Automatic impregnation machine
By designing an automatic impregnation machine, the automatic impregnation and removal of workpieces are achieved by using the limiting mechanism and the connecting mechanism, which solves the problems of long impregnation time, low efficiency and inconvenient removal in the prior art, and improves the impregnation efficiency and operational convenience.
Patent Information
- Application Number
- CN202411767460.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the immersion machine has a long impregnation time and low efficiency, making it inconvenient to remove the workpiece.
An automatic impregnation machine is designed, using components such as immersion box, installation board, support board and drive mechanism to automatically impregnate and remove the workpiece through the limiting mechanism and the connecting mechanism.
The automated impregnation and removal process is realized, the impregnation efficiency is improved, and the removal operation of the workpiece is simplified.
Smart Images

Figure CN119525085A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of impregnation machines, in particular to an automatic impregnation machine. Background Art
[0002] Impregnation processing is to use impregnation liquid to penetrate into the required workpiece by certain means, so that the workpiece can achieve certain special effects. Impregnation technology is widely used in: manufacturing electronic components, composite materials, and penetration of micropores of other porous materials, etc.
[0003] After the impregnation machine has completed the impregnation, the workpiece has always been unloaded manually, which has the problems of long impregnation time, low efficiency, and inconvenient workpiece removal. Summary of the invention
[0004] The purpose of the invention is to solve the shortcomings of the prior art, such as long impregnation time, low efficiency and inconvenient workpiece removal, in which manual material feeding is performed, and to propose an automatic impregnation machine.
[0005] In order to achieve the above-mentioned purpose, the invention adopts the following technical scheme: an automatic impregnation machine, comprising an impregnation box, a mounting plate, a support plate fixedly mounted on the lower surface of the mounting plate, and a support leg fixedly mounted on the lower surface of the impregnation box and fixedly connected, a limiting mechanism and a connecting mechanism are arranged inside the impregnation box, the limiting mechanism and the connecting mechanism both comprise an internal threaded tube, a threaded rod is threadedly connected to the inner wall of the internal threaded tube, a sealing sleeve slidably connected to the internal threaded tube is inlaid on the inner bottom wall of the impregnation box, an anti-slip pad is fixedly connected to the top of the internal threaded tube on the limiting mechanism, an electric rotating shaft is arranged on the top of the internal threaded tube on the connecting mechanism, a mesh box is arranged on the surface of the electric rotating shaft, an opening is arranged on the side of the mesh box, an installation cavity is arranged at the bottom of the impregnation box, and a driving mechanism is arranged inside the installation cavity.
[0006] Preferably, the driving mechanism includes a transmission rod rotatably mounted on the inner wall of the installation cavity and a worm gear fixedly mounted on the bottom of the internal threaded tube, worms are arranged at both ends of the transmission rod, and a first bevel gear is arranged in the middle of the transmission rod.
[0007] Preferably, a driving motor is fixedly connected to the inner wall of the installation cavity, and a second bevel gear meshing with the first bevel gear is fixedly connected to the output end of the driving motor.
[0008] Preferably, a delivery pump is fixedly connected to the inner wall of the installation cavity, a suction pipe is provided at the feed port of the delivery pump, a delivery pipe is provided at the storage port of the delivery pump, a discharge pipe is provided at the back of the impregnation box, and solenoid valves are provided on both the delivery pipe and the discharge pipe.
[0009] Preferably, a sliding groove is provided on the upper surface of the mounting plate, and a connecting frame is slidably connected to the inner wall of the sliding groove.
[0010] Preferably, a cylinder is fixedly connected to the upper surface of the mounting plate, and an output end of the cylinder is fixedly connected to the connecting frame.
[0011] Preferably, a connection box is fixedly connected to the bottom of the connection frame, and a conveyor belt is provided at the bottom of the connection box.
[0012] Preferably, the upper surface of the mounting plate is fixedly connected to an electric push rod, and the output end of the electric push rod passes through the mounting plate and is fixedly connected to a sealing cover.
[0013] Preferably, an observation window is inlaid on the upper surface of the sealing cover, and a protective film is pasted on the surface of the observation window.
[0014] Preferably, the surfaces of the support legs and the support plate are fixedly connected with connecting ribs.
[0015] The invention has the following beneficial effects:
[0016] 1. Compared with the prior art, the automatic impregnation machine, after impregnation is completed, moves the sealing cover upward, and then drives the mesh box upward to make it extend out of the impregnation box, the cylinder expands and contracts to drive the connecting frame to move along the sliding groove, thereby moving the connecting box, and moving the connecting box to the bottom of one side of the mesh box, and then the electric shaft rotates to make the mesh box rotate, discharge the workpiece from the opening into the connecting box, and then start the conveyor belt, which transports the workpiece away, making unloading convenient.
[0017] 2. Compared with the prior art, in the automatic impregnation machine, the driving motor drives the second bevel gear to rotate, the second bevel gear drives the first bevel gear to rotate, and then drives the transmission rod to rotate, so that the worm rotates, the worm drives the worm wheel to rotate, thereby driving the threaded rod to rotate, and the threaded rod and the internal threaded tube are matched through the threads of the threaded rod and the internal threaded tube to drive the internal threaded tube to move up and down, and then drives the mesh box to move up and down, the mesh box moves down, and the workpiece is completely immersed in the impregnation liquid, and the mesh box moves up to dry the impregnation liquid thereon. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The overall structural diagram of the automatic impregnation machine proposed for the invention;
[0019] Figure 2 A schematic diagram of the internal structure of the impregnation box of the automatic impregnation machine proposed for the invention;
[0020] Figure 3 The invention proposes an automatic impregnation machine Figure 2 A magnified view of the structure at center;
[0021] Figure 4 The invention proposes an automatic impregnation machine Figure 1 A magnified view of the structure at B in the middle;
[0022] Figure 5 The invention proposes an automatic impregnation machine Figure 1 A magnified view of the structure at C in the middle;
[0023] Figure 6 The present invention is a schematic diagram of the impregnation box structure of the automatic impregnation machine proposed in the present invention.
[0024] Legend:
[0025] 1. Impregnation box; 2. Mounting plate; 3. Support plate; 4. Support leg; 5. Connecting rib; 6. Internal threaded pipe; 7. Threaded rod; 8. Sealing sleeve; 9. Mounting cavity; 10. First bevel gear; 11. Driving motor; 12. Second bevel gear; 13. Worm; 14. Worm wheel; 15. Transmission rod; 16. Delivery pump; 17. Extraction pipe; 18. Discharge pipe; 19. Delivery pipe; 20. Anti-skid pad; 21. Electric shaft; 22. Net box; 23. Opening; 24. Connecting frame; 25. Sliding groove; 26. Connecting box; 27. Conveyor belt; 28. Electric push rod; 29. Sealing cover; 30. Observation window; 31. Cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the invention.
[0027] In the description of the invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0028] Example:
[0029] Reference Figure 1-Figure 6The automatic impregnation machine provided by the invention comprises an impregnation box 1, a mounting plate 2, a support plate 3 fixedly mounted on the lower surface of the mounting plate 2, and a support leg 4 fixedly mounted on the lower surface of the impregnation box 1, the surfaces of the support leg 4 and the support plate 3 are fixedly connected with connecting ribs 5, the connecting ribs 5 connect the support leg 4 and the support plate 3 together to improve the integrity of the impregnation machine, a limiting mechanism and a connecting mechanism are arranged inside the impregnation box 1, the limiting mechanism and the connecting mechanism both comprise an internal threaded tube 6, the inner wall of the internal threaded tube 6 is threadedly connected with a threaded rod 7, the inner bottom wall of the impregnation box 1 is inlaid with a sealing sleeve 8 slidably connected to the internal threaded tube 6, the sealing sleeve 8 makes it difficult for the liquid inside the impregnation box 1 to enter the mounting cavity 9, the top of the internal threaded tube 6 on the limiting mechanism is fixedly connected with an anti-slip pad 20, the top cross-sectional shape of the internal threaded tube 6 is square, and the internal thread on the connecting mechanism is An electric shaft 21 is provided on the top of the corrugated tube 6, a mesh box 22 is provided on the surface of the electric shaft 21, an opening 23 is provided on the side of the mesh box 22, an installation cavity 9 is provided at the bottom of the impregnation box 1, a driving mechanism is provided inside the installation cavity 9, and a fixing frame 32 rotatably connected to the threaded rod 7 is fixedly connected to the inner wall of the installation cavity 9, the threaded rod 7 is driven to rotate by the driving mechanism, and the threaded cooperation of the threaded rod 7 and the internal threaded tube 6 drives the internal threaded tube 6 to move up, thereby driving the mesh box 22 to move up, so that the mesh box 22 extends out of the impregnation box 1, and the workpiece is placed inside the mesh box 22, and then the driving mechanism drives the threaded rod 7 to reverse, so that the mesh box 22 is reset, and the workpiece is impregnated. After the impregnation is completed, the mesh box 22 is driven to move up again, so that it extends out of the impregnation box 1, and then the electric shaft 21 rotates, so that the mesh box 22 rotates, and the workpiece is discharged from the opening 23.
[0030] In this embodiment, refer to Figure 1-Figure 3 The driving mechanism includes a transmission rod 15 rotatably mounted on the inner wall of the installation cavity 9 and a worm gear 14 fixedly mounted on the bottom of the internal threaded tube 6. Worms 13 are arranged at both ends of the transmission rod 15, and a first bevel gear 10 is arranged in the middle of the transmission rod 15. A driving motor 11 is fixedly connected to the inner wall of the installation cavity 9, and a second bevel gear 12 meshing with the first bevel gear 10 is fixedly connected to the output end of the driving motor 11. The driving motor 11 drives the second bevel gear 12 to rotate, and the second bevel gear 12 drives the first bevel gear 10 to rotate, thereby driving the transmission rod 15 to rotate, so that the worm 13 rotates, and the worm 13 drives the worm gear 14 to rotate, thereby driving the threaded rod 7 to rotate.
[0031] In this embodiment, refer to Figure 2A delivery pump 16 is fixedly connected to the inner wall of the installation cavity 9, a pumping pipe 17 is provided at the feed inlet of the delivery pump 16, a delivery pipe 19 is provided at the storage port of the delivery pump 16, a discharge pipe 18 is provided at the back of the impregnation box 1, and solenoid valves are provided on the delivery pipe 19 and the discharge pipe 18. The delivery pump 16 extracts the impregnation liquid through the pumping pipe 17 and delivers it to the inside of the impregnation box 1 through the delivery pipe 19, and then closes the solenoid valve on the delivery pipe 19. When discharging the impregnation liquid, the solenoid valve on the discharge pipe 18 is opened to discharge the impregnation liquid from the discharge pipe 18.
[0032] In this embodiment, refer to Figure 1 , Figure 4 and Figure 5 A sliding groove 25 is provided on the upper surface of the mounting plate 2, and a connecting frame 24 is slidably connected to the inner wall of the sliding groove 25. A cylinder 31 is fixedly connected to the upper surface of the mounting plate 2, and the output end of the cylinder 31 is fixedly connected to the connecting frame 24. A connecting box 26 is fixedly connected to the bottom of the connecting frame 24, and a conveyor belt 27 is provided at the bottom of the connecting box 26. The cylinder 31 is extended and retracted to drive the connecting frame 24 to move along the sliding groove 25, thereby moving the connecting box 26, and the workpiece falls into the connecting box 26, and then the conveyor belt 27 is started, and the conveyor belt 27 transports the workpiece away.
[0033] In this embodiment, refer to Figure 1 and Figure 6 The upper surface of the mounting plate 2 is fixedly connected to an electric push rod 28, and the output end of the electric push rod 28 passes through the mounting plate 2 and is fixedly connected to a sealing cover 29. An observation window 30 is inlaid on the upper surface of the sealing cover 29, and a protective film is pasted on the surface of the observation window 30. The impregnation condition of the workpiece is observed through the observation window 30.
[0034] Working principle: The driving motor 11 drives the second bevel gear 12 to rotate, and the second bevel gear 12 drives the first bevel gear 10 to rotate, thereby driving the transmission rod 15 to rotate, so that the worm 13 rotates, and the worm 13 drives the worm wheel 14 to rotate, thereby driving the threaded rod 7 to rotate, and the threaded cooperation between the threaded rod 7 and the internal threaded tube 6 drives the internal threaded tube 6 to move up, thereby driving the net box 22 to move up, so that the net box 22 extends out of the impregnation box 1, and the workpiece is placed inside the net box 22, and then the driving mechanism drives the threaded rod 7 to reverse, so that the net box 22 is reset, and the electric push rod 28 pushes the sealing cover 29 to move down, and the top of the impregnation box 1 is sealed, and then the delivery pump 1 6 The impregnation liquid is extracted through the extraction pipe 17 and conveyed to the inside of the impregnation box 1 through the conveying pipe 19, and then the solenoid valve on the conveying pipe 19 is closed to impregnate the workpiece. After the impregnation is completed, the sealing cover 29 is moved up, and then the net box 22 is driven to move up so that it extends out of the impregnation box 1. The cylinder 31 is extended and retracted to drive the connecting frame 24 to move along the sliding groove 25, thereby moving the connecting box 26, and moving the connecting box 26 to the lower side of the net box 22. Then, the electric shaft 21 rotates, causing the net box 22 to rotate, and the workpiece is discharged from the opening 23 into the connecting box 26, and then the conveyor belt 27 is started, and the conveyor belt 27 transports the workpiece away.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the invention and is not intended to limit the invention. Although the invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the invention should be included in the protection scope of the invention.
Claims
1. An automatic impregnation machine, comprising an impregnation box (1), a mounting plate (2), a support plate (3) fixedly mounted on the lower surface of the mounting plate (2), and a support leg (4) fixedly mounted on the lower surface of the impregnation box (1) and fixedly connected, characterized in that: A limiting mechanism and a connecting mechanism are arranged inside the impregnation box (1), and both the limiting mechanism and the connecting mechanism comprise an internally threaded tube (6), the inner wall of the internally threaded tube (6) being threadedly connected to a threaded rod (7), the inner bottom wall of the impregnation box (1) being inlaid with a sealing sleeve (8) slidably connected to the internally threaded tube (6), the top of the internally threaded tube (6) on the limiting mechanism being fixedly connected to an anti-slip pad (20), the top of the internally threaded tube (6) on the connecting mechanism being provided with an electric rotating shaft (21), the surface of the electric rotating shaft (21) being provided with a mesh box (22), the side of the mesh box (22) being provided with an opening (23), the bottom of the impregnation box (1) being provided with an installation cavity (9), the interior of the installation cavity (9) being provided with a driving mechanism.
2. The automatic impregnation machine according to claim 1, characterized in that: The driving mechanism comprises a transmission rod (15) rotatably mounted on the inner wall of the mounting cavity (9) and a worm gear (14) fixedly mounted on the bottom of the internally threaded tube (6), worm gears (13) being arranged at both ends of the transmission rod (15), and a first bevel gear (10) being arranged in the middle of the transmission rod (15).
3. The automatic impregnation machine according to claim 2, characterized in that: A driving motor (11) is fixedly connected to the inner wall of the installation cavity (9), and a second bevel gear (12) meshing with the first bevel gear (10) is fixedly connected to the output end of the driving motor (11).
4. The automatic impregnation machine according to claim 1, characterized in that: A delivery pump (16) is fixedly connected to the inner wall of the installation cavity (9); a material extraction pipe (17) is provided at the feed port of the delivery pump (16); a delivery pipe (19) is provided at the storage port of the delivery pump (16); a discharge pipe (18) is provided at the back of the impregnation box (1); and solenoid valves are provided on both the delivery pipe (19) and the discharge pipe (18).
5. The automatic impregnation machine according to claim 1, characterized in that: A sliding groove (25) is provided on the upper surface of the mounting plate (2), and a connecting frame (24) is slidably connected to the inner wall of the sliding groove (25).
6. The automatic impregnation machine according to claim 5, characterized in that: A cylinder (31) is fixedly connected to the upper surface of the mounting plate (2), and an output end of the cylinder (31) is fixedly connected to the connecting frame (24).
7. The automatic impregnation machine according to claim 6, characterized in that: A connection box (26) is fixedly connected to the bottom of the connection frame (24), and a conveyor belt (27) is arranged at the bottom of the connection box (26).
8. The automatic impregnation machine according to claim 1, characterized in that: The upper surface of the mounting plate (2) is fixedly connected to an electric push rod (28), and the output end of the electric push rod (28) passes through the mounting plate (2) and is fixedly connected to a sealing cover (29).
9. The automatic impregnation machine according to claim 8, characterized in that: An observation window (30) is inlaid on the upper surface of the sealing cover (29), and a protective film is pasted on the surface of the observation window (30).
10. The automatic impregnation machine according to claim 1, characterized in that: The surfaces of the support legs (4) and the support plate (3) are both fixedly connected with connecting ribs (5).