Material engineering metal part surface treatment equipment
By designing metal parts surface treatment equipment that integrates conveyors, clamping components, grinding machines and cleaning components, the problems of traditional manual grinding efficiency and high labor intensity are solved, and efficient and automated surface treatment of metal parts are achieved, improving processing quality and production efficiency.
Patent Information
- Application Number
- CN202411753514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional surface rust removal method relies on manual grinding, which is low in efficiency, high labor intensity, and is difficult to meet the needs of large-scale production. It is easy to have problems such as uneven grinding and omissions, which affect the rust removal effect.
A material engineering metal parts surface treatment equipment is designed, integrating conveyors, clamping components, grinding machines and cleaning components to realize fully automated processing processes, including automatic grinding and cleaning functions, and adapting to metal parts of different thicknesses.
It significantly improves processing efficiency and production line automation level, reduces manual intervention, reduces labor intensity, ensures consistency of polishing effect, improves processing quality, and achieves efficient debris cleaning.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal parts, in particular to a surface treatment device for metal parts in material engineering. Background Art
[0002] In the field of materials engineering, the surface treatment of metal parts is a crucial link, which is directly related to the subsequent performance, appearance quality and durability of metal parts. However, during the processing, storage or transportation of metal parts, they are often affected by environmental factors such as humidity and oxygen, resulting in rust, oxides and other impurities on the surface. These surface defects not only affect the aesthetics of metal parts, but may also have an adverse effect on their mechanical properties and service life.
[0003] The traditional method of rust removal on the surface of metal parts mainly relies on manual grinding, which is not only labor-intensive but also inefficient and difficult to meet the needs of large-scale production. At the same time, problems such as uneven grinding and omissions are prone to occur during manual grinding, which affects the rust removal effect. In addition, the surface of metal parts after manual grinding often still has debris and impurities generated by grinding, which requires further cleaning, which not only increases the complexity of the process, but also prolongs the processing cycle of metal parts and reduces the overall processing efficiency. Summary of the invention
[0004] The object of the present invention is to provide a material engineering metal parts surface treatment equipment to solve the metal parts problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a material engineering metal parts surface treatment equipment, comprising a treatment box, one side of the treatment box is provided with an inlet, and the other side of the treatment box is provided with an outlet, and the interior of the treatment box is fixedly connected to a conveyor, the top of the conveyor is movably connected to two clamping plates, and a grinder is arranged on the top of the conveyor, the interior of the treatment box is provided with a pressing component for the grinder to grind metal parts of different thicknesses, and both sides of the treatment box are fixedly connected to a placement box, the interiors of the two placement boxes are provided with clamping components for driving two grinders to limit the metal parts, and the interior of the treatment box is provided with a cleaning component for cleaning debris from the metal parts.
[0006] Preferably, a partition plate is fixedly connected to the inner wall of the processing box, and the partition plate divides the internal space of the processing box into a grinding space and a cleaning space, and the pressing assembly is arranged inside the grinding space, the cleaning assembly is arranged inside the cleaning space, and a through hole is opened on one side of the partition plate.
[0007] Preferably, both ends of the conveyor extend to the outside of the processing box through the inlet and outlet respectively, and the middle part of the conveyor is fixed inside the through hole opened in the partition plate, and the conveyor belt of the conveyor is a porous steel belt.
[0008] Preferably, the cleaning component includes a connecting water pipe, a water pump, a water spray pipe, a water spray head, a first motor and a cleaning roller. The top of the treatment box is fixedly connected to the water pump, the movable end of the water pump is fixedly connected to the connecting water pipe, one end of the connecting water pipe passes through the treatment box and is fixedly connected to the water spray pipe, the bottom of the water spray pipe is fixedly connected to the water spray head, one side of the treatment box is fixedly connected to the first motor, one end of the first motor passes through the treatment box and is fixedly connected to a rotating rod, and the middle of the rotating rod is fixedly connected to the cleaning roller.
[0009] Preferably, there are a plurality of water spray heads, and the plurality of water spray heads are arranged in a straight line at the bottom of the water spray pipe, and a plurality of absorbent cotton strips are fixedly connected to the outer surface of one end of the cleaning roller, and the plurality of absorbent cotton strips are arranged in a ring shape on the outer surface of the cleaning roller.
[0010] Preferably, the two clamping assemblies each include an electric telescopic rod, a fixed plate, a connecting rod, a limit plate, a sliding rod, a sliding plate, a support rod, a rack, a gear and a linkage rod. The inner wall of the placement box is fixedly connected to the electric telescopic rod, and the inner wall of the placement box is fixedly connected to a fixed plate corresponding to the top of the electric telescopic rod, the movable end of the electric telescopic rod is fixedly connected to a connecting rod, the top of the fixed plate is fixedly connected to two limit plates, two sliding rods are fixedly connected between the two limit plates, two sliding plates are slidably connected between the two sliding rods, the top of the two sliding plates are fixedly connected to a support rod, the top of the fixed plate is fixedly connected to a linkage rod, the top of the linkage rod is movably connected to a gear, and both sides of the gear are meshingly connected to a rack.
[0011] Preferably, a movable groove is provided on the top of the fixed plate, and one end of the connecting rod is fixedly connected to the bottom of a sliding plate through the movable groove, and the side surface of the connecting rod is movably connected inside the movable groove.
[0012] Preferably, the two support rods are cross-shaped, and a square hole is opened at one end of the transverse plate of the two support rods, and one end of the two racks is fixedly connected to the other end of the transverse plate of the two support rods, and the other ends of the two racks are movably connected to the inside of the two square holes, and the top ends of the vertical plates of the two support rods are fixedly connected to one side of the two clamping plates through fixing rods.
[0013] Preferably, the pressing device includes a second motor, a threaded rod, a threaded slider, a connecting rod and a lower pressing plate. The second motor is fixedly connected to one side of the processing box. The movable end of the second motor passes through the processing box and is fixedly connected to the threaded rod. The outer surface of the threaded rod is threadedly connected to two threaded sliders. One end of the two threaded sliders is movably connected to a group of connecting rods. The bottom ends of the two groups of connecting rods are movably connected to the lower pressing plate; the bottom of the lower pressing plate is fixedly connected to a grinder.
[0014] Preferably, a blocking ring is fixedly connected to the middle of the threaded rod, and the threads on the outer surface of the threaded rod corresponding to the threads on the left side of the blocking ring and the threads on the right side of the blocking ring rotate in opposite directions.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By integrating conveyors, clamping components, grinders and cleaning components, a fully automated processing flow of metal parts from input to output is realized, which significantly improves processing efficiency and the automation level of the production line, reduces manual intervention and reduces labor intensity.
[0017] 2. The designed pressing component can automatically adjust the pressing position of the grinder according to the different thicknesses of metal parts, ensuring the consistency of the grinding effect, enhancing the versatility and flexibility of the equipment, and improving the processing quality.
[0018] 3. Through the combined use of the water spray head and the cleaning roller, the cleaning component can effectively remove the grinding debris and residues on the surface of the metal parts, maintain the cleanliness of the surface of the metal parts, and provide favorable conditions for subsequent processing or packaging.
[0019] 4. The clamping assembly adopts an electric telescopic rod and a sliding rod sliding structure, which can accurately adjust the position of the clamping plate to ensure the stable clamping of metal parts during the transmission process, prevent the metal parts from deflecting or slipping during the grinding process, and improve the safety of processing.
[0020] 5. The porous design of the water spray head in the cleaning component improves the utilization rate of water resources. At the same time, the absorbent cotton strips on the cleaning drum can absorb and recycle part of the water and debris, reducing the waste of water resources and helping to achieve environmental protection and resource recycling in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front view of the present invention;
[0022] Figure 2 It is a side view of the present invention;
[0023] Figure 3 It is a partial front view of the present invention;
[0024] Figure 4 It is the internal diagram of the processing box of the present invention;
[0025] Figure 5 It is the internal diagram of the placement box of the present invention;
[0026] Figure 6 It is a structural diagram of the pressing assembly of the present invention;
[0027] Figure 7 It is a structural diagram of the partition plate of the present invention;
[0028] Figure 8 It is a structural diagram of the support rod of the present invention.
[0029] In the figure: 1. processing box; 2. inlet; 3. outlet; 4. conveyor; 5. placement box; 6. grinder; 7. partition plate; 8. connecting water pipe; 9. water pump; 10. water spray pipe; 11. water spray head; 12. first motor; 13. rotating rod; 14. cleaning roller; 15. electric telescopic rod; 16. fixed plate; 17. connecting rod; 18. limit plate; 19. sliding rod; 20. sliding plate; 21. supporting rod; 22. rack; 23. gear; 24. linkage rod; 25. fixed rod; 26. clamping plate; 27. second motor; 28. threaded rod; 29. threaded slider; 30. blocking ring; 31. connecting rod; 32. lower pressure plate. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0031] See also Figure 1-8 The present invention provides a material engineering metal parts surface treatment equipment, including a treatment box 1, a workpiece inlet 2 is opened on one side of the treatment box 1, and a workpiece outlet 3 is opened on the other side of the treatment box 1, and a conveyor 4 is fixedly connected inside the treatment box 1, and two clamping plates 26 are movably connected to the top of the conveyor 4, and a grinder 6 is arranged on the top of the conveyor 4, and a pressing component for the grinder 6 to grind metal parts of different thicknesses is arranged inside the treatment box 1, and a placement box 5 is fixedly connected on both sides of the treatment box 1, and the two placement boxes 5 are arranged inside with a clamping component for driving two grinders 6 to limit the metal parts, and a cleaning component for cleaning debris from the metal parts is arranged inside the treatment box 1.
[0032] Furthermore, a partition plate 7 is fixedly connected to the inner wall of the processing box 1, and the partition plate 7 divides the internal space of the processing box 1 into a grinding space and a cleaning space, and the pressing component is arranged inside the grinding space, the cleaning component is arranged inside the cleaning space, and a through hole is opened on one side of the partition plate 7.
[0033] Furthermore, both ends of the conveyor 4 extend to the outside of the processing box 1 through the inlet 2 and the outlet 3 respectively, and the middle part of the conveyor 4 is fixed inside the through hole opened in the partition plate 7, and the conveyor belt of the conveyor 4 is a porous steel belt.
[0034] Furthermore, the cleaning component includes a connecting water pipe 8, a water pump 9, a water spray pipe 10, a water spray head 11, a first motor 12 and a cleaning roller 14. The top of the treatment box 1 is fixedly connected to the water pump 9, the movable end of the water pump 9 is fixedly connected to the connecting water pipe 8, one end of the connecting water pipe 8 passes through the treatment box 1 and is fixedly connected to the water spray pipe 10, the bottom of the water spray pipe 10 is fixedly connected to the water spray head 11, one side of the treatment box 1 is fixedly connected to the first motor 12, one end of the first motor 12 passes through the treatment box 1 and is fixedly connected to the rotating rod 13, and the middle of the rotating rod 13 is fixedly connected to the cleaning roller 14.
[0035] Furthermore, a plurality of water spray heads 11 are provided, and are arranged in a straight line at the bottom of the water spray pipe 10, and a plurality of absorbent cotton strips are fixedly connected to the outer surface of one end of the cleaning roller 14, and are arranged in a ring shape on the outer surface of the cleaning roller 14.
[0036] Furthermore, the two clamping assemblies each include an electric telescopic rod 15, a fixed plate 16, a connecting rod 17, a limit plate 18, a sliding rod 19, a sliding plate 20, a support rod 21, a rack 22, a gear 23 and a linkage rod 24. The inner wall of the placement box 5 is fixedly connected with the electric telescopic rod 15, and the inner wall of the placement box 5 is fixedly connected with a fixed plate 16 corresponding to the top of the electric telescopic rod 15. The movable end of the electric telescopic rod 15 is fixedly connected with a connecting rod 17. The top of the fixed plate 16 is fixedly connected with two limit plates 18, two sliding rods 19 are fixedly connected between the two limit plates 18, two sliding plates 20 are slidably connected between the two sliding rods 19, the tops of the two sliding plates 20 are fixedly connected with a support rod 21, the top of the fixed plate 16 is fixedly connected with a linkage rod 24, the top of the linkage rod 24 is movably connected with a gear 23, and both sides of the gear 23 are meshed with a rack 22.
[0037] Furthermore, a movable groove is formed on the top of the fixed plate 16, and one end of the connecting rod 17 is fixedly connected to the bottom of a sliding plate 20 through the movable groove, and the side surface of the connecting rod 17 is movably connected inside the movable groove.
[0038] Furthermore, the two support rods 21 are cross-shaped, and a square hole is opened at one end of the horizontal plate of the two support rods 21, and one end of the two racks 22 is fixedly connected to the other end of the horizontal plate of the two support rods 21, and the other ends of the two racks 22 are movably connected to the inside of the two square holes, and the top ends of the vertical plates of the two support rods 21 are fixedly connected to one side of the two clamping plates 26 through fixing rods 25.
[0039] Furthermore, the pressing device includes a second motor 27, a threaded rod 28, a threaded slider 29, a connecting rod 31 and a lower pressing plate 32. The second motor 27 is fixedly connected to one side of the processing box 1. The movable end of the second motor 27 passes through the processing box 1 and is fixedly connected to the threaded rod 28. The outer surface of the threaded rod 28 is threadedly connected to two threaded sliders 29. One end of the two threaded sliders 29 is movably connected to a group of connecting rods 31. The bottom ends of the two groups of connecting rods 31 are movably connected to the lower pressing plate 32. The bottom of the lower pressing plate 32 is fixedly connected to the grinder 6.
[0040] Furthermore, a blocking ring 30 is fixedly connected to the middle of the threaded rod 28, and the outer surface threads of the threaded rod 28 corresponding to the threads on the left side of the blocking ring 30 and the threads on the right side of the blocking ring 30 rotate in opposite directions.
[0041] When the embodiment of the present application is used: when it is necessary to grind impurities on the surface of a metal part, first, the metal part is placed on the conveyor 4, and then the electric telescopic rod 15 is telescopically moved, so that the electric telescopic rod 15 drives the connecting rod 17 to perform a translational movement, so that the connecting rod 17 drives the sliding plate 20 to perform a translational movement on the sliding rod 19, so that the sliding plate 20 drives the support rod 21 to perform a translational movement, so that the support rod 21 pushes a rack 22 to perform a translational movement, and then through the meshing connection between the two racks 22 and the gear 23, one rack 22 drives the support rod 21 to move left, and one rack 22 drives the other A support rod 21 moves to the right, so that the two support rods 21 move toward the linkage rod 24, so that the two support rods 21 drive the two clamping plates 26 to fit and limit the side of the metal part through the fixing rod 25, thereby preventing the conveyor 4 from deviating when transporting the metal part so that the inlet 2 enters the interior of the processing box 1 for grinding treatment, resulting in poor processing effect. When the metal part is transported to the interior of the processing box 1 through the conveyor 4, the second motor 27 is started, so that the movable end of the second motor 27 drives the threaded rod 28 to rotate, and then the threaded rod 28 and the two threaded sliders 29 are used. The threaded connection between them makes the two threaded sliders 29 approach the blocking ring 30, so that the two threaded sliders 29 drive the two sets of connecting rods 31 to rotate to a vertical state, so that the two sets of connecting rods 31 drive the lower pressing plate 32 to move downward, so that the lower pressing plate 32 drives the grinder 6 to move down on the surface of the metal part, and the grinder 6 is started to grind impurities on the surface of the metal part, and the lower pressing assembly can drive the grinder 6 to descend to different degrees, so that after grinding metal parts of different thicknesses, the polished metal parts are then conveyed to the cleaning space on the other side of the partition plate 7 through the conveyor 4, and then through the connecting rod 31. A water tank is fixedly connected to one end of the water receiving pipe 8, and then water is pumped into the interior of the water spray pipe 10 by a water pump 9, and then the water is sprayed onto the surface of the metal part through a plurality of water spray heads 11, so as to wash away the metal debris and dirt polished on the metal surface, so that the surface of the metal part becomes clean, and then when the metal part passes under the cleaning roller 14, the movable end of the first motor 12 drives the rotating rod 13 to rotate, thereby driving the cleaning roller 14 to rotate, and when the absorbent cotton strips on the outer surface of the cleaning roller 14 rotate and whip the surface of the metal part, the moisture on the surface of the metal part is absorbed while the metal part is further cleaned.
[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A material engineering metal parts surface treatment equipment, comprising a treatment box (1), characterized in that: A material inlet (2) is provided on one side of the processing box (1), and a material outlet (3) is provided on the other side of the processing box (1), and a conveyor (4) is fixedly connected inside the processing box (1), and two clamping plates (26) are movably connected to the top of the conveyor (4), and a grinder (6) is arranged on the top of the conveyor (4), and a pressing component is arranged inside the processing box (1) for the grinder (6) to grind metal parts of different thicknesses, and a placement box (5) is fixedly connected on both sides of the processing box (1), and clamping components for driving two grinders (6) to limit the metal parts are arranged inside the two placement boxes (5), and a cleaning component for cleaning debris from the metal parts is arranged inside the processing box (1).
2. A material engineering metal parts surface treatment equipment according to claim 1, characterized in that: The inner wall of the processing box (1) is fixedly connected to a partition plate (7), and the partition plate (7) divides the internal space of the processing box (1) into a grinding space and a cleaning space, and the pressing component is arranged inside the grinding space, and the cleaning component is arranged inside the cleaning space, and a through hole is opened on one side of the partition plate (7).
3. A material engineering metal parts surface treatment equipment according to claim 2, characterized in that: The two ends of the conveyor (4) extend to the outside of the processing box (1) through the inlet (2) and the outlet (3), respectively, and the middle part of the conveyor (4) is fixed inside the through hole opened in the partition plate (7), and the conveyor belt of the conveyor (4) is a porous steel belt.
4. The material engineering metal parts surface treatment equipment according to claim 1, characterized in that: The cleaning assembly comprises a connecting water pipe (8), a water pump (9), a water spray pipe (10), a water spray head (11), a first motor (12) and a cleaning roller (14); the top of the treatment box (1) is fixedly connected to the water pump (9); the movable end of the water pump (9) is fixedly connected to the connecting water pipe (8); one end of the connecting water pipe (8) passes through the treatment box (1) and is fixedly connected to the water spray pipe (10); the bottom of the water spray pipe (10) is fixedly connected to the water spray head (11); one side of the treatment box (1) is fixedly connected to the first motor (12); one end of the first motor (12) passes through the treatment box (1) and is fixedly connected to a rotating rod (13); the middle of the rotating rod (13) is fixedly connected to the cleaning roller (14).
5. The material engineering metal parts surface treatment equipment according to claim 4, characterized in that: A plurality of water spray heads (11) are provided, and the plurality of water spray heads (11) are arranged in a straight line at the bottom of the water spray pipe (10), and a plurality of water absorbent cotton strips are fixedly connected to the outer surface of one end of the cleaning roller (14), and the plurality of water absorbent cotton strips are arranged in a ring shape on the outer surface of the cleaning roller (14).
6. The material engineering metal parts surface treatment equipment according to claim 1, characterized in that: The two clamping assemblies each comprise an electric telescopic rod (15), a fixed plate (16), a connecting rod (17), a limit plate (18), a sliding rod (19), a sliding plate (20), a supporting rod (21), a rack (22), a gear (23) and a linkage rod (24); the inner wall of the placement box (5) is fixedly connected with the electric telescopic rod (15); the inner wall of the placement box (5) is fixedly connected with the fixing plate (16) corresponding to the top of the electric telescopic rod (15); the movable end of the electric telescopic rod (15) is fixedly connected with the connecting rod (17); ), the top of the fixed plate (16) is fixedly connected to two limit plates (18), two slide bars (19) are fixedly connected between the two limit plates (18), two sliding plates (20) are slidably connected between the two slide bars (19), the tops of the two sliding plates (20) are fixedly connected to a support rod (21), the top of the fixed plate (16) is fixedly connected to a linkage rod (24), the top of the linkage rod (24) is movably connected to a gear (23), and both sides of the gear (23) are meshedly connected to a rack (22).
7. The material engineering metal parts surface treatment equipment according to claim 6, characterized in that: A movable groove is provided on the top of the fixed plate (16), and one end of the connecting rod (17) is fixedly connected to the bottom of a sliding plate (20) through the movable groove, and the side surface of the connecting rod (17) is movably connected inside the movable groove.
8. The material engineering metal parts surface treatment equipment according to claim 6, characterized in that: The two support rods (21) are cross-shaped, and one end of the horizontal plate of the two support rods (21) is provided with a square hole, and one end of the two racks (22) is respectively fixedly connected to the other end of the horizontal plate of the two support rods (21), and the other ends of the two racks (22) are respectively movably connected to the inside of the two square holes, and the top ends of the vertical plates of the two support rods (21) are respectively fixedly connected to one side of the two clamping plates (26) through fixing rods (25).
9. The material engineering metal parts surface treatment equipment according to claim 2, characterized in that: The pressing device comprises a second motor (27), a threaded rod (28), a threaded slider (29), a connecting rod (31) and a lower pressing plate (32); one side of the processing box (1) is fixedly connected to the second motor (27); the movable end of the second motor (27) passes through the processing box (1) and is fixedly connected to the threaded rod (28); the outer surface of the threaded rod (28) is threadedly connected to two threaded sliders (29); one end of the two threaded sliders (29) is movably connected to a group of connecting rods (31); the bottom ends of the two groups of connecting rods (31) are movably connected to the lower pressing plate (32); the bottom of the lower pressing plate (32) is fixedly connected to the grinder (6).
10. The material engineering metal parts surface treatment equipment according to claim 9, characterized in that: A blocking ring (30) is fixedly connected to the middle of the threaded rod (28), and the threads on the outer surface of the threaded rod (28) corresponding to the threads on the left side of the blocking ring (30) and the threads on the right side of the blocking ring (30) rotate in opposite directions.
Citation Information
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