Jeans cat whisker effect laser manufacturing method and system

Abstract

The invention relates to the technical field of laser marking, in particular to a jeans cat whisker effect laser manufacturing method and system, and the method comprises the following steps: scanning the position on jeans through a laser marking machine, determining the starting point position and pattern contour of a cat whisker pattern, collecting and recording pattern coordinates, and generating laser starting point position data. According to the method, the starting point and the contour of the pattern are determined through accurate scanning, the fineness of the pattern and the positioning accuracy are ensured, the depth of the pattern is finely controlled by dynamically adjusting laser parameters and adjusting the intensity and the pulse of the laser according to data monitored in real time, the quality and the consistency of the pattern are remarkably improved, and the later correction requirement is reduced; based on real-time pattern standard conformity data, the marking effect is evaluated and re-marking is carried out when necessary, high standard and low error rate of products are further ensured through iterative optimization, laser marking is more accurate, and modern production requirements of environmental protection and efficiency are better met.

Description

Technical Field

[0001] The invention relates to the technical field of laser marking, and in particular to a laser production method for a pair of jeans with a cat's whisker effect and a system thereof. Background Art

[0002] Laser marking is a method of marking the surface of an object using a laser beam. It can create permanent marks on a variety of materials, including metals, plastics, glass, ceramics and textiles. This technology uses the high energy of the laser beam to accurately remove the surface layer of the material or change the properties to form a visible pattern, text or barcode. Laser marking has the characteristics of high precision, high speed and good repeatability, and can produce non-contact processing to avoid material damage. Laser marking does not require the use of ink or chemicals. It is an environmentally friendly marking method and is widely used in industrial production, advertising, art and fashion design.

[0003] Among them, the laser production method of cat whisker effect on jeans refers to the use of laser technology to create a pattern on the surface of jeans similar to the cat whisker wrinkles formed by traditional wear. This technology simulates the wear and creases that naturally form on the knees and thighs after long-term wear of jeans, creating a fashionable wear effect. The purpose of laser marking is to provide a fast, precise and controllable way to increase the visual appeal of jeans, while also significantly reducing the environmental impact of traditional stone grinding and chemical sand washing, making laser marking an efficient and environmentally friendly choice in clothing design and production.

[0004] Although the existing laser marking technology has been widely used in many fields, it still has some limitations in actual operation. For example, the traditional laser marking process lacks sufficient flexibility and has limited adaptability to different materials and complex patterns, resulting in the inability to adjust parameters in real time during production to adapt to different product requirements, affecting the uniformity and quality of the products. The lack of an effective real-time monitoring system makes it difficult to detect and correct errors in the marking process in real time, which not only increases production costs but also prolongs the production cycle. The limitations are particularly obvious in highly variable production environments, such as rapid iterations in clothing design. The shortcomings affect the widespread application of laser marking technology, especially in the field of pursuing high quality and high customization. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a laser production method and system for cat whisker effect on jeans.

[0006] In order to achieve the above object, the present invention adopts the following technical scheme, a method for laser making a cat whisker effect on jeans, comprising the following steps: S1: Scan the position on the jeans with a laser marking machine to determine the starting position and pattern outline of the cat whisker pattern, collect and record the pattern coordinates, and generate laser starting position data; S2: According to the laser starting point position data, identify and delineate the outline of the cat's whisker pattern, set the size and marking path of the pattern, formulate a marking plan for the cat's whisker pattern, and generate a laser marking plan; S3: implementing the laser marking scheme, adjusting laser parameters, setting the intensity and pulse frequency of the laser, controlling the depth of the cat's whisker pattern by adjusting the laser energy, and obtaining a laser energy setting result; S4: using the laser energy setting result, executing real-time laser production of jeans whisker effect, and verifying whether the pattern meets the preset standard by real-time monitoring the size and depth of the marking pattern, and generating pattern standard compliance data; S5: Based on the pattern standard compliance data, the marking result is evaluated, the depth, consistency and size of the cat whisker pattern are checked, the pattern deviation is analyzed through the evaluation result, and the marking effect evaluation result is generated; S6: Using the marking effect evaluation result, re-mark the pattern parts that do not meet the standards, adjust the laser marking parameters, correct the pattern deviation, and update the laser intensity and marking path in real time to generate a pattern quality test result.

[0007] As a further solution of the present invention, the laser starting point position data includes the pattern starting point coordinates, contour coordinate points and coordinate spacing information, the laser marking scheme includes path planning of the cat's whisker pattern contour, layer allocation of laser marking and marking time scheduling, the laser energy setting result includes laser intensity adjustment value, pulse frequency setting and energy depth adjustment range, the pattern standard compliance data includes real-time measurement value of pattern size, depth uniformity evaluation result and standard deviation data, the marking effect evaluation result includes pattern depth consistency score, size error analysis and overall appearance quality evaluation, and the pattern quality test result includes corrective measures for non-compliant parts, adjusted laser parameter records and marking effect verification data.

[0008] As a further solution of the present invention, the steps of scanning the position on the jeans by a laser marking machine, determining the starting position and pattern outline of the cat whisker pattern, collecting and recording the pattern coordinates, and generating the laser starting position data are specifically as follows: S101: Based on the scanning function of the laser marking machine, laser scanning is performed on the cat whisker pattern on the jeans, and the coordinates of each data point in the image and the situation of the pattern edge are recorded point by point to generate initial coordinate data of the pattern; S102: extracting contour points of the jeans whisker pattern according to the initial coordinate data of the pattern, forming a contour line by sorting and connecting the coordinate points, and recording the coordinate information of the contour points to generate contour coordinate data; S103: Calculate the starting point position of the laser marking machine using the contour coordinate data, convert the contour point data into the starting coordinate setting of the laser marking machine, record and track the starting point of the laser, and generate laser starting point position data.

[0009] As a further solution of the present invention, according to the laser starting point position data, the outline of the cat's whisker pattern is identified and delineated, the size and marking path of the pattern are set, and a marking plan for the cat's whisker pattern is formulated. The steps of generating a laser marking plan are specifically as follows: S201: using the laser starting point position data and an edge detection algorithm to identify the cat whisker pattern contour, extracting and verifying the contour line of the pattern by comparing the starting point data with the contour coordinate data, and generating pattern contour data; S202: using the pattern contour data to set the size of the whisker pattern of the jeans, by measuring key points on the contour line, calculating the size of the whisker pattern, and recording the required laser marking path to generate pattern size data; S203: Based on the pattern size data, a laser marking plan for the cat's whisker pattern is formulated, and by setting a marking path and laser parameters, potential risks in laser marking are identified, and a laser marking solution is generated.

[0010] As a further solution of the present invention, the formula of the edge detection algorithm is as follows: ; in, is the edge strength of the pixel, is the horizontal gradient, is the vertical gradient, and are the adjustment coefficients for horizontal and vertical gradients, is the gradient weighting coefficient.

[0011] As a further solution of the present invention, the laser marking solution is implemented, laser parameters are adjusted, the intensity and pulse frequency of the laser are set, and the depth of the cat's whisker pattern is controlled by adjusting the laser energy. The steps of obtaining the laser energy setting result are specifically as follows: S301: according to the laser marking scheme, initialization adjustment of laser parameters is performed, by setting basic parameters of the laser marking machine, determining the starting intensity and pulse frequency of the laser, and generating initialization laser parameter settings; S302: Based on the initialization laser parameter setting, optimizing the laser intensity and pulse frequency, adjusting the laser intensity and pulse frequency through testing, controlling the depth of the cat's whisker pattern, and generating optimized laser parameter settings; S303: According to the optimized laser parameter settings, the laser energy is controlled, and the energy output of the laser marking machine is adjusted to verify that the depth effect of the cat's whisker pattern meets the expectations, thereby obtaining a laser energy setting result.

[0012] As a further solution of the present invention, the laser energy setting result is used to perform real-time laser production of jeans whisker effect, and by real-time monitoring the size and depth of the marking pattern, verifying whether the pattern meets the preset standard, and generating pattern standard compliance data in the following steps: S401: using the laser energy setting result, according to the laser marking path of the cat whisker pattern, using a laser marking machine to mark, applying laser energy in real time to the jeans to engrave the pattern, and generating real-time marking pattern data; S402: Based on the real-time marking pattern data, real-time monitoring of the size and depth of the cat's whisker pattern is performed, and the real-time size and depth of the marking pattern are compared with a preset standard, and the monitoring results are recorded to generate pattern size and depth data; S403: Using the pattern size and depth data, verify whether the pattern meets the preset standard, verify the consistency between the pattern and the standard by comparing the real-time measurement results with the standard requirements, and generate pattern standard compliance data.

[0013] As a further solution of the present invention, based on the pattern standard compliance data, the marking result is evaluated, the depth, consistency and size of the cat's whisker pattern are checked, the pattern deviation is analyzed through the evaluation result, and the steps of generating the marking effect evaluation result are specifically as follows: S501: Evaluate the laser marking result of the cat whisker pattern on jeans through the pattern standard conformity data, and generate initialization evaluation data by checking the real-time depth, consistency and size of the pattern and comparing the difference between the features and the preset standards; S502: Based on the initialization evaluation data, the deviation of the whisker pattern of the jeans is recorded, and the cause of the pattern deviation is identified by analyzing the deviation of the depth, consistency and size, and generating a pattern deviation analysis result; S503: According to the pattern deviation analysis result, the overall effect and standard compliance of the cat's whisker pattern are evaluated, and the evaluation effect is quantified and prioritized to generate a marking effect evaluation result.

[0014] As a further solution of the present invention, the marking effect evaluation result is used to re-mark the pattern part that does not meet the standard, and the pattern deviation is corrected by adjusting the laser marking parameters, and the laser intensity and marking path are updated in real time. The steps of generating the pattern quality test result are specifically as follows: S601: using the marking effect evaluation result, re-marking the pattern, and using a laser marking machine to partially re-mark the part of the cat whisker pattern of the jeans that does not meet the standards, and generate a re-marked pattern record; S602: adjusting laser parameters according to the re-marking pattern record, correcting the deviation of the jeans whisker pattern by optimizing the laser intensity and adjusting the marking path, and generating updated laser parameter settings; S603: Performing a pattern quality test using the updated laser parameter settings, performing a quality test on the corrected cat's whisker pattern, and generating a pattern quality test result by performing a cyclic test and recording the test results.

[0015] A system for producing a jeans cat whisker effect by laser, the system for producing a jeans cat whisker effect by laser is used to execute the above-mentioned method for producing a jeans cat whisker effect by laser, the system comprising: The position scanning module scans the jeans through a laser marking machine to determine the starting position of the cat whisker pattern and the outline of the pattern, records the coordinates of the pattern, and generates the starting position data; The contour recognition module recognizes the contour of the cat's whisker pattern according to the starting point position data, sets the size of the pattern and the laser marking path, and generates a laser marking solution; The parameter adjustment module executes the laser marking scheme, adjusts the power and pulse frequency of the laser, controls the depth of the cat's whisker pattern by adjusting the laser energy, and obtains an energy setting result; The marking execution module uses the energy setting result to perform cat whisker pattern laser marking on the jeans, monitors the size and depth of the marking pattern, checks the consistency of the pattern with the preset standard, and generates standard compliance data; The effect evaluation module evaluates the marking result based on the standard compliance data, checks whether the depth, consistency and size of the cat's whisker pattern meet the predetermined standards, corrects the pattern deviation, and generates a pattern quality test result.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are: In the present invention, the laser marking process of the whisker pattern on jeans is optimized by comprehensively utilizing laser scanning, real-time monitoring and dynamic adjustment technologies. Not only is the accuracy of the pattern improved, but also the efficiency of production is improved. The starting point and outline of the pattern are determined by precise scanning to ensure the fineness of the pattern and the accuracy of positioning. By dynamically adjusting the laser parameters, the intensity and pulse of the laser are adjusted according to the real-time monitoring data, and the depth of the pattern is finely controlled, which significantly improves the quality and consistency of the pattern and reduces the need for later corrections. Based on real-time pattern standard compliance data, the marking effect is evaluated and re-marked when necessary. Iterative optimization further ensures the high standards and low error rate of the product. Laser marking is not only more accurate, but also more in line with modern production requirements of environmental protection and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the workflow of the present invention; Figure 2 This is a detailed flow chart of S1 of the present invention; Figure 3 This is a detailed flow chart of S2 of the present invention; Figure 4 This is a detailed flow chart of S3 of the present invention; Figure 5 This is a detailed flow chart of S4 of the present invention; Figure 6 This is a detailed flow chart of S5 of the present invention; Figure 7 This is a detailed flow chart of S6 of the present invention; Figure 8 It is a system flow chart of the present invention. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0019] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0020] See also Figure 1The present invention provides a technical solution, a method for laser making a cat whisker effect on jeans, comprising the following steps: S1: Scan the position on the jeans with a laser marking machine to determine the starting position and pattern outline of the cat whisker pattern, collect and record the pattern coordinates, convert the outline point data into the starting coordinate setting of the laser marking machine, and generate the laser starting point position data; S2: According to the laser starting point position data, identify and delineate the outline of the cat whisker pattern, set the size and marking path of the pattern, formulate a marking plan for the cat whisker pattern, including the path and marking points of the pattern, and generate a laser marking plan; S3: Implement the laser marking scheme, adjust the laser parameters, set the laser intensity and pulse frequency, control the depth of the cat whisker pattern by adjusting the laser energy, verify that the depth effect of the cat whisker pattern meets the expectations, and obtain the laser energy setting result; S4: Using the laser energy setting results, perform real-time laser production of jeans whisker effect, and verify whether the pattern meets the preset standards based on real-time data by real-time monitoring of the size and depth of the marking pattern, and generate pattern standard compliance data; S5: Based on the pattern standard compliance data, the marking results are evaluated to check the depth, consistency and size of the cat whisker pattern. The pattern deviation is corrected based on the evaluation results to generate the marking effect evaluation results. S6: Using the marking effect evaluation results, re-mark the pattern parts that do not meet the standards, adjust the laser marking parameters, correct the pattern deviation, and update the laser intensity and marking path in real time to generate the pattern quality test results.

[0021] The laser starting point position data includes the pattern starting point coordinates, contour coordinate points and coordinate spacing information; the laser marking plan includes the path planning of the cat's whisker pattern contour, the layer distribution of laser marking and the marking time schedule; the laser energy setting results include the laser intensity adjustment value, pulse frequency setting and energy depth adjustment range; the pattern standard compliance data includes the real-time measurement value of the pattern size, the depth uniformity evaluation results and the standard deviation data; the marking effect evaluation results include the pattern depth consistency score, dimensional error analysis and overall appearance quality evaluation; the pattern quality test results include corrective measures for the non-compliant parts, adjusted laser parameter records and marking effect verification data.

[0022] See also Figure 2 , the steps of scanning the position on the jeans with a laser marking machine, determining the starting position and pattern outline of the cat whisker pattern, collecting and recording the pattern coordinates, and generating the laser starting position data are as follows: S101: Based on the scanning function of the laser marking machine, laser scanning of the cat whisker pattern on the jeans is performed, and the coordinates of each data point in the image and the edge of the pattern are recorded point by point. The execution process of generating the initial coordinate data of the pattern is as follows; Based on the scanning function of the laser marking machine, the cat whisker pattern on the jeans is accurately laser scanned. The scanning function of the laser marking machine is fully utilized to carefully capture the coordinate position of each pattern point and its relationship with the pattern edge. Through high-precision scanning technology, the coordinates of each data point in the image are accurately recorded, including the precise position of the point and the specific situation of the point relative to the pattern edge. This requires not only precise control of the equipment, but also advanced image processing software to ensure the correct collection and recording of all data, and generate the initial coordinate data of the pattern. The formula used is: ; in, Represents the initial coordinate data of the pattern, and Respectively represent data points Coordinates and coordinate, The left side of the pattern edge. Indicates the distance from the point to the edge of the pattern, Represents the total number of data points.

[0023] S102: extracting the contour points of the jeans whisker pattern according to the initial coordinate data of the pattern, forming a contour line by sorting and connecting the coordinate points, and recording the coordinate information of the contour points. The execution process of generating the contour coordinate data is as follows; According to the initial coordinate data of the pattern, the contour points of the cat whisker pattern of jeans are extracted and sorted. By analyzing each coordinate point in detail, the key points that can represent the pattern contour are selected. The process involves complex image processing technology, including point screening, sorting and connecting lines to form a clear contour line. The ordering of points is based on the principles of geometry and iconography to ensure the smoothness and coherence of the contour line. By connecting the points to form a complete contour line, the recognition and aesthetics of the pattern are further enhanced, and the contour coordinate data is generated. The formula used is: ; in, Represents the contour coordinate data, and Respectively represent contour points Coordinates and coordinate, Indicates the distance from a point to the next point. Represents the total number of contour points.

[0024] S103: Calculate the starting point position of the laser marking machine using the contour coordinate data, convert the contour point data into the starting coordinate setting of the laser marking machine, record and track the starting point of the laser, and generate the laser starting point position data. The execution process is as follows; Using the contour coordinate data, the starting position of the laser marking machine is calculated. The process includes converting the contour point data into a starting coordinate setting suitable for the laser marking machine. Accurate coordinate conversion and path planning algorithms are required to ensure that the laser head can start working from the best position to optimize marking efficiency and quality. By analyzing the contour data, the coordinate position that is most suitable as the starting point is selected, including a key turning point or the most accessible part of the contour. After the calculation is completed, the starting point of the laser is recorded and tracked to generate the laser starting point position data, using the formula: ; in, Represents the laser starting point position data score, and Respectively represent contour points Coordinates and coordinate, and represents the coordinates of the selected starting point, Represents the total number of contour points.

[0025] See also Figure 3 According to the laser starting point position data, identify and delineate the outline of the cat's whisker pattern, set the pattern size and marking path, and formulate a marking plan for the cat's whisker pattern. The specific steps for generating a laser marking plan are as follows: S201: Using the laser starting point position data and edge detection algorithm, the cat whisker pattern contour is identified, and the contour line of the pattern is extracted and verified by comparing the starting point data with the contour coordinate data. The execution flow of generating the pattern contour data is as follows; The edge detection algorithm is used to identify the outline of the cat whisker pattern on the jeans through the laser starting point position data. The edge detection algorithm is started through the laser starting point position data. The algorithm can accurately capture the edge of the pattern and highlight the outline of the pattern. During the edge detection process, it will be compared with the outline coordinate data to ensure that the identified outline is consistent with the actual pattern. The true outline of the pattern can be accurately extracted and verified. The process requires not only high-precision image processing technology, but also complex algorithms to ensure the integrity and accuracy of the outline. Through precise image analysis and data processing, the pattern outline data is generated.

[0026] The formula for the edge detection algorithm is as follows: ; in, is the edge strength of the pixel, is the horizontal gradient, is the vertical gradient, and are the adjustment coefficients for horizontal and vertical gradients, is the gradient weighting coefficient.

[0027] The execution flow is as follows: Calculate the initial gradient of each pixel in the horizontal and vertical directions based on the image data and , multiply the gradient value by the adjustment coefficient and To enhance the algorithm's sensitivity to specific directions of the image, calculate the square root of the sum of the squares of the adjusted gradient values ​​to obtain the edge strength of the pixel point, and multiply the sum of the absolute values ​​of the horizontal and vertical gradients by a weighting coefficient , to further optimize the accuracy of edge detection and determine The value of can be analyzed through experiments or machine learning methods to analyze the impact of different values ​​on the test results and select the optimal value.

[0028] S202: Using the pattern contour data, the size of the cat whisker pattern of the jeans is set. By measuring the key points on the contour line, the size of the cat whisker pattern is calculated, and the required laser marking path is recorded. The execution process of generating the pattern size data is as follows; The pattern contour data is used to set the size of the jeans whisker pattern. By measuring the key points on the contour line in detail, the overall size of the pattern is calculated, including parameters such as the length, width and complexity of the pattern. In the size setting process, accuracy is crucial because it directly affects the quality and effect of laser marking. By accurately measuring the contour line, it can be ensured that each marking can be performed in the correct position and the correct size. Record the required laser marking path. Path data is essential in the marking process to ensure that the laser moves on the correct trajectory, complete the accurate marking of the pattern, and generate the pattern size data. The formula used is: ; in, Represents the pattern size data, and Respectively represent contour points Coordinates and coordinate, and Represents the minimum value of the contour point coordinates, Represents the total number of contour points.

[0029] S203: Based on the pattern size data, a laser marking plan for the cat whisker pattern is formulated, and by setting the marking path and laser parameters, potential risks in laser marking are identified, and the execution process of generating the laser marking plan is as follows; Based on the pattern size data, a laser marking plan for the cat whisker pattern is developed. The marking path and laser parameters are set to ensure the efficiency and accuracy of the laser marking process. The formulation of the marking plan takes into account multiple parameters such as laser power, speed, focal length, etc. The optimal combination of parameters is the key to ensuring the marking quality. Identify potential risks that may occur during the marking process, such as material burns or pattern offset, and take corresponding preventive measures. Through comprehensive measures, a laser marking plan is generated using the formula: ; in, Represents laser marking solutions, Representative Parameter settings for marking points, Indicates potential risk assessment, Represents the total number of punctuation points.

[0030] See also Figure 4 , implement the laser marking scheme, adjust the laser parameters, set the laser intensity and pulse frequency, and control the depth of the cat's whisker pattern by adjusting the laser energy. The specific steps to obtain the laser energy setting result are: S301: According to the laser marking scheme, the laser parameters are adjusted for initialization. By setting the basic parameters of the laser marking machine, the starting intensity and pulse frequency of the laser are determined, and the execution flow of the initialization laser parameter setting is generated as follows; According to the laser marking plan, set the basic operating parameters of the laser marking machine, including the starting intensity and pulse frequency of the laser. Initialization adjustment ensures that the laser equipment runs with the most suitable configuration at startup, which is crucial for the accuracy and consistency of subsequent patterns. During the setting process, through the interaction between software and hardware, the various parameters of the laser, such as power output, focal length, and scanning speed, are accurately controlled to ensure that the settings strictly correspond to the pattern requirements. Perform a series of functional tests to ensure that all parameters meet the predetermined standards, provide reliable guarantees for the smooth progress of the marking work, and generate the initialization laser parameter settings. The formula used is: ; in, Represents initialization of laser parameter settings, Representative Preset values ​​for laser parameters, represents the variability of parameter settings, Represents the total number of parameters.

[0031] S302: Based on the initialization of laser parameter settings, the laser intensity and pulse frequency are optimized, and the laser intensity and pulse frequency are adjusted through testing to control the depth of the cat's whisker pattern. The execution process of generating the optimized laser parameter settings is as follows; Based on the initialization of the laser parameter settings, the depth of the cat's whisker pattern is controlled through fine adjustment. Through actual testing, the laser output intensity and pulse frequency are adjusted to achieve the best marking effect. The process involves complex data analysis and experimental design. By comparing the marking effects under different parameter settings, the most suitable laser intensity and pulse settings can be accurately found. Optimization work requires not only technical knowledge, but also a deep understanding of laser physics and material interaction. Through optimization measures, the cat's whisker pattern on the jeans presents the ideal visual effect and texture, while minimizing material damage and energy consumption, and generating optimized laser parameter settings. The formula used is: ; in, represents the optimized laser parameter settings, Representative Laser intensity settings, represents the pulse frequency, is the adjustment factor, is the base of the natural exponent, is the frequency threshold, Represents the total number of parameters.

[0032] S303: According to the optimized laser parameter settings, the laser energy is controlled, and the energy output of the laser marking machine is adjusted to verify that the depth effect of the cat's whisker pattern reaches the expected level. The execution process of obtaining the laser energy setting result is as follows; According to the optimized laser parameter settings, by precisely adjusting the energy output of the laser marking machine, the actual performance of the pattern depth is continuously tested and verified to ensure that every detail meets the expected artistic effect and quality standards. The control of laser energy is crucial to the texture of the pattern. Too high or too low energy will lead to poor pattern quality. Therefore, through meticulous parameter adjustment and continuous testing, ensure that the laser output perfectly matches the pattern requirements to achieve the best marking effect and obtain the laser energy setting result. The formula used is: ; in, Represents the laser energy setting result, Representative Laser energy settings, Representation and target energy The deviation Represents the total number of set points.

[0033] See also Figure 5 , using the laser energy setting results, perform real-time jeans whisker effect laser production, and verify whether the pattern meets the preset standards by real-time monitoring of the size and depth of the marking pattern. The specific steps for generating pattern standard compliance data are as follows: S401: Using the laser energy setting result, according to the laser marking path of the cat whisker pattern, using a laser marking machine to mark, applying laser energy to the jeans in real time to engrave the pattern, and generating the execution process of real-time marking pattern data is as follows; Using the laser energy setting results, the cat whisker pattern on the jeans is marked. The laser marking machine accurately applies laser energy to the jeans according to the preset marking path, and the designed cat whisker pattern is drawn in real time. During the process, precise control of the laser is crucial to ensure that each laser pulse falls precisely in the correct position to form the desired pattern effect. The real-time monitoring system will continue to track the laser marking process and record detailed data for each step, including the marking time, position and laser intensity of each point, to ensure that every part of the pattern can be completed according to the design specifications. Through a highly automated and precisely controlled marking process, real-time marking pattern data is generated, using the formula: ; in, Represents real-time marking pattern data, Representative The laser intensity at each marking point, Indicates and presets laser intensity The deviation, Represents the total number of punctuation points.

[0034] S402: Based on the real-time marking pattern data, the size and depth of the cat's whisker pattern are monitored in real time. By comparing the real-time size and depth of the marking pattern with the preset standard and recording the monitoring results, the execution process of generating the pattern size and depth data is as follows; Based on the real-time marking pattern data, the size and depth of the cat's whisker pattern are monitored in real time to ensure that the quality of the pattern meets the predetermined standards during the marking process. By capturing the size and depth of the marking pattern in real time and accurately comparing it with the preset pattern standard, every detail is ensured to meet the design requirements. The monitoring work uses high-precision measuring equipment, such as laser rangefinders and high-resolution cameras, to record every change of the pattern in real time and adjust the marking parameters in time to correct any deviations. Through continuous monitoring and real-time feedback, the visual effect of the pattern can be effectively controlled to ensure that each product meets high quality standards. The pattern size and depth data are generated using the formula: ; in, Represents the pattern size and depth data, Representative The depth of the marking points, Indicates the variability of depth, Represents the total number of punctuation points.

[0035] S403: Using the pattern size and depth data, verify whether the pattern meets the preset standard, and verify the consistency of the pattern with the standard by comparing the real-time measurement results with the standard requirements. The execution process of generating pattern standard compliance data is as follows; Use pattern size and depth data to verify the pattern's standard compliance. By comparing the real-time measured pattern size and depth data with the preset standard requirements, confirm the pattern's consistency. Through precise data analysis and comparison, ensure that each pattern is made strictly in accordance with the design specifications. Use statistical analysis tools to evaluate the consistency of the pattern, identify deviations from the preset pattern, and make adjustments as needed. Not only does it ensure product consistency and reliability, it also helps maintain the brand's reputation and ensure that every product received by consumers meets the highest quality standards. Generate pattern standard compliance data using the formula: ; in, Represents pattern standard compliance data, Representative The pattern features of the measurement points, is a pattern feature of a preset standard, represents the absolute deviation from the standard, Represents the total number of measurement points.

[0036] See also Figure 6 , based on the pattern standard compliance data, evaluate the marking results, check the depth, consistency and size of the cat's whisker pattern, analyze the pattern deviation through the evaluation results, and generate the marking effect evaluation results in the following steps: S501: Evaluate the laser marking result of the cat whisker pattern on jeans through the pattern standard conformity data, and compare the difference between the features and the preset standards by checking the real-time depth, consistency and size of the pattern to generate the initialization evaluation data. The execution process is as follows; The initial evaluation of the laser marking results of the cat whisker pattern on jeans is carried out through the pattern standard compliance data. The real-time depth, consistency and size of the pattern are checked and compared with the preset standards to identify any differences. The evaluation process is very important and is directly related to the control of product quality and the direction of subsequent production adjustments. By using high-precision measurement equipment and advanced image analysis technology, the characteristics of each pattern can be recorded in detail, and the real-time data is strictly compared with the design standards to generate initial evaluation data. The formula used is: ; in, represents the initial evaluation data score, Representative The pattern features of the measurement points, Representation characteristics and preset standards The deviation Represents the total number of measurement points.

[0037] S502: Based on the initialization evaluation data, the deviation of the cat whisker pattern of the jeans is recorded, and the cause of the pattern deviation is identified by analyzing the deviation of the depth, consistency and size, and the execution process of generating the pattern deviation analysis result is as follows; Based on the initial evaluation data, the deviations of the cat whisker pattern on the jeans are recorded and analyzed. The causes of pattern deviations are identified through detailed analysis of specific deviations in pattern depth, consistency and size. This includes analysis of multiple factors such as equipment setting errors, material response inconsistencies or operating errors during the marking process. The root cause of each deviation is carefully studied and recorded so that targeted improvement measures can be taken. Through the systematic analysis process, the optimization of the production process can be more accurately guided and the error rate in future production can be reduced. Through detailed analysis, the pattern deviation analysis results are generated, using the formula: ; in, represents the pattern deviation analysis results, Representative The depth or size data of each deviation point, is standard data, is the standard deviation of the deviation data, Represents the total number of deviation points.

[0038] S503: According to the pattern deviation analysis result, the overall effect and standard compliance of the cat whisker pattern are evaluated, and the evaluation effect is quantified and prioritized to generate the marking effect evaluation result. The execution process is as follows; Based on the results of the pattern deviation analysis, the overall effect of the cat's whisker pattern is evaluated and the effect is quantified for priority. The overall quality of each pattern is evaluated by comprehensively considering the performance of multiple aspects such as the size, depth and consistency of the pattern. The performance of each pattern is ranked by quantitative methods such as weighted scoring or utility functions to identify the best performing patterns or those that need improvement. The goal is to provide a clear performance overview to help make further production decisions and quality control measures, and generate marking effect evaluation results using the formula: ; in, Represents the marking effect evaluation result, Representative The evaluation score of the pattern, represents the variability of the evaluation scores, Represents the total number of patterns.

[0039] See also Figure 7 , using the marking effect evaluation results, re-marking the pattern parts that do not meet the standards, adjusting the laser marking parameters, correcting the pattern deviation, and updating the laser intensity and marking path in real time, the steps to generate the pattern quality test results are as follows: S601: Using the marking effect evaluation result, the pattern is re-marked, and the cat whisker pattern part of the jeans that is not up to standard is partially re-marked by using a laser marking machine, and the execution process of generating the re-marked pattern record is as follows; The marking effect evaluation results are used to re-mark the pattern, especially for the cat whisker pattern of jeans that does not meet the predetermined standards. The operator will use the laser marking machine to partially re-mark the identified pattern parts that do not meet the quality requirements. Laser marking requires highly precise control and meticulous operation to ensure that only the parts that need to be corrected are processed without affecting the areas that already meet the standards. Re-marking work not only relies on advanced laser equipment, but also requires precise image positioning equipment to ensure that the laser accurately hits the target area. Through partial re-marking, the overall quality and appearance of the product can be significantly improved, ensuring that each product can meet the expectations of consumers. The re-marked pattern record is generated using the formula: ; in, Represents the replay pattern record. Representative Quality indicators of the re-printed area, Representation and Standards The difference Represents the total number of re-hit areas.

[0040] S602: According to the re-marking pattern record, the laser parameters are adjusted, and the deviation of the jeans whisker pattern is corrected by optimizing the laser intensity and adjusting the marking path. The execution process of generating updated laser parameter settings is as follows; According to the re-marking pattern record, the laser parameters are adjusted, including optimizing the laser intensity and adjusting the marking path to correct the deviation of the jeans whisker pattern. The technician needs to analyze the data based on the re-marking effect and make detailed adjustments to the settings of the laser marking machine. By increasing or decreasing the laser intensity, adjusting the focal length of the laser or modifying the marking speed, any inconsistency or deviation of the pattern can be effectively corrected. The optimization process is an iterative testing and adjustment process aimed at achieving the best marking effect and ensuring that every part of the pattern meets the design specifications. After the adjustment is completed, an updated laser parameter setting record is generated, using the formula: ; in, Represents updated laser parameter settings, Representative The setting value of each laser parameter, represents the variability of parameter settings, Represents the total number of parameters.

[0041] S603: Performing a pattern quality test using the updated laser parameter settings, performing a quality test on the corrected cat whisker pattern, and generating a pattern quality test result by looping the test and recording the test result. The execution process is as follows; Using the updated laser parameter settings, the pattern quality test is performed, especially the quality inspection of the corrected cat whisker pattern. By using various measurement tools and techniques, a series of quality tests are performed on the corrected pattern, including dimensional accuracy, color consistency, and uniformity of pattern depth. Through the cycle test, the actual impact of each adjustment on the pattern quality can be effectively evaluated, which is crucial to verifying the success of the laser marking adjustment and helping to ensure that all patterns can meet or exceed the quality standards. The pattern quality test results are generated through systematic detection and recording, using the formula: ;

[0042] in, Represents the pattern quality test results, Representative The quality score of each test point, represents the variability of the quality score, Represents the total number of test points.

[0043] See also Figure 8 A jeans cat whisker effect laser production system, the jeans cat whisker effect laser production system is used to execute the jeans cat whisker effect laser production method, the system comprises: The position scanning module scans the jeans through a laser marking machine to determine the starting position of the cat whisker pattern and the outline of the pattern, records the coordinates of the pattern, and generates the starting position data; The contour recognition module identifies the contour of the cat's whisker pattern according to the starting point position data, sets the pattern size and laser marking path, and generates a laser marking plan; The parameter adjustment module executes the laser marking scheme, adjusts the laser power and pulse frequency, controls the depth of the cat's whisker pattern by adjusting the laser energy, and obtains the energy setting result; The marking execution module uses the energy setting results to laser mark the cat whisker pattern on the jeans, monitors the size and depth of the marking pattern, checks the consistency of the pattern with the preset standard, and generates standard compliance data; The effect evaluation module evaluates the marking results based on the standard compliance data, checks whether the depth, consistency and size of the cat's whisker pattern meet the predetermined standards, corrects the pattern deviation, and generates pattern quality test results.

[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A method for laser production of cat whisker effect on jeans, characterized in that: The following steps are involved: Scan the position on the jeans with a laser marking machine to determine the starting position and pattern outline of the cat whisker pattern, collect and record the pattern coordinates, and generate laser starting position data; According to the laser starting point position data, the outline of the cat's whisker pattern is identified and delineated, the size and marking path of the pattern are set, a marking plan for the cat's whisker pattern is formulated, and a laser marking plan is generated; Implement the laser marking scheme, adjust the laser parameters, set the intensity and pulse frequency of the laser, control the depth of the cat's whisker pattern by adjusting the laser energy, and obtain the laser energy setting result; Using the laser energy setting result, real-time laser production of jeans whisker effect is performed, and by real-time monitoring of the size and depth of the marking pattern, it is verified whether the pattern meets the preset standard, and pattern standard compliance data is generated; Based on the pattern standard compliance data, the marking results are evaluated, the depth, consistency and size of the cat's whisker pattern are checked, the pattern deviation is analyzed through the evaluation results, and the marking effect evaluation results are generated; The marking effect evaluation result is used to re-mark the pattern parts that do not meet the standards, and the pattern deviation is corrected by adjusting the laser marking parameters, and the laser intensity and marking path are updated in real time to generate the pattern quality test result.

2. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: The laser starting point position data includes the pattern starting point coordinates, contour coordinate points and coordinate spacing information; the laser marking scheme includes path planning of the cat's whisker pattern contour, layer allocation of laser marking and marking time arrangement; the laser energy setting result includes laser intensity adjustment value, pulse frequency setting and energy depth adjustment range; the pattern standard compliance data includes real-time measurement value of pattern size, depth uniformity evaluation result and standard deviation data; the marking effect evaluation result includes pattern depth consistency score, size error analysis and overall appearance quality evaluation; the pattern quality test result includes corrective measures for non-compliant parts, adjusted laser parameter records and marking effect verification data.

3. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: The steps of scanning the position on the jeans with a laser marking machine, determining the starting position and pattern outline of the whisker pattern, collecting and recording the pattern coordinates, and generating the laser starting position data are as follows: Based on the scanning function of the laser marking machine, the cat whisker pattern on the jeans is laser scanned, and the coordinates of each data point in the image and the pattern edge are recorded point by point to generate the initial coordinate data of the pattern; Extracting contour points of the jeans whisker pattern according to the initial coordinate data of the pattern, forming a contour line by sorting and connecting the coordinate points, and recording the coordinate information of the contour points to generate contour coordinate data; The contour coordinate data is used to calculate the starting position of the laser marking machine, and the starting point of the laser is recorded and tracked by converting the contour point data into the starting coordinate setting of the laser marking machine to generate the laser starting point position data.

4. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: According to the laser starting point position data, the steps of identifying and delineating the outline of the cat's whisker pattern, setting the size and marking path of the pattern, formulating the marking plan of the cat's whisker pattern, and generating the laser marking plan are as follows: The contour of the cat whisker pattern is identified by using the laser starting point position data and an edge detection algorithm, and the contour line of the pattern is extracted and verified by comparing the starting point data with the contour coordinate data to generate pattern contour data; The pattern contour data is used to set the size of the cat whisker pattern on the jeans, the size of the cat whisker pattern is calculated by measuring the key points on the contour line, and the required laser marking path is recorded to generate the pattern size data; Based on the pattern size data, a laser marking plan for the cat's whisker pattern is formulated, and by setting the marking path and laser parameters, potential risks in laser marking are identified and a laser marking solution is generated.

5. The laser production method for the whisker effect on jeans according to claim 4, characterized in that: The formula of the edge detection algorithm is as follows: ； in, is the edge strength of the pixel, is the horizontal gradient, is the vertical gradient, and are the adjustment coefficients for horizontal and vertical gradients, is the gradient weighting coefficient.

6. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: The steps of implementing the laser marking scheme, adjusting the laser parameters, setting the laser intensity and pulse frequency, and controlling the depth of the cat's whisker pattern by adjusting the laser energy to obtain the laser energy setting result are specifically as follows: According to the laser marking scheme, initialization adjustment of laser parameters is performed, by setting basic parameters of the laser marking machine, determining the starting intensity and pulse frequency of the laser, and generating initialization laser parameter settings; Based on the initialization laser parameter setting, the laser intensity and pulse frequency are optimized, and the intensity and pulse frequency of the laser are adjusted by testing to control the depth of the cat's whisker pattern and generate an optimized laser parameter setting; According to the optimized laser parameter setting, the laser energy is controlled, and by adjusting the energy output of the laser marking machine, it is verified that the depth effect of the cat's whisker pattern reaches the expected effect, and the laser energy setting result is obtained.

7. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: The laser energy setting result is used to perform real-time laser production of jeans whisker effect, and the size and depth of the marking pattern are monitored in real time to verify whether the pattern meets the preset standard. The specific steps of generating pattern standard compliance data are as follows: Using the laser energy setting result, according to the laser marking path of the cat whisker pattern, using a laser marking machine to mark, applying laser energy in real time to the jeans to engrave the pattern, and generating real-time marking pattern data; Based on the real-time marking pattern data, real-time monitoring of the size and depth of the cat's whisker pattern is performed, and the real-time size and depth of the marking pattern are compared with a preset standard, and the monitoring results are recorded to generate pattern size and depth data; The pattern size and depth data are used to verify whether the pattern meets the preset standard. By comparing the real-time measurement results with the standard requirements, the consistency of the pattern and the standard is verified to generate pattern standard compliance data.

8. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: Based on the pattern standard compliance data, the marking results are evaluated, the depth, consistency and size of the cat's whisker pattern are checked, and the pattern deviation is analyzed through the evaluation results. The specific steps of generating the marking effect evaluation results are as follows: The laser marking result of the cat whisker pattern on jeans is evaluated by using the pattern standard conformity data, and initialization evaluation data is generated by checking the real-time depth, consistency and size of the pattern and comparing the difference between the features and the preset standards; Based on the initialization evaluation data, the deviation of the whisker pattern of the jeans is recorded, and the cause of the pattern deviation is identified by analyzing the deviation of depth, consistency and size, and generating a pattern deviation analysis result; According to the pattern deviation analysis results, the overall effect and standard compliance of the cat's whisker pattern are evaluated, and the evaluation effect is quantified and prioritized to generate a marking effect evaluation result.

9. The laser production method for the whisker effect on jeans according to claim 1, characterized in that: The marking effect evaluation result is used to re-mark the pattern part that does not meet the standard, and the pattern deviation is corrected by adjusting the laser marking parameters, and the laser intensity and marking path are updated in real time. The specific steps of generating the pattern quality test result are as follows: Using the marking effect evaluation result, the pattern is re-marked, and the cat whisker pattern part of the jeans that is not up to standard is partially re-marked by using a laser marking machine to generate a re-marked pattern record; According to the re-marking pattern record, adjusting the laser parameters, by optimizing the laser intensity and adjusting the marking path, correcting the deviation of the jeans whisker pattern, and generating updated laser parameter settings; The updated laser parameter settings are used to perform a pattern quality test, and the quality of the corrected cat's whisker pattern is tested. The pattern quality test results are generated by performing a cyclic test and recording the test results.

10. A laser system for producing whisker effect on jeans, characterized in that: According to the laser method for producing the cat whisker effect on jeans according to any one of claims 1 to 9, the system comprises: The position scanning module scans the jeans through a laser marking machine to determine the starting position of the cat whisker pattern and the outline of the pattern, records the coordinates of the pattern, and generates the starting position data; The contour recognition module recognizes the contour of the cat's whisker pattern according to the starting point position data, sets the size of the pattern and the laser marking path, and generates a laser marking solution; The parameter adjustment module executes the laser marking scheme, adjusts the power and pulse frequency of the laser, controls the depth of the cat's whisker pattern by adjusting the laser energy, and obtains an energy setting result; The marking execution module uses the energy setting result to perform cat whisker pattern laser marking on the jeans, monitors the size and depth of the marking pattern, checks the consistency of the pattern with the preset standard, and generates standard compliance data; The effect evaluation module evaluates the marking result based on the standard compliance data, checks whether the depth, consistency and size of the cat's whisker pattern meet the predetermined standards, corrects the pattern deviation, and generates a pattern quality test result.

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