frame, the output ends of the clamping cylinders are connected to clamping blocks, and the output end of the conveyor belt is correspondingly provided with an end face limit clamping assembly.

[0008] Further preferably, the end face limiting clamping assembly comprises an end face limiting lifting cylinder, the output end of the end face limiting lifting cylinder is connected to an end face limiting clamping cylinder, and the output end of the end face limiting clamping cylinder is provided with two end face limiting clamping blocks.

[0009] Further preferably, the drilling assembly includes a drilling movable dovetail plate cooperated with the movable dovetail groove, the movable dovetail groove and the drilling movable dovetail plate are connected by a drilling movable motor and a drilling movable screw, a drilling transverse slide groove is provided on the drilling movable dovetail plate, a drilling transverse slide groove is cooperated with a drilling transverse slide plate, a drilling transverse cylinder for driving the drilling transverse slide plate to move transversely is provided on one side of the drilling movable dovetail plate, a drilling lifting cylinder is provided on the upper end of the drilling transverse slide plate, a support plate is provided on the upper end of the drilling lifting cylinder, a drilling motor is provided on the support plate, the output end of the drilling motor is connected to a drilling head, and a hole mark recognition sensor is provided on the drilling head.

[0010] Further preferably, the cutting assembly includes a cutting movable dovetail plate cooperated with the movable dovetail groove, the movable dovetail groove and the cutting movable dovetail plate are connected via a cutting movable motor and a cutting movable lead screw, a cutting transverse slide groove is provided on the cutting movable dovetail plate, a cutting transverse slide slide is cooperated with a cutting transverse slide slide, a cutting transverse cylinder for driving the cutting transverse slide slide to move transversely is provided on one side of the cutting movable dovetail plate, a cutting motor is provided at the upper end of the cutting transverse slide slide, the output end of the cutting motor is connected to a cutting blade via a pulley and a belt, a protective cover is provided outside the cutting blade, and a line marking recognition sensor is provided on the protective cover.

[0011] Further preferably, the welding device includes four square welding discharge troughs arranged at the upper end of the frame, an open trough is formed between two adjacent welding discharge troughs, a welding robot arm is arranged in the middle of the four welding discharge troughs, and a clamping robot arm is arranged on the outer side of the four welding discharge troughs.

[0012] The beneficial effects of the present invention include: comprising a frame, on which a marking processing position device, a drilling and cutting device and a welding device are provided, the drilling and cutting device comprising a conveying component and a movable dovetail groove arranged on one side of the corresponding conveying component, the movable dovetail groove is cooperated with a drilling component and a cutting component, the frame is provided with a control component for controlling the operation of the marking processing position device, the welding device, the conveying component, the movable dovetail groove, the drilling component and the cutting component, the aluminum material to be processed is placed on the marking processing position device, the positions to be drilled and cut are first marked respectively, and then it is sent to the conveying component, and gradually moved to the corresponding positions of the drilling component and the cutting component and fixed, the marked drilling and cutting positions are drilled and cut respectively, and then the aluminum material that has been drilled and cut is subjected to corresponding welding forming through the welding device, so that the marking, cutting and drilling positions, drilling, cutting and welding are gradually carried out in an automatic sequencing manner, thereby effectively improving the quality and efficiency of processing and forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the present invention.

[0014] Figure 2 It is a structural schematic diagram of the marking processing position device of the present invention.

[0015] Figure 3 It is a schematic structural diagram of the drilling and cutting device of the present invention.

[0016] Figure 4 It is a structural schematic diagram of the welding device of the present invention. DETAILED DESCRIPTION

[0017] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0018] like Figure 1-4 As shown, an aluminum forming processing equipment includes a frame 1, on which a marking processing position device 2, a drilling and cutting device 3 and a welding device 4 are provided, the drilling and cutting device 3 includes a conveying component 31 and a movable dovetail groove 32 arranged on one side of the corresponding conveying component 31, the movable dovetail groove 32 is matched with a drilling component 33 and a cutting component 34, and the frame 1 is provided with a control component for controlling the marking processing position device 2, the welding device 4, the conveying component 31, the movable dovetail groove 32, the drilling component 33 and the cutting component 34 to work. 5. The aluminum material to be processed is placed on the marking processing position device 2 to mark the positions where drilling and cutting are required, and then it is sent to the conveying component 31, and gradually moved to the corresponding positions of the drilling component 33 and the cutting component 34 for fixing. The marked drilling and cutting positions are drilled and cut respectively, and then the aluminum material that has been drilled and cut is welded and formed accordingly through the welding device 4. In this way, the marking, cutting and drilling positions, drilling, cutting and welding are gradually carried out in an automatic sequencing manner, thereby effectively improving the quality and efficiency of processing and forming.

[0019] In this embodiment, the marking processing position device 2 corresponds to the marking processing groove 21 set at the input end of the conveying component 31, and clamping holes are opened on both sides of the marking processing groove 21, and an arc-shaped clamping plate 22 is arranged in the clamping hole. The rear end of the arc-shaped clamping plate 22 is connected to a marking clamping cylinder 23, and a trumpet-shaped feed port 24 is opened at one end of the marking processing groove 21, and a limit baffle 25 is arranged at the other end of the marking processing groove 21. The upper end of the marking processing groove 21 is provided with size scale lines, and the aluminum material is placed in the marking processing groove 21 through the trumpet-shaped feed port 24, and the aluminum material is drilled and cut according to the size scale lines. Marking lines are drawn to facilitate identification of the drilling component 33 and the cutting component 34, and the marking clamping cylinder 23 can fix the longer aluminum material during marking.

[0020] In this embodiment, the conveying assembly 31 includes a conveying bracket, on which a conveying motor 311 and a conveying roller are provided, and a conveying belt 312 is connected to the conveying roller. A plurality of clamping cylinders 313 are provided on both sides of the conveying frame, and the output ends of the clamping cylinders 313 are connected to clamping blocks. The output ends of the conveying belt 312 are correspondingly provided with end face limit clamping assemblies. After the marked aluminum material is placed on the conveying belt 312 and transported to the drilling assembly 33 or the cutting assembly 34 by the conveying belt 312, it is clamped and fixed by the plurality of clamping cylinders 313, and the conveying belt 312 stops moving, and drilling or cutting is performed. After completing the drilling or cutting of one side of the aluminum material, the plurality of clamping cylinders 313 are controlled to release the aluminum material, and the conveying motor 311 can rotate forward and reversely to make the conveying belt 312 drive the aluminum material to move forward and backward, and stop moving after moving into place, and flip the aluminum material to the next side. The plurality of clamping cylinders 313 clamp the flipped aluminum material again to perform drilling or cutting on the current side, so as to selectively perform drilling or cutting on multiple sides.

[0021] In this embodiment, the end face limit clamping assembly includes an end face limit lifting cylinder 314, the output end of the end face limit lifting cylinder 314 is connected to the end face limit clamping cylinder 315, and the output end of the end face limit clamping cylinder 315 is provided with two end face limit clamping blocks 316. When the marked aluminum material enters the tail end of the conveyor belt 312, the end face limit lifting cylinder 314 drives the end face limit clamping cylinder 315 to move up to the top of the conveyor belt 312. Then, the end face limiting clamping cylinder 315 drives the two end face limiting clamping blocks 316 to prevent it from falling out of the conveyor belt 312. In addition, when several clamping cylinders 313 cooperate to clamp the aluminum material, the end face limiting clamping cylinder 315 can drive the two end face limiting clamping blocks 316 to cooperate to clamp the end face of the aluminum material, thereby further clamping the aluminum material. The two end face limiting clamping blocks 316 and the clamping blocks of several clamping cylinders 313 are both provided with elastic protective layers to avoid damaging the aluminum material.

[0022] In this embodiment, the drilling assembly 33 includes a drilling movable dovetail plate 331 that is arranged on the movable dovetail groove 32. The movable dovetail groove 32 is connected to the drilling movable dovetail plate 331 through a drilling movable motor 332 and a drilling movable screw rod. The drilling movable dovetail plate 331 is provided with a drilling transverse slide groove, and a drilling transverse slide plate 333 is arranged on the drilling transverse slide groove. A drilling transverse cylinder 334 for driving the drilling transverse slide plate 333 to move transversely is arranged on one side of the drilling movable dovetail plate 331. A drilling lifting cylinder 335 is arranged on the upper end of the drilling transverse slide plate 333. There is a support plate, on which a drilling motor 336 is provided. The output end of the drilling motor 336 is connected to a drilling head 337. The drilling head 337 is provided with a hole mark recognition sensor. When the aluminum material moves to the corresponding position of the drilling component 33 and the hole mark on the lower side is detected by the hole mark recognition sensor, the drilling motor 336 and the drilling head 337 are controlled by the drilling transverse movement cylinder 334 and the drilling lifting cylinder 335 to move to a position close to the hole mark of the aluminum material, and then the drilling motor 336 is controlled to drive the drilling head 337 to rotate, and at the same time, the drilling transverse movement cylinder 334 drives the drilling motor 336 and the drilling head 337 to move together to perform the drilling operation.

[0023] In this embodiment, the cutting assembly 34 includes a cutting movable dovetail plate 341 that is arranged on the movable dovetail groove 32. The movable dovetail groove 32 and the cutting movable dovetail plate 341 are connected by a cutting movable motor 342 and a cutting movable screw. The cutting movable dovetail plate 341 is provided with a cutting transverse groove, and a cutting transverse slide 343 is arranged on the cutting transverse groove. A cutting transverse cylinder 344 for driving the cutting transverse slide 343 to move transversely is arranged on one side of the cutting movable dovetail plate 341. A cutting motor 345 is arranged on the upper end of the cutting transverse slide 343. The output end of the cutting motor 345 is connected to the cutting blade 346 through a pulley and a belt. The cutting blade 346 is provided with a protective cover. The protective cover is provided with a line mark recognition sensor. When the aluminum material moves to the corresponding position of the cutting component 34 and the line mark on the lower side is detected by the line mark recognition sensor, the cutting motor 345 and the cutting blade 346 are controlled by the cutting transverse cylinder 344 to move to a position close to the aluminum line mark, and then the cutting motor 345 is controlled to drive the cutting blade 346 to rotate. At the same time, the cutting transverse cylinder 344 drives the cutting motor 345 and the cutting blade 346 to move together to perform the cutting operation.

[0024] In this embodiment, the welding device 4 includes four square welding discharge troughs 41 provided at the upper end of the frame 1, an open groove 42 is formed between two adjacent welding discharge troughs 41, a welding robot arm 43 is provided in the middle of the four welding discharge troughs 41, and a clamping robot arm 44 is provided on the outer side of the four welding discharge troughs 41. The welding robot arm 43 and the clamping robot arm 44 are both existing technologies and are not described in detail here. After the drilling and cutting of the aluminum material are completed, the aluminum material is placed in the four welding discharge troughs 41 for assembly through the clamping robot arm 44, and then the cut joints are welded by the welding robot arm 43, and finally the welded aluminum doors and window frames are taken out by the clamping robot arm 44.

[0025] The working principle of the present invention is as follows: firstly, the aluminum material is placed in the marking processing groove 21 through the trumpet feeding port 24, and the longer aluminum material can be fixed by the marking clamping cylinder 23 during marking, and the aluminum material is drilled and cut and marked according to the size scale line, so as to facilitate the identification of the drilling component 33 and the cutting component 34, and then the marked aluminum material is placed on the conveyor belt 312 and conveyed to the drilling component 33 or the cutting component 34 through the conveyor belt 312, and then the clamping blocks are driven by a plurality of clamping cylinders 313 and the end face limit clamping cylinders 315 drive the end face limit clamping blocks 316 to prevent it from falling out. The conveyor belt 312, in addition, when the plurality of clamping cylinders 313 cooperate to clamp the aluminum material, the end surface limiting clamping cylinder 315 can drive the two end surface limiting clamping blocks 316 to cooperate to clamp and limit the end surface of the aluminum material, and the conveyor belt 312 stops moving; thereafter, when the aluminum material moves to the corresponding position of the cutting assembly 34 and the line mark recognition sensor detects the line mark on the lower side, the cutting transverse cylinder 344 controls the cutting motor 345 and the cutting blade 346 to move to the position close to the aluminum line mark, and then controls the cutting motor 345 to drive the cutting blade 346 to rotate, and at the same time the cutting transverse cylinder 344 is driven by the cutting motor 345. The cutting motor 345 and the cutting blade 346 are driven to move together to perform the cutting operation; when the aluminum material moves to the corresponding position of the cutting assembly 34 and the line mark recognition sensor detects the line mark on the lower side, the cutting transverse cylinder 344 controls the cutting motor 345 and the cutting blade 346 to move to a position close to the aluminum material line mark, and then controls the cutting motor 345 to drive the cutting blade 346 to rotate, and at the same time, the cutting transverse cylinder 344 drives the cutting motor 345 and the cutting blade 346 to move together to perform the cutting operation; after completing the drilling or cutting of one side of the aluminum material, control a number of clamping cylinders 313 to release To cut the aluminum material, the conveying motor 311 can rotate forward and reverse to make the conveyor belt 312 drive the aluminum material to move forward and backward. After moving into place, it stops moving and flips the aluminum material to the next side. A number of clamping cylinders 313 clamp the flipped aluminum material again to perform drilling or cutting on the current side. In this way, drilling or cutting of multiple sides can be performed selectively. After the drilling and cutting of the aluminum material are completed, the aluminum material is placed in four welding discharge troughs 41 for assembly through the clamping robot arm 44, and then the cut joints are welded by the welding robot arm 43. Finally, the welded aluminum door and window frame are taken out through the clamping robot arm 44.

[0026] According to the concept of the present invention, there may be changes in the specific implementation method and application scope, and the content of this specification should not be understood as limiting the present invention.

Claims

1. An aluminum forming processing equipment, characterized in that: It includes a frame, on which are provided a marking processing position device, a drilling and cutting device, and a welding device. The drilling and cutting device includes a conveying component and a movable dovetail groove arranged on one side of the corresponding conveying component. The movable dovetail groove is cooperated with a drilling component and a cutting component. The frame is provided with a control component for controlling the marking processing position device, the welding device, the conveying component, the movable dovetail groove, the drilling component, and the cutting component.

2. The aluminum material forming and processing equipment according to claim 1, characterized in that: The marking processing position device corresponds to the marking processing groove set at the input end of the conveying component. Clamping holes are opened on both sides of the marking processing groove. An arc-shaped clamping plate is arranged in the clamping hole. The rear end of the arc-shaped clamping plate is connected to a marking clamping cylinder.

3. The aluminum material forming and processing equipment according to claim 2, characterized in that: A trumpet-shaped material inlet is provided at one end of the marking processing groove, a limit baffle is provided at the other end of the marking processing groove, and a size scale line is provided at the upper end of the marking processing groove.

4. The aluminum material forming and processing equipment according to claim 1, characterized in that: The conveying assembly includes a conveying bracket, on which a conveying motor and a conveying roller are provided, and a conveying belt is connected to the conveying roller. A plurality of clamping cylinders are provided on both sides of the conveying frame, and the output ends of the clamping cylinders are connected to clamping blocks. The output end of the conveying belt is correspondingly provided with an end face limiting clamping assembly.

5. The aluminum material forming processing equipment according to claim 4, characterized in that: The end face limit clamping assembly comprises an end face limit lifting cylinder, the output end of which is connected to an end face limit clamping cylinder, and the output end of which is provided with two end face limit clamping blocks.

6. The aluminum material forming processing equipment according to claim 1, characterized in that: The drilling assembly includes a drilling movable dovetail plate cooperated with the movable dovetail groove, the movable dovetail groove and the drilling movable dovetail plate are connected by a drilling movable motor and a drilling movable screw, a drilling transverse slide groove is provided on the drilling transverse slide groove, a drilling transverse slide plate is cooperated with, a drilling transverse cylinder is provided on one side of the drilling movable dovetail plate for driving the drilling transverse slide plate to move transversely, a drilling lifting cylinder is provided on the upper end of the drilling transverse slide plate, a support plate is provided on the upper end of the drilling lifting cylinder, a drilling motor is provided on the support plate, the output end of the drilling motor is connected to a drilling head, and a hole mark recognition sensor is provided on the drilling head.

7. The aluminum material forming processing equipment according to claim 1, characterized in that: The cutting assembly includes a cutting movable dovetail plate cooperated with the movable dovetail groove, the movable dovetail groove and the cutting movable dovetail plate are connected via a cutting movable motor and a cutting movable lead screw, a cutting transverse slide groove is provided on the cutting movable dovetail plate, a cutting transverse slide slide is provided on one side of the cutting movable dovetail plate for driving the cutting transverse slide slide to move transversely, a cutting transverse cylinder is provided on one side of the cutting movable dovetail plate for driving the cutting transverse slide slide to move transversely, a cutting motor is provided on the upper end of the cutting transverse slide slide, and the output end of the cutting motor is connected to a cutting blade via a pulley and a belt, a protective cover is provided outside the cutting blade, and a line mark recognition sensor is provided on the protective cover.

8. The aluminum material forming and processing equipment according to claim 1, characterized in that: The welding device comprises four square welding discharge troughs arranged at the upper end of the frame, an open trough is formed between two adjacent welding discharge troughs, a welding mechanical arm is arranged in the middle of the four welding discharge troughs, and a clamping mechanical arm is arranged on the outer sides of the four welding discharge troughs.

Citation Information

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