Wire processing take-up equipment
By designing wire processing and collecting equipment, the cutting, marking, stripping, and installation and organization of wire terminals of wires is automatically processed, and the problem of low wire processing efficiency in the existing technology is solved, and efficient automation of the wire processing process is achieved.
Patent Information
- Application Number
- CN202411700500.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-26
AI Technical Summary
In the existing wire processing technology, each operation stage is separated, resulting in manual transfer of wire semi-finished products, which is inefficient.
Design a wire processing and wire collection device, including a frame, a wire bobbin assembly, a conveying track, a cutting assembly, a transfer mechanism and a finishing device. By dividing multiple processing stations and transfer mechanisms running through each station, the wires are automatically transported, cut, marked, stripped, and installed and organized, so that the close connection of each processing link is achieved.
It improves the efficiency of wire processing, reduces the steps of manual transfer, reduces the complexity of wire finishing, and makes the wire processing process more automated and efficient.
Smart Images

Figure CN119517513A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of wire processing, and in particular to a wire processing and wire taking-up device. Background Art
[0002] Wires are the link between the distribution cabinet and the external power supply and various electrical equipment. They transmit electrical energy from the substation or generator to the distribution cabinet, and then distribute it to each specific power branch by the distribution cabinet. Generally speaking, the processing of wires requires wire cutting, wire stripping, terminal connection, marking and sorting.
[0003] In the related technology, wires are generally stored in coils on the wire drum, and then the wire segments of the required length are cut according to the needs, and then the insulation layer of the wire ends is removed by wire stripping equipment. Then, according to the wiring method in the distribution cabinet, the appropriate terminal is selected, and the stripped wire conductor is firmly connected to the terminal. Generally, tools such as crimping pliers and screwdrivers are used to ensure the reliability and stability of the connection. In order to facilitate subsequent maintenance and management, the processed cables need to be marked and sorted. You can use a label printer to print labels for each cable and stick them in the corresponding position, while ensuring that the cables are laid neatly and orderly.
[0004] Regarding the above-mentioned related technologies, the applicant believes that there are the following defects: At present, each operation stage of wire processing is separate. After each stage of operation is completed, batches of semi-finished wires need to be manually transferred to the next processing station for processing. After the wire processing is completed, the accumulated wires need to be rearranged, resulting in low efficiency of wire processing operations, so there is still room for improvement. Summary of the invention
[0005] In order to improve the efficiency of wire processing operations, the present application provides a wire processing and wire taking-up device.
[0006] The present application provides a wire processing and wire collection device that adopts the following technical solution: A wire processing and receiving device, comprising: A frame, the frame is rotatably connected to a wire drum assembly, the wire drum assembly is used to store and release wires, and the frame is divided into a plurality of processing stations, which are a cutting station, a wire number installation station, a wire stripping station, a terminal installation station, and a finishing station; A conveying track, wherein the wires released from the wire barrel assembly enter from an input end of the conveying track and are output from an output end of the conveying track, and the conveying track is used to convey the wires to a cutting station; A cutting assembly, which is located at the cutting station and directly faces the output end of the conveying track, and is used to cut the wires output from the conveying track; A transfer mechanism, which is used to clamp the cut wires and transfer them to the wire number installation station, the wire stripping station and the terminal installation station in sequence, and complete the steps of marking, stripping and terminal installation in sequence; A tidying device, which is located at the tidying station and is used to neatly arrange a number of processed wires. The tidying device includes a transfer track and a clamping and transferring assembly that slides on the transfer track. The transfer track passes through the terminal installation station and the tidying station. The clamping and transferring assembly travels back and forth between the terminal installation station and the tidying station and is used to transfer the processed wires to the tidying station. A hanging rod for holding the wires is horizontally arranged at the tidying station of the frame. When the clamping and transferring assembly moves to the tidying station, the hanging rod is located directly below the clamping and transferring assembly. When the clamping and transferring assembly releases the wire, the middle part of the wire is hung on the hanging rod.
[0007] By adopting the above technical scheme, a plurality of processing stations are divided at the frame, which are the cutting station, the wire number installation station, the wire stripping station, the terminal installation station and the sorting station in sequence. A transfer mechanism running through each station is installed at the frame. The wire barrel assembly conveys the wire to the cutting station through a conveying track. The cut wire is clamped and transferred by the transfer mechanism. The marking process, the wire stripping process and the terminal installation steps are completed successively at the wire number installation station, the wire stripping station and the terminal installation station, thereby closely connecting each processing link, which is beneficial to improving the wire To improve the processing efficiency, a sorting station is added after the terminal installation station, so that after completing the terminal installation step, the clamping transfer assembly is moved to the terminal installation station through the transfer mechanism to transfer the processed wires to the sorting station. When the clamping transfer assembly moves to the sorting station, the hanging rod is located directly below the clamping transfer assembly. At this time, the clamping transfer assembly releases the wire, and the middle part of the wire is hung on the hanging rod. The above operation is repeated, so that multiple processed wires are concentrated on the hanging rod, and there is no need for workers to repeatedly pick up the wires, which is beneficial to improving the wire processing efficiency.
[0008] Preferably, the hanging rod is slidably connected to the frame, and a horizontal driving member for driving the hanging rod to slide along its own length direction is provided at the tidying station of the frame.
[0009] By adopting the above technical solution, the hanging rod can slide horizontally. Every time the hanging rod receives an electric wire, it can move a unit distance under the drive of the horizontal driving member, so that the hanging rod can make room for the next electric wire. After repeated operations, multiple electric wires can be neatly arranged on the hanging rod.
[0010] Preferably, the outer peripheral surface of the hanging rod is covered with an anti-slip layer.
[0011] By adopting the above technical solution, the anti-skid layer increases the friction between the hanging rod and the wire, which is helpful to reduce the probability of the wire accidentally slipping.
[0012] Preferably, the anti-slip layer is an anti-slip sleeve, which is rotatably sleeved on the outer circumferential surface of the hanging rod. A transmission roller and a rotating drive assembly for driving the transmission roller to rotate are rotatably connected at the sorting station of the frame, and the transmission is transmitted to the anti-slip sleeve by friction.
[0013] By adopting the above technical solution, the anti-slip sleeve rotates under the drive of the rotating drive component and the friction transmission of the drive roller and the anti-slip sleeve, thereby facilitating the release of multiple wires folded in half and hung on the hanging rod to the same side of the hanging rod so that they can be received by workers or material receiving equipment, thereby further improving work efficiency.
[0014] Preferably, a plurality of auxiliary rods are horizontally arranged at the tidying station of the frame, and the plurality of horizontal auxiliary rods are located below the hanging rod and are symmetrically distributed, and the plurality of auxiliary rods and the hanging rod are distributed in an inverted V shape.
[0015] By adopting the above technical solution, multiple auxiliary rods are added under the hanging rod and distributed in an inverted V shape, so that when the wires are hung on the hanging rod, the two ends of the wires spread out to both sides, which is beneficial to reduce the situation where the two ends of the long wires come into contact and entanglement after hanging, making it easier for workers to remove the wires as a whole.
[0016] Preferably, the transfer mechanism includes a transfer track, a plurality of clamping and transferring components and a plurality of clamping and parking components, the transfer track passes through a cutting station, a wire number installation station, a wire stripping station and a terminal installation station in sequence, a plurality of the clamping and transferring components are slidably connected to the transfer track and respectively travel back and forth between adjacent processing stations; a plurality of the clamping and parking components are respectively arranged at the wire number installation station, the wire stripping station and the terminal installation station; the clamping and transferring components are used to transfer the wires processed at the previous processing station to the next processing station, and the clamping and parking components are used to temporarily clamp the wires of the clamping and transferring components moved out from the previous processing station, and wait for the clamping and transferring components of the next processing station to take the wires away.
[0017] By adopting the above technical scheme, a plurality of processing stations are divided at the frame, and automated processing devices are arranged at the corresponding stations, specifically, a cutting assembly at the cutting station, a wire number installation device at the wire number installation station, a wire stripping device at the wire stripping station, and a terminal installation device at the terminal installation station, and the processing steps of wire cutting, wire number installation, and terminal installation are performed in sequence. Then, a transfer track running through each station is installed at the frame, and a plurality of clamping and transferring assemblies are installed on the transfer track. Each processing station is also equipped with a clamping and parking assembly. Adjacent processing stations are transported back and forth by a clamping and transferring assembly to transfer the wire processed at the previous processing station to the next processing station. The clamping and parking assembly at the corresponding station plays a role of temporary parking to temporarily clamp the wire of the clamping and transferring assembly moved out from the previous processing station, and wait for the clamping and transferring assembly of the next processing station to take the wire away, thereby closely connecting each processing link, which is conducive to improving the efficiency of wire processing operations.
[0018] Preferably, a clamping and reversing assembly is provided at the cutting station, and the clamping and reversing assembly is located at the rear end of the cutting assembly. The clamping and reversing assembly includes a reversing seat vertically rotatably connected to the frame and a reversing jaw arranged at the reversing seat, and the reversing jaw deviates from the rotating axis of the reversing seat; the clamping and transferring assembly includes two transfer jaws distributed side by side. At the cutting station, the wires output from the conveying track pass through the cutting assembly, one of the transfer jaws of the clamping and transferring assembly and the reversing jaw at the reversing seat in sequence. The clamping and reversing assembly clamps the end of the wire by the reversing jaw, and transfers the end of the wire to the other transfer jaw of the clamping and transferring assembly by rotating the reversing seat. The two reversing jaws of the clamping and transferring assembly clamp and fix the end of the wire and the part where the wire passes through the cutting assembly respectively.
[0019] By adopting the above technical scheme, the end of the wire is clamped by the reversing claw of the clamping reversing assembly, and then the original straight shape of the wire is changed by rotating the reversing seat, and the wire is positioned in a folded form by two side-by-side transfer claws in the clamping transfer assembly, and then cut by the cutting assembly. While completing the purpose of automatic cutting, it is convenient to transfer the cut wire to the next processing station in a way that the two ends are flush, which is convenient for synchronous processing of the two ends of the wire in subsequent processes, which is beneficial to improving the efficiency of wire processing operations.
[0020] Preferably, the clamping and transferring assembly includes two transfer jaws distributed side by side. When the wire is processed at the terminal installation station, the two transfer jaws of the clamping and transferring assembly are moved to align with the two transfer jaws of the clamping and transferring assembly to complete the wire handover action.
[0021] By adopting the above technical scheme, in the processing link, the electric wire is clamped and fixed to the two transfer jaws of the clamping and transferring assembly in a folded form. During the transfer, the two transfer jaws of the clamping and transferring assembly are aligned with the two transfer jaws of the clamping and transferring assembly, the transfer jaws clamp the end of the wire, and the transfer jaws release the end of the wire, thereby completing the wire handover action. The stable method of clamping both ends of the wire is adopted to implement all the wire transfer links, which not only improves the stability of the wire transfer, but also facilitates the subsequent accurate hanging of the middle part of the wire on the hanging rod, which is beneficial to improve the fluency and efficiency of the wire processing operation.
[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. Multiple processing stations are divided at the rack, which are the cutting station, wire number installation station, wire stripping station, terminal installation station and sorting station in sequence. A transfer mechanism that runs through each station is installed at the rack. The wire barrel assembly conveys the wire to the cutting station through the conveying track. The cut wire is clamped and transferred by the transfer mechanism. The marking process, wire stripping process and terminal installation steps are completed successively at the wire number installation station, wire stripping station and terminal installation station, so that each processing link is closely connected, which is conducive to improving the efficiency of wire processing operations; 2. By adding a sorting station after the terminal installation station, after the terminal installation step is completed, the clamping transfer assembly moves to the terminal installation station through the transfer mechanism to transfer the processed wires to the sorting station. When the clamping transfer assembly moves to the sorting station, the hanging rod is located directly below the clamping transfer assembly. At this time, the clamping transfer assembly releases the wire, and the middle part of the wire is hung on the hanging rod. Repeat the above operation, so that multiple wires after processing are concentrated on the hanging rod, without the need for workers to repeatedly pick up the wires, which is conducive to improving the efficiency of wire processing operations; 3. The hanging rod is driven to move a unit distance through the horizontal driving member. Each time the hanging rod receives a wire, it moves to make room for the next wire. After repeated operations, multiple wires can be neatly arranged on the hanging rod, which is beneficial to improving the wire collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of a wire processing and wire taking-up device according to an embodiment of the present application.
[0024] Figure 2 It is a structural schematic diagram of the front section of a frame in a wire processing and wire taking-up device according to an embodiment of the present application.
[0025] Figure 3 yes Figure 2 A magnified schematic diagram of center A.
[0026] Figure 4 yes Figure 2 A magnified schematic diagram of point B in the middle.
[0027] Figure 5 It is a structural schematic diagram of a clamping and reversing component in a wire processing and wire taking-up device in an embodiment of the present application before clamping and reversing the wire.
[0028] Figure 6 It is a schematic structural diagram of a wire processing and wire taking-up device in an embodiment of the present application after a clamping and reversing component has clamped and reversed the wire.
[0029] Figure 7 It is a structural schematic diagram of an adjustment station in a wire processing and wire taking-up device according to an embodiment of the present application.
[0030] Figure 8 It is a structural schematic diagram of a tidying station in a wire processing and wire taking-up device according to an embodiment of the present application.
[0031] Description of reference numerals: 1. frame; 11. cutting station; 12. line number installation station; 13. adjustment station; 131. clamping and adjusting assembly; 132. clamping and locking assembly; 14. wire stripping station; 15. terminal installation station; 16. wire barrel assembly; 17. guide wheel; 18. clamping and parking assembly; 19. transfer track; 2. wire; 3. conveying track; 31. directional guide rail; 32. conveying wheel; 33. movable front seat; 331. front end through hole; 332. conveying roller; 34. movable rear seat; 341. guide tube; 35. movable limit slot block; 36. fixed limit slot block; 37. power part; 4. cutting assembly; 5. clamping and transferring assembly; 51. transfer clamp; 6. Wire number installation device; 61. Telescopic drive member; 62. Base; 63. Guide rod; 64. Pushing assembly; 641. Slide seat; 642. Slide cylinder; 65. Wire number sleeve; 66. Clamping and positioning assembly; 7. Wire stripping device; 8. Terminal installation device; 9. Clamping and reversing assembly; 91. Reversing seat; 92. Reversing jaw; 10. Front-end drive assembly; 101. Front-end motor; 102. Front-end cylinder; 20. Arranging station; 201. Hanging rod; 202. Auxiliary rod; 203. Clamping and transferring assembly; 2031. Transfer jaw; 204. Transfer track; 205. Limiting plate; 206. Transmission roller; 207. Anti-slip sleeve; 208. Receiver plate; 209. Support seat. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-8 This application is described in further detail.
[0033] The present application embodiment discloses a wire processing and wire taking-up device, referring to Figure 1 and Figure 2 , including a frame 1, a conveying track 3, a cutting component 4, a transfer mechanism and a sorting device.
[0034] In this embodiment, the frame 1 is divided into two sections, the front section of the frame 1 extends horizontally, and the rear section extends longitudinally. Among them, the conveying track 3 is installed in the front section of the frame 1 and extends horizontally. The front section of the frame 1 is rotatably connected to a bobbin assembly 16, which is used to store and release the wire 2. The wire 2 released from the bobbin assembly 16 enters from the input end of the conveying track 3 and is output from the output end of the conveying track 3. The conveying track 3 is used to convey the wire 2.
[0035] The rear section of the frame 1 is divided into a plurality of processing stations along the longitudinal direction, which are the cutting station 11, the wire number installation station 12, the wire stripping station 14, the terminal installation station 15 and the sorting station. Among them, the cutting assembly 4 is installed at the cutting station 11 and is directly opposite to the output end of the conveying track 3, and is used to cut the wire 2 output by the conveying track 3. The wire number installation device 6 is installed at the wire number installation station 12, and the wire number installation device 6 is used to sleeve the wire number sleeve 65 with an identification used in conjunction with the wire 2 on the outer periphery of the wire 2. The wire stripping device 7 is installed at the wire stripping station 14, and the wire stripping device 7 is used to strip the end of the wire 2. The terminal installation device 8 is installed at the terminal installation station 15, and the terminal installation device 8 is used to fix the terminal used in conjunction with the wire 2 to the end of the wire 2 respectively.
[0036] In this embodiment, the transfer mechanism is used to clamp the cut wires and transfer them to the wire number installation station 12, the wire stripping station 14 and the terminal installation station 15 in sequence, and complete the identification processing, wire stripping processing and terminal installation steps in sequence. Specifically, the transfer mechanism includes a transfer track 19, a plurality of clamping and transferring components 5 and a plurality of clamping and parking components 18. Among them, the transfer track 19 is installed at the rear section of the frame 1 and extends longitudinally. The transfer track 19 passes through each processing station in sequence, and a plurality of clamping and transferring components 5 are slidably connected to the transfer track 19. Among them, a clamping and transferring component 5 is arranged between adjacent processing stations, and the clamping and transferring component 5 travels back and forth between adjacent processing stations. In addition, a plurality of clamping and parking components 18 are respectively installed and arranged at the wire number installation station 12, the wire stripping station 14 and the terminal installation station 15. The clamping and transferring assembly 5 transfers the wire 2 processed at the previous processing station to the next processing station, and the clamping and parking assembly 18 temporarily clamps the wire 2 of the clamping and transferring assembly 5 moved from the previous processing station, and waits for the clamping and transferring assembly 5 of the next processing station to take away the wire 2. This closely connects the various processing links, which is conducive to improving the processing efficiency of the wire 2.
[0037] In this embodiment, there are no less than two wire drum assemblies 16 at the front section of the frame 1, and the wire drum assemblies 16 are wound with wires 2 of different specifications, and each wire drum assembly 16 is driven by an independent motor and a reduction box. In addition, the front section of the frame 1 is rotatably connected to a plurality of guide wheels 17, and the plurality of wire drum assemblies 16 correspond to the plurality of guide wheels 17 one by one. The wires 2 wound by the wire drum assemblies 16 are wound around the corresponding guide wheels 17.
[0038] Reference Figure 2 and Figure 3 In this embodiment, a movable front seat 33 is vertically slidably connected at the front section of the frame 1. The movable front seat 33 is located at the input end of the conveying track 3. The movable front seat 33 is provided with a plurality of front through holes 331, and the plurality of front through holes 331 are vertically spaced. The plurality of front through holes 331 correspond to a plurality of bobbin assemblies 16 one by one, so as to allow wires 2 of different specifications to pass through. A vertical cylinder is installed at the bottom of the frame 1, which is used to drive the movable front seat 334 to move up and down. By driving the movable front seat 33 to rise and fall, different front through holes 331 are switched to align with the input end of the conveying track 3. The wires 2 sent out by the corresponding bobbin assemblies 16 enter the conveying track 3 through the front through holes 331, and the conveying track 3 conveys the wires 2, thereby achieving the purpose of automatic line selection.
[0039] In this embodiment, the movable front seat 33 is rotatably connected to a plurality of vertically distributed conveying rollers 332, and the plurality of conveying rollers 332 correspond to the plurality of front through holes 331 one by one. The conveying rollers 332 penetrate to the upper side of the corresponding front through holes 331 and abut against the outer wall of the wire 2 in the front through holes 331. The rotating shaft of the conveying roller 332 is longitudinally arranged so that the rotating shaft of the conveying roller 332 and the axis of the front through hole 331 are perpendicular to each other. The frame 1 is installed with a front driving assembly 10 for driving the conveying roller 332 to rotate. Specifically, the front-end driving assembly 10 includes a front-end cylinder 102, a front-end motor 101 slidably connected to the frame 1, and an electromagnet arranged at the end of the output shaft of the front-end motor 101. When the front-end through hole 331 is aligned with the conveying track 3, the axis of the conveying roller 332 corresponding to the front-end through hole 331 coincides with the axis of the output shaft of the front-end motor 101, and the front-end cylinder 102 drives the front-end motor 101 to move toward the movable front seat 33, and the output shaft of the front-end motor 101 is fixed to the conveying roller 332 by magnetic attraction by the electromagnet. When the movable front seat 33 moves to switch the front-end through hole 331, the conveying roller 332 at the output shaft of the front-end motor 101 is also switched, and the output shaft of the front-end motor 101 is energized to achieve magnetic attraction and fixation between the conveying roller 332, so as to drive the corresponding conveying roller 332 according to the line selection situation. Multiple conveying rollers 332 do not need to be equipped with independent drive components, which is conducive to reducing the number of drive components, thereby reducing the maintenance frequency and reducing the probability of equipment failure.
[0040] In this embodiment, the conveying track 3 includes a plurality of directional guide rails 31 distributed transversely along the conveying direction of the electric wire 2 and two rows of conveying wheels 32 symmetrically distributed on both sides of the electric wire 2, and the two rows of conveying wheels 32 respectively reach both sides of the electric wire 2. The conveying wheels 32 are arranged at intervals from the plurality of directional guide rails 31. The two rows of conveying wheels 32 can be driven by two synchronous belt mechanisms respectively to realize synchronous reverse rotation of the two rows of conveying wheels 32, thereby realizing the function of the conveying track 3 conveying the electric wire 2 forward.
[0041] Reference Figure 2 and Figure 4 In this embodiment, a movable rear seat 34 is vertically slidably connected at the front section of the frame 1, and the movable rear seat 34 is connected to the output end of the conveying track 3. The movable rear seat 34 is installed with a plurality of guide tubes 341, and the apertures of the plurality of guide tubes 341 are respectively adapted to wires 2 of different specifications. The plurality of guide tubes 341 are vertically distributed and extend laterally. A vertical cylinder for driving the movable rear seat 34 to move up and down is also installed at the bottom of the frame 1. By driving the movable rear seat 34 to rise and fall, different guide tubes 341 are switched to align with the output end of the conveying track 3. The wires 2 sent out from the conveying track 3 pass through the guide tubes 341 and then pass out. Since the aperture of the guide tubes 341 is adapted to the wires 2 of the corresponding specifications, the wires 2 have a better limiting effect.
[0042] In this embodiment, the cutting assembly 4 is located at the output end of the conveying track 3 and close to the outlet end of the guide tube 341, and is used to cut the wire 2 sent out of the guide tube 341. Specifically, the cutting assembly 4 includes two blades longitudinally slidably connected to the frame 1 and a cutting power assembly for driving the two blades to move closer to or away from each other. The cutting power assembly uses two existing longitudinal cylinders, and the two longitudinal cylinders respectively drive the blades to move relative to each other, and synchronously cut from both sides of the wire 2, which is conducive to improving the cutting efficiency of the cutting device.
[0043] In this embodiment, a limit assembly is installed at the cutting station 11 of the frame 1, and the limit assembly includes a fixed limit slot block 36, a movable limit slot block 35, and a power member 37 for driving the movable limit slot block 35 to move toward the fixed limit slot block 36. Among them, the fixed limit slot block 36 is fixed to the frame 1 and located behind the cutting assembly 4, and is used to support the wire 2 passing through the cutting assembly 4. In this embodiment, the opening and closing purpose between the fixed limit slot block 36 and the movable limit slot block 35 can be achieved by a universal electric push rod and a connecting rod structure.
[0044] Reference Figure 4 and Figure 5In this embodiment, the clamping and reversing assembly 9 is located at the rear of the cutting assembly 4. The clamping and reversing assembly 9 includes a reversing seat 91 vertically rotatably connected to the frame 1 and a reversing jaw 92 installed under the reversing seat 91, wherein the reversing jaw 92 deviates from the rotating axis of the reversing seat 91.
[0045] In this embodiment, the clamping and transferring assembly 5 includes two transfer jaws 51 arranged side by side in the longitudinal direction. Before cutting, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 under the reversing seat 91 are arranged in sequence behind the cutting assembly 4, and the wire 2 output by the conveying track 3 passes through the cutting assembly 4, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 at the reversing seat 91 in sequence. The clamping and reversing assembly 9 clamps the end of the wire 2 through the reversing jaw 92, and transfers the end of the wire 2 to the other transfer jaw 51 of the clamping and transferring assembly 5 by rotating the reversing seat 91 180 degrees. The two transfer jaws 51 of the clamping and transferring assembly 5 clamp and fix the end of the wire 2 and the part where the wire 2 passes through the cutting assembly 4 respectively. After the cutting assembly 4 cuts the wire 2, the clamping and transferring assembly 5 moves the cut wire 2 longitudinally to the wire number installation station 12.
[0046] Reference Figure 1 and Figure 6 In this embodiment, the wire gauge installation device 6 includes a base 62 installed at the wire gauge installation station 12, a guide rod 63 horizontally fixed at the front end of the base 62, a pusher assembly 64 slidably sleeved at the guide rod 63, and a telescopic driving member 61 for driving the pusher assembly 64 to move along the length direction of the guide rod 63, and a wire gauge sleeve 65 for use with the wire 2 is slidably sleeved at the end of the guide rod 63. Among them, the pusher assembly 64 includes a slide 641 and a plurality of slide cylinders 642, a plurality of guide rods 63 horizontally penetrate the slide 641, a plurality of slide cylinders 642 are fixed at the front end of the slide 641 and slidably sleeved one by one on the outer periphery of the plurality of guide rods 63, and the telescopic driving member 61 is a transverse cylinder installed at the base 62, and the piston rod of the transverse cylinder is fixedly connected to the slide 641. The slide 641 is pushed by the transverse cylinder, and the slide 641 drives the slide 642 to move, so as to achieve the purpose of the slide 642 to stably push the wire gauge sleeve 65.
[0047] In this embodiment, a clamping and positioning assembly 66 is installed at the wire number installation station 12. When the clamping and transferring assembly 5 moves the cut wire 2 to the wire number installation station 12, the clamping and parking assembly 18 at the wire number installation station 12 clamps and fixes the wire 2 to keep the wire 2 in a stable state. The clamping and positioning assembly 66 clamps the end of the wire 2 so that the end of the wire 2 is straightened and aligned with the guide rod 63. The telescopic driving member 61 drives the pushing assembly 64 forward to force the front end of the wire number sleeve 65 to fit onto the end of the wire 2. Then the clamping and positioning assembly 66 at the wire number installation station 12 releases the end of the wire 2 and moves back to the cutting station 11. Then the clamping and transferring assembly 5 at the next processing station moves to the wire number installation station 12 in advance and takes position. At this time, the telescopic driving member 61 drives the pushing assembly 64 to continue to move forward to force the wire number sleeve 65 to completely fit onto the outer periphery of the wire 2. After the pushing assembly 64 pushes the wire gauge sleeve 65 into place, the clamping and transferring assembly 5 clamps the portion of the wire 2 where the wire gauge sleeve 65 is sleeved and transfers it to the next processing station.
[0048] In this embodiment, the wire gauge sleeves 65 at both ends of the electric wire 2 are processed by two sets of wire gauge installation devices 6 respectively. The two sets of wire gauge installation devices 6 have the same structure, and the pushing positions of the pushing components 64 are symmetrical to each other.
[0049] Reference Figure 1 and Figure 7 In this embodiment, an adjustment station 13 is divided between the wire gauge installation station 12 and the wire stripping station 14. A clamping adjustment component 131 and a clamping locking component 132 are installed at the adjustment station 13. When the clamping and transferring component 5 moves the wire 2 with the wire gauge sleeve 65 installed to the adjustment station 13, the clamping and locking component 132 temporarily fixes the end of the wire 2. Then the clamping and adjusting component 131 clamps the wire gauge sleeve 65 at the wire 2, and then the clamping and transferring component 5 of the adjustment station 13 moves back to the wire gauge installation station 12, and the clamping and adjusting component 131 moves a distance away from the clamping and locking component 132, so that the wire gauge sleeve 65 is away from the end of the wire 2, so that the end of the wire 2 is reserved with a sufficient length for stripping. In this embodiment, the lateral movement function of the clamping and adjusting component 131 is realized by a cylinder.
[0050] In this embodiment, the clamping and transferring assembly 5, the clamping and parking assembly 18, the clamping and reversing assembly 9, the clamping and positioning assembly 66, the clamping and adjusting assembly 131 and the clamping and locking assembly 132 all use two side-by-side distributed clamping jaws to achieve the purpose of clamping and fixing the two ends of the wire 2. The clamping jaws all use the clamping mechanism commonly used in the field of material transfer, and the specific structure will not be repeated.
[0051] In this embodiment, the transfer track 19 is composed of multiple sections of rodless cylinders, each section of the rodless cylinder realizes the reciprocating movement function of the corresponding clamping and transferring component 5, and the two adjacent sections of the rodless cylinders are not co-linear and the intersection is staggered, so that each clamping and transferring component 5 can move to the corresponding two adjacent processing stations.
[0052] In this embodiment, the wire stripping device 7 is specifically a wire stripping machine commonly used for wire stripping processing of the wire 2, and the terminal installation device 8 adopts an electric fully automatic double-head terminal machine. In addition, the clamping and transferring components 5 moved to the wire stripping station 14 and the terminal installation station 15 both have a lateral movement function, and the lateral movement function is realized by an electric push rod so that the end of the wire 2 can be inserted into the corresponding processing equipment for processing.
[0053] Reference Figure 1 and Figure 8 In this embodiment, the arranging device is installed at the arranging station 20 and is used to neatly arrange a number of processed wires 2. Specifically, the arranging device includes a transfer rail 204 and a clamping transfer assembly 203 sliding on the transfer rail 204, wherein the transfer rail 204 extends longitudinally and passes through the terminal installation station 15 and the arranging station 20, and the clamping transfer assembly 203 travels back and forth between the terminal installation station 15 and the arranging station 20 through the transfer rail 204, and is used to transfer the processed wires 2 to the arranging station 20. A hanging rod 201 for holding the wires 2 is installed at the sorting station 20 of the frame 1. The hanging rod 201 is horizontally arranged. When the clamping and transferring assembly 203 moves to the sorting station 20, the hanging rod 201 is located directly below the clamping and transferring assembly 203. When the clamping and transferring assembly 203 releases the wire 2, the middle part of the wire 2 is hung on the hanging rod 201, so that multiple wires 2 can be concentrated on the hanging rod 201, thereby eliminating the need for workers to repeatedly pick up the wires 2, which is beneficial to improving the efficiency of the wire 2 processing operation.
[0054] In this embodiment, in order to achieve the purpose of neatly collecting the wires, the hanging rod 201 is slidably connected to the frame 1, and the hanging rod 201 can extend horizontally along its own length direction. In addition, a horizontal driving member for driving the hanging rod 201 to slide along its own length direction is installed at the tidying station 20 of the frame 1. The horizontal driving member is specifically a horizontal cylinder (not shown in the figure) embedded in the frame 1. The stable horizontal function of the hanging rod 201 is achieved by the extension and contraction of the horizontal cylinder. Every time the hanging rod 201 receives a wire 2, it can move a unit distance under the drive of the horizontal driving member, so that the hanging rod 201 can make room for the next wire 2. After repeated operations, multiple wires 2 can be neatly arranged on the hanging rod 201.
[0055] In this embodiment, in order to improve the stability of the wire 2 at the hanging rod 201, the outer peripheral surface of the hanging rod 201 is covered with an anti-skid layer to increase the friction between the hanging rod 201 and the wire 2. Specifically, the anti-skid layer is an anti-skid sleeve 207, the inner wall of the anti-skid sleeve 207 is a steel pipe structure and is rotatably sleeved on the outer peripheral surface of the hanging rod 201, and the anti-skid sleeve 207 can move with the movement of the hanging rod 201. The outer wall of the anti-skid sleeve 207 is a rubber layer, so there is a large friction between it and the insulating layer of the outer peripheral wall of the wire 2. In addition, a transmission roller 206 and a rotation drive component for driving the transmission roller 206 to rotate are rotatably connected at the sorting station 20 of the frame 1. The rotating axis of the transmission roller 206 is parallel to the hanging rod 201, and the transmission roller 206 and the anti-slip sleeve 207 are transmitted by friction. The rotation drive component is specifically a motor, and the output shaft of the motor is coaxially fixedly connected to the transmission roller 206. Under the drive of the rotation drive component and the friction transmission between the transmission roller 206 and the anti-slip sleeve 207, the anti-slip sleeve 207 rotates, thereby facilitating the release of multiple wires 2 folded and hung on the hanging rod 201 to the same side of the hanging rod, so that they can be taken over by workers or material receiving equipment, further improving work efficiency.
[0056] In this embodiment, a plurality of auxiliary rods 202 are horizontally arranged at the arranging station 20 of the rack 1. The plurality of horizontal auxiliary rods 202 are located below the hanging rod 201 and are symmetrically distributed. The plurality of auxiliary rods 202 and the hanging rod 201 are distributed in an inverted V shape. The number of auxiliary rods 202 can be arranged according to the cutting length of the wire 2 (see Appendix). Figure 8 Only a part of the auxiliary rod 202 is shown). When the wire 2 is hung on the hanging rod 201, the two ends of the wire 2 spread out to both sides, which is helpful to reduce the situation where the two ends of the long wire 2 are entangled after hanging down, and it is also convenient for workers to remove the whole wire.
[0057] In other embodiments, the auxiliary rods 202 on both sides can be replaced by two inclined steel plates respectively. In order to further improve the efficiency of collecting the wire 2, the anti-slip sleeve 207 can be driven to rotate, and the wire 2 on the hanging rod 201 can slide down along the surface of the inclined steel plate. The inclined steel plate guides the sliding of the wire 2 so that it can be transported to the worker's operating area. It should be noted that the slope of the inclined steel plate should be less than 45°, so that the sliding of the wire 2 is slowed down to improve the stability of the wire 2 during transfer. In addition, a receiving plate 208 located below the hanging rod 201 is fixed at the tidying station 20 of the rack 1. The receiving plate 208 is inclined to receive the fallen wire 2. Generally, the auxiliary rod 202 or the inclined lower end of the inclined steel plate located below the inverted V-shaped structure needs to be close to the receiving plate 208 so that the wire 2 can slide stably to the receiving plate 208 for the convenience of workers to collect.
[0058] In this embodiment, the clamping and transferring component 203 includes two transfer jaws 2031 distributed side by side. When the wire 2 is processed at the terminal installation station 15, the two transfer jaws 2031 of the clamping and transferring component 203 are moved to align with the two transfer jaws 51 of the clamping and transferring component 5. The transfer jaws 2031 clamp the end of the wire 2, and the transfer jaws 51 release the end of the wire 2, thereby completing the handover of the wire 2. The stable method of clamping the two ends of the wire 2 is used to implement all the transfer links of the wire 2, which not only improves the stability of the transfer of the wire 2, but also facilitates the subsequent accurate hanging of the middle part of the wire 2 on the hanging rod 201, which is beneficial to improve the fluency and efficiency of the wire 2 processing operation.
[0059] In this embodiment, a bracket 209 is installed at the rear section of the frame 1. The bracket 209 extends longitudinally and is used to support the main part of the wire 2 clamped by the clamping and transferring assembly 5 and the clamping and transferring assembly 203, so as to reduce the sagging of the main part of the wire 2 during the transfer process, so as to maintain the stable state of the wire 2 when moving. The bracket 209 extends to the sorting station 20, and there is a safe gap between the hanging rod 201 and the supporting plate, so that the wire 2 released by the clamping and transferring assembly 203 can fall smoothly. In addition, a limiting plate 205 is fixed at the end of the supporting bottom, and the gap between the limiting plate 205 and the frame 1 forms a material drop area for the wire 2. The limiting plate 205 is inclined and the lower end of the inclined plate faces the direction of the frame 1, so that the wire 2 can fall stably onto the hanging rod 201 along the inner side of the limiting plate 205.
[0060] The implementation principle of a wire processing and wire taking-up device in the embodiment of the present application is: The plurality of wire drum assemblies 16 are respectively wound with wires 2 of different specifications, and the wire ends of the wires 2 of different specifications are respectively in place at different front through holes 331. When selecting the wire, the position of each front through hole 331 is changed by lifting and lowering the movable front seat 33, so that the front through hole 331 corresponding to the wire 2 to be processed is aligned with the conveying track 3, and then the front driving assembly 10 drives the conveying roller 332 to rotate, so that the wire 2 to be processed is sent out from the corresponding front through hole 331 and extends into the conveying track 3, and the conveying track 3 continues to convey the wire 2 forward, thereby realizing the function of automatic wire selection.
[0061] Before cutting, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 under the reversing seat 91 are arranged in sequence behind the cutting assembly 4, and the wire 2 output from the conveying track 3 passes through the cutting assembly 4, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 at the reversing seat 91 in sequence. The clamping and reversing assembly 9 clamps the end of the wire 2 through the reversing jaw 92, and transfers the end of the wire 2 to the other transfer jaw 51 of the clamping and transferring assembly 5 by rotating the reversing seat 91 180 degrees.
[0062] The two transfer jaws 51 of the clamping and transferring assembly 5 clamp and fix the ends of the wire 2 and the portion where the wire 2 passes through the cutting assembly 4 respectively. After the cutting assembly 4 cuts the wire 2, the cut wire 2 is fixed on the clamping and transferring assembly 5 in a folded manner. Finally, the clamping and transferring assembly 57 moves the cut wire 2 longitudinally out of the cutting station 11 of the frame 1. While completing the purpose of automatic cutting, it is also convenient to transfer the cut wire 2 to the next processing station in a manner where both ends are flush, so that both ends of the wire 2 can be processed synchronously in subsequent processes, which is conducive to improving the processing efficiency of the wire 2.
[0063] By dividing a plurality of processing stations at the frame 1 and arranging automated processing devices at the corresponding stations, specifically, the cutting assembly 4 at the cutting station 11, the wire number installation device 6 at the wire number installation station 12, the wire stripping device 7 at the wire stripping station 14, and the terminal installation device 8 at the terminal installation station 15, the processing steps of cutting, wire number installation, and terminal installation of the wire 2 are performed in sequence, and then a transfer track 19 running through each station is installed at the frame 1, and the transfer track 19 is installed with a plurality of clamping and transfer assemblies 5, each processing station A clamping and parking component 18 is also installed, and adjacent processing stations are transported back and forth through a clamping and transferring component 5 to transfer the wire 2 processed at the previous processing station to the next processing station. The clamping and parking component 18 at the corresponding station plays a temporary parking role to temporarily clamp the wire 2 of the clamping and transferring component 5 moved out from the previous processing station, and wait for the clamping and transferring component 5 of the next processing station to take the wire 2 away, thereby closely connecting each processing link, which is beneficial to improving the processing efficiency of the wire 2.
[0064] After the terminal installation step is completed, the clamping and transferring assembly 203 is moved to the terminal installation station 15 through the transfer mechanism to transfer the processed wire 2 to the sorting station 20. When the clamping and transferring assembly 203 moves to the sorting station 20, the hanging rod 201 is located directly above the clamping and transferring assembly 203. At this time, the clamping and transferring assembly 203 releases the wire 2, and the middle part of the wire 2 is hung on the hanging rod 201. Each time the hanging rod 201 receives a wire 2, it can move a unit distance under the drive of the horizontal driving member, so that the hanging rod 201 can make room for the next wire 2, and repeat the operation to neatly arrange multiple wires 2 on the hanging rod 201. There is no need for workers to repeatedly pick up the wires 2, which is conducive to improving the efficiency of wire 2 processing.
[0065] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A wire processing and wire taking-up device, characterized in that: include: A frame (1), wherein the frame (1) is rotatably connected to a wire drum assembly (16), wherein the wire drum assembly (16) is used to store and release the wire (2), and the frame (1) is divided into a plurality of processing stations, which are a cutting station (11), a wire number installation station (12), a wire stripping station (14), a terminal installation station (15), and a finishing station (20); A conveying track (3), wherein the wire (2) released from the wire spool assembly (16) enters from an input end of the conveying track (3) and is output from an output end of the conveying track (3), and the conveying track (3) is used to convey the wire (2) to a cutting station (11); A cutting assembly (4), the cutting assembly (4) being located at the cutting station (11) and facing the output end of the conveying track (3), and being used to cut the electric wires (2) output from the conveying track (3); A transfer mechanism, the transfer mechanism is used to clamp the cut electric wire (2) and transfer it to the wire number installation station (12), the wire stripping station (14) and the terminal installation station (15) in sequence, and complete the steps of marking, wire stripping and terminal installation in sequence; A tidying device, the tidying device is located at a tidying station (20) and is used to neatly arrange a plurality of processed electric wires (2), the tidying device comprises a transfer track (204) and a clamping transfer assembly (203) sliding on the transfer track (204), the transfer track (204) passes through a terminal installation station (15) and a tidying station (20), the clamping transfer assembly (203) travels back and forth between the terminal installation station (15) and the tidying station (20), and is used to The processed electric wire (2) is transferred to a sorting station (20); a hanging rod (201) for receiving the electric wire (2) is horizontally arranged at the sorting station (20) of the frame (1); when the clamping and transferring component (203) moves to the sorting station (20), the hanging rod (201) is located directly below the clamping and transferring component (203); when the clamping and transferring component (203) releases the electric wire (2), the middle part of the electric wire (2) is hung on the hanging rod (201).
2. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The hanging rod (201) is slidably connected to the frame (1), and a horizontal driving member for driving the hanging rod (201) to slide along its own length direction is provided at the sorting station (20) of the frame (1).
3. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The outer peripheral surface of the hanging rod (201) is covered with an anti-slip layer.
4. The wire processing and wire taking-up equipment according to claim 3, characterized in that: The anti-slip layer is an anti-slip sleeve (207), and the anti-slip sleeve (207) is rotatably sleeved on the outer peripheral surface of the hanging rod (201). A transmission roller (206) and a rotary drive component for driving the transmission roller (206) to rotate are rotatably connected at the finishing station (20) of the frame (1), and the transmission between the transmission roller (206) and the anti-slip sleeve (207) is achieved through friction transmission.
5. The wire processing and wire taking-up equipment according to claim 1, characterized in that: A plurality of auxiliary rods (202) are horizontally arranged at the arranging station (20) of the frame (1); the plurality of horizontal auxiliary rods (202) are located below the hanging rod (201) and are symmetrically distributed; the plurality of auxiliary rods (202) and the hanging rod (201) are distributed in an inverted V shape.
6. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The transfer mechanism comprises a transfer track (19), a plurality of clamping and transferring components (5) and a plurality of clamping and parking components (18); the transfer track (19) passes through a cutting station (11), a wire number installation station (12), a wire stripping station (14) and a terminal installation station (15) in sequence; a plurality of the clamping and transferring components (5) are slidably connected to the transfer track (19) and respectively travel back and forth between adjacent processing stations; a plurality of the clamping and parking components (18) are respectively arranged at the wire number installation station (12), the wire stripping station (14) and the terminal installation station (15); the clamping and transferring components (5) are used to transfer the wire (2) processed at the previous processing station to the next processing station; the clamping and parking components (18) are used to temporarily clamp the wire (2) of the clamping and transferring components (5) moved out from the previous processing station and wait for the clamping and transferring components (5) of the next processing station to take the wire (2) away.
7. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The cutting station (11) is provided with a clamping reversing assembly (9), the clamping reversing assembly (9) is located at the rear end of the cutting assembly (4), the clamping reversing assembly (9) comprises a reversing seat (91) vertically rotatably connected to the frame (1) and a reversing clamping claw (92) arranged at the reversing seat (91), the reversing clamping claw (92) deviates from the rotating axis of the reversing seat (91); the clamping transfer assembly (5) comprises two transfer clamping claws (51) arranged side by side, at the cutting station (11), the electric wires (2) outputted from the conveying track (3) are sequentially passed through The clamping and reversing assembly (9) passes through a cutting assembly (4), one of the transfer clamps (51) of the clamping and transferring assembly (5), and a reversing clamp (92) at a reversing seat (91); the clamping and reversing assembly (9) clamps the end of the electric wire (2) through the reversing clamp (92), and transfers the end of the electric wire (2) to another transfer clamp (51) of the clamping and transferring assembly (5) by rotating the reversing seat (91); the two reversing clamps (92) of the clamping and transferring assembly (5) respectively clamp and fix the end of the electric wire (2) and the portion where the electric wire (2) passes through the cutting assembly (4).
8. The wire processing and receiving equipment according to claim 7, characterized in that: The clamping and transferring component (203) includes two transfer jaws (2031) arranged side by side. When the wire (2) is processed at the terminal installation station (15), the two transfer jaws (2031) of the clamping and transferring component (203) move to align with the two transfer jaws (51) of the clamping and transferring component (5) and complete the handover of the wire (2).
Citation Information
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