Automatic turning and throwing device for compost of bio-organic fertilizer
By designing the automatic throwing device for bioorganic fertilizer piles, using the drive leveling mechanism and three-dimensional throwing mechanism, the problem that existing equipment cannot effectively throw the middle and bottom fertilizers, and the overall throwing and fermentation environment of bioorganic fertilizers is optimized.
Patent Information
- Application Number
- CN202411724194.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing biological organic fertilizer turnover equipment cannot effectively turnover the middle and bottom fertilizers, resulting in the inadequate turnover of the fertilizers, affecting the subsequent fermentation effect.
An automatic throwing device for bio-organic compost piles is designed, including a driving leveling mechanism and a three-dimensional throwing mechanism. Through multiple three-dimensional throwing and leveling treatments, the uniform throwing and fermentation conditions of the fertilizer are ensured.
The comprehensive turnover and disposal of biological organic fertilizers has been achieved, the fermentation efficiency and quality have been improved, and the uniform distribution of fertilizers and the optimization of the fermentation environment have been ensured.
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Figure CN119528616A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic fertilizer preparation equipment, in particular to an automatic turning device for bio-organic fertilizer piles. Background Art
[0002] Bio-organic fertilizer is a green, environmentally friendly and efficient fertilizer. It is made of specific functional microorganisms and animal and plant residues, such as livestock and poultry manure, crop straw, etc., after harmless treatment and composting. It is rich in a large number of beneficial microbial flora. These microorganisms are active in the soil, can effectively decompose organic matter in the soil, release nitrogen, phosphorus, potassium and other nutrients, improve soil fertility, make the soil more loose and breathable, enhance water and fertilizer retention capacity, and create a good soil environment for crop growth. At the same time, bio-organic fertilizer can inhibit the growth and reproduction of harmful bacteria, reduce the probability of crop diseases and pests, reduce the use of chemical pesticides, and produce more green, healthy and high-quality agricultural products, which is not only conducive to the sustainable development of agriculture, but also can ensure the safety of consumers' food, playing an extremely important role in modern ecological agriculture.
[0003] Biological organic fertilizer turning is a key link in the organic fertilizer production process. During the composting fermentation, in order to provide the decomposition efficiency of biological organic fertilizer and the distribution of microorganisms therein, it is necessary to turn it regularly, and turning it can make the inside and outside of the pile fully ventilated, ensure the continuous aerobic fermentation, and allow microorganisms to be evenly distributed throughout the material, accelerating the decomposition and conversion of organic matter. It can effectively break the lumps that may be formed in the pile, loosen the material, facilitate heat dissipation and water evaporation, maintain the compost temperature and humidity in an appropriate range, and promote the large-scale reproduction of beneficial microorganisms. However, the existing turning and throwing equipment can only turn the fertilizer at the bottom, so that it cannot take into account the fertilizer in the middle layer during the process of turning the fertilizer, and it is also impossible to break up the caking fertilizer on the upper layer, thereby causing the problem that the fertilizer is not turned in place and the subsequent fermentation and use effect are poor. Therefore, a person skilled in the art has proposed a biological organic fertilizer pile automatic turning and throwing device to solve the above-mentioned technical problems. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides an automatic turning device for bio-organic fertilizer piles, which solves the problem that the bio-organic fertilizer is not turned properly during the turning process, affecting the subsequent fermentation effect.
[0005] To achieve the above purpose, the present invention is implemented by the following technical scheme: a bio-organic fertilizer pile automatic turning device, comprising
[0006] The processing box, as the basic component of the whole device, is used to assemble and carry various processing mechanisms and their subordinate structural parts;
[0007] Two opening doors are respectively arranged at the middle of the front and rear sides of the processing box, and are used to input or output the bio-organic fertilizer pile in the processing box;
[0008] A driving and leveling mechanism is arranged in the processing box and is used for leveling the bio-organic fertilizer pile entering the processing box;
[0009] The three-dimensional turning mechanism is arranged in the processing box and is used to perform multiple three-dimensional turning treatments on the bio-organic fertilizer pile after the driving and leveling mechanism has finished the treatment;
[0010] The gas-liquid treatment mechanism is arranged on the top of the treatment box and is used to treat the water vapor and harmful gases generated during the bio-organic fertilizer composting process in the treatment box;
[0011] The seepage treatment mechanism is arranged at the bottom of the treatment box and is used for treating the seepage liquid generated in the process of composting the bio-organic fertilizer in the treatment box.
[0012] Preferably, the driving leveling mechanism includes a movable groove, movable grooves are opened on both sides of the top of the processing box, and the inside of the movable groove is slidably connected with a sliding seat, and a screw rod is rotatably connected to the middle of one end of the inner side of the movable groove, and the other end of the screw rod passes through the sliding seat and is rotatably connected to the middle of the other end of the inner side of the movable groove. Synchronous motors are arranged on both sides of the top of the front end of the processing box, and the output end of the synchronous motor passes through the processing box and is connected to the middle of one end of the corresponding screw rod on the same side.
[0013] Preferably, the driving leveling mechanism also includes a mounting seat, the top of the sliding seat is fixedly connected to the mounting seat, a scraping plate is provided on one side of the mounting seat, locking nuts are rotatably connected at both ends of one side of the scraping plate, and a plurality of adjustment columns are equidistantly fixedly connected to the middle part of one side of the mounting seat, and one end of the adjustment column at the corresponding position passes through the scraping plate and the locking nut at the corresponding position in sequence and extends outward.
[0014] Preferably, the three-dimensional flipping mechanism includes a through groove, and the inner middle part of the mounting seat is provided with a through groove, the lower and middle part inside the mounting seat is rotatably connected to the driving shaft, and the two ends of the driving shaft respectively extend into the corresponding through grooves, and pulley 2 is provided on both ends of the driving shaft, and a driving motor is provided on one side of the middle part of the top end of the mounting seat, and pulley 1 is provided on the output end of the driving motor, and the pulley 1 and pulley 2 on the same side are connected by a connecting belt.
[0015] Preferably, the three-dimensional flipping mechanism also includes a mounting sleeve, which is fixedly connected to the middle part of the outer wall of the driving shaft, and the middle part of the outer wall of the mounting sleeve has a plurality of bottom gear racks, middle gear racks and upper gear racks in a circular array, and the length and gap width of the upper gear rack are greater than those of the middle gear rack, and the length and gap width of the middle gear rack are greater than those of the upper gear rack.
[0016] Preferably, the gas-liquid processing mechanism includes a closed cover, a closed cover is arranged on the top of the processing box, an NCS molecular film layer is arranged on the middle and upper part of the inner side of the closed cover, the NCS molecular film layer and the top of the inner wall of the closed cover constitute a water vapor dispersion chamber, and unpowered wind hoods are arranged at the four corners of the top of the closed cover, and the bottom of the unpowered wind hood is connected to the interior of the water vapor dispersion chamber.
[0017] Preferably, the gas-liquid processing mechanism also includes a gas concentration monitor, a gas concentration monitor is provided at the middle and upper part of one side of the closed cover, a control panel is provided at the middle and upper part of the other side of the closed cover, an activated carbon purification box is provided at the middle part of one side of the processing box, a fan is provided at the middle and lower part of one side of the closed cover, the air inlet of the fan is connected to the interior of the closed cover through a connecting pipe, and the air outlet of the fan is connected to the interior of the activated carbon purification box through a connecting pipe.
[0018] Preferably, the seepage treatment mechanism includes a base, and the bottom of the treatment box is provided with a base, and a plurality of groups of seepage holes are equidistantly provided at the bottom inner side of the treatment box, and the bottom of the seepage holes is connected with the interior of the base, and a permeation plate is provided at the middle and upper inner side of the base, and a plurality of inner cavities are equidistantly provided at the middle inner side of the permeation plate, and a plurality of mounting rods are equidistantly fixedly connected at the middle of the inner cavities, and heating wires are provided on the mounting rods, and a drain pipe is provided at the middle of the bottom end of one side of the base.
[0019] Working principle: When the bio-organic fertilizer is piled, the staff will first open the opening door on the closed cover, and adjust the height of the scraper plate on the mounting seat to the corresponding height according to the volume of the bio-organic fertilizer to be processed. Then the staff will send the bio-organic fertilizer to be processed into the processing box. After all the bio-organic fertilizer to be processed is sent into the processing box, the staff will reset and close the processing box, and then drive the leveling mechanism to start. At this time, the synchronous motor on the processing box is started. When the synchronous motor is started, the rotating shaft on it drives the screw rod in the moving groove to rotate. When the screw rod rotates, it drives the sliding seat in the moving groove to move synchronously. The sliding seat While moving, it drives the mounting seat thereon to move synchronously, and while the mounting seat moves synchronously, it drives the scraping plate therebetween to move synchronously in the processing box, and while the scraping plate moves in the processing box, it scrapes and levels the bio-organic fertilizer accumulated in the processing box, so that the surface height of the bio-organic fertilizer to be processed in the processing box is basically consistent, which is convenient for subsequent composting treatment, and during use, the staff can also adjust the corresponding height of the scraping plate according to the volume of the bio-organic fertilizer in the processing box, and then fix it through the locking nut after the adjustment is completed, so as to complete the driving and leveling of the bio-organic fertilizer processing process; After the biological organic fertilizer has been processed by the driving and leveling mechanism, the three-dimensional flipping mechanism is started. First, the driving motor on the mounting seat is started. The rotating shaft of the driving motor drives the pulley 1 on it to rotate synchronously while rotating. The pulley 1 drives the pulley 2 on the driving shaft between the mounting seats to rotate through the connecting belt. The pulley 2 drives the driving shaft and the mounting sleeve thereon to rotate synchronously while rotating. The mounting sleeve drives the bottom gear rack, the middle gear rack and the upper gear rack thereon to rotate synchronously while rotating. While the upper gear rack is rotating, due to its length limitation, it can only break up the piled materials agglomerated on the surface of the biological organic fertilizer when it rotates. At the same time, the organic fertilizer pile is turned over and thrown, thereby increasing the contact area between the organic fertilizer pile and the air. The middle-layer tooth rack rotates because of its different lengths, and enters the inner middle layer position of the biological organic fertilizer pile in the processing box while rotating, and stirs and mixes the middle-layer pile, so that the nutrients in the biological organic fertilizer pile are evenly distributed, and the fermentation reaction process is accelerated. The bottom-layer tooth rack rotates because of its longest length, and can go deep into the bottom of the biological organic fertilizer pile in the processing box during the rotation process, so that the bottom-layer tooth rack can turn up the biological organic fertilizer at the bottom of the processing box during the rotation process, thereby completing the multiple three-dimensional turning and throwing treatment of the biological organic fertilizer in the processing box;During the fermentation of the biological organic fertilizer in the treatment box, the gas-liquid treatment mechanism is started. During the process of the three-dimensional turning mechanism turning over the biological organic fertilizer in the treatment box, a large amount of heat and harmful gases such as ammonia and hydrogen sulfide will be generated during the fermentation of the biological organic fertilizer. At this time, the liquid inside the compost is evaporated due to the large amount of heat generated during the fermentation of the biological organic fertilizer in the closed cover. Restricted by the material properties of the NCS molecular membrane layer, the water vapor generated during the fermentation of the biological organic fertilizer in the treatment box enters the water vapor dispersion chamber through the NCS molecular membrane layer in the closed cover, and the harmful gases generated during the fermentation of the biological organic fertilizer in the treatment box remain in the closed cover, and when there is wind in the external environment, the unpowered wind hood on the closed cover is started. When the unpowered wind hood is started, the residual water vapor in the water vapor dispersion chamber is discharged into the external environment, thereby completing the treatment of the evaporated liquid during the fermentation and composting of the biological organic fertilizer. During the fermentation of the biological organic fertilizer compost in the treatment box, the gas concentration monitor on the closed cover is started simultaneously, and the gas concentration monitor monitors the concentration of harmful gases in the closed cover in real time. After the concentration exceeds the limit, the staff controls the control on the closed cover. The control panel turns on the fan. After the fan is turned on, it draws the harmful gas in the closed cover through the connecting pipe, and then transports it to the activated carbon purification box through the connecting pipe for adsorption and purification before being discharged, thereby completing the treatment of harmful gases in the process of bio-organic fertilizer fermentation and composting; at the same time, the seepage treatment mechanism is started, and the seepage generated during the fermentation of the bio-organic fertilizer in the treatment box enters the base through the seepage holes therein. The seepage that enters the base carries a part of the organic fertilizer and falls to the bottom of the base through the seepage groove on the seepage plate. The organic fertilizer carried in the seepage is filtered on the permeation plate. At this time, the heating wire on the mounting rod is started. The heating wire generates heat at the same time and transfers it through the inner cavity to the organic fertilizer on the permeation plate to dry and shape it. After a certain amount of organic fertilizer on the permeation plate is collected, the staff can take it out for centralized treatment. After the seepage in the base is collected to a certain extent, the staff can lead it from the drainage pipe through the connecting pipe to a special treatment pool for harmless treatment, thereby completing the treatment of the seepage in the process of bio-organic fertilizer composting. ;
[0020] The present invention provides a device for automatically turning over and throwing bio-organic fertilizer piles. It has the following beneficial effects:
[0021] 1. The present invention increases and sets a driving and leveling mechanism. Before the pile fermentation, the biological organic fertilizer input is processed by means of the mechanism, and the surface of the organic fertilizer in the processing box is efficiently leveled. On the one hand, the flat surface can ensure that the fermented materials are heated evenly, avoid local overheating or insufficient heat accumulation, make the microbial activity more consistent, and greatly improve the fermentation efficiency and quality. On the other hand, the neat pile shape is conducive to the uniform diffusion and exchange of gas, and oxygen fully penetrates into each layer of material, thereby strengthening the aerobic fermentation process, reducing the generation of odor and undesirable substances in the anaerobic area, and ensuring the high quality of organic fertilizer output.
[0022] 2. The present invention increases and sets a three-dimensional turning and throwing mechanism. In the process of processing the biological organic fertilizer, the multi-layer turning and throwing tooth structure operates in layers according to functions. The upper tooth rack efficiently breaks up the pile material and disintegrates the material lumps according to its unique motion trajectory and speed, and turns it over to increase the contact area between the material and the air. The middle tooth rack deeply stirs and mixes the material with different motion parameters to make the material components evenly distributed and accelerate the fermentation reaction process. The lower tooth rack accurately acts on the bottom material and turns it up with a suitable trajectory and speed, which completely solves the problem of bottom compaction. This three-dimensional turning and throwing comprehensively optimizes the fermentation process, greatly improves the overall fermentation efficiency, reduces the fermentation time cost, and is convenient for the fermentation pile of biological organic fertilizer.
[0023] 3. The present invention has multiple significant benefits by adding and setting up a gas-liquid processing mechanism. During the fermentation process, the mechanism uses a special NCS molecular membrane layer to accurately separate water vapor, and then cooperates with the unpowered wind hood to easily discharge it to the outside, effectively controlling the humidity of the fermentation space, so that the microorganisms are always in an ideal temperature and humidity environment, ensuring efficient and smooth progress of fermentation, and preventing materials from getting damp and corrupting. Harmful gases are guided into the activated carbon purification box by the fan and purified by activated carbon. Pollutants such as hydrogen sulfide and ammonia are then strongly adsorbed. After the harmful gases are purified, they are harmlessly discharged, ensuring the quality of the surrounding environment and promoting the sustainable development of the industry.
[0024] 4. The present invention brings many positive effects to the bio-organic fertilizer fermentation process by adding and setting a seepage treatment mechanism. During the bio-organic fertilizer fermentation process, the mechanism uses the permeation plate to accurately sort and effectively separate the liquid and the flowing material in the seepage, thereby realizing accurate solid-liquid separation and treatment. The separated flowing material is heated and shaped to be converted into a more stable and regular form, which not only avoids disordered mixing and loss of materials, ensures the integrity of fertilizer components, and improves the quality of organic fertilizer, but also can collect and properly discharge the sorted seepage to prevent random flow and cause soil and water pollution, which meets the requirements of green and environmentally friendly production. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the front structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the rear structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the internal structure of the processing box of the present invention;
[0028] Figure 4 For the present invention Figure 3 A schematic diagram of the structure at A;
[0029] Figure 5 It is a schematic diagram of the local structure of the mounting seat of the present invention;
[0030] Figure 6 It is a schematic diagram of the local structure of the drive shaft of the present invention;
[0031] Figure 7 It is a cross-sectional schematic diagram of the internal structure of the sealing cover of the present invention;
[0032] Figure 8 It is a schematic diagram of the base structure of the present invention;
[0033] Fig. 9 It is a schematic cross-sectional view of the internal structure of the permeation plate of the present invention.
[0034] Among them, 1. treatment box; 2. base; 3. drain pipe; 4. gas concentration monitor; 5. closed cover; 6. non-powered hood; 7. open door; 8. synchronous motor; 9. fan; 10. control panel; 11. activated carbon purification box; 12. moving groove; 13. seepage hole; 14. screw rod; 15. scraper plate; 16. bottom gear rack; 17. middle gear rack; 18. upper gear rack; 19. drive motor; 20. mounting seat; 21. pulley one; 22. adjustment column; 23. sliding seat; 24. mounting sleeve; 25. drive shaft; 26. locking nut; 27. pulley two; 28. NCS molecular membrane layer; 29. water vapor dispersion chamber; 30. permeation plate; 31. mounting rod; 32. heating wire; 33. inner cavity; 34. connecting belt; 35. through groove. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Please see attached Figure 1 - Attachment Figure 2The embodiment of the present invention provides an automatic turning device for bio-organic fertilizer pile, comprising a processing box 1, which is used as a basic component of the overall device and is used to assemble and carry various processing mechanisms and their subordinate structural parts; two opening doors 7, which are respectively arranged at the middle of the front and rear sides of the processing box 1, and are used to input or output the bio-organic fertilizer pile in the processing box 1;
[0037] Please see attached Figure 3 - Attachment Figure 5 , driving a leveling mechanism, which is arranged in the processing box 1, and is used to level the bio-organic fertilizer pile entering the processing box 1;
[0038] The driving and leveling mechanism includes a moving groove 12. Moving grooves 12 are opened on both sides of the top of the processing box 1. The inside of the moving grooves 12 is slidably connected with a sliding seat 23. A screw rod 14 is rotatably connected to the middle of one end of the inner side of the moving groove 12. The other end of the screw rod 14 passes through the sliding seat 23 and is rotatably connected to the middle of the other end of the inner side of the moving groove 12. Synchronous motors 8 are arranged on both sides of the top of the front end of the processing box 1, and the output end of the synchronous motor 8 passes through the processing box 1 and is connected to the middle of one end of the corresponding screw rod 14 on the same side.
[0039] When the driving leveling mechanism is started, the synchronous motor 8 on the processing box 1 is started. When the synchronous motor 8 is started, the rotating shaft thereon drives the screw rod 14 in the movable groove 12 to rotate. When the screw rod 14 rotates, it drives the sliding seat 23 in the movable groove 12 to move synchronously. When the sliding seat 23 moves, it drives the mounting seat 20 thereon to move synchronously.
[0040] The driving leveling mechanism also includes a mounting seat 20, and the top of the sliding seat 23 is fixedly connected to the mounting seat 20. A scraping plate 15 is provided on one side of the mounting seat 20. Locking nuts 26 are rotatably connected at both ends of one side of the scraping plate 15. A plurality of adjustment columns 22 are equidistantly fixedly connected to the middle of one side of the mounting seat 20, and one end of the adjustment column 22 at the corresponding position passes through the scraping plate 15 and the locking nut 26 at the corresponding position in sequence and extends outward.
[0041] The mounting seat 20 drives the scraping plate 15 therebetween to move synchronously in the processing box 1 while moving synchronously. The scraping plate 15 scrapes and levels the bio-organic fertilizer accumulated in the processing box 1 while moving in the processing box 1, so that the surface height of the bio-organic fertilizer to be processed in the processing box 1 is basically consistent, which is convenient for subsequent composting treatment. In the process of use, the staff can also adjust the corresponding height of the scraping plate 15 according to the volume of the bio-organic fertilizer in the processing box 1, and then fix it by the locking nut 26 after the adjustment is completed, so as to complete the driving and leveling treatment of the bio-organic fertilizer in the processing process.
[0042] Please see attached Figure 5 - Attachment Figure 6 , a three-dimensional turning mechanism, which is arranged in the processing box 1, and is used to perform multiple three-dimensional turning treatments on the bio-organic fertilizer pile after the driving and leveling mechanism has finished the treatment;
[0043] The three-dimensional flipping mechanism includes a through groove 35, and the through groove 35 is opened in the inner middle part of the mounting seat 20. The middle and lower part inside the mounting seat 20 is rotatably connected with a driving shaft 25, and the two ends of the driving shaft 25 respectively extend into the corresponding through groove 35. Pulley 2 27 is provided on both ends of the driving shaft 25. A driving motor 19 is provided on one side of the middle part of the top end of the mounting seat 20, and a pulley 1 21 is provided on the output end of the driving motor 19. The pulley 1 21 and the pulley 2 27 on the same side are connected by a connecting belt 34.
[0044] When the three-dimensional flipping mechanism is started, the driving motor 19 on the mounting seat 20 is started first, and the rotating shaft of the driving motor 19 drives the pulley 1 21 thereon to rotate synchronously while rotating, and the pulley 1 21 drives the pulley 2 27 on the driving shaft 25 between the mounting seats 20 to rotate through the connecting belt 34 while rotating, and the pulley 27 drives the driving shaft 25 and the mounting sleeve 24 thereon to rotate synchronously while rotating, and the mounting sleeve 24 drives the bottom gear rack 16, the middle gear rack 17 and the upper gear rack 18 thereon to rotate synchronously while rotating.
[0045] The three-dimensional flipping mechanism also includes a mounting sleeve 24, which is fixedly connected to the middle part of the outer wall of the driving shaft 25, and the middle part of the outer wall of the mounting sleeve 24 has a plurality of bottom gear racks 16, middle gear racks 17 and upper gear racks 18 in a circular array in sequence, and the length and gap width of the upper gear rack 18 are greater than those of the middle gear rack 17, and the length and gap width of the middle gear rack 17 are greater than those of the upper gear rack 18.
[0046] When the mounting sleeve 24 rotates, the upper gear rack 18 can only break up the pile of organic fertilizer agglomerated on the surface due to its length limitation, and flip it over at the same time, thereby increasing the contact area between the organic fertilizer pile and the air;
[0047] The middle gear rack 17, due to its different length, enters the inner middle layer position of the bio-organic fertilizer pile in the processing box 1 while rotating, and stirs and mixes the middle layer pile, so that the nutrients in the bio-organic fertilizer pile are evenly distributed, accelerating the fermentation reaction process;
[0048] When the bottom gear rack 16 rotates, due to its longest length, it can penetrate into the bottom of the biological organic fertilizer pile in the processing box 1 during the rotation process, so that the bottom gear rack 16 can turn over the biological organic fertilizer on the bottom layer in the processing box 1 during the rotation process, thereby completing the multiple three-dimensional turning and throwing treatment of the biological organic fertilizer in the processing box 1.
[0049] Please see attached Figure 7 , a gas-liquid processing mechanism, which is arranged on the top of the processing box 1 and is used to process the water vapor and harmful gases generated during the bio-organic fertilizer composting process in the processing box 1;
[0050] The gas-liquid processing mechanism includes a closed cover 5, and the closed cover 5 is arranged on the top of the processing box 1. An NCS molecular film layer 28 is arranged on the upper and middle part of the inner side of the closed cover 5. The NCS molecular film layer 28 and the top of the inner wall of the closed cover 5 constitute a water vapor dispersion chamber 29. Unpowered wind hoods 6 are arranged at the four corners of the top of the closed cover 5, and the bottom of the unpowered wind hood 6 is connected to the inside of the water vapor dispersion chamber 29.
[0051] The special composite membrane of NCS molecular membrane layer 28 covers the upper part of the fermented material in the processing box 1, thus forming a closed environment. The NCS molecular membrane layer 28 has one-way permeability, which can block the entry of moisture from the outside, while the water vapor produced by the internal fermentation can pass through the membrane material. At the same time, the large molecular odors such as ammonia and hydrogen sulfide produced by the fermentation will not pass through the membrane material, but will be dissolved in the condensed water produced in the membrane and then returned to the pile body for utilization.
[0052] When the gas-liquid treatment mechanism is started, during the process of the three-dimensional turning and throwing mechanism turning and throwing the biological organic fertilizer in the treatment box 1, a large amount of heat and harmful gases such as ammonia and hydrogen sulfide will be generated during the fermentation process of the biological organic fertilizer. At this time, the liquid inside the compost is evaporated due to the large amount of heat generated during the fermentation process of the biological organic fertilizer in the closed cover 5. Restricted by the material properties of the NCS molecular film layer 28, the water vapor generated during the fermentation process of the biological organic fertilizer in the treatment box 1 enters the water vapor dispersion chamber 29 through the NCS molecular film layer 28 in the closed cover 5, and the harmful gases generated during the fermentation process of the biological organic fertilizer in the treatment box 1 remain in the closed cover 5. When there is wind in the external environment, the unpowered wind hood 6 on the closed cover 5 is started. When the unpowered wind hood 6 is started, the residual water vapor in the water vapor dispersion chamber 29 is discharged into the external environment, thereby completing the treatment of the evaporated liquid during the fermentation and composting process of the biological organic fertilizer.
[0053] The gas-liquid processing mechanism also includes a gas concentration monitor 4, a gas concentration monitor 4 is arranged in the middle and upper part of one side of the closed cover 5, a control panel 10 is arranged in the middle and upper part of the other side of the closed cover 5, an activated carbon purification box 11 is arranged in the middle of one side of the processing box 1, and a fan 9 is arranged in the middle and lower part of one side of the closed cover 5. The air inlet of the fan 9 is connected with the interior of the closed cover 5 through a connecting pipe, and the air outlet of the fan 9 is connected with the interior of the activated carbon purification box 11 through a connecting pipe.
[0054] During the composting fermentation of the biological organic fertilizer in the treatment box 1, the gas concentration monitor 4 on the closed cover 5 is started synchronously, and the gas concentration monitor 4 monitors the concentration of harmful gases in the closed cover 5 in real time. After the concentration exceeds the limit, the staff turns on the fan 9 through the control panel 10 on the closed cover 5. After the fan 9 is turned on, it draws the harmful gas in the closed cover 5 through the connecting pipe, and then transports it to the activated carbon purification box 11 through the connecting pipe for adsorption and purification before being discharged, thereby completing the treatment of harmful gases in the process of biological organic fertilizer fermentation and composting.
[0055] Please see attached Figure 8 - Attachment Fig. 9 The leachate treatment mechanism is arranged at the bottom of the treatment box 1 and is used to treat the leachate generated during the bio-organic fertilizer composting process in the treatment box 1.
[0056] The seepage treatment mechanism includes a base 2, and the base 2 is arranged at the bottom of the treatment box 1. A plurality of groups of seepage holes 13 are equidistantly provided at the bottom inner side of the treatment box 1, and the bottom of the seepage holes 13 is connected to the interior of the base 2. A permeation plate 30 is arranged at the middle and upper inner side of the base 2, and a plurality of inner cavities 33 are equidistantly provided at the middle inner side of the permeation plate 30. A plurality of mounting rods 31 are equidistantly fixedly connected at the middle of the inner cavities 33, and a heating wire 32 is arranged on the mounting rods 31. A drainage pipe 3 is arranged at the middle of the bottom end of one side of the base 2.
[0057] When the seepage treatment mechanism is started, the seepage generated during the fermentation of the biological organic fertilizer in the treatment box 1 enters into the base 2 through the seepage hole 13 therein. When the seepage entering into the base 2 carries a part of the organic fertilizer through the infiltration groove on the infiltration plate 30, the seepage passes through the infiltration groove on the infiltration plate 30 and falls to the bottom of the base 2 for collection. The organic fertilizer carried in the seepage is filtered on the infiltration plate 30. At this time, the heating wire 32 on the mounting rod 31 is started. The heating wire 32 generates heat while starting and transfers it to the organic fertilizer on the infiltration plate 30 through the inner cavity 33 to dry and shape it.
[0058] After a certain amount of organic fertilizer is collected on the infiltration plate 30, the staff can take it out for centralized treatment. After a certain amount of seepage is collected in the base 2, the staff can lead it from the drainage pipe 3 through the connecting pipe to a special treatment pool for harmless treatment, thereby completing the seepage treatment in the process of composting biological organic fertilizer.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bio-organic fertilizer pile automatic turning device, characterized in that: include A processing box (1), which is a basic component of the overall device and is used to assemble and carry various processing mechanisms and their subordinate structural components; Two opening doors (7) are respectively arranged at the middle of the front and rear sides of the processing box (1) and are used to input or output bio-organic fertilizer piles in the processing box (1); A driving and leveling mechanism is arranged in the processing box (1) and is used to level the bio-organic fertilizer pile entering the processing box (1); A three-dimensional turning mechanism is arranged in the processing box (1) and is used to perform multiple three-dimensional turning treatments on the bio-organic fertilizer pile after the driving and leveling mechanism has finished processing; A gas-liquid processing mechanism is arranged on the top of the processing box (1) and is used to process water vapor and harmful gases generated during the bio-organic fertilizer composting process in the processing box (1); The seepage liquid treatment mechanism is arranged at the bottom of the treatment box (1) and is used to treat the seepage liquid generated during the bio-organic fertilizer composting process in the treatment box (1).
2. The automatic turning device for bio-organic fertilizer pile according to claim 1, characterized in that: The driving and leveling mechanism comprises a movable groove (12), the movable grooves (12) are provided on both sides of the top of the processing box (1), the inside of the movable grooves (12) are slidably connected with sliding seats (23), the middle part of one end of the inner side of the movable groove (12) is rotatably connected with a lead screw (14), the other end of the lead screw (14) passes through the sliding seat (23) and is rotatably connected with the middle part of the other end of the inner side of the movable groove (12), and synchronous motors (8) are provided on both sides of the top of the front end of the processing box (1), and the output end of the synchronous motor (8) passes through the processing box (1) and is connected to the middle part of one end of the corresponding lead screw (14) on the same side.
3. A bio-organic fertilizer pile automatic turning device according to claim 2, characterized in that: The driving and leveling mechanism also includes a mounting seat (20), the top end of the sliding seat (23) is fixedly connected to the mounting seat (20), a scraping plate (15) is arranged on one side of the mounting seat (20), locking nuts (26) are rotatably connected at both ends of one side of the scraping plate (15), and a plurality of adjustment columns (22) are fixedly connected at equal intervals in the middle of one side of the mounting seat (20), and one end of the adjustment column (22) at the corresponding position sequentially penetrates the scraping plate (15) and the locking nut (26) at the corresponding position and then extends outward.
4. The automatic turning device for bio-organic fertilizer pile according to claim 3 is characterized in that: The three-dimensional flipping mechanism comprises a through groove (35), the inner middle part of the mounting seat (20) is provided with a through groove (35), the middle and lower part inside the mounting seat (20) is rotatably connected with a driving shaft (25), and the two ends of the driving shaft (25) respectively extend into the corresponding through groove (35), and the two ends of the driving shaft (25) are provided with a second pulley (27), and the middle side of the top of the mounting seat (20) is provided with a driving motor (19), and the output end of the driving motor (19) is provided with a first pulley (21), and the first pulley (21) and the second pulley (27) on the same side are connected by a connecting belt (34).
5. The automatic turning device for bio-organic fertilizer pile according to claim 4 is characterized in that: The three-dimensional flipping mechanism also includes a mounting sleeve (24), the middle part of the outer wall of the driving shaft (25) is fixedly connected with the mounting sleeve (24), and the middle part of the outer wall of the mounting sleeve (24) is sequentially arranged in a circular array with a plurality of bottom gear racks (16), middle gear racks (17) and upper gear racks (18), and the length and gap width of the upper gear rack (18) are greater than those of the middle gear rack (17), and the length and gap width of the middle gear rack (17) are greater than those of the upper gear rack (18).
6. The automatic turning device for bio-organic fertilizer pile according to claim 1 is characterized in that: The gas-liquid processing mechanism comprises a closed cover (5), the top of the processing box (1) is provided with a closed cover (5), the inner middle upper part of the closed cover (5) is provided with an NCS molecular film layer (28), the NCS molecular film layer (28) and the top of the inner wall of the closed cover (5) form a water vapor dispersion chamber (29), and the four corners of the top of the closed cover (5) are provided with unpowered wind hoods (6), and the bottom of the unpowered wind hood (6) is connected to the inside of the water vapor dispersion chamber (29).
7. The automatic turning device for bio-organic fertilizer pile according to claim 6 is characterized in that: The gas-liquid processing mechanism further comprises a gas concentration monitor (4), a gas concentration monitor (4) is arranged at the middle upper part of one side of the closed cover (5), a control panel (10) is arranged at the middle upper part of the other side of the closed cover (5), an activated carbon purification box (11) is arranged at the middle part of one side of the processing box (1), a fan (9) is arranged at the middle lower part of one side of the closed cover (5), an air inlet of the fan (9) is connected to the interior of the closed cover (5) through a connecting pipe, and an air outlet of the fan (9) is connected to the interior of the activated carbon purification box (11) through a connecting pipe.
8. The automatic turning device for bio-organic fertilizer pile according to claim 1 is characterized in that: The seepage treatment mechanism comprises a base (2), the base (2) is arranged at the bottom of the treatment box (1), a plurality of groups of seepage holes (13) are arranged at equal intervals at the bottom of the inner side of the treatment box (1), and the bottom of the seepage holes (13) is communicated with the inside of the base (2), a permeation plate (30) is arranged at the middle and upper part of the inner side of the base (2), a plurality of inner cavities (33) are arranged at equal intervals at the middle part of the inner side of the permeation plate (30), a plurality of mounting rods (31) are fixedly connected at equal intervals at the middle part of the inner cavity (33), and a heating wire (32) is arranged on each of the mounting rods (31), and a drainage pipe (3) is arranged at the middle part of the bottom end of one side of the base (2).
Citation Information
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