Fermentation system for pig feed production raw materials

By designing a pig feed fermentation system with rotatable cover plate and stirring rod, the problems of feed stratification and deposition during the fermentation process are solved, and the feed is fully mixed with ingredients and probiotics is achieved, and the fermentation efficiency and palatability of the feed are improved.

CN119506061APending Publication Date: 2025-02-25HUNAN LIUYANGHE FEED
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Patent Information

Application Number
CN202411774800.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing pig feed fermentation system cannot be stirred during the fermentation process, resulting in layering and deposition of feed, and cannot be fully fermented with ingredients and probiotics.

Method used

A fermentation system including a rotatable cover plate and a stirring rod is designed. The rotating shaft drives the rotating plate and the stirring rod to rotate through the motor to achieve stirring and scraping of the feed in the fermentation barrel. The installation plate is vibrated with the vibrating block to increase the fluffyness of the feed.

Benefits of technology

By stirring and vibration, ensure that the feed is fully mixed with ingredients and probiotics, avoid stratification and deposition, and improve fermentation efficiency and palatability of the feed.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119506061A_ABST
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Abstract

A fermentation system for raw materials for pig feed production comprises a plurality of fermentation barrels located at the top of a mounting plate, a motor is arranged at the top of the mounting plate, a rotating shaft of the motor is vertically arranged upwards, the fermentation barrels are distributed at the top of the mounting plate with the rotating shaft of the motor as the axis, and a rotatable cover plate is arranged at the top of each fermentation barrel. A detachable rotating plate is arranged on the rotating shaft, clamping grooves are distributed in the circumferential surface of the rotating plate, clamping teeth meshed with the clamping grooves are distributed on the circumferential surface of the cover plate and are used for driving the rotating plate, a plurality of stirring rods which extend into the fermentation barrel and are used for stirring are arranged at the top of the cover plate, and stirring blocks are distributed on the stirring rods; the feed stirring device is simple and reasonable in structure, feed can be stirred in the fermentation process, the state of the feed can be changed, the feed is more fluffy, and the palatability of the feed is improved.
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Description

Technical Field

[0001] The invention relates to the field of pig feed, in particular to a fermentation system for raw materials for producing pig feed. Background Art

[0002] In order to make the feed easier for pigs to digest, the feed is usually fermented before feeding. The current feed fermentation method is to mix a variety of probiotics and other ingredients with the feed, and then put the mixture into barrels for fermentation. However, since the fermentation process cannot be stirred, the feed will be stratified and deposited during the fermentation process, causing the feed to sink and unable to ferment with other ingredients and probiotics. Therefore, the feed needs to be stirred regularly during the fermentation process to make it ferment more evenly. Summary of the invention

[0003] The present invention aims to provide a fermentation system for raw materials used in pig feed production to mix and stir the feed during the fermentation process.

[0004] In order to solve the above technical problems, the specific solution adopted by the present invention is: A fermentation system for raw materials for pig feed production comprises a plurality of fermentation barrels arranged on the top of a mounting plate, a motor is arranged on the top of the mounting plate, a rotating shaft of the motor is arranged vertically upward, the fermentation barrels are arranged on the top of the mounting plate with the rotating shaft of the motor as the axis, a rotatable cover plate is arranged on the top of the fermentation barrel, a detachable rotating plate is arranged on the rotating shaft, a card slot is arranged on the circumferential surface of the rotating plate, and cards meshing with the card slot are arranged on the circumferential surface of the cover plate for driving the rotating plate, a plurality of stirring rods extending into the interior of the fermentation barrel for stirring are arranged on the top of the cover plate, and stirring blocks are arranged on the stirring rods.

[0005] The mounting plate is provided with circularly distributed vibration blocks, a rotating rod is provided on the rotating shaft, a rotatably connected connecting block is provided at the end of the rotating rod, and a vertically downward knocking rod is provided on the connecting block. The knocking rod knocks the vibration block during the rotation of the rotating rod to vibrate the mounting plate.

[0006] The bottom of the fermentation barrel is provided with a fixing rod extending upward, the cover plate is provided with a fixing hole for the fixing rod to pass through, the fixing rod is provided with a placement block for the cover plate to be placed, and the top of the fixing rod is provided with a threaded fixing nut to fix the cover plate.

[0007] The fixed rod is provided with a rotating ring connected in rotation, the rotating ring is provided with a driving rod for driving the stirring rod, the top of the driving rod is provided with a first connecting rod extending upward, the first connecting rod is provided with a first scraper for scraping the inner wall of the fermentation barrel, the driving rod is provided with a second connecting rod extending toward the bottom, and the bottom of the second connecting rod is provided with a second scraper for scraping the bottom of the fermentation barrel.

[0008] The bottom of the fermentation barrel is provided with a connecting hole penetrating the mounting plate, the connecting hole is provided with a connecting pipe, the connecting pipe is provided with a liquid storage box, the bottom of the liquid storage box is provided with a drainage hole, and the drainage hole is provided with a threaded sealing cover.

[0009] A fixing block is provided on the top of the rotating shaft, a connecting hole for the fixing block to pass through is provided on the rotating plate, and a fixing nut for fixing the rotating plate is provided on the fixing block.

[0010] The top of the cover plate is provided with a handle for the operator to hold.

[0011] The handle is provided with a rubber anti-skid pad.

[0012] A downwardly sunken rotating groove is provided at the top edge of the fermentation barrel, and a positioning block located in the rotating groove is provided on the cover plate, and the positioning block is a cylindrical structure.

[0013] Due to the adoption of the above technical solution, the present invention has the following beneficial effects: The feed in the fermentation barrel is stirred by arranging a rotatable cover plate on the fermentation barrel and arranging a stirring rod for stirring at the bottom of the cover plate; a motor is arranged on the mounting plate and a rotating plate is arranged on the rotating shaft of the motor to drive the cover plate, thereby realizing that a plurality of cover plates are driven simultaneously to stir the feed; during the stirring process, the driving rod can also be driven to rotate by the stirring rod, thereby scraping the inner wall and the bottom of the fermentation barrel to prevent the feed from adhering to the barrel wall and being unable to participate in the fermentation process; a vibration block is also arranged on the mounting plate, which is used in conjunction with the knocking rod to vibrate the mounting plate during the rotation of the rotating shaft, so that the feed is more fluffy and the fermentation speed is accelerated; a liquid storage box arranged at the bottom of the mounting plate can collect excess liquid to prevent excessive liquid from being generated during the fermentation process to destroy the fermentation state of the feed; the structure of the invention is simple and reasonable, not only can the feed be stirred during the fermentation process, but also the state of the feed can be changed to make it more fluffy, thereby increasing the palatability of the feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of another side of the present invention; Figure 3 It is a schematic diagram of the bottom structure of the present invention; Figure 4 It is a schematic diagram of the bottom structure of the cover plate of the present invention; Figure 5 It is a schematic diagram of the internal structure of the fermentation barrel of the present invention; Figure numerals: mounting plate 1; supporting leg 2; fermentation barrel 3; motor 4; rotating shaft 5; fixing block 6; rotating plate 7; slot 8; rotating rod 9; vibrating block 10; cover plate 11; latch 12; fixing nut 13; fixing rod 14; handle 15; connecting block 16; knocking rod 17; connecting pipe 18; liquid storage box 19; sealing cover 20; positioning block 21; fixing hole 22; stirring rod 23; stirring block 24; placing block 25; rotating ring 26; driving rod 27; first connecting rod 28; first scraper 29; second connecting rod 30; second scraper 31; connecting hole 32. DETAILED DESCRIPTION

[0015] A fermentation system for raw materials for pig feed production, including a plurality of fermentation barrels 3 arranged on the top of a mounting plate 1, a motor 4 is arranged on the top of the mounting plate 1, a rotating shaft 5 of the motor 4 is arranged vertically upward, the fermentation barrels 3 are arranged on the top of the mounting plate 1 with the rotating shaft 5 of the motor 4 as the axis, a rotatable cover plate 11 is arranged on the top of the fermentation barrel 3, a detachable rotating plate 7 is arranged on the rotating shaft 5, a card slot 8 is distributed on the circumferential surface of the rotating plate 7, a card tooth 12 meshing with the card slot 8 is distributed on the circumferential surface of the cover plate 11 for driving the rotating plate 7, a plurality of stirring rods 23 extending into the interior of the fermentation barrel 3 for stirring are arranged on the top of the cover plate 11, stirring blocks 24 are distributed on the stirring rods 23, a fixing rod 14 extending upward is arranged at the bottom of the fermentation barrel 3, and a fixing rod 14 for fixing the fixing rod 7 is provided on the cover plate 11. A fixing hole 22 through which the fixing rod 14 passes is provided, a placing block 25 is provided on the fixing rod 14 for placing the cover plate 11, a fixing nut 13 is provided on the top of the fixing rod 14 for fixing the cover plate 11, a rotating ring 26 is provided on the fixing rod 14 for rotationally connecting, a driving rod 27 for driving the stirring rod 23 is provided on the rotating ring 26, a first connecting rod 28 extending upward is provided on the top of the driving rod 27, a first scraper 29 for scraping the inner wall of the fermentation barrel 3 is provided on the first connecting rod 28, a second connecting rod 30 extending toward the bottom is provided on the driving rod 27, a second scraper 31 for scraping the bottom of the fermentation barrel 3 is provided at the bottom of the second connecting rod 30, and a handle 15 for the operator to hold is provided on the top of the cover plate 11, and a rubber anti-slip pad is provided on the handle 15.

[0016] A circularly distributed vibration block 10 is provided on the mounting plate 1, a rotating rod 9 is provided on the rotating shaft 5, a rotatably connected connecting block 16 is provided at the end of the rotating rod 9, a vertically downward knocking rod 17 is provided on the connecting block 16, and the knocking rod 17 knocks the vibration block 10 during the rotation of the rotating rod 9 to vibrate the mounting plate 1, a connecting hole 32 penetrating the mounting plate 1 is provided at the bottom of the fermentation barrel 3, a connecting pipe 18 is provided on the connecting hole 32, a liquid storage box 19 is provided on the connecting pipe 18, a drainage hole is provided at the bottom of the liquid storage box 19, and a threaded sealing cover 20 is provided on the drainage hole, a fixing block 6 is provided on the top of the rotating shaft 5, a connecting hole for the fixing block 6 to pass through is provided on the rotating plate 7, a fixing nut for fixing the rotating plate 7 is provided on the fixing block 6, a downwardly recessed rotating groove is provided at the top edge of the fermentation barrel 3, a positioning block 21 located in the rotating groove is provided on the cover plate 11, and the positioning block 21 is a cylindrical structure.

[0017] The method of use of the present invention is briefly described as follows: When in use, the feed and probiotics to be fermented are added into the fermentation barrel 3, and then the cover plate 11 is placed on the fermentation barrel 3 and fixed by the fixing nut 13. Next, the rotating plate 7 is connected to the rotating shaft 5, and the rotating plate 7 is connected and fixed to the fixed shaft by the fixing nut, so that the slot 8 on the rotating plate 7 is engaged with the tooth 12 on the cover plate 11, and then the power is turned on. 4. A control switch is provided on the mounting plate 1 to control the motor 4. The motor 4 drives the rotating shaft 5 to rotate. During the rotation of the rotating shaft 5, the rotating plate 7 is driven to rotate. The rotating plate 7 drives the cover plate 11 on the top of the fermentation barrel 3 to rotate. At this time, the stirring rod 23 of the cover plate 11 located inside the fermentation barrel 3 rotates together with the cover plate 11 to stir the feed inside the fermentation barrel 3 evenly, thereby facilitating fermentation. The rotating shaft 5 will also drive the rotating rod 9 to rotate during the rotation process. The rotating rod 9 will drive the knocking rod 17 to knock the vibration block 10 during the rotation process to generate vibration. The vibration will vibrate the feed inside the fermentation barrel 3 to make it more fluffy. During the movement of the stirring rod 23, the stirring rod 23 will drive the driving rod 27 to rotate. At this time, the first scraper 29 will scrape the inner wall of the fermentation barrel 3, so that the material on the inner wall of the fermentation barrel 3 will fall. The second scraper 31 will scrape the bottom of the fermentation barrel 3, so that excess water enters the inside of the connecting pipe through the connecting hole 32, and then enters the inside of the liquid storage box 19. A filter is provided at the connecting hole 32 to prevent the feed from entering the inside of the connecting hole 32. Excluding excess water can prevent the feed from being damaged during the fermentation process.

Claims

1. A fermentation system for raw materials for pig feed production, characterized by: The invention comprises a plurality of fermentation barrels (3) arranged on the top of a mounting plate (1), a motor (4) being arranged on the top of the mounting plate (1), a rotating shaft (5) of the motor (4) being arranged vertically upward, the fermentation barrels (3) being arranged on the top of the mounting plate (1) with the rotating shaft (5) of the motor (4) as the axis, a rotatable cover plate (11) being arranged on the top of the fermentation barrel (3), a detachable rotating plate (7) being arranged on the rotating shaft (5), a slot (8) being arranged on the circumference of the rotating plate (7), a tooth (12) being arranged on the circumference of the cover plate (11) and meshing with the slot (8) for driving the rotating plate (7), a plurality of stirring rods (23) being arranged on the top of the cover plate (11) and extending into the interior of the fermentation barrel (3) for stirring, stirring blocks (24) being arranged on the stirring rods (23).

2. The fermentation system for raw materials for pig feed production according to claim 1, characterized in that: The mounting plate (1) is provided with circularly distributed vibration blocks (10), the rotating shaft (5) is provided with a rotating rod (9), the end of the rotating rod (9) is provided with a rotatably connected connecting block (16), and a knocking rod (17) is provided on the connecting block (16) extending vertically downward, and the knocking rod (17) knocks the vibration block (10) during the rotation of the rotating rod (9) to vibrate the mounting plate (1).

3. The fermentation system for raw materials for pig feed production according to claim 1, characterized in that: The bottom of the fermentation barrel (3) is provided with a fixing rod (14) extending upward, the cover plate (11) is provided with a fixing hole (22) for the fixing rod (14) to pass through, the fixing rod (14) is provided with a placement block (25) for the cover plate (11) to be placed, and the top of the fixing rod (14) is provided with a threaded fixing nut (13) for fixing the cover plate (11).

4. The fermentation system for raw materials for pig feed production according to claim 3, characterized in that: The fixed rod (14) is provided with a rotating ring (26) which is rotatably connected thereto; the rotating ring (26) is provided with a driving rod (27) for driving the stirring rod (23); a first connecting rod (28) extending upward is provided at the top of the driving rod (27); a first scraper (29) for scraping the inner wall of the fermentation barrel (3) is provided on the first connecting rod (28); a second connecting rod (30) extending toward the bottom is provided on the driving rod (27); a second scraper (31) for scraping the bottom of the fermentation barrel (3) is provided at the bottom of the second connecting rod (30).

5. The fermentation system for raw materials for pig feed production according to claim 1, characterized in that: The bottom of each fermentation barrel (3) is provided with a connecting hole (32) penetrating the mounting plate (1), a connecting pipe (18) is provided on the connecting hole (32), a liquid storage box (19) is provided on the connecting pipe (18), a drainage hole is provided at the bottom of the liquid storage box (19), and a sealing cover (20) connected by a thread is provided on the drainage hole.

6. The fermentation system for raw materials for pig feed production according to claim 1, characterized in that: A fixing block (6) is provided at the top of the rotating shaft (5), a connecting hole for the fixing block (6) to pass through is provided on the rotating plate (7), and a fixing nut for fixing the rotating plate (7) is provided on the fixing block (6).

7. The fermentation system for raw materials for pig feed production according to claim 1, characterized in that: The top of the cover plate (11) is provided with a handle (15) for an operator to hold.

8. The fermentation system for raw materials for pig feed production according to claim 7, characterized in that: The handle (15) is provided with an anti-slip pad made of rubber material.

9. The fermentation system for raw materials for pig feed production according to claim 1, characterized in that: A downwardly recessed rotating groove is provided at the top edge of the fermentation barrel (3), and a positioning block (21) located in the rotating groove is provided on the cover plate (11), wherein the positioning block (21) is a cylindrical structure.