Metal part raw material cutting device with precise positioning function
By designing a metal piece raw material cutting device with accurate positioning function, the problems of insufficient cutting accuracy and easy damage to the saw blade in the prior art are solved, and a high-precision, safe and efficient metal cutting process is achieved.
Patent Information
- Application Number
- CN202411607810.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-11-12
AI Technical Summary
Existing metal cutting equipment cannot meet the needs of high-precision cutting, and the saw blade is prone to damage, has a short service life, and poses safety hazards.
A metal material cutting device with precise positioning function is designed, and multi-angle cutting is achieved using lifting table and sliding wedge structure. The band saw blade is vibrating and temperature detection through an automatic detection and feedback system, adjusting cutting parameters, extending the life of the saw blade, and cooling and cleaning is carried out through a pressurized water gun.
It realizes high-precision metal raw material cutting, extends the service life of the band saw blade, improves cutting efficiency and safety, and is suitable for various materials and models of metal raw materials.
Smart Images

Figure CN119525607A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal cutting, and in particular to a metal piece raw material cutting device with a precise positioning function. Background Art
[0002] Metal processing is a core process in the manufacturing industry. The efficiency and quality of metal processing will greatly affect the development of the manufacturing industry. For subsequent processing operations, it is usually necessary to process the metal raw materials. The usual processing methods include: flame cutting, water cutting, wire cutting and traditional saw blade cutting, etc. Saw blade cutting is a common way to rough process the plate. It belongs to cold cutting. It usually uses a ring-shaped endless band saw blade as the saw tool. It is a saw machine that wraps around two saw wheels and makes a unidirectional continuous linear motion to saw metal plates.
[0003] Mechanical cutting is the most common cutting method in this field. It has obvious effects in cutting aluminum, cast iron, steel, etc., and is more suitable for pipes and bars. However, with the continuous improvement of industrial requirements, general cutting equipment can no longer meet the cutting accuracy required now. In addition, this method is more harmful to saw blades, which often leads to a shorter service life of saw blades. At the same time, it can also cause the band saw blade to break, which will affect the personal safety of surrounding operators. Summary of the invention
[0004] The purpose of the present invention is to provide a metal material cutting device with a precise positioning function to solve the problems raised in the prior art.
[0005] To achieve the above object, the present invention provides the following technical solutions: The cutting device includes a cutting bed, a lifting platform is arranged on the cutting bed, the lifting platform is slidably connected to the cutting bed, a cutting mechanism is arranged on the lifting platform, a band saw blade is arranged on the cutting structure, a lifting motor is arranged in the cutting machine, a sliding gear is arranged on the output end of the lifting motor, a sliding wedge is arranged on the cutting machine, teeth are arranged at the bottom end of the sliding wedge, the sliding gear meshes with the teeth on the sliding wedge, the sliding wedge is slidably connected to the lifting platform, a positioning support frame is arranged on the cutting bed, a mounting groove is arranged on the positioning support frame, a spiral extrusion plate is arranged in the mounting groove, the spiral extrusion plate is slidably connected to the mounting groove, a positioning module is arranged in the mounting groove, the positioning module is electrically connected to the lifting motor through a wire, and when cutting, the metal raw material needs to be placed on the cutting machine. The material is installed in the installation groove, the internal positioning module will position the end of the metal raw material and find the best cutting point, then the spiral extrusion plate in the installation groove will tighten the metal raw material, and then the lifting motor drives the sliding wedge to move, and the sliding wedge will drive the lifting platform to lift on the cutting bed under the action of the wedge surface, so that the raw material can be cut at different depths, and the band saw blade is a cutting band saw blade with a certain angle. The cutting mechanism drives the band saw blade to cut the metal raw material. At the same time, the band saw blade will generate heat and vibration, which will be collected and timely feedback will be given to adjust the progress of the lifting motor. At the same time, it also indirectly adjusts the gear of the cutting mechanism to adapt to the cutting of metal raw materials of various materials and models.
[0006] A motor mounting seat is arranged on the lifting platform, a limit column is arranged on the lifting platform, the limit column is slidably connected to the cutting bed, a pressurized water gun is arranged on the lifting platform, a water supply tank is arranged in the cutting machine tool, the water supply tank is connected with the pressurized water gun through a conduit, and a pressurized pump is arranged in the water supply tank. During cutting, it is very important to cool down the band saw blade. If the cooling is not guaranteed, the life of the band saw blade will be sharply reduced, and problems such as breakage or deformation may occur at any time. Water is supplied to the pressurized water gun through the pressurized pump, and the pressurized water gun will flush and cool down the band saw blade, which can not only cool down the band saw blade in time, but also remove the debris adhering to the band saw blade in time.
[0007] The cutting mechanism includes a cutting motor, a transmission wheel is arranged on the output end of the cutting motor, a transmission sub-wheel is rotatably connected to the lifting platform, the cutting motor is arranged on the motor mounting seat, a pulley is arranged between the transmission sub-wheel and the transmission wheel, the band saw blade is arranged on the transmission wheel and the transmission sub-wheel, the cutting motor drives the transmission wheel to rotate, the transmission wheel drives the transmission sub-wheel to rotate through the pulley, the transmission wheel cooperates with the transmission sub-wheel to drive the band saw blade to operate, and the pulley reduces the transmission loss while also reducing the friction damage of the transmission sub-wheel to the band saw blade.
[0008] A feedback component is provided on the lifting platform, and the feedback component includes a feedback splint, and the band saw blade passes through the feedback splint. Feedback cavities are respectively provided on the sides of the feedback splints close to each other, and multiple elastic switches are provided in each feedback cavity. A feedback diaphragm is respectively provided on each feedback cavity, and the feedback diaphragm is in sliding contact with the elastic switch. The feedback diaphragm is respectively located on both sides of the band saw blade. The elastic switch is electrically connected to the lifting platform, and the elastic switch is electrically connected to the lifting motor. When cutting, metal raw materials of different models and materials will have different resistances, so the resistance received by the band saw blade will also be different. When encountering materials with greater rigidity, the vibration generated by the band saw blade will increase, and the amplitude of the vibration will also increase and be transmitted to the feedback diaphragm. The feedback diaphragm will transmit the vibration to the elastic switch. When the elastic switch is subjected to sufficient force, a trigger signal will be transmitted, thereby adjusting the operating speed of the lifting motor, so that the lifting speed of the lifting motor is reduced, reducing the risk of the band saw blade breaking, and at the same time ensuring that the end face of the metal raw material is neat.
[0009] The feedback component also includes a temperature measuring frame, a windshield is provided on the temperature measuring frame, a through slot is provided on the windshield, the band saw blade passes through the through slot, a debris removal rubber sleeve is provided on the through slot, a temperature sensing resistor is provided on the temperature sensing resistor, a detection strip is provided on the temperature sensing resistor, a contact wheel is provided on the detection strip, the contact wheel is rotatably connected to the detection strip, the temperature sensing resistor is electrically connected to the cutting motor and the pressure pump through a wire, during the cutting process, continuous cutting of the band saw blade will cause the band saw blade to heat up, and the temperature measuring frame will detect the windshield, the contact wheel will rotate with the detection strip, and the temperature sensing resistor will be electrically connected to the cutting motor and the pressure pump through a wire, during the cutting process, continuous cutting of the band saw blade will cause the band saw blade to heat up, and the temperature measuring frame will detect the windshield, the contact wheel will rotate with the detection strip, and the temperature sensing resistor will be electrically connected to the cutting motor and the pressure pump through a wire, during the cutting process, the band saw blade will heat up if it rotates with the windshield, and the temperature measuring frame will detect the windshield, the contact wheel will rotate with the detection strip, and ... It will come into direct contact with the band saw blade and transfer the heat to the detection strip, which then transfers the heat to the temperature-sensitive resistor. The temperature-sensitive resistor senses the temperature and its resistance value changes, thereby adjusting the gear of the cutting motor. When encountering harder metal materials, the cutting motor rotates faster, and vice versa. The water outlet speed of the pressure pump is controlled. The higher the temperature, the faster the water outlet speed of the pressure pump, and vice versa, the slower the water outlet speed of the pressure pump, thereby saving energy consumption and extending the service life of the band saw blade.
[0010] A stabilizing frame is arranged on the lifting platform, and a relaxation frame is arranged on the stabilizing frame. An extrusion wheel and an extrusion sub-wheel are rotatably connected to the relaxation frame, and the band saw blade passes through the extrusion wheel and the extrusion sub-wheel. A stabilizing hydraulic rod is arranged on the lifting platform, and the stabilizing hydraulic rod is electrically connected to the elastic switch through a wire. During the cutting process, after the elastic switch is triggered, the stabilizing hydraulic rod will drive the relaxation frame to move, and the extrusion wheel and the extrusion sub-wheel on the relaxation frame are driven by the relaxation frame, so that the band saw blade can be tightened, reducing the vibration of the band saw blade which will reduce the cutting accuracy. At the same time, the band saw blade can also be adjusted for emergency treatment to avoid breakage.
[0011] A threaded rod is arranged on the spiral extrusion plate, and the threaded rod is meshed with the threaded hole on the mounting groove. A fastening rod is slidably connected to the threaded rod. A fastening plate is arranged on the side of the mounting groove away from the spiral extrusion plate. An auxiliary spring is arranged on the fastening plate, and both ends of the auxiliary spring respectively press against the fastening plate and the mounting groove. When installing the metal raw material, the threaded rod is driven to rotate by the fastening rod, so that the spiral extrusion plate can be close to the workpiece. Under the action of the auxiliary spring, the fastening plate is always close to the metal raw material, thereby ensuring the meshing degree of the threaded rod and the mounting groove, and avoiding the problem of loose threads when the metal raw material is installed.
[0012] The positioning module includes a positioning frame, which is arranged in a mounting groove, the mounting groove is rotationally connected to the cutting machine tool, a positioning wheel is arranged on the mounting groove, a positioning motor is arranged in the cutting machine tool, a positioning rod is arranged at the output end of the positioning motor, and the thread on the positioning rod is meshed with the teeth on the positioning wheel. In order to adapt to cutting operations at different angles, the positioning motor will drive the positioning rod to rotate, and the thread on the positioning rod drives the positioning wheel to rotate, which indirectly causes the mounting groove to deflect, thereby realizing multi-angle positioning operations.
[0013] The positioning mold also includes multiple contact strips and contact frames, each contact strip is respectively provided with a contact switch, adjacent contact strips are slidably connected, the contact strips are slidably connected to the contact frame, a positioning plate is provided in the contact frame, the positioning plate is slidably connected to the contact frame, a reset spring is provided between the positioning plates and the contact frame, each contact strip is respectively pressed against the positioning plate on the side away from the contact switch, the contact switch is electrically connected to the cutting motor through a wire, when positioning, the uneven metal raw material port will press against the contact strip and trigger the corresponding contact switch, and the shape of the end face can be indirectly obtained, when the adjacent contact switches are triggered and the signal forms a complete closed area, the spiral extrusion plate can be tightened at this time, and after the cutting is completed, the positioning plate will be restored to its initial state under the action of the reset spring, and wait for the next positioning operation, and by moving the contact frame, multiple length cutting effects can be achieved.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention adopts an automatic positioning function. By adjusting the installation slot, multi-angle cutting operations can be achieved. At the same time, the metal end face can be detected, and the end face can also be detected to adjust the cutting speed of the cutting motor, so as to perform cutting operations at different speeds for metal raw materials of different specifications.
[0015] 2. The present invention adopts a structural component with automatic detection and feedback of the band saw blade, which can detect the vibration and temperature of the band saw blade. The vibration generated during cutting can be used for feedback and adjustment of the lifting speed. At the same time, through temperature detection, the gear of the cutting motor can also be reduced to ensure that the metal raw materials after cutting are more neat and the service life of the band saw blade is extended.
[0016] 3. The present invention adopts an automatic pressurized water spraying structural component. By feedback on the temperature of the band saw blade, the water spraying power can be adjusted, so that the spraying speed of the pressurized water gun can be adjusted in time to ensure the normal operation of the band saw blade and reduce the adhesion of debris. At the same time, the temperature is reduced in time to avoid deformation of the band saw blade and improve the product yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of a three-dimensional structure of the present invention; Figure 2 A schematic diagram of the internal structure of a cutting bed according to the present invention; Figure 3 for Figure 2 The schematic diagram of the structure A is partially enlarged in the middle; Figure 4 for Figure 2 The schematic diagram of the structure B is partially enlarged in the middle; Figure 5 It is a schematic structural diagram of the cutting mechanism of the present invention; Figure 6 It is a schematic diagram of the installation slot structure of the present invention; Figure 7 It is a schematic diagram of the feedback splint structure of the present invention; Figure 8 It is a schematic diagram of the temperature measuring rack structure of the present invention.
[0018] In the figure: 1. cutting bed; 2. lifting platform; 201. motor mounting seat; 202. limiting column; 203. water gun; 204. water supply tank; 205. pressure pump; 3. cutting mechanism; 301. cutting motor; 302. transmission wheel; 303. transmission auxiliary wheel; 304. pulley; 4. band saw blade; 5. lifting motor; 6. sliding gear; 7. sliding wedge; 8. positioning support frame; 9. mounting groove; 10. spiral extrusion plate; 1001. threaded rod; 1002. fastening rod; 1003. auxiliary spring; 1004. fastening plate; 11. positioning module; 1101. positioning frame; 1102. positioning wheel; 1103. fixed Position motor; 1104, positioning rod; 1105, contact strip; 1106, contact frame; 1107, contact switch; 1108, positioning plate; 1109, reset spring; 12, feedback assembly; 1201, feedback clamp; 1202, feedback cavity; 1203, elastic switch; 1204, feedback diaphragm; 1205, temperature measuring frame; 1206, wind shield; 1207, through slot; 1208, impurity removal rubber sleeve; 1209, temperature sensing resistor; 1210, detection strip; 1211, contact wheel; 13, stabilizing frame; 1301, relaxation frame; 1302, extrusion wheel; 1303, extrusion sub-wheel; 1304, stabilizing hydraulic rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example: Figure 1-Figure 8As shown, the present invention provides a technical solution, the cutting device includes a cutting bed 1, a lifting platform 2 is arranged on the cutting bed 1, the lifting platform 2 is slidably connected to the cutting bed 1, a cutting mechanism 3 is arranged on the lifting platform 2, a band saw blade 4 is arranged on the cutting structure, a lifting motor 5 is arranged in the cutting machine, a sliding gear 6 is arranged on the output end of the lifting motor 5, a sliding wedge 7 is arranged on the cutting machine, teeth are arranged at the bottom end of the sliding wedge 7, the sliding gear 6 meshes with the teeth on the sliding wedge 7, the sliding wedge 7 is slidably connected to the lifting platform 2, a positioning support frame 8 is arranged on the cutting bed 1, a mounting groove 9 is arranged on the positioning support frame 8, a spiral extrusion plate 10 is arranged in the mounting groove 9, the spiral extrusion plate 10 is slidably connected to the mounting groove 9, a positioning module 11 is arranged in the mounting groove 9, and the positioning module 11 is electrically connected to the lifting motor 5 through a wire. Connection, when cutting, the metal raw material needs to be installed in the installation groove 9, the internal positioning module 11 will position the end of the metal raw material and find the best cutting point, then the spiral extrusion plate 10 in the installation groove 9 will tighten the metal raw material, and then the lifting motor 5 drives the sliding wedge 7 to move, and the sliding wedge 7 will drive the lifting platform 2 to lift on the cutting bed 1 under the action of the wedge surface, so that the raw material can be cut at different depths, and the band saw blade 4 is a cutting band saw blade 4 with a certain angle, and the cutting mechanism 3 drives the band saw blade 4 to cut the metal raw material. At the same time, the band saw blade 4 will generate heat and vibration, which will be collected and timely feedback will be given to adjust the progress of the lifting motor 5, and at the same time, the gear of the cutting mechanism 3 is indirectly adjusted to adapt to the cutting of metal raw materials of various materials and models.
[0021] A motor mounting seat 201 is arranged on the lifting platform 2, a limiting column 202 is arranged on the lifting platform 2, the limiting column 202 is slidably connected with the cutting bed 1, a pressurized water gun 203 is arranged on the lifting platform 2, a water supply tank 204 is arranged in the cutting machine, the water supply tank 204 is connected with the pressurized water gun 203 through a conduit, a pressurized pump 205 is arranged in the water supply tank 204, during cutting, it is very important to cool down the band saw blade 4, if the cooling is not guaranteed, the life of the band saw blade 4 will be sharply reduced, and problems of breakage or deformation may occur at any time, water is supplied to the pressurized water gun 203 through the pressurized pump 205, the pressurized water gun 203 will flush and cool down the band saw blade 4, which can not only cool down the band saw blade 4 in time, but also remove the debris adhering to the band saw blade 4 in time.
[0022] The cutting mechanism 3 includes a cutting motor 301, a transmission wheel 302 is arranged on the output end of the cutting motor 301, a transmission sub-wheel 303 is rotatably connected to the lifting platform 2, the cutting motor 301 is arranged on the motor mounting seat 201, a pulley 304 is arranged between the transmission sub-wheel 303 and the transmission wheel 302, and the band saw blade 4 is arranged on the transmission wheel 302 and the transmission sub-wheel 303. The cutting motor 301 drives the transmission wheel 302 to rotate, and the transmission wheel 302 drives the transmission sub-wheel 303 to rotate through the pulley 304. The transmission wheel 302 cooperates with the transmission sub-wheel 303 to drive the band saw blade 4 to operate. The pulley 304 reduces the transmission loss while also reducing the friction damage of the transmission sub-wheel to the band saw blade 4.
[0023] A feedback assembly 12 is provided on the lifting platform 2, and the feedback assembly 12 includes a feedback clamping plate 1201. The band saw blade 4 passes through the feedback clamping plate 1201. Feedback cavities 1202 are respectively provided on the sides of the feedback clamping plates 1201 that are close to each other. A plurality of elastic switches 1203 are provided in each feedback cavity 1202. A feedback diaphragm 1204 is respectively provided on each feedback cavity 1202. The feedback diaphragm 1204 is in sliding contact with the elastic switch 1203. The feedback diaphragms 1204 are respectively located on both sides of the band saw blade 4. The elastic switch 1203 is electrically connected to the lifting platform 2, and the elastic switch 1203 is electrically connected to the lifting motor 5. When cutting, Metal raw materials of different models and materials will have different resistances, so the resistance received by the band saw blade 4 will also be different. When encountering materials with greater rigidity, the vibration generated by the band saw blade 4 will increase, and the amplitude of the vibration will also increase and be transmitted to the feedback diaphragm 1204. The feedback diaphragm 1204 will transmit the vibration to the elastic switch 1203. When the elastic switch 1203 is subjected to sufficient force, it will transmit a trigger signal, thereby adjusting the operating speed of the lifting motor 5, so that the lifting speed of the lifting motor 5 is reduced, reducing the risk of the band saw blade 4 breaking, and at the same time ensuring that the end surface of the metal raw material is neat.
[0024] The feedback component 12 also includes a temperature measuring frame 1205, on which a wind shield 1206 is provided, on which a through slot 1207 is provided, through which the band saw blade 4 passes, and on which a de-impurity rubber sleeve 1208 is provided, and on which a temperature measuring frame 1205 a temperature sensing resistor 1209 is provided, on which a detection strip 1210 is provided, and on which a contact wheel 1211 is provided, which is rotatably connected to the detection strip 1210, and the temperature sensing resistor 1209 is electrically connected to the cutting motor 301 and the pressure pump 205 through a wire. During the cutting process, continuous cutting by the band saw blade 4 will cause the band saw blade 4 to heat up, and the temperature measuring frame 1205 The frame 1205 will detect the wind shield 1206, the contact wheel 1211 will directly contact the band saw blade 4 and transfer the heat to the detection strip 1210, and the detection strip 1210 will transfer the heat to the temperature sensing resistor 1209. The temperature sensing resistor 1209 will sense the temperature and produce a change in resistance, thereby adjusting the gear of the cutting motor 301. When encountering harder metal materials, the faster the rotation speed of the cutting motor 301, otherwise, the slower the rotation speed of the cutting motor 301, and the water outlet speed of the pressure pump 205 is controlled. The higher the temperature, the faster the water outlet speed of the pressure pump 205, otherwise, the slower the water outlet speed of the pressure pump 205, thereby saving energy consumption and extending the service life of the band saw blade 4.
[0025] A stabilizing frame 13 is provided on the lifting platform 2, and a relaxation frame 1301 is provided on the stabilizing frame 13. An extrusion wheel 1302 and an extrusion sub-wheel 1303 are rotatably connected to the relaxation frame 1301. The band saw blade 4 passes through the extrusion wheel 1302 and the extrusion sub-wheel 1303. A stabilizing hydraulic rod 1304 is provided on the lifting platform 2. The stabilizing hydraulic rod 1304 is electrically connected to the elastic switch 1203 through a wire. During the cutting process, after the elastic switch 1203 is triggered, the stabilizing hydraulic rod 1304 will drive the relaxation frame 1301 to move, and the extrusion wheel 1302 and the extrusion sub-wheel 1303 on the relaxation frame 1301 are driven by the relaxation frame 1301, so that the band saw blade 4 can be tightened, reducing the problem that the vibration of the band saw blade 4 will reduce the cutting accuracy. At the same time, the band saw blade 4 can also be adjusted for emergency treatment to avoid the problem of breakage.
[0026] A threaded rod 1001 is provided on the spiral extrusion plate 10, and the threaded rod 1001 is meshed with the threaded hole on the mounting groove 9. A fastening rod 1002 is slidably connected to the threaded rod 1001, and a fastening plate 1004 is provided on the side of the mounting groove 9 away from the spiral extrusion plate 10, and an auxiliary spring 1003 is provided on the fastening plate 1004. The two ends of the auxiliary spring 1003 respectively press against the fastening plate 1004 and the mounting groove 9. When installing the metal raw material, the threaded rod 1001 is driven to rotate by the fastening rod 1002, so that the spiral extrusion plate 10 can be close to the workpiece, and under the action of the auxiliary spring 1003, the fastening plate 1004 is always close to the metal raw material, thereby ensuring the meshing degree of the threaded rod 1001 and the mounting groove 9, which can avoid the problem of loose threads when the metal raw material is installed.
[0027] The positioning module 11 includes a positioning frame 1101, which is arranged in the mounting groove 9, and the mounting groove 9 is rotatably connected to the cutting machine. A positioning wheel 1102 is arranged on the mounting groove 9, and a positioning motor 1103 is arranged in the cutting machine. A positioning rod 1104 is arranged at the output end of the positioning motor 1103, and the threads on the positioning rod 1104 are meshed with the teeth on the positioning wheel 1102. In order to adapt to cutting operations at different angles, the positioning motor 1103 will drive the positioning rod 1104 to rotate, and the threads on the positioning rod 1104 drive the positioning wheel 1102 to rotate, which indirectly causes the mounting groove 9 to deflect, thereby realizing multi-angle positioning operations.
[0028] The positioning mold further includes a plurality of contact strips 1105 and a contact frame 1106, each contact strip 1105 is provided with a contact switch 1107, adjacent contact strips 1105 are slidably connected, the contact strips 1105 are slidably connected with the contact frame 1106, a positioning plate 1108 is provided in the contact frame 1106, the positioning plate 1108 is slidably connected with the contact frame 1106, a return spring 1109 is provided between the positioning plates 1108 and the contact frame 1106, and each contact strip 1105 is respectively pressed against the positioning plate 1108 on one side away from the contact switch 1107, and the contact switch 1107 is pressed against the positioning plate 1108. 7 is electrically connected to the cutting motor 301 through a wire. When positioning is performed, the uneven metal raw material port will abut against the contact strip 1105 and trigger the corresponding contact switch 1107, so that the shape of the end face can be obtained indirectly. When the trigger signal of the adjacent contact switch 1107 forms a complete closed area, the spiral extrusion plate 10 can be tightened at this time. After the cutting is completed, the positioning plate 1108 will be restored to the initial state under the action of the reset spring 1109, and wait for the next positioning operation. By moving the contact frame 1106, a multi-length cutting effect can be achieved.
[0029] Working principle: When cutting, the metal raw material needs to be installed in the installation slot 9, the positioning motor 1103 will drive the positioning rod 1104 to rotate, and the thread on the positioning rod 1104 will drive the positioning wheel 1102 to rotate, and the installation slot 9 will deflect for multi-angle installation. The internal positioning module 11 will position the end of the metal raw material, and the uneven metal raw material port will rest on the contact strip 1105 and trigger the corresponding contact switch 1107, which can indirectly obtain the shape of the end face and find the best cutting point. Then the spiral extrusion plate 10 in the installation slot 9 will tighten the metal raw material, and the threaded rod 1001 is driven to rotate by the tightening rod 1002, so that the spiral extrusion plate 10 can be close to the workpiece, and under the action of the auxiliary spring 1003, the tightening plate 1004 is always close to the metal raw material, and then the lifting motor 5 drives the sliding wedge 7 to move, and the sliding wedge 7 will drive the lifting platform 2 to cut under the action of the wedge surface. The bed 1 is lifted and lowered, so that the raw material can be cut to different depths, and the band saw blade 4 is a cutting band saw blade 4 with a certain angle. The cutting mechanism 3 drives the band saw blade 4 to cut the metal raw material. At the same time, the band saw blade 4 will generate heat and vibration will be collected. The vibration generated by the band saw blade 4 will increase, and the amplitude of the vibration will also increase, and will be transmitted to the feedback diaphragm 1204. The feedback diaphragm 1204 will transmit the vibration to the elastic switch 1203, and the contact wheel 1211 will directly contact the band saw blade 4 and transfer the heat to the detection strip 1210. The detection strip 1210 transfers the heat to the temperature sensing resistor 1209, and timely feedback is given to adjust the progress of the lifting motor 5. At the same time, the gear position of the cutting mechanism 3 is also indirectly adjusted to adapt to the cutting of metal raw materials of various materials and models, and to control the water outlet speed of the pressure pump 205. The higher the temperature, the faster the water outlet speed of the pressure pump 205, and vice versa, the slower the water outlet speed of the pressure pump 205.
[0030] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A metal material cutting device with precise positioning function, characterized in that: The cutting device comprises a cutting bed (1), a lifting platform (2) is arranged on the cutting bed (1), the lifting platform (2) is slidably connected to the cutting bed (1), a cutting mechanism (3) is arranged on the lifting platform (2), a band saw blade (4) is arranged on the cutting mechanism, a lifting motor (5) is arranged in the cutting machine, a sliding gear (6) is arranged on the output end of the lifting motor (5), a sliding wedge block (7) is arranged on the cutting machine, teeth are arranged at the bottom end of the sliding wedge block (7), and the sliding gear ( 6) meshes with teeth on a sliding wedge (7), the sliding wedge (7) is slidably connected to the lifting platform (2), a positioning support frame (8) is provided on the cutting bed (1), a mounting groove (9) is provided on the positioning support frame (8), a spiral extrusion plate (10) is provided in the mounting groove (9), the spiral extrusion plate (10) is slidably connected to the mounting groove (9), a positioning module (11) is provided in the mounting groove (9), and the positioning module (11) is electrically connected to the lifting motor (5) through a wire.
2. The metal material cutting device with precise positioning function according to claim 1, characterized in that: The lifting platform (2) is provided with a motor mounting seat (201), the lifting platform (2) is provided with a limiting column (202), the limiting column (202) is slidably connected to the cutting bed (1), the lifting platform (2) is provided with a pressurized water gun (203), the cutting machine is provided with a water supply tank (204), the water supply tank (204) is connected to the pressurized water gun (203) through a conduit, and a pressurizing pump (205) is provided in the water supply tank (204).
3. The metal material cutting device with precise positioning function according to claim 2, characterized in that: The cutting mechanism (3) comprises a cutting motor (301), a transmission wheel (302) is arranged on the output end of the cutting motor (301), a transmission secondary wheel (303) is rotatably connected to the lifting platform (2), the cutting motor (301) is arranged on a motor mounting seat (201), a belt pulley (304) is arranged between the transmission secondary wheel (303) and the transmission wheel (302), and the band saw blade (4) is arranged on the transmission wheel (302) and the transmission secondary wheel (303).
4. The metal material cutting device with precise positioning function according to claim 1, characterized in that: A feedback component (12) is arranged on the lifting platform (2), and the feedback component (12) includes a feedback clamp (1201). The band saw blade (4) passes through the feedback clamp (1201), and feedback cavities (1202) are respectively arranged on the sides of the feedback clamps (1201) close to each other. A plurality of elastic switches (1203) are arranged in each feedback cavity (1202), and a feedback diaphragm (1204) is respectively arranged on each feedback cavity (1202). The feedback diaphragm (1204) is in sliding contact with the elastic switch (1203), and the feedback diaphragms (1204) are respectively located on both sides of the band saw blade (4). The elastic switch (1203) is electrically connected to the lifting platform (2), and the elastic switch (1203) is electrically connected to the lifting motor (5).
5. The metal material cutting device with precise positioning function according to claim 4, characterized in that: The feedback component (12) further comprises a temperature measuring frame (1205), wherein the temperature measuring frame (1205) is provided with a wind shield (1206), wherein the wind shield (1206) is provided with a through slot (1207), wherein the band saw blade (4) passes through the through slot (1207), wherein the through slot (1207) is provided with a debris removal rubber sleeve (1208), wherein the temperature measuring frame (1205) is provided with a temperature sensing resistor (1209), wherein a detection strip (1210) is provided on the temperature sensing resistor (1209), wherein a contact wheel (1211) is provided on the detection strip (1210), wherein the contact wheel (1211) is rotationally connected to the detection strip (1210), and wherein the temperature sensing resistor (1209) is electrically connected to the cutting motor (301) and the pressure pump (205) via a wire.
6. The metal material cutting device with precise positioning function according to claim 5, characterized in that: The lifting platform (2) is provided with a stabilizing frame (13), the stabilizing frame (13) is provided with a relaxation frame (1301), the relaxation frame (1301) is rotatably connected with an extrusion wheel (1302) and an extrusion secondary wheel (1303), the band saw blade (4) passes between the extrusion wheel (1302) and the extrusion secondary wheel (1303), and the lifting platform (2) is provided with a stabilizing hydraulic rod (1304), the stabilizing hydraulic rod (1304) is electrically connected to the elastic switch (1203) via a wire.
7. The metal material cutting device with precise positioning function according to claim 6, characterized in that: The spiral extrusion plate (10) is provided with a threaded rod (1001), the threaded rod (1001) meshes with a threaded hole on the mounting groove (9), a fastening rod (1002) is slidably connected to the threaded rod (1001), a fastening plate (1004) is provided on the side of the mounting groove (9) away from the spiral extrusion plate (10), an auxiliary spring (1003) is provided on the fastening plate (1004), and two ends of the auxiliary spring (1003) respectively abut against the fastening plate (1004) and the mounting groove (9).
8. The metal material cutting device with precise positioning function according to claim 3, characterized in that: The positioning module (11) comprises a positioning frame (1101), the positioning frame (1101) is arranged in a mounting groove (9), the mounting groove (9) is rotatably connected to a cutting machine, a positioning wheel (1102) is arranged on the mounting groove (9), a positioning motor (1103) is arranged in the cutting machine, a positioning rod (1104) is arranged at the output end of the positioning motor (1103), and a thread on the positioning rod (1104) meshes with teeth on the positioning wheel (1102).
9. The metal material cutting device with precise positioning function according to claim 8, characterized in that: The positioning mold further comprises a plurality of contact strips (1105) and a contact frame (1106), each contact strip (1105) being provided with a contact switch (1107), adjacent contact strips (1105) being slidably connected to each other, the contact strips (1105) being slidably connected to the contact frame (1106), a positioning plate (1108) being provided inside the contact frame (1106), the positioning plate (1108) being slidably connected to the contact frame (1106), a return spring (1109) being provided between the positioning plates (1108) and the contact frame (1106), a side of each contact strip (1105) away from the contact switch (1107) being respectively pressed against the positioning plate (1108), and the contact switch (1107) being electrically connected to the cutting motor (301) via a wire.
Citation Information
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