Auxiliary welding platform for wind power steel tower drum

By designing the auxiliary welding platform of wind power steel tower, the adjustment support structure and drive structure are used to achieve accurate clamping and positioning of the steel tower, and the filtering components to treat harmful gases during welding, the problems of high labor intensity, safety hazards and unstable equipment in traditional welding operations are solved, and efficient and safe welding operations are achieved.

CN119525901APending Publication Date: 2025-02-28SHAANXI CONSTR ENG NEW ENERGY (DINGBIAN) FAN EQUIP MFG CO LTD
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Patent Information

Application Number
CN202411578001.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The welding operation of traditional wind power steel towers requires workers to participate, which has high labor intensity and safety risks. In addition, the existing technology is difficult to fix steel towers of different sizes, and cannot provide stable support for steel towers of multiple lengths, resulting in unstable device effects. At the same time, the gas generated during welding causes harm to workers.

Method used

A wind power steel tower auxiliary welding platform is designed, including adjustable support structures, fixed structures, drive structures and protective structures. Through these structures, precise clamping and positioning of the steel tower is achieved, and the filter components are used to adsorb and filter harmful gases during the welding process to ensure operational safety.

Benefits of technology

It improves welding efficiency, reduces labor intensity, ensures work safety, can adapt to steel towers of different sizes and lengths, and filter components effectively protect workers' health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wind power steel tower drum auxiliary welding platform, and particularly relates to the technical field of wind power equipment manufacturing, the wind power steel tower drum auxiliary welding platform comprises an adjusting supporting structure, the top of the adjusting supporting structure is fixedly connected with two symmetrical fixing structures, and the tops of the two fixing structures are fixedly connected with a driving structure; a protection structure is arranged at the top of the adjusting supporting structure, through the fixing structure, the driving structure and the protection structure, the stability and safety of the equipment are remarkably improved, meanwhile, operation is easier and more convenient, the maintenance cost is reduced, the clamping precision can be effectively improved, it is ensured that the stable clamping effect can be kept under various working environments, and the working efficiency is improved. By adjusting the supporting structure, the device can adapt to steel tower drums with different heights and lengths, the application range and flexibility of the device are improved, an adjusting mechanism of the supporting structure allows a user to rapidly adjust according to actual needs so as to adapt to the steel tower drums with different specifications, time is saved, and working efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind power equipment manufacturing, and more specifically, to an auxiliary welding platform for a wind power steel tower. Background Art

[0002] In the field of wind power, welding of steel towers is a key link in ensuring the stable operation of wind turbines.

[0003] According to patent document CN117943788B, the present invention discloses an auxiliary welding device for steel round pipes of wind power conduit racks, which relates to the technical field of wind power equipment manufacturing; in order to solve the problem that the tower welding alignment work is time-consuming and complicated to operate, resulting in low tower welding processing efficiency; specifically comprising a cylindrical ring, a mounting frame and a guide rail, wherein the outer wall of the guide rail is slidably connected with a plurality of mobile platforms, the inner wall of the mobile platform is slidably connected with a support platform, a hydraulic push rod is fixed to the inner wall of the bottom of the mobile platform, the output shaft of the hydraulic push rod is fixed to the outer wall of the bottom of the support platform, a group of support wheels are arranged on the outer wall of the support platform, the cylindrical ring is placed on the outer wall of the support wheel, and a plurality of telescopic support rods are respectively fixed to the outer wall of the mounting frame. The present invention can make the two cylindrical rings dock more quickly, and can automatically grind and remove rust from the docking point between the two cylindrical rings, which reduces the workload of the staff and improves the welding processing efficiency of the steel round pipes of the wind power conduit racks.

[0004] Traditional welding operations usually require workers to perform, which is not only labor-intensive but also poses certain safety hazards. In addition, the existing technology is not convenient for fixing steel towers of different sizes, and cannot support steel towers of various lengths when fixing, resulting in the device being unstable when used. Moreover, the gas generated by the existing technology during welding can cause harm to the workers. Therefore, it is particularly important to develop an auxiliary welding platform that can improve welding efficiency, reduce labor intensity, and ensure operation safety. Summary of the invention

[0005] The purpose of the present invention is to provide an auxiliary welding platform for wind power steel towers to solve the problems in the prior art that traditional welding operations usually require workers to perform, which is not only labor-intensive but also has certain safety hazards. In addition, the existing technology is not convenient for fixing steel towers of different sizes, and cannot support steel towers of various lengths when fixing, resulting in the device being unstable when used. Moreover, the gas generated by the existing technology during welding can cause harm to the workers. Therefore, it is particularly important to develop an auxiliary welding platform that can improve welding efficiency, reduce labor intensity, and ensure operation safety.

[0006] To achieve the above object, the present invention provides the following technical solution: an auxiliary welding platform for a wind power steel tower, comprising an adjustable support structure, the top of the adjustable support structure is fixedly connected to two symmetrical fixed structures, the tops of the two fixed structures are fixedly connected to a driving structure, and the top of the adjustable support structure is provided with a protective structure; The adjustment support structure comprises a mounting plate, and mounting grooves are provided on both left and right sides of the top of the mounting plate; The fixed structure comprises a rotating assembly, one end of which is fixedly connected to a clamping assembly; The driving structure comprises a toothed belt, the inner walls of which are meshed and connected at one end away from each other with a toothed disc 1, the rear end of the toothed disc 1 is fixedly connected with a limit disc 1, and the front end of the toothed disc 1 is fixedly connected with a rotating rod 1; The protective structure includes a fixed block, the bottom of which is fixedly connected to the middle position of the front side of the top of the mounting plate, a circular fixing hole is opened on the upper front side of the fixed block and penetrates to the rear side, a pneumatic push rod 2 is fixedly connected to the inner wall of the circular fixing hole, a connecting plate 1 is fixedly connected to the output end of the pneumatic push rod 2, a connecting plate 2 is fixedly connected to the rear side of the connecting plate 1, a welding gun is fixedly connected to the top of the connecting plate 1, a fixing ring 2 is fixedly connected to the top of the welding gun, and a filter assembly is fixedly connected to the inner wall of the fixing ring 2.

[0007] As a further solution of the present invention: the left and right sides of the mounting plate are fixedly connected with a motor housing 1, the inner walls of the two mounting grooves are each provided with a circular movable hole 1 on the side away from each other and penetrating into the interior of the motor housing 1, the inner wall of the circular movable hole 1 is movably connected with a rotating shaft 1, the ends of the two rotating shafts 1 away from each other are fixedly connected with a stepper motor 1, and the bottom of the stepper motor 1 is fixedly connected to the inner wall of the motor housing 1.

[0008] As a further solution of the present invention: one end of the two rotating shafts close to each other is fixedly connected with a screw rod, and one end of the two screw rods close to each other is rotatably connected to one side of the two mounting grooves close to each other, the outer wall of the screw rod is threadedly connected with a slider, the top of the slider is fixedly connected with a pneumatic push rod, the top of the pneumatic push rod is fixedly connected with a rectangular block, the front and rear sides of the rectangular block are fixedly connected with two symmetrical trapezoidal blocks, the inclined surface of the trapezoidal block and the top of the rectangular block are provided with a plurality of rectangular grooves, and the inner wall of the rectangular groove is rotatably connected with a roller.

[0009] As a further solution of the present invention: the rotating assembly includes a fixed plate, the bottom of the fixed plate is fixedly connected to the top of the mounting plate, the top of the fixed plate is fixedly connected to a support sleeve, the inner wall of the support sleeve is movably connected to a limiting ring, the front end of the limiting ring is fixedly connected to a fixing ring 1, the rear side of the outer wall of the limiting ring is fixedly connected to an outer toothed ring, the outer wall of the outer toothed ring is meshingly connected to a gear, the rear end of the gear is fixedly connected to a connecting rod 1, the rear side of the support sleeve is fixedly connected to a U-shaped plate, the rear side of the U-shaped plate is provided with a circular movable hole 2 that penetrates into the interior, and the inner wall of the circular movable hole 2 is movably connected to the outer wall of the connecting rod 1.

[0010] As a further solution of the present invention: the clamping assembly includes two rectangular troughs, the rear sides of the two rectangular troughs are fixedly connected to the front side of the fixing ring 1, the right side of the upper rectangular trough is fixedly connected to the motor housing 2, the right side of the inner wall of the upper rectangular trough is provided with a circular movable hole 3 that penetrates into the interior of the motor housing 2, the inner wall of the circular movable hole 3 is movably connected to a rotating shaft 2, the right end of the rotating shaft 2 is fixedly connected to a stepping motor 2, the bottom of the stepping motor 2 is fixedly connected to the inner wall of the motor housing 2, the left end of the rotating shaft 2 is highly connected to a bidirectional threaded rod, and the bidirectional threaded rod The left end is rotatably connected to the inner wall of the upper rectangular trough body, and a fixed sleeve is movably connected to the middle position of the outer wall of the bidirectional threaded rod. The outer wall of the fixed sleeve is fixedly connected to the inner wall of the upper rectangular trough body, and the outer wall of the bidirectional threaded rod is threadedly connected to two symmetrical sliders 2. The left and right sides of the inner wall of the lower rectangular trough body are fixedly connected with sliding rods, and the outer wall of the sliding rod is movably connected to two sliding sleeves. Symmetrical trapezoidal splints are fixedly connected to the front sides of the upper and lower sliders 2 and the sliding sleeves, and the left and right symmetrical trapezoidal splints are symmetrical, and the two inclined surfaces of the symmetrical trapezoidal splints are fixedly connected to rubber protective pads.

[0011] As a further solution of the present invention: the outer wall of the rotating rod one is movably connected with a movable sleeve one, the bottoms of the two movable sleeves one are fixedly connected to the tops of the two fixed plates, the front end of the rotating rod one is fixedly connected with a conical tooth one, the outer wall of the conical tooth one is meshingly connected with a conical tooth two, the ends of the two conical teeth two that are close to each other are fixedly connected with the ends of the two connecting rods one that are away from each other, the outer wall of the conical tooth two on the right is meshingly connected with a conical tooth three, the other end of the conical tooth three is fixedly connected with a stepping motor three, the bottom of the stepping motor three is fixedly connected with a support platform, and the bottom of the support platform is fixedly connected to the top of the left fixed plate.

[0012] As a further solution of the present invention: a movable sleeve 2 is fixedly connected to the lower right side of the fixed block, the inner wall of the movable sleeve 2 is movably connected to a limiting rod, the front end of the limiting rod is fixedly connected to a connecting shaft 1, the front end of the connecting shaft 1 is fixedly connected to a toothed disc 2, the outer wall of the toothed disc 2 is meshed with the inner wall of the toothed belt, and the front end of the toothed disc 2 is fixedly connected to the limiting disc 2.

[0013] As a further solution of the present invention: the outer wall of the connecting shaft one is sleeved with a belt, the other end of the inner wall of the belt is sleeved with a connecting shaft two, the rear end of the connecting shaft two is fixedly connected to a connecting rod two, the outer wall of the connecting rod two is movably connected to a movable sleeve three, and the rear end of the movable sleeve three is fixedly connected to a conical tooth four.

[0014] As a further solution of the present invention: the filter assembly includes an installation box, the bottom of the installation box is fixedly connected to the top of the fixed block, the interior of the installation box is provided with a rectangular sleeve, the inner wall of the rectangular sleeve is movably connected with a connecting rod three, the front end of the connecting rod three is fixedly connected with a fan blade, the rear end of the connecting rod three is fixedly connected with a conical tooth five, the upper, lower, left and right sides of the rectangular sleeve are all fixedly connected with a connecting plate three, the side of the connecting plate three away from the rectangular sleeve is fixedly connected to the inner wall of the installation box, the right side of the installation box is provided with a circular movable hole four that penetrates into the interior, the inner wall of the circular movable hole four is movably connected with a rotating rod two, and the outer wall of the rotating rod two is sleeved on the left side. A support tube, the right end of the support tube is fixedly connected to the inner wall of the installation box, the right end of the rotating rod 2 is fixedly connected with a conical tooth 6, the outer wall of the conical tooth 6 is meshed with the outer wall of the conical tooth 4, the right side of the fixed block is fixedly connected to one side of the movable sleeve 3, the left end of the rotating rod 2 is fixedly connected with a conical tooth 7, the outer wall of the conical tooth 7 is meshed with the outer wall of the conical tooth 5, a circular movable hole 5 is provided on the rear side of the installation box that penetrates to the interior, a telescopic tube is fixedly connected to the rear side of the installation box corresponding to the circular movable hole 5, the end of the telescopic tube away from the installation box is fixedly connected with a fixed bent tube, and the outer wall of the fixed bent tube is fixedly connected to the inner wall of the fixing ring 2.

[0015] As a further solution of the present invention: the inner wall of the installation box is fixedly connected to a limited position frame 1, a limited position groove is provided on the front side of the telescopic tube, and internal thread grooves are provided at the four corners of the inner wall of the limited position groove, the front side of the limited frame 1 is movably connected to a movable frame, the rear side of the inner wall of the movable frame is fixedly connected to a limited position frame 2, the front side of the inner wall of the movable frame is movably connected to an activated carbon filter plate, handles are fixedly connected to the left and right sides of the front side of the movable frame, baffles are movably connected to the front sides of the two handles, and protective mesh plates are fixedly connected to the front sides of the two baffles, circular through holes that extend to the rear side are provided at the four corners of the front side of the protective mesh plate, the inner wall of the circular through hole is movably connected to a spiral rod, the rear side of the outer wall of the spiral rod is threadedly connected to the inner wall of the internal thread groove, and the front end of the spiral rod is fixedly connected to an anti-slip knob.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention significantly improves the stability and safety of the equipment through the fixed structure, driving structure and protective structure. At the same time, the operation is simpler and the maintenance cost is reduced. It can effectively improve the clamping accuracy and ensure that a stable clamping effect can be maintained in various working environments. At the same time, steel towers of different sizes can be fixed to facilitate welding. The steel tower can be rotated through the rotating structure to achieve fully automated welding and produce a linkage effect with the filter component, so that the filter component can absorb and filter the harmful gases generated during welding, ensuring the safety of the staff. It is also easy to replace and clean, ensuring the continuity of the filtering effect.

[0017] 2. The present invention can adapt to steel towers of different heights and lengths by adjusting the supporting structure, thereby improving the applicability and flexibility of the equipment. The adjustment mechanism of the supporting structure allows the user to quickly adjust according to actual needs to adapt to steel towers of different specifications, thereby avoiding the trouble of replacing fixtures of different sizes, saving time, improving work efficiency, ensuring the stable fixation of the steel tower during the welding process, reducing welding defects caused by equipment instability, and improving welding quality. This not only improves work efficiency, but also reduces the risk of production delays due to equipment failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 A schematic diagram of a structural cross-section of an adjustable support structure of the present invention; Figure 3 It is a structural schematic diagram of the fixing structure of the present invention; Figure 4 It is a schematic cross-sectional view of the structure of the rotating assembly of the present invention; Figure 5It is a schematic diagram of the structural cross-section of the clamping assembly of the present invention; Figure 6 It is a schematic diagram of the structural cross section of the driving structure of the present invention; Figure 7 It is a structural schematic diagram of the protective structure of the present invention; Figure 8 It is a schematic diagram of the structural cross section of the filter assembly of the present invention.

[0019] In the figure: 1. Adjusting support structure; 2. Fixing structure; 3. Driving structure; 4. Protective structure; 11. Mounting plate; 12. Mounting slot; 13. Motor housing 1; 14. Rotating shaft 1; 15. Stepping motor 1; 16. Screw; 17. Sliding block 1; 18. Pneumatic push rod 1; 19. Rectangular block; 10. Trapezoidal block; 101. Roller; 21. Rotating assembly; 22. Clamping assembly; 211. Fixing plate; 212. Support sleeve; 213. Limiting ring; 214. Fixing ring 1; 215. External gear ring; 216. Gear; 217 , U-shaped plate; 218, connecting rod 1; 221, rectangular trough; 222, motor housing 2; 223, rotating shaft 2; 224, stepping motor 2; 225, bidirectional threaded rod; 226, fixed sleeve; 227, slider 2; 228, sliding rod; 229, sliding sleeve; 220, symmetrical trapezoidal splint; 2201, rubber protective pad; 31, toothed belt; 32, toothed disc 1; 33, limit disc 1; 34, rotating rod 1; 35, movable sleeve 1; 36, conical tooth 1; 37, conical tooth 2; 38, conical tooth 3; 39, stepping motor 3; 30, support table; 41, fixed block; 42, pneumatic push rod 2; 43, connecting plate 1; 44, connecting plate 2; 45, welding gun; 46, fixing ring 2; 47, filter assembly; 48, movable sleeve 2; 49, limit rod; 40, connecting shaft 1; 401, toothed disc 2; 402, limit disc 2; 403, belt; 404, connecting shaft 2; 405, connecting rod 2; 406, movable sleeve 3; 407, conical gear 4; 471, installation box; 472, rectangular sleeve; 473, connecting rod 3; 474, fan blade; 475, cone shaped tooth five; 476, connecting plate three; 477, rotating rod two; 478, supporting tube; 479, conical tooth six; 470, conical tooth seven; 4701, telescopic tube; 4702, fixed elbow; 4703, limit frame one; 4704, limit groove; 4705, internal thread groove; 4706, movable frame; 4707, limit frame two; 4708, activated carbon filter plate; 4709, handle; 4710, baffle; 4711, protective mesh plate; 4712, circular through hole; 4713, spiral rod; 4714, anti-slip knob. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example: Figure 1 As shown, the present invention provides a wind power steel tower auxiliary welding platform, including an adjustable support structure 1, the top of the adjustable support structure 1 is fixedly connected with two symmetrical fixed structures 2, the tops of the two fixed structures 2 are fixedly connected with a driving structure 3, and the top of the adjustable support structure 1 is provided with a protective structure 4.

[0022] like Figure 2 As shown, the adjustment support structure 1 includes a mounting plate 11, mounting grooves 12 are provided on the left and right sides of the top of the mounting plate 11, and motor housings 13 are fixedly connected to the left and right sides of the mounting plate 11. A circular movable hole 1 that penetrates into the motor housing 13 is provided on the inner walls of the two mounting grooves 12 on the sides away from each other, and a rotating shaft 14 is movably connected to the inner wall of the circular movable hole 1, and a stepper motor 15 is fixedly connected to the ends of the two rotating shafts 14 away from each other, and the bottom of the stepper motor 15 is fixedly connected to the inner wall of the motor housing 13, and the ends of the two rotating shafts 14 close to each other are fixedly connected to the screw rods 16, and the ends of the two screw rods 16 close to each other are rotatably connected to the sides of the two mounting grooves 12 close to each other, and the outer wall of the screw rod 16 is threadedly connected to a slider 17, and the top of the slider 17 is fixedly connected to A pneumatic push rod 18 is connected, a rectangular block 19 is fixedly connected to the top of the pneumatic push rod 18, two symmetrical trapezoidal blocks 10 are fixedly connected to the front and rear sides of the rectangular block 19, a plurality of rectangular grooves are provided on the inclined surface of the trapezoidal block 10 and the top of the rectangular block 19, the inner wall of the rectangular groove is rotatably connected to a roller 101, by starting a stepper motor 15, the rotating shaft 14 drives the screw rod 16 to rotate, so that the rectangular block 19 moves on the outer wall of the screw rod 16, thereby pushing the pneumatic push rod 18, the rectangular block 19, the trapezoidal block 10, and the roller 101 to move, the two stepper motors 15 and the rectangular block 19 are adjusted as needed, and then the steel tower is placed on the outer wall of the roller 101, and the fixed structure 2 is started to fix the steel tower, thereby realizing accurate clamping and positioning of the steel tower.

[0023] like Figure 3-8As shown, the fixed structure 2 includes a rotating component 21, one end of the rotating component 21 is fixedly connected to the clamping component 22, the rotating component 21 includes a fixing plate 211, the bottom of the fixing plate 211 is fixedly connected to the top of the mounting plate 11, the top of the fixing plate 211 is fixedly connected to a support sleeve 212, the inner wall of the support sleeve 212 is movably connected to a limiting ring 213, the front end of the limiting ring 213 is fixedly connected to a fixing ring 214, the rear side of the outer wall of the limiting ring 213 is fixedly connected to an outer toothed ring 215, the outer wall of the outer toothed ring 215 is meshingly connected to a gear 216, the rear end of the gear 216 is fixedly connected to a connecting rod 218, the rear side of the support sleeve 212 is fixedly connected to a U-shaped plate 217, and the rear side of the U-shaped plate 217 is provided with a circular movable The inner wall of the circular movable hole 2 is movably connected to the outer wall of the connecting rod 1 218, and the clamping assembly 22 includes two rectangular slots 221. The rear sides of the two rectangular slots 221 are fixedly connected to the front side of the fixing ring 1 214. The right side of the upper rectangular slot 221 is fixedly connected to the motor housing 222. The right side of the inner wall of the upper rectangular slot 221 is provided with a circular movable hole 3 that penetrates into the inside of the motor housing 222. The inner wall of the circular movable hole 3 is movably connected to the rotating shaft 223. The right end of the rotating shaft 223 is fixedly connected to the stepping motor 224. The bottom of the stepping motor 224 is fixedly connected to the inner wall of the motor housing 222. The left end of the rotating shaft 223 is highly connected to the bidirectional threaded rod 225. The left end of the bidirectional threaded rod 225 is connected to the upper rectangular slot 221. The inner wall of the rectangular groove body 221 is rotatably connected, and a fixing sleeve 226 is movably connected to the middle position of the outer wall of the bidirectional threaded rod 225. The outer wall of the fixing sleeve 226 is fixedly connected to the inner wall of the upper rectangular groove body 221. The outer wall of the bidirectional threaded rod 225 is threadedly connected with two symmetrical sliders 227. The left and right sides of the inner wall of the lower rectangular groove body 221 are fixedly connected with sliding rods 228. The outer wall of the sliding rod 228 is movably connected with two sliding sleeves 229. The front sides of the upper and lower sliding sliders 227 and the sliding sleeves 229 are fixedly connected with symmetrical trapezoidal clamping plates 220. The left and right symmetrical trapezoidal clamping plates 220 are symmetrical. The two inclined surfaces of the symmetrical trapezoidal clamping plates 220 are fixedly connected with rubber protective pads 2201. The driving structure 3 includes a toothed belt 31. The inner walls of the toothed belt 31 are far away from each other. One end is meshedly connected with a toothed disc 1 32, the rear end of the toothed disc 1 32 is fixedly connected with a limit disc 1 33, the front end of the toothed disc 1 32 is fixedly connected with a rotating rod 1 34, the outer wall of the rotating rod 1 34 is movably connected with a movable sleeve 1 35, the bottoms of the two movable sleeves 1 35 are fixedly connected with the tops of the two fixed plates 211, the front end of the rotating rod 1 34 is fixedly connected with a conical tooth 1 36, the outer wall of the conical tooth 1 36 is meshedly connected with a conical tooth 2 37, the ends of the two conical teeth 2 37 that are close to each other are fixedly connected with the ends of the two connecting rods 1 218 that are away from each other, the outer wall of the right conical tooth 2 37 is meshedly connected with a conical tooth 3 38, the other end of the conical tooth 3 38 is fixedly connected with a stepping motor 3 39, and the bottom of the stepping motor 39 is fixedly connected with a support platform 30,The bottom of the support platform 30 is fixedly connected to the top of the left fixed plate 211, and the protective structure 4 includes a fixed block 41. The bottom of the fixed block 41 is fixedly connected to the middle position of the front side of the top of the mounting plate 11. A circular fixing hole is opened on the upper front side of the fixed block 41 and penetrates to the rear side. A pneumatic push rod 2 42 is fixedly connected to the inner wall of the circular fixing hole. The output end of the pneumatic push rod 2 42 is fixedly connected to a connecting plate 1 43. The rear side of the connecting plate 1 43 is fixedly connected to a connecting plate 2 44. A welding gun 45 is fixedly connected to the top of the connecting plate 1 43. A fixing ring 2 46 is fixedly connected to the top of the welding gun 45. A filter assembly 47 is fixedly connected to the inner wall of the fixing ring 2 46. A movable sleeve 2 48 is fixedly connected to the lower right side of the fixed block 41. The inner wall of the movable sleeve 2 48 is movably connected to the inner wall of the movable sleeve 2 A limiting rod 49 is provided, the front end of which is fixedly connected to a connecting shaft 1 40, the front end of which is fixedly connected to a toothed disc 2 401, the outer wall of the toothed disc 2 401 is meshedly connected to the inner wall of the toothed belt 31, the front end of the toothed disc 2 401 is fixedly connected to a limiting disc 2 402, the outer wall of the connecting shaft 1 40 is sleeved with a belt 403, the other end of the inner wall of the belt 403 is sleeved with a connecting shaft 2 404, the rear end of the connecting shaft 2 404 is fixedly connected to a connecting rod 2 405, the outer wall of the connecting rod 2 405 is movably connected to a movable sleeve 3 406, the rear end of the movable sleeve 3 406 is fixedly connected to a conical tooth 407, the filter assembly 47 comprises an installation box 471, the bottom of the installation box 471 is fixedly connected to the top of the fixed block 41, and a rectangular 472, the inner wall of the rectangular sleeve 472 is movably connected with a connecting rod 3 473, the front end of the connecting rod 3 473 is fixedly connected with a fan blade 474, the rear end of the connecting rod 3 473 is fixedly connected with a conical tooth 5 475, the upper, lower, left and right sides of the rectangular sleeve 472 are fixedly connected with a connecting plate 3 476, the side of the connecting plate 3 476 away from the rectangular sleeve 472 is fixedly connected to the inner wall of the installation box 471, the right side of the installation box 471 is provided with a circular movable hole 4 that penetrates to the inside, the inner wall of the circular movable hole 4 is movably connected with a rotating rod 2 477, the outer wall of the rotating rod 2 477 is sleeved with a supporting tube 478 on the left side, the right end of the supporting tube 478 is fixedly connected to the inner wall of the installation box 471, the right end of the rotating rod 2 477 is fixedly connected with a conical tooth 6 479, and the conical tooth 6 471 is fixedly connected to the inner wall of the installation box 471. The outer wall of 79 is meshed with the outer wall of conical tooth four 407, the right side of fixed block 41 is fixedly connected with one side of movable sleeve three 406, the left end of rotating rod two 477 is fixedly connected with conical tooth seven 470, the outer wall of conical tooth seven 470 is meshed with the outer wall of conical tooth five 475, a circular movable hole five is provided on the rear side of mounting box 471 and penetrates into the interior, a telescopic tube 4701 is fixedly connected to the rear side of mounting box 471 corresponding to the circular movable hole five, a fixed bent tube 4702 is fixedly connected to the end of telescopic tube 4701 away from mounting box 471, the outer wall of fixed bent tube 4702 is fixedly connected with the inner wall of fixing ring two 46, the inner wall of mounting box 471 is fixedly connected with limited position frame one 4703, a limited position groove 4704 is provided on the front side of telescopic tube 4701,Internal thread grooves 4705 are provided at the four corners of the inner wall of the limiting groove 4704, the front side of the limiting frame 1 4703 is movably connected with a movable frame 4706, the rear side of the inner wall of the movable frame 4706 is fixedly connected to the limiting frame 2 4707, the front side of the inner wall of the movable frame 4706 is movably connected with an activated carbon filter plate 4708, the left and right sides of the front side of the movable frame 4706 are fixedly connected with handles 4709, the front sides of the two handles 4709 are movably connected with baffles 4710, the front sides of the two baffles 4710 are fixedly connected with protective mesh plates 4711, and the four corners of the front side of the protective mesh plates 4711 are provided with circular through holes 4712 that extend to the rear side, the inner wall of the circular through hole 4712 is movably connected with a spiral rod 4713, and the spiral rod 4713 The rear side of the outer wall is threadedly connected to the inner wall of the internal thread groove 4705, and the front end of the spiral rod 4713 is fixedly connected with an anti-skid knob 4714. When it is placed on the top of the roller 101 through the steel tower and one end of it enters the interior of the limit ring 213, the stepper motor 224 can be started to rotate the rotating shaft 223, thereby driving the two-way threaded rod 225 to rotate. The two sliders 227 are moved inward and outward at the same time by the rotation of the two-way threaded rod 225, thereby driving the two symmetrical trapezoidal splints 220 to move in opposite or opposite directions at the same time. The movement of the symmetrical trapezoidal splints 220 drives the sliding sleeve 229 to slide on the outer wall of the sliding rod 228, thereby improving the stability of the symmetrical trapezoidal splints 220 when moving. The trapezoidal clamping plate 220 is said to move and approach the steel tower to clamp the steel tower, and the outer wall of the steel tower is protected by the rubber protective pad 2201 to prevent the steel tower from being damaged. Then the stepper motor three 39 is started, thereby driving the conical gear three 38 to rotate, and the conical gear three 38 rotates to make the right conical gear two 37 rotate, thereby driving the right conical gear one 36 to rotate, and the right conical gear one 36 rotates to drive the rotating rod one 34 to rotate on the inner wall of the movable sleeve one 35, thereby driving the toothed disc one 32 to rotate, and the toothed disc one 32 rotates to drive the toothed belt 31 to rotate, thereby driving the left toothed disc one 32, the rotating rod one 34, the conical gear one 36, and the conical gear two 37 to rotate. The toothed belt 31 is protected by the limit plate 1 33, and the two rotating components 21 are driven to move by the rotation of the two conical teeth 2 37, and the connecting rod 1 218 is driven to rotate by the rotation of the conical teeth 2 37, so that the gear 216 is rotated, and the outer gear ring 215 drives the limit ring 213 to rotate on the inner wall of the support sleeve 212 through the rotation of the gear 216, so that the fixed ring 1 214 is driven to rotate by the rotation of the limit ring 213, so that the fixed ring 1 214 drives the steel tower fixed by the clamping component 22 at the other end to rotate, and the pneumatic push rod 2 42 can be started as needed to adjust the welding distance, and then the automatic welding operation can be performed by starting the connecting plate 2 44,At the same time, the filter assembly 47 is driven to perform a linkage effect. When the toothed belt 31 rotates, the toothed disc 2 401 and the connecting shaft 1 40 are driven to rotate, so that the limiting rod 49 rotates on the inner wall of the movable sleeve 2 48. The rotation of the connecting shaft 1 40 drives the belt 403 so that the connecting shaft 2 404 drives the connecting rod 2 405 to rotate on the inner wall of the movable sleeve 3 406, thereby driving the conical gear 407 to rotate. The conical gear 407 rotates so that the conical gear 6 479 rotates, and then drives the rotating rod 2 477 to rotate on the inner wall of the supporting cylinder 478. The conical gear 7 470 rotates through the rotation of the supporting cylinder 478, and drives the conical gear 5 475 to rotate. The conical gear 5 475 rotates so that the connecting rod 3 473 rotates and drives the fan blade 474 to rotate, so as to extract the gas generated during welding. When the pneumatic push rod 42 is activated, the fixed elbow 4702 is driven to move so that the telescopic tube 4701 is extended and retracted. The gas generated during welding enters the interior of the installation box 471 through the fixed elbow 4702 and the telescopic tube 4701, and is filtered through the activated carbon filter plate 4708 by the action of the fan blade 474, so that the gas is discharged. When the activated carbon filter plate 4708 needs to be replaced, the four anti-slip knobs 4714 need to be turned to make the spiral rod 4713 detach from the inner wall of the internal thread groove 4705, so that the protective mesh plate 4711 can be taken out, so that the baffle 4710 releases the limit on the handle 4709. At this time, the two handles 4709 are pulled to drive the movable frame 4706 to be pulled out from the inner wall of the installation box 471, so that the activated carbon filter plate 4708 can be removed and replaced.

[0024] The working principle of the present invention is as follows: by starting the stepper motor 15, the rotating shaft 14 drives the screw rod 16 to rotate, so that the rectangular block 19 moves on the outer wall of the screw rod 16, and then pushes the pneumatic push rod 18, the rectangular block 19, the trapezoidal block 10, and the roller 101 to move. The two stepper motors 15 and the rectangular block 19 are adjusted as needed, and then the steel tower is placed on the outer wall of the roller 101, and the fixing structure 2 is started to fix the steel tower, so as to achieve accurate clamping and positioning of the steel tower; When the steel tower is placed on the top of the roller 101 and one end of it enters the interior of the limit ring 213, the stepper motor 224 can be started to rotate the shaft 223, thereby driving the bidirectional threaded rod 225 to rotate. The two sliders 227 are moved inward and outward at the same time by the rotation of the bidirectional threaded rod 225, thereby driving the two symmetrical trapezoidal clamping plates 220 to move in opposite or opposite directions at the same time. The movement of the symmetrical trapezoidal clamping plates 220 drives the sliding sleeve 229 to slide on the outer wall of the sliding rod 228, thereby improving the stability of the symmetrical trapezoidal clamping plates 220 when moving. The two symmetrical trapezoidal clamping plates 220 move and approach the steel tower so that it clamps the steel tower, and the rubber protective pad 220 is used. 1 has the effect of protecting the outer wall of the steel tower to prevent the steel tower from being damaged, and then starting the stepper motor three 39, thereby driving the conical gear three 38 to rotate, and the conical gear three 38 rotates to make the right conical gear two 37 rotate, thereby driving the right conical gear one 36 to rotate, and the right conical gear one 36 rotates to drive the rotating rod one 34 to rotate on the inner wall of the movable sleeve one 35, thereby driving the toothed disc one 32 to rotate, and the toothed disc one 32 rotates to drive the toothed belt 31 to rotate, thereby driving the left toothed disc one 32, the rotating rod one 34, the conical gear one 36, and the conical gear two 37 to rotate, and the toothed belt 31 is protected by the limit plate one 33, and the two conical gear twos 37 rotate to The two rotating components 21 are driven to move, and the connecting rod 1 218 is driven to rotate through the rotation of the conical gear 2 37, thereby causing the gear 216 to rotate. The outer gear ring 215 drives the limiting ring 213 to rotate on the inner wall of the support sleeve 212 through the rotation of the limiting ring 213, so that the fixing ring 1 214 is driven to rotate, so that the fixing ring 1 214 drives the steel tower fixed by the clamping component 22 at the other end to rotate. The pneumatic push rod 2 42 can be started as needed to adjust the welding distance, and then the connecting plate 2 44 can be started to perform automatic welding operation, and at the same time, the filter component 47 is driven to perform linkage effect. When the toothed belt 31 rotates, it drives the toothed disc 2 401 and the connecting plate 44. The rotation of shaft 1 40 causes the limiting rod 49 to rotate on the inner wall of movable sleeve 2 48, and the rotation of connecting shaft 1 40 drives the belt 403 to make connecting shaft 2 404 drive connecting rod 2 405 to rotate on the inner wall of movable sleeve 3 406, thereby driving conical gear 407 to rotate, and the rotation of conical gear 407 causes conical gear 6 479 to rotate, thereby driving rotating rod 2 477 to rotate on the inner wall of supporting cylinder 478, and the rotation of supporting cylinder 478 causes conical gear 7 470 to rotate, and drives conical gear 5 475 to rotate, and the rotation of conical gear 5 475 causes connecting rod 3 473 to rotate and drives fan blade 474 to rotate, so that the gas generated during welding is extracted and filtered,When the pneumatic push rod 42 is activated, the fixed elbow 4702 is driven to move so that the telescopic tube 4701 is extended and retracted. The gas generated during welding enters the interior of the installation box 471 through the fixed elbow 4702 and the telescopic tube 4701, and is filtered through the activated carbon filter plate 4708 by the action of the fan blade 474, so that the gas is discharged. When the activated carbon filter plate 4708 needs to be replaced, the four anti-slip knobs 4714 need to be turned to disengage the spiral rod 4713 from the inner wall of the internal thread groove 4705, so that the protective mesh plate 4711 can be taken out, and the baffle 4710 can release the limit on the handle 4709. At this time, the two handles 4709 are pulled to drive the movable frame 4706 to be pulled out from the inner wall of the installation box 471, so that the activated carbon filter plate 4708 can be removed and replaced.

[0025] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A wind power steel tower auxiliary welding platform, characterized by: It comprises an adjustable support structure (1), the top of the adjustable support structure (1) is fixedly connected to two symmetrical fixed structures (2), the tops of the two fixed structures (2) are fixedly connected to a driving structure (3), and the top of the adjustable support structure (1) is provided with a protective structure (4); The adjustable support structure (1) comprises a mounting plate (11), and mounting grooves (12) are provided on both left and right sides of the top of the mounting plate (11); The fixed structure (2) comprises a rotating assembly (21), one end of the rotating assembly (21) being fixedly connected to a clamping assembly (22); The driving structure (3) comprises a toothed belt (31), the inner wall of the toothed belt (31) having ends away from each other meshingly connected to a toothed disc (32), the rear end of the toothed disc (32) being fixedly connected to a limit disc (33), and the front end of the toothed disc (32) being fixedly connected to a rotating rod (34); The protective structure (4) comprises a fixing block (41), the bottom of the fixing block (41) being fixedly connected to the middle position of the front side of the top of the mounting plate (11), a circular fixing hole penetrating to the rear side is opened on the upper front side of the fixing block (41), a pneumatic push rod 2 (42) is fixedly connected to the inner wall of the circular fixing hole, an output end of the pneumatic push rod 2 (42) is fixedly connected to a connecting plate 1 (43), a rear side of the connecting plate 1 (43) is fixedly connected to a connecting plate 2 (44), a top of the connecting plate 1 (43) is fixedly connected to a welding gun (45), a top of the welding gun (45) is fixedly connected to a fixing ring 2 (46), and a filter assembly (47) is fixedly connected to the inner wall of the fixing ring 2 (46).

2. The wind power steel tower auxiliary welding platform according to claim 1 is characterized in that: The left and right sides of the mounting plate (11) are fixedly connected to a motor housing (13); the inner walls of the two mounting grooves (12) are provided with a circular movable hole (1) extending through the interior of the motor housing (13) on the sides away from each other; the inner walls of the circular movable hole (1) are movably connected to a rotating shaft (14); the ends of the two rotating shafts (14) away from each other are fixedly connected to a stepper motor (15); and the bottom of the stepper motor (15) is fixedly connected to the inner wall of the motor housing (13).

3. The wind power steel tower auxiliary welding platform according to claim 2 is characterized in that: The ends of the two rotating shafts (14) that are close to each other are fixedly connected to a screw rod (16), and the ends of the two screw rods (16) that are close to each other are rotatably connected to the sides of the two mounting grooves (12) that are close to each other. The outer wall of the screw rod (16) is threadedly connected to a slider (17), and the top of the slider (17) is fixedly connected to a pneumatic push rod (18), and the top of the pneumatic push rod (18) is fixedly connected to a rectangular block (19). The front and rear sides of the rectangular block (19) are fixedly connected to two symmetrical trapezoidal blocks (10), and the inclined surface of the trapezoidal block (10) and the top of the rectangular block (19) are both provided with a plurality of rectangular grooves, and the inner wall of the rectangular groove is rotatably connected to a roller (101).

4. The wind power steel tower auxiliary welding platform according to claim 1, characterized in that: The rotating assembly (21) comprises a fixed plate (211), the bottom of the fixed plate (211) is fixedly connected to the top of the mounting plate (11), the top of the fixed plate (211) is fixedly connected to a support sleeve (212), the inner wall of the support sleeve (212) is movably connected to a limit ring (213), the front end of the limit ring (213) is fixedly connected to a fixing ring 1 (214), the rear side of the outer wall of the limit ring (213) is fixedly connected to an outer toothed ring (215), the outer wall of the outer toothed ring (215) is meshingly connected to a gear (216), the rear end of the gear (216) is fixedly connected to a connecting rod 1 (218), the rear side of the support sleeve (212) is fixedly connected to a U-shaped plate (217), the rear side of the U-shaped plate (217) is provided with a circular movable hole 2 penetrating to the inside, and the inner wall of the circular movable hole 2 is movably connected to the outer wall of the connecting rod 1 (218).

5. The wind power steel tower auxiliary welding platform according to claim 1 is characterized by: The clamping assembly (22) comprises two rectangular trough bodies (221), the rear sides of the two rectangular trough bodies (221) are fixedly connected to the front side of the fixing ring 1 (214), the right side of the upper rectangular trough body (221) is fixedly connected to the motor housing 2 (222), the right side of the inner wall of the upper rectangular trough body (221) is provided with a circular movable hole 3 penetrating into the interior of the motor housing 2 (222), the inner wall of the circular movable hole 3 is movably connected to the rotating shaft 2 (223), the right end of the rotating shaft 2 (223) is fixedly connected to the stepping motor 2 (224), the bottom of the stepping motor 2 (224) is fixedly connected to the inner wall of the motor housing 2 (222), the left end of the rotating shaft 2 (223) is vertically connected to the bidirectional threaded rod (225), the left end of the bidirectional threaded rod (225) is connected to the upper rectangular trough body The inner wall of the bidirectional threaded rod (221) is rotatably connected, a fixing sleeve (226) is movably connected at the middle position of the outer wall of the bidirectional threaded rod (225), the outer wall of the fixing sleeve (226) is fixedly connected to the inner wall of the upper rectangular trough (221), the outer wall of the bidirectional threaded rod (225) is threadedly connected with two symmetrical sliding blocks (227), the left and right sides of the inner wall of the lower rectangular trough (221) are fixedly connected with sliding rods (228), the outer wall of the sliding rod (228) is movably connected with two sliding sleeves (229), the front sides of the upper and lower sliding blocks (227) and the sliding sleeves (229) are fixedly connected with symmetrical trapezoidal clamps (220), the left and right symmetrical trapezoidal clamps (220) are symmetrical, and the two inclined surfaces of the symmetrical trapezoidal clamps (220) are fixedly connected with rubber protective pads (2201).

6. The wind power steel tower auxiliary welding platform according to claim 1, characterized in that: The outer wall of the rotating rod 1 (34) is movably connected with a movable sleeve 1 (35), the bottoms of the two movable sleeves 1 (35) are fixedly connected to the tops of the two fixed plates (211), the front end of the rotating rod 1 (34) is fixedly connected with a conical tooth 1 (36), the outer wall of the conical tooth 1 (36) is meshingly connected with a conical tooth 2 (37), the ends of the two conical teeth 2 (37) close to each other are fixedly connected with the ends of the two connecting rods 1 (218) away from each other, the outer wall of the right conical tooth 2 (37) is meshingly connected with a conical tooth 3 (38), the other end of the conical tooth 3 (38) is fixedly connected with a stepping motor 3 (39), the bottom of the stepping motor 3 (39) is fixedly connected with a support platform (30), and the bottom of the support platform (30) is fixedly connected to the top of the left fixed plate (211).

7. The wind power steel tower auxiliary welding platform according to claim 1, characterized in that: A movable sleeve 2 (48) is fixedly connected to the lower right side of the fixed block (41); the inner wall of the movable sleeve 2 (48) is movably connected to a limiting rod (49); the front end of the limiting rod (49) is fixedly connected to a connecting shaft 1 (40); the front end of the connecting shaft 1 (40) is fixedly connected to a toothed disc 2 (401); the outer wall of the toothed disc 2 (401) is meshedly connected to the inner wall of the toothed belt (31); and the front end of the toothed disc 2 (401) is fixedly connected to a limiting disc 2 (402).

8. The wind power steel tower auxiliary welding platform according to claim 7, characterized in that: The outer wall of the connecting shaft 1 (40) is sleeved with a belt (403), the other end of the inner wall of the belt (403) is sleeved with a connecting shaft 2 (404), the rear end of the connecting shaft 2 (404) is fixedly connected to a connecting rod 2 (405), the outer wall of the connecting rod 2 (405) is movably connected to a movable sleeve 3 (406), and the rear end of the movable sleeve 3 (406) is fixedly connected to a conical tooth 4 (407).

9. The wind power steel tower auxiliary welding platform according to claim 1, characterized in that: The filter assembly (47) comprises an installation box (471), the bottom of the installation box (471) is fixedly connected to the top of the fixed block (41), a rectangular sleeve (472) is arranged inside the installation box (471), the inner wall of the rectangular sleeve (472) is movably connected to a connecting rod three (473), the front end of the connecting rod three (473) is fixedly connected to a fan blade (474), the rear end of the connecting rod three (473) is fixedly connected to a conical tooth five (475), the upper, lower, left and right sides of the rectangular sleeve (472) are all fixedly connected to a connecting plate three (476), the side of the connecting plate three (476) away from the rectangular sleeve (472) is fixedly connected to the inner wall of the installation box (471), a circular movable hole four is opened on the right side of the installation box (471) and penetrates to the inside, the inner wall of the circular movable hole four is movably connected to a rotating rod two (477), the outer wall of the rotating rod two (477) is sleeved with a support tube (478) on the left side, and the The right end of the support cylinder (478) is fixedly connected to the inner wall of the installation box (471), the right end of the rotating rod (477) is fixedly connected to the conical tooth (479), the outer wall of the conical tooth (479) is meshed with the outer wall of the conical tooth (407), the right side of the fixed block (41) is fixedly connected to one side of the movable sleeve (406), the left end of the rotating rod (477) is fixedly connected to the conical tooth (470), and the conical tooth (470) is fixedly connected to the inner wall of the installation box (471). The outer wall of the mounting box (471) is meshedly connected with the outer wall of the conical tooth five (475); a circular movable hole five is opened on the rear side of the mounting box (471) and penetrates to the interior; a telescopic tube (4701) is fixedly connected to the rear side of the mounting box (471) corresponding to the circular movable hole five; an end of the telescopic tube (4701) away from the mounting box (471) is fixedly connected to a fixed bent tube (4702); and the outer wall of the fixed bent tube (4702) is fixedly connected to the inner wall of the fixing ring two (46).

10. The wind power steel tower auxiliary welding platform according to claim 9, characterized in that: The inner wall of the installation box (471) is fixedly connected to a limit frame 1 (4703), a limit groove (4704) is provided on the front side of the telescopic tube (4701), and internal thread grooves (4705) are provided at the four corners of the inner wall of the limit groove (4704), the front side of the limit frame 1 (4703) is movably connected to a movable frame (4706), the rear side of the inner wall of the movable frame (4706) is fixedly connected to a limit frame 2 (4707), the front side of the inner wall of the movable frame (4706) is movably connected to an activated carbon filter plate (4708), and the left and right sides of the front side of the movable frame (4706) are fixed. A handle (4709) is connected, and the front sides of the two handles (4709) are movably connected to baffles (4710), and the front sides of the two baffles (4710) are fixedly connected to protective mesh plates (4711), and four corners on the front side of the protective mesh plates (4711) are each provided with a circular through hole (4712) extending to the rear side, and the inner wall of the circular through hole (4712) is movably connected to a spiral rod (4713), and the rear side of the outer wall of the spiral rod (4713) is threadedly connected to the inner wall of the internal thread groove (4705), and the front end of the spiral rod (4713) is fixedly connected to an anti-slip knob (4714).

Citation Information

Patent Citations

  • A wind power conduit frame steel round pipe auxiliary welding device

    CN117943788B