Device and method for testing sealing performance of gas pipeline of portable gas stove

By designing a cassette furnace gas pipeline sealing testing equipment including a joint collaboration mechanism, the problem of low automation level of existing equipment is solved, and the internal pressurization, subsidence testing and water stain treatment of workpieces is automated, which improves testing efficiency and accuracy and reduces production costs.

CN119509830APending Publication Date: 2025-02-25ZHUHAI JINWEI METAL PROD CO LTD
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Patent Information

Application Number
CN202411702734.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing cassette gas pipeline sealing testing equipment has low automation level, cumbersome testing steps, and it is difficult to quickly and accurately identify the leakage location, resulting in high costs and unfavorable product pricing.

Method used

A test equipment including a joint collaboration mechanism was designed. The equipment works collaboratively through three main components: internal pressurization, subsidence testing and water stain treatment of workpieces, and uses hoses, electric drive components, air conductor joints, macro cameras and excitation components to achieve automated air pressure control, image acquisition and defect labeling.

Benefits of technology

It improves the automation level of test equipment, reduces manual intervention, shortens testing time, enhances the rapid identification and handling of sealing problems, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a portable gas stove gas pipeline sealing performance test device and test method, and relates to the technical field of airtightness detection.The portable gas stove gas pipeline sealing performance test device comprises a water storage tank body, a rectangular frame is fixedly installed at the top of the water storage tank body, a main support is installed at the top of the rectangular frame, and an assembly base is fixedly installed at the bottom of the main support; a pneumatic push rod is fixedly installed at the bottom of the assembling base, the shaft end of the pneumatic push rod is fixedly sleeved with a T-shaped top frame, auxiliary supports are fixedly installed on the two sides of the outer wall of the T-shaped top frame, and a plane supporting plate is fixedly installed between the bottoms of the two auxiliary supports. And the system module analyzes the obtained data, so that the response time of related components during replacement among the steps is prolonged, the equipment can autonomously complete the capabilities of air pressure control, air port capture, target screening and water stain treatment, the labor cost can be effectively reduced, and subsequent products have higher cost performance.
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Description

Technical Field

[0001] The present invention relates to the technical field of air tightness detection, and specifically relates to a gas pipeline air tightness testing device and a testing method for a cartridge furnace. Background Art

[0002] A cassette stove is a portable cooking device that usually uses butane or propane gas as fuel. They are popular because of their small size, portability and ease of use. They are particularly suitable for cooking needs in outdoor activities, camping, picnics and emergencies.

[0003] The built-in gas pipeline of the cassette stove mainly transports the fuel from the gas tank to the burner head safely and stably to ensure the normal combustion of the flame. The gas pipeline structure is mainly composed of a main body and three openings, one for air intake, the second for exhaust, and the third for the assembly of the regulating valve. The produced gas pipeline needs to be tested for sealing before it is put into use. Since the gas component is mainly butane or propane gas, if the pipeline is unqualified and a leak occurs, it is very easy to explode when exposed to open flames. The test of pipeline sealing must be completed using designated equipment.

[0004] However, the existing gas pipeline sealing test equipment for cassette furnaces has the following shortcomings:

[0005] The main pipeline forming processes include cold drawing, hot rolling and welding, and each forming method will produce defective products with different probabilities, which cannot be identified by the naked eye. Traditional pipeline testing equipment is limited by its own structure and the effect achieved is relatively simple. In order to find the leaking position, multiple devices need to cooperate with each other and require a lot of manual assistance. Due to the low level of automation, batch testing steps are cumbersome and not conducive to the company's control of costs and pricing of later products.

[0006] Therefore, we propose a gas pipeline sealing test device and a test method for a cassette furnace to solve the above-mentioned problems. Summary of the invention

[0007] The purpose of the present invention is to provide a gas pipeline sealing test device and a test method for a cassette furnace. By setting up a joint collaborative mechanism, the mechanism includes three main parts. The first one completes the internal pressurization of the workpiece, and the actual value can be obtained through the hose connection. Then, the various components cooperate to ensure that the air pressure value inside the workpiece meets the standard conditions. The second one can cooperate with the submerged test to complete the image acquisition, position locking and defect marking in a distributed manner. The third one performs water stain treatment on the workpiece after measurement, so that each step is completed and the subsequent steps can be quickly connected to solve the problems raised by the above-mentioned background technology.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a gas pipeline sealing test device for a gas stove, comprising a water storage tank, a rectangular frame is fixedly installed on the top of the water storage tank, a main bracket is installed on the top of the rectangular frame, an assembly base is fixedly installed on the bottom of the main bracket, a pneumatic push rod is fixedly installed on the bottom of the assembly base, a T-shaped top frame is fixedly sleeved on the shaft end of the pneumatic push rod, sub-brackets are fixedly installed on both sides of the outer wall of the T-shaped top frame, and a flat support plate is fixedly installed between the bottoms of the two sub-brackets;

[0009] A joint coordination mechanism is provided on the top of the water storage tank;

[0010] The joint coordination mechanism includes a group of first extension plates, a first expansion frame is fixedly installed between the outer walls of a group of the first extension plates, a group of first external frames are fixedly installed on the outer wall of each of the first expansion frames, a first electric drive component is fixedly inserted inside each of the first external frames, a first air guide joint is fixedly sleeved on the axial end of each of the first electric drive components, a group of positioning fixtures, a second electric drive component and a third electric drive component are fixedly installed on the top of the plane support plate, a square joint is fixedly installed on the axial end of each of the second electric drive components, the outer wall of each of the square joints is fixedly connected with a second air guide joint, and the axial end of each of the third electric drive components is fixedly sleeved with a third air guide joint, one side of the outer wall of each of the square joints is fixedly connected with a pressure relief pipe, and the exhaust end of each of the pressure relief pipes is fixedly connected with an expansion joint, and a second electric valve is provided inside each of the expansion joints, a second expansion frame is fixedly installed on the front surface of a sub-bracket, a group of first U-shaped frames are fixedly installed on the outer wall of each of the second expansion frames, and between the two sides of the inner wall of each of the first U-shaped frames A first cross bar is movably inserted, and an outer wall of each first cross bar is fixedly sleeved with an injection assembly, a first driving assembly is fixedly installed on one side of the outer wall of each first U-shaped frame, and the output end of each first driving assembly is respectively connected to one end of the outer wall of a corresponding first cross bar, a hollow track is fixedly installed at the bottom of the T-shaped top frame, a T-shaped slider is movably provided inside the hollow track, a third external frame is fixedly installed at the bottom of the T-shaped slider, a locking sleeve and a second U-shaped joint are respectively fixedly installed at the bottom of the third external frame, a macro camera is provided inside the locking sleeve, a second cross bar is movably inserted between the two sides of the inner wall of the second U-shaped joint, and a square seat is fixedly sleeved on the outer wall of the second cross bar, a transmitting head is fixedly inserted inside the square seat, an excitation element is fixedly installed on the top of the square seat, the output end of the excitation element is connected to the input end of the transmitting head, a cooling cover is fixedly sleeved on the outer wall of the transmitting head, a second driving assembly is fixedly installed on the outer wall of the second U-shaped joint, and the output end of the second driving assembly is connected to one end of the outer wall of the second cross bar.

[0011] Preferably, a second external frame is fixedly installed on the rear surface of the water storage box, a protective box is fixedly installed on the outer wall of the second external frame, a compressor unit is fixedly installed on the inner wall of the protective box, a first exhaust assembly is fixedly installed on one side of the outer wall of the protective box, the exhaust end of the first exhaust assembly is connected to the intake end of the compressor unit, a junction tank is fixedly installed on the exhaust end of the compressor unit, the outer wall of the junction tank is fixedly connected to a fourth air guide joint, and a first electric valve is provided inside the fourth air guide joint.

[0012] Preferably, the outer wall of the fourth air guide joint is fixedly connected to a group of first hoses, a three-way assembly is fixedly installed on the top of the rectangular frame, the exhaust ends of a group of the first hoses are connected to the air inlet end of the three-way assembly, the exhaust ends of the three-way assembly are fixedly connected to a group of second hoses, and the exhaust end of each of the second hoses is respectively connected to the air inlet end of a corresponding first air guide joint.

[0013] Preferably, a fifth air conducting joint is provided on the top of each of the third electric drive components, the exhaust end of each of the third air conducting joints is respectively connected to a corresponding fifth air conducting joint, and the interior of each of the fifth air conducting joints is fixedly connected to a third hose.

[0014] Preferably, a group of second extension plates are fixedly installed on the inner surface wall of the protective box, a gas collecting tank is fixedly installed inside each of the second extension plates, a sealing cover is fixedly installed on the top of each of the gas collecting tanks, an air pressure sensor is fixedly inserted at the center of each of the sealing covers, and the sensing end of each air pressure sensor is placed inside a corresponding gas collecting tank, a group of first information lines are fixedly installed at the wiring terminal of each of the air pressure sensors, and the output end of each group of the first information lines is connected to the internal wiring of the equipment.

[0015] Preferably, a group of second exhaust components are fixedly installed on the top of the protective box, and a group of third electric valves are fixedly installed on the inner wall of the protective box. The exhaust end of each of the second exhaust components is respectively connected to the air inlet end of a corresponding third electric valve, and the exhaust end of each of the third electric valves is fixedly connected to a fourth hose, and the exhaust end of each of the fourth hoses is respectively connected to the air inlet end of a corresponding injection component.

[0016] Preferably, a fourth electric drive component is fixedly installed inside the T-shaped top frame, a connecting bar is fixedly inserted inside the T-shaped slider, a parallel seat is fixedly sleeved between the axial end of the fourth electric drive component and one end of the outer wall of the connecting bar, an inner groove is opened on one side of the outer wall of the main bracket, and the parallel seat is movably placed in the inner groove.

[0017] Preferably, a fourth external rack is fixedly installed on the top of the main bracket, an electrical control box is fixedly installed on the rear wall of the fourth external rack, a start-stop button is fixedly connected to the rear surface of the main bracket, a group of second information lines are fixedly connected to the output end of the start-stop button, and the output ends of the group of second information lines are all connected to the wiring terminals of the electrical control box.

[0018] Preferably, each of the first extension plates is fixedly mounted on the rear surface of a sub-bracket, and a group of load-bearing feet are fixedly mounted on the bottom of the water storage tank body.

[0019] A method for testing a gas pipeline sealing test device for a cassette furnace comprises the following steps:

[0020] Step 1: Place the pipeline workpieces on the corresponding positioning fixtures in turn, fine-tune the position of each workpiece, and drive the first electric drive assembly, the second electric drive assembly and the third electric drive assembly to move the first gas joint, the second gas joint and the third gas joint toward the openings of the workpiece to complete the sealing of the openings of the workpiece.

[0021] Step 2: The relevant electrical module inside the electrical control box sets the air pressure value for each test. The gas compressed by the compressor unit is then evenly introduced into a corresponding workpiece through the connected hose and the first air guide joint. The compressed gas is then transferred to the cover in sequence through the connected hose, the third air guide joint and the fifth air guide joint. After the air pressure inside the workpiece and the cover stabilizes, the value measured by the air pressure sensor is the air pressure value inside the workpiece.

[0022] Step 3: The data can be quickly fed back to the relevant modules to determine the difference. If the internal air pressure is too low, the amount of compressed air introduced will be increased. Otherwise, the pressure will be slowly applied through the pressure relief pipe until the internal air pressure of the workpiece meets the set standard.

[0023] Step 4: Then turn on the pneumatic push rod to drive the workpieces in the positioning fixture to sink into the water source in the water storage tank, and the timing is determined by the relevant modules in the electrical control box.

[0024] Step 5: During the submersion time, the macro camera can move freely back and forth and left and right under the T-shaped top frame with the cooperation of multiple components to capture the water situation in real time. If there are no bubbles, and after the test time is reached, reset each component and further increase the air pressure intensity to complete the next submersion test. After all air pressure ranges have been tested, it means that all workpieces are qualified.

[0025] Step 6: If bubbles appear in the water within the field of view, the relevant module in the electrical control box determines the location of the bubble based on the image information and controls the opening of the excitation element. The relevant mechanical components work together to adjust the position of the transmitter head, accurately irradiate the emitted laser to the point where the bubble occurs, and quickly find inferior workpieces.

[0026] Step 7: After the test is completed and the workpiece is reset, high-speed airflow is emitted from each injection component. Through the coordination of mechanical components, the direction of airflow is freely controlled to complete the treatment of water stains on the surface of each workpiece.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] The present invention sets up a joint collaborative mechanism, which includes three main parts. The first one completes the internal pressurization of the workpiece, and the actual value can be obtained through the hose connection. Then, the various components cooperate to ensure that the air pressure value in the workpiece meets the standard conditions. The second one can cooperate with the submersion test to complete image acquisition, position locking and defect marking respectively. The third one performs water stain treatment on the workpiece after measurement, so that each step is completed and the subsequent steps can be quickly connected. By utilizing the main structure of the equipment, the various parts contained in the mechanism can be assembled one by one in sequence, and the system module is cooperated to analyze the obtained data to improve the response time of related components when replacing between steps, so that the equipment can independently complete the ability to control air pressure, capture air ports, screen targets and treat water stains, thereby effectively reducing labor costs and making subsequent products more cost-effective. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a main structural stereogram of a gas pipeline sealing test device and a test method for a gas furnace of the present invention;

[0030] Figure 2 The present invention provides a gas pipeline sealing test device and a test method for a gas pipeline of a cassette furnace. Figure 1 A magnified stereoscopic image of the structure at center A;

[0031] Figure 3 It is a bottom side structural stereogram of a gas pipeline sealing test device and a test method for a gas furnace of the present invention;

[0032] Figure 4 The present invention provides a gas pipeline sealing test device and a test method for a gas pipeline of a cassette furnace. Figure 3 The enlarged stereogram of the structure at B in the middle;

[0033] Figure 5 It is an enlarged stereoscopic diagram of some structures in a gas pipeline sealing test device and a test method for a cassette furnace of the present invention;

[0034] Figure 6 It is an enlarged stereoscopic diagram of the structure of the combined coordination mechanism in a gas pipeline sealing test device and a test method for a cassette furnace of the present invention;

[0035] Figure 7 It is an enlarged stereoscopic view of the auxiliary support connection structure in a gas pipeline sealing test device and a test method for a cassette furnace of the present invention;

[0036] Figure 8It is an enlarged stereoscopic view of the structure connected with the T-shaped top frame in a gas pipeline sealing test device and a test method of a cassette furnace of the present invention;

[0037] Fig. 9 The present invention provides a gas pipeline sealing test device and a test method for a gas pipeline of a cassette furnace. Figure 8 The enlarged stereogram of the structure at C in the middle;

[0038] Fig.10 It is an enlarged stereoscopic view of the internal connection structure of the protective box in a gas pipeline sealing test device and test method for a cassette furnace of the present invention.

[0039] In the figure: 1, water storage tank; 2, rectangular frame; 3, main bracket; 4, assembly base; 5, pneumatic push rod; 6, T-shaped top frame; 7, auxiliary bracket; 8, flat support plate; 9, joint coordination mechanism; 901, first extension plate; 902, first expansion frame; 903, first external frame; 904, first electric drive assembly; 905, first air guide joint; 906, positioning fixture; 907, second electric drive assembly; 908, square joint; 909, second Gas guide connector; 910, third electric drive assembly; 911, third gas guide connector; 912, second external rack; 913, protective box; 914, first exhaust assembly; 915, compressor unit; 916, junction tank; 917, fourth gas guide connector; 918, first electric valve; 919, second extension plate; 920, gas collection tank; 921, cover; 922, air pressure sensor; 923, first information line; 924, pressure relief pipe; 925, expansion connector head; 926, second electric valve; 927, fifth air guide joint; 928, second expansion frame; 929, first U-shaped frame; 930, first drive assembly; 931, injection assembly; 932, second exhaust assembly; 933, third electric valve; 934, first hose; 935, three-way assembly; 936, second hose; 937, third hose; 938, fourth hose; 939, hollow track; 940, T-shaped slider; 941, third external Frame; 942, locking sleeve; 943, macro camera; 944, second U-shaped connector; 945, square seat; 946, excitation element; 947, cooling cover; 948, transmitter head; 949, second drive assembly; 950, fourth electric drive assembly; 951, association strip; 952, parallel seat; 953, inner slot; 10, fourth external frame; 11, electrical control box; 12, start / stop button; 13, load-bearing feet; 14, second information line. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Please see attached Figure 1 -Attached Fig.10 As shown, the present invention provides a technical solution: a gas pipeline sealing test device for a cassette stove, comprising a water storage tank 1, a rectangular frame 2 is fixedly installed on the top of the water storage tank 1, a main bracket 3 is installed on the top of the rectangular frame 2, an assembly base 4 is fixedly installed on the bottom of the main bracket 3, a pneumatic push rod 5 is fixedly installed on the bottom of the assembly base 4, a T-shaped top frame 6 is fixedly sleeved on the axial end of the pneumatic push rod 5, sub-brackets 7 are fixedly installed on both sides of the outer wall of the T-shaped top frame 6, a flat support plate 8 is fixedly installed between the bottoms of the two sub-brackets 7, a joint coordination mechanism 9 is provided on the top of the water storage tank 1, a fourth external bracket 10 is fixedly installed on the top of the main bracket 3, an electrical control box 11 is fixedly installed on the rear surface wall of the fourth external bracket 10, a start-stop button 12 is fixedly connected to the rear surface of the main bracket 3, an output end of the start-stop button 12 is fixedly connected to a group of second information lines 14, and the output ends of a group of second information lines 14 are all connected to the wiring terminals of the electrical control box 11, and a group of load-bearing legs 13 are fixedly installed at the bottom of the water storage tank 1.

[0042] The main effect is: by setting up the water storage tank 1 and the main bracket 3, the components connected to the T-shaped top frame 6 can be suspended above the water storage tank 1. After the pipeline workpiece completes the gas pressurization, the pneumatic push rod 5 can drive the workpiece to move up and down slowly, thereby providing the necessary conditions for the workpiece submersion test.

[0043] Embodiment 1, according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Fig.10As shown, the joint coordination mechanism 9 includes a group of first extension plates 901, each of which is fixedly mounted on the rear surface of a sub-bracket 7, a first expansion frame 902 is fixedly mounted between the outer walls of a group of first extension plates 901, a group of first external frames 903 are fixedly mounted on the outer walls of each first expansion frame 902, a first electric drive component 904 is fixedly inserted inside each first external frame 903, a first air guide joint 905 is fixedly sleeved on the axial end of each first electric drive component 904, a group of positioning fixtures 906, a second electric drive component 907 and a third electric drive component 910 are fixedly mounted on the top of the plane support plate 8, a square joint 908 is fixedly mounted on the axial end of each second electric drive component 907, and each square joint 9 The outer wall of each square joint 908 is fixedly connected with a second air guide joint 909, the shaft end of each third electric drive component 910 is fixedly sleeved with a third air guide joint 911, one side of the outer wall of each square joint 908 is fixedly connected with a pressure relief pipe 924, the exhaust end of each pressure relief pipe 924 is fixedly connected with an expansion joint 925, and the interior of each expansion joint 925 is provided with a second electric valve 926, a second external frame 912 is fixedly installed on the rear surface of the water storage tank 1, a protective box 913 is fixedly installed on the outer wall of the second external frame 912, a compressor unit 915 is fixedly installed on the inner wall of the protective box 913, a first exhaust assembly 914 is fixedly installed on one side of the outer wall of the protective box 913, and the exhaust end of the first exhaust assembly 914 is connected to the inlet of the compressor unit 915 The gas ends are connected, the exhaust end of the compressor unit 915 is fixedly installed with a junction tank 916, the outer wall of the junction tank 916 is fixedly connected with a fourth gas guide joint 917, the interior of the fourth gas guide joint 917 is provided with a first electric valve 918, the outer wall of the fourth gas guide joint 917 is fixedly connected with a group of first hoses 934, the top of the rectangular frame 2 is fixedly installed with a three-way assembly 935, the exhaust ends of a group of first hoses 934 are connected to the air inlet end of the three-way assembly 935, the exhaust ends of the three-way assembly 935 are fixedly connected with a group of second hoses 936, the exhaust ends of each second hose 936 are respectively connected to the air inlet end of a corresponding first gas guide joint 905, the top of each third electric drive assembly 910 is provided with a fifth gas guide joint 927, and each third The exhaust end of the gas connector 911 is respectively connected to a corresponding fifth gas connector 927, and the interior of each fifth gas connector 927 is fixedly connected to a third hose 937. A group of second extension plates 919 are fixedly installed on the inner wall of the protective box 913, and a gas collecting tank 920 is fixedly installed inside each second extension plate 919. A sealing cover 921 is fixedly installed on the top of each gas collecting tank 920. An air pressure sensor 922 is fixedly inserted at the center of each sealing cover 921, and the sensing end of each air pressure sensor 922 is respectively placed inside a corresponding gas collecting tank 920, and a group of first information lines 923 are fixedly installed at the wiring terminal of each air pressure sensor 922, and the output end of each group of first information lines 923 is connected to the internal wiring of the equipment.

[0044] The effect achieved by the entire embodiment 1 is as follows: the positioning fixture 906 is used to fix the workpiece body. After the assembly is completed, the multiple openings set on the workpiece will be completely exposed and correspond to the first gas joint 905, the second gas joint 909 and the third gas joint 911 one by one. When the three are connected to the mechanical assembly, the sealing of each opening can be completed eventually. The compressed air flow can enter from the middle of the workpiece and diffuse to both sides, in order to ensure the gas filling density. Because the workpiece and the gas collection tank 920 can be directly connected through a hose, the air pressure measured by the air pressure sensor 922 is equivalent to the internal air pressure of the workpiece. The data can be shared with the relevant modules in the electrical control box 11, and the release amount of compressed air can be flexibly controlled to ensure that each workpiece test can be adjusted to the required air pressure range.

[0045] Embodiment 2, according to Figure 7 and Fig.10 As shown, a second expansion frame 928 is fixedly installed on the front surface of a sub-bracket 7, a group of first U-shaped frames 929 is fixedly installed on the outer wall of each second expansion frame 928, a first cross bar is movably inserted between the two sides of the inner wall of each first U-shaped frame 929, and an injection assembly 931 is fixedly sleeved on the outer wall of each first cross bar, a first drive assembly 930 is fixedly installed on one side of the outer wall of each first U-shaped frame 929, and the output end of each first drive assembly 930 is respectively connected to one end of the outer wall of a corresponding first cross bar, a group of second exhaust assemblies 932 is fixedly installed on the top of the protective box 913, and a group of third electric valves 933 are fixedly installed on the inner wall of the protective box 913, the exhaust end of each second exhaust assembly 932 is respectively connected to the intake end of a corresponding third electric valve 933, and the exhaust end of each third electric valve 933 is fixedly connected to a fourth hose 938, and the exhaust end of each fourth hose 938 is respectively connected to the intake end of a corresponding injection assembly 931.

[0046] The effect achieved by the entire embodiment 2 is as follows: since the equipment needs to be submerged in water, the purpose is that if there is gas leakage in the workpiece, it can be manifested in the form of bubbles in the water body, but after the workpiece is reset, a large amount of water stains will remain on its surface. The material of the pipeline workpiece is mostly metal. This part of the component can immediately complete the treatment of water stains on the surface of the workpiece through high-speed airflow after the workpiece is pulled away, and the various mechanical components are used in coordination during the process to repeatedly adjust the airflow derivation direction to ensure the adequacy of the water stain treatment and effectively avoid part of the water stains from penetrating into the interior of the workpiece when the workpiece is taken out. Since the anti-rust coating is usually provided on the outer wall of the workpiece, if the water stains that penetrate into the interior are not treated in time, it is easy to cause rust corrosion on the material.

[0047] Embodiment 3, according to Figure 3 , Figure 8 , Fig. 9 and Fig.10As shown, a hollow track 939 is fixedly installed at the bottom of the T-shaped top frame 6, a T-shaped slider 940 is movably installed inside the hollow track 939, a third external frame 941 is fixedly installed at the bottom of the T-shaped slider 940, a locking sleeve 942 and a second U-shaped joint 944 are respectively fixedly installed at the bottom of the third external frame 941, a macro camera 943 is provided inside the locking sleeve 942, a second cross bar is movably inserted between the two sides of the inner wall of the second U-shaped joint 944, and a square seat 945 is fixedly provided on the outer wall of the second cross bar, a transmitting head 948 is fixedly inserted inside the square seat 945, and an excitation element 946 is fixedly installed on the top of the square seat 945, and the excitation element The output end of 946 is connected to the input end of the transmitting head 948, the outer wall of the transmitting head 948 is fixedly sleeved with a cooling cover 947, the outer wall of the second U-shaped joint 944 is fixedly installed with a second driving component 949, the output end of the second driving component 949 is connected to one end of the outer wall of the second cross bar, the fourth electric drive component 950 is fixedly installed inside the T-shaped top frame 6, the inside of the T-shaped slider 940 is fixedly inserted with an associated bar 951, a parallel seat 952 is fixedly sleeved between the axial end of the fourth electric drive component 950 and one end of the outer wall of the associated bar 951, an inner slot 953 is opened on one side of the outer wall of the main bracket 3, and the parallel seat 952 is movably placed in the inner slot 953.

[0048] The effect achieved by the entire embodiment 3 is as follows: during the submerged test, the third external frame 941 and its connected components can reciprocate left and right at the bottom of the T-shaped top frame 6 under the cooperation of the driving component. On the one hand, the macro camera 943 captures the water surface conditions in real time, and the data is shared with the relevant modules in the electrical control box 11. If bubbles appear in some positions, the position where the bubbles occur is determined after judgment and analysis by the relevant modules, and then the corresponding mechanical components are controlled by the connected modules in the electrical control box 11 to accurately adjust the laser emission direction to ensure that the laser can accurately irradiate the bubble generation point. At the same time, the defective workpieces can be quickly screened out to facilitate direct viewing by relevant personnel.

[0049] The complete working principle of the equipment is as follows: in the preparation stage, the equipment is first moved to the designated working area, and the bottom of each load-bearing leg 13 is fully in contact with the ground, and a suitable depth of water is poured into the water storage tank 1, and then the external line is connected to the power supply of the equipment to provide energy for multiple electrical components therein. According to the opening position of the workpiece, each workpiece is initially placed in a corresponding positioning fixture 906, and the workpiece is manually fine-tuned to ensure that the first air connector 905, the second electric drive component 907 and the third air connector 911 can correspond to each opening one by one.

[0050] During the pressure stabilization stage, the start / stop button 12 is pressed to start the equipment. The first exhaust assembly 914 continuously introduces air into the compressor unit 915 to further complete the gas compression, the purpose of which is to increase the subsequent gas pressure. The first electric valve 918 can adjust the power supply in the fourth gas guide joint 917 to control the release amount of compressed air. The compressed air is released from each first gas guide joint 905 into a corresponding workpiece through the first hose 934 and the three-way assembly 935. Because the sealing cover 921 can be connected to the third hose 937, the compressed air can be simultaneously added to the workpiece and the gas collection tank 920. When the air in the workpiece is overflowing, the corresponding gas collection tank 920 is also quickly overflowing. The air pressure sensor The actual data measured by the device 922 can fully illustrate the internal air pressure state of the workpiece. Its value is analyzed and determined by the relevant modules in the electrical control box 11. If the air pressure is too high, the first electric valve 918 is closed to stop the release of compressed gas, and the second electric valve 926 is opened to slowly release the air pressure inside the workpiece. After the change value tends to the standard range, the internal channel of the expansion joint 925 is closed in time, otherwise the power of the compressor unit 915 is increased to further increase the air pressure. After the air pressure in each workpiece is stable, the pneumatic push rod 5 is turned on to drive the T-shaped top frame 6 and its connected components to move slowly downward until each workpiece is completely sunk into the water source in the water storage tank 1, and the timing is started by the relevant modules of the electrical control box 11.

[0051] During the marking stage, when the workpiece is submerged in water for testing, the fourth electric drive assembly 950 is turned on to allow its inner axis to retract and retract back and forth in the cavity, and act on the associated bar 951 and the parallel seat 952. The active connectivity of the T-shaped slider 940 and the hollow track 939 is utilized to slowly drive the third external frame 941 and its connected components to reciprocate left and right above the water storage tank 1. During the process, the macro camera 943 can capture the water surface image in real time and share the relevant modules in the electrical control box 11. If bubbles are generated in the water, the relevant modules can accurately determine the bubble generation point based on the image data, and control the opening of the second drive assembly 949, driving the square seat 945 in the second U-shaped joint 944 to rotate flexibly, thereby adjusting the angle of the transmitter head 948. After the position is locked, the excitation element 946 is turned on, and its energy is excited by the transmitter head 948. The laser can accurately and directly hit the bubble generation point to mark the target defective workpiece.

[0052] During the water stain treatment stage, when a batch of workpiece tests are completed, the pneumatic push rod 5 completes the reset of each component, and then each workpiece body is exposed again, and then each second exhaust component 932 is opened, and the incoming high-speed airflow is released by a corresponding third electric valve 933, and transported to each injection component 931 through the fourth hose 938, and finally the high-speed airflow is sprayed onto the target workpiece. This process starts the first drive component 930 and completes the angle adjustment of each injection component 931 to ensure that the water stain on the workpiece surface is fully treated.

[0053] During the removal stage, each second electric valve 926 is opened to continuously release the compressed air trapped in the workpiece and the cover 921. After the value returns to zero, the first electric drive component 904, the second electric drive component 907 and the square connector 908 are opened in sequence to pull the first air connector 905, the second air connector 909 and the third air connector 911 away from the opening of the workpiece in sequence. The workpiece loses its fixation and can be easily removed from the positioning fixture 906.

[0054] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas pipeline sealing test device for a gas furnace, characterized in that: The invention comprises a water storage box (1), a rectangular frame (2) is fixedly mounted on the top of the water storage box (1), a main bracket (3) is mounted on the top of the rectangular frame (2), an assembly base (4) is fixedly mounted on the bottom of the main bracket (3), a pneumatic push rod (5) is fixedly mounted on the bottom of the assembly base (4), a T-shaped top frame (6) is fixedly sleeved on the axial end of the pneumatic push rod (5), auxiliary brackets (7) are fixedly mounted on both sides of the outer wall of the T-shaped top frame (6), and a flat support plate (8) is fixedly mounted between the bottoms of the two auxiliary brackets (7); A combined coordination mechanism (9) is provided on the top of the water storage tank (1); The joint coordination mechanism (9) comprises a group of first extension plates (901), a first expansion frame (902) is fixedly installed between the outer walls of the group of first extension plates (901), a group of first external frames (903) is fixedly installed on the outer walls of each of the first expansion frames (902), a first electric drive component (904) is fixedly inserted inside each of the first external frames (903), a first air guide joint (905) is fixedly sleeved on the axial end of each of the first electric drive components (904), a group of positioning fixtures (906), a second electric drive component (907) and a third electric drive component (910) are fixedly installed on the top of the planar support plate (8), and a first air guide joint (905) is fixedly sleeved on the axial end of each of the second electric drive components (907). A square joint (908) is fixedly installed, and the outer wall of each square joint (908) is fixedly connected to a second air guide joint (909), and the shaft end of each third electric drive component (910) is fixedly sleeved with a third air guide joint (911), and one side of the outer wall of each square joint (908) is fixedly connected to a pressure relief pipe (924), and the exhaust end of each pressure relief pipe (924) is fixedly connected to an expansion joint (925), and each expansion joint (925) is provided with a second electric valve (926) inside, and a second expansion frame (928) is fixedly installed on the front surface of one of the auxiliary brackets (7), and a group of first U-shaped frames (929) are fixedly installed on the outer wall of each second expansion frame (928), A first cross bar is movably inserted between the two sides of the inner wall of each first U-shaped frame (929), and a spray assembly (931) is fixedly sleeved on the outer wall of each first cross bar. A first drive assembly (930) is fixedly installed on one side of the outer wall of each first U-shaped frame (929), and the output end of each first drive assembly (930) is respectively connected to one end of the outer wall of a corresponding first cross bar. A hollow track (939) is fixedly installed at the bottom of the T-shaped top frame (6), and a T-shaped slider (940) is movably provided inside the hollow track (939). A third external frame (941) is fixedly installed at the bottom of the T-shaped slider (940), and a locking sleeve (931) is fixedly installed at the bottom of the third external frame (941). 942) and a second U-shaped joint (944), a macro camera (943) is provided inside the locking sleeve (942), a second cross bar is movably inserted between the two sides of the inner wall of the second U-shaped joint (944), and the outer wall of the second cross bar is fixedly sleeved with a square seat (945), a transmitter head (948) is fixedly inserted inside the square seat (945), an excitation element (946) is fixedly installed on the top of the square seat (945), the output end of the excitation element (946) is connected to the input end of the transmitter head (948), the outer wall of the transmitter head (948) is fixedly sleeved with a cooling cover (947), and a second driving component (949) is fixedly installed on the outer wall of the second U-shaped joint (944),The output end of the second driving assembly (949) is connected to one end of the outer wall of the second crossbar.

2. The gas pipeline sealing test equipment for a gas stove according to claim 1 is characterized in that: A second external frame (912) is fixedly mounted on the rear surface of the water storage box (1); a protective box (913) is fixedly mounted on the outer wall of the second external frame (912); a compressor unit (915) is fixedly mounted on the inner wall of the protective box (913); a first exhaust assembly (914) is fixedly mounted on one side of the outer wall of the protective box (913); an exhaust end of the first exhaust assembly (914) is connected to an intake end of the compressor unit (915); a confluence tank (916) is fixedly mounted on the exhaust end of the compressor unit (915); a fourth air guide joint (917) is fixedly connected to the outer wall of the confluence tank (916); a first electric valve (918) is provided inside the fourth air guide joint (917).

3. The gas pipeline sealing test equipment for a gas stove according to claim 2 is characterized in that: The outer wall of the fourth air guide joint (917) is fixedly connected to a group of first hoses (934), and a three-way assembly (935) is fixedly installed on the top of the rectangular frame (2). The exhaust ends of a group of the first hoses (934) are all connected to the air inlet end of the three-way assembly (935), and the exhaust ends of the three-way assembly (935) are all fixedly connected to a group of second hoses (936), and the exhaust end of each of the second hoses (936) is respectively connected to the air inlet end of a corresponding first air guide joint (905).

4. The gas pipeline sealing test equipment for a gas stove according to claim 3 is characterized in that: A fifth air guide joint (927) is provided on the top of each of the third electric drive components (910), an exhaust end of each of the third air guide joints (911) is respectively connected to a corresponding fifth air guide joint (927), and a third hose (937) is fixedly connected to the interior of each of the fifth air guide joints (927).

5. The gas pipeline sealing test equipment for a gas stove according to claim 4 is characterized in that: A group of second extension plates (919) are fixedly installed on the inner surface wall of the protective box body (913), and a gas collecting tank (920) is fixedly installed inside each of the second extension plates (919). A cover (921) is fixedly installed on the top of each of the gas collecting tanks (920), and a pressure sensor (922) is fixedly inserted at the center of each of the covers (921). The sensing end of each pressure sensor (922) is respectively placed inside a corresponding gas collecting tank (920), and a group of first information lines (923) are fixedly installed at the wiring terminal of each of the pressure sensors (922), and the output end of each group of the first information lines (923) is connected to the internal wiring of the device.

6. The gas pipeline sealing test equipment for a gas stove according to claim 5, characterized in that: A group of second exhaust components (932) are fixedly installed on the top of the protective box (913), and a group of third electric valves (933) are fixedly installed on the inner wall of the protective box (913). The exhaust end of each of the second exhaust components (932) is respectively connected to the intake end of a corresponding third electric valve (933), and the exhaust end of each of the third electric valves (933) is fixedly connected to a fourth hose (938), and the exhaust end of each of the fourth hoses (938) is respectively connected to the intake end of a corresponding injection component (931).

7. The gas pipeline sealing test equipment for a gas stove according to claim 6, characterized in that: A fourth electric drive assembly (950) is fixedly installed inside the T-shaped top frame (6), a connection bar (951) is fixedly inserted inside the T-shaped slider (940), a parallel seat (952) is fixedly sleeved between the axial end of the fourth electric drive assembly (950) and one end of the outer wall of the connection bar (951), an inner slot (953) is opened on one side of the outer wall of the main bracket (3), and the parallel seat (952) is movably placed in the inner slot (953).

8. The gas pipeline sealing test equipment for a gas stove according to claim 7, characterized in that: A fourth external frame (10) is fixedly mounted on the top of the main frame (3); an electrical control box (11) is fixedly mounted on the rear surface wall of the fourth external frame (10); a start / stop button (12) is fixedly connected to the rear surface of the main frame (3); an output end of the start / stop button (12) is fixedly connected to a group of second information lines (14); and the output ends of the group of second information lines (14) are all connected to the wiring terminals of the electrical control box (11).

9. The gas pipeline sealing test equipment for a gas stove according to claim 8, characterized in that: Each of the first extension plates (901) is fixedly mounted on the rear surface of a secondary bracket (7), and a group of load-bearing legs (13) is fixedly mounted on the bottom of the water storage tank (1).

10. A method for testing the sealing performance of a gas pipeline of a gas furnace, characterized in that: Using the gas pipeline sealing test equipment for a cassette furnace as claimed in claim 9 comprises the following steps: S1: placing the pipeline workpieces on the corresponding positioning fixtures (906) in sequence, fine-adjusting the position of each workpiece, and driving the first gas guide joint (905), the second gas guide joint (909) and the third gas guide joint (911) to move toward the openings of the workpieces by the first electric drive assembly (904), the second electric drive assembly (907) and the third electric drive assembly (910), thereby completing the sealing of the openings of the workpieces; S2: The relevant electrical module inside the electrical control box (11) sets the air pressure value for each test. The gas compressed by the compressor unit (915) is then evenly introduced into a corresponding workpiece through the connected hose and the first air guide joint (905). The compressed gas is then transferred to the sealing cover (921) in sequence through the connected hose, the third air guide joint (911) and the fifth air guide joint (927). After the air pressure inside the workpiece and the sealing cover (921) is stabilized, the value measured by the air pressure sensor (922) is the air pressure value inside the workpiece. S3: Data can be quickly fed back to the relevant modules to judge the difference. If the internal air pressure is too low, the amount of compressed air introduced is increased. Otherwise, the pressure relief pipe (924) slowly applies pressure until the internal air pressure of the workpiece meets the set standard. S4: The pneumatic push rod (5) is then turned on to drive each workpiece in the positioning fixture (906) to sink into the water source in the water storage tank (1), and the timing is performed by the relevant module in the electrical control box (11); S5: During the submersion time, the macro camera (943) can freely move back and forth and left and right under the T-shaped top frame (6) in coordination with multiple components to capture the underwater situation in real time. If there are no bubbles, and after the test time is reached, the components are reset, the air pressure intensity is further increased, and the next submersion test is completed. After all air pressure ranges are tested, it is indicated that all workpieces are qualified; S6: If bubbles appear in the water within the viewing angle, the relevant module in the electrical control box (11) determines the bubble generation position based on the image information, and controls the activation of the excitation element (946). The relevant mechanical components coordinate to adjust the position of the emission head (948), so that the emitted laser is accurately irradiated to the bubble generation point, and the inferior workpiece is quickly found; S7: After the test is completed and the workpiece is reset, a high-speed airflow is emitted from each spray assembly (931), and the direction of the airflow is freely controlled through the coordination of the mechanical assembly to complete the treatment of water stains on the surface of each workpiece.