Wire core wire color identification tiling method

Abstract

The invention relates to the technical field of wire core wires, and discloses a wire core wire color identification and tiling method which comprises the following steps: 1) identifying an initial position of a set core wire through a camera, and rotating the set core wire to a set position; 2) arranging the plurality of core wires side by side in sequence; 3) pulling the plurality of core wires into a straight line shape; the initial position of a set core wire is recognized through a camera, the set core wire is rotated to the set position through rotation, core wire color recognition operation is achieved, then a plurality of core wires which are spatially staggered abut against the same plane through a flattening structure so that the core wires can be sequentially arranged side by side, and then the core wires are movably clamped through a straightening structure. And the core wires are pulled linearly relative to the plurality of core wires, so that the plurality of core wires are pulled to be linear, the plurality of core wires are tiled, the operation efficiency is high, and the cost is greatly saved.

Description

Technical Field

[0001] The invention patent relates to the technical field of wire core wires, and specifically, to a method for tiling the color of wire core wires. Background Art

[0002] Wire generally refers to a wire body with multiple core wires wrapped inside. The outside of the wire forms an outer sheath, which wraps the multiple core wires inside. In daily use, such as data cables, etc.

[0003] In the actual manufacturing process, multiple core wires of the wire need to be connected to the terminal. Therefore, the outer sheath at the end of the wire needs to be peeled off, and the multiple core wires are exposed outside the outer sheath. At this time, the multiple core wires are staggered in space.

[0004] In the prior art, before the core wires are connected to the terminals, multiple core wires that are spatially dislocated need to be laid flat so that the multiple core wires are arranged side by side in sequence. However, currently, manual operation is generally used to lay the multiple core wires that are spatially dislocated flat, which has the defect of low operating efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a method for paving wire core wires by color identification, aiming to solve the problem of low efficiency of paving wire core wires in the prior art.

[0006] The present invention is implemented in this way: a wire core color identification and tiling method comprises the following steps:

[0007] 1) Multiple core wires of different colors extend outward from the end of the wire. A core wire of a specific color is selected as a set core wire. The initial position of the set core wire is identified by a camera, and the set core wire is rotated to the set position by rotation;

[0008] 2) using a flattening structure to press the plurality of core wires so that the plurality of core wires are arranged side by side in sequence;

[0009] 3) Using a straightening structure to movably clamp the plurality of core wires, the straightening structure is pulled linearly relative to the plurality of core wires to pull the plurality of core wires into a straight line.

[0010] Furthermore, in the step 1), multiple core wires extending outward from the ends of the wire material form an initial core wire group, and the camera is located above the multiple core wires; after the camera identifies the initial position of a specific core wire, the set core wire is rotated to a set position, and along the top-down direction of the initial core wire group, the set position is located at the side edge of the initial core wire group.

[0011] Furthermore, in the step 1), after the camera identifies the initial position of the set core wire, the wire is driven to rotate as a whole, and the rotation of the wire synchronously drives the multiple core wires to rotate in a circle until the set core wire rotates to the set position.

[0012] Furthermore, in the step 1), during the rotation of the wire, the multiple core wires on the wire remain relatively fixed.

[0013] Furthermore, in the step 2), when the plurality of core wires are arranged side by side in sequence, the plurality of core wires form a side-by-side core wire group, and the set core wire is located at a side edge of the side-by-side core wire group.

[0014] Furthermore, in the step 2), the flattening structure includes a base, a flattening groove is provided in the base, and a flattening head that moves up and down is provided on the top of the flattening groove; the initial core wire group is placed in the flattening groove, and the flattening head is embedded in the flattening groove downward to press the initial core wire group from top to bottom so that the multiple core wires of the initial core wire group are arranged side by side in sequence.

[0015] Furthermore, in the step 2), the bottom of the flattening groove has a flat bottom surface, and the bottom of the flattening head has a flat pressing plane; the initial core wire group is placed on the bottom surface, the set core wire abuts against the bottom surface, and the flattening head is embedded in the flattening groove, and the initial core wire group is pressed against the pressing plane until multiple core wires abut against the bottom surface.

[0016] Furthermore, in the step 3), the straightening structure has a clamping head, the clamping head clamps a plurality of core wires, and is pulled linearly relative to the plurality of core wires until the clamping head is relatively pulled to the ends of the core wires, and the plurality of core wires are arranged in a straight line;

[0017] During the process of the clamping head linearly pulling the plurality of core wires, the clamping head swings back and forth longitudinally until the clamping head is relatively pulled to the end of the core wire, and then the clamping head stops swinging.

[0018] Furthermore, in step 3), the clamping head includes two clamping heads that move toward or away from each other, and there is a clamping interval between the two clamping heads for clamping multiple core wires; the two clamping heads are connected to a longitudinal guide rail, the longitudinal guide rail is connected to a transverse guide rail, and the transverse guide rail is connected to a swing seat that swings back and forth longitudinally;

[0019] When the multiple core wires are placed in the clamping interval, the two chucks move toward each other on the longitudinal guide rail until the two chucks are movably clamped on the multiple core wires, and the longitudinal guide rail moves along the transverse guide rail away from the wire, so that the two chucks pull the multiple core wires in a straight line relative to the multiple core wires, and the swing seat drives the transverse guide rail to swing back and forth synchronously longitudinally until the multiple core wires are pulled in a straight line.

[0020] Furthermore, in the step 3), when the two chucks clamp the multiple core wires and pull the multiple core wires linearly to the ends of the core wires, the swing seat stops the longitudinal reciprocating swing, and the swing seat drives the two chucks to oscillate horizontally for a set number of times;

[0021] After the swing seat drives the two clamps to swing back and forth horizontally for a set number of times, the clamping between the two clamps and the multiple core wires is relatively fixed, and after the two clamps apply a set axial tension to the multiple core wires, the clamping of the multiple core wires is released.

[0022] Compared with the prior art, the wire core wire color recognition and tiling method provided by the present invention first identifies the initial position of the set core wire through a camera, and rotates the set core wire to the set position to realize the core wire color recognition operation, and then uses a flattening structure to press multiple core wires that are spatially displaced on the same plane, so that the multiple core wires are arranged side by side in sequence, and then uses a straightening structure to flexibly clamp the multiple core wires and pull them in a straight line relative to the multiple core wires, so that the multiple core wires are pulled in a straight line, thereby realizing the tiling processing of multiple core wires, with high working efficiency and great cost savings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the process of the wire core color identification and tiling method provided by the present invention;

[0024] Figure 2 is a three-dimensional schematic diagram of the straightening structure provided by the present invention;

[0025] Figure 3 yes Figure 2 A is an enlarged schematic diagram;

[0026] Figure 4 It is a three-dimensional schematic diagram of the flattened structure provided by the present invention. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] The implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0029] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0030] Reference Figure 1-4 The figure shows a preferred embodiment of the present invention.

[0031] The wire core color identification and tiling method comprises the following steps:

[0032] 1) A plurality of core wires of different colors extend outward from the end of the wire 100, a core wire of a specific color is selected as a set core wire, an initial position of the set core wire is identified by a camera, and the set core wire is rotated to a set position by rotation;

[0033] The outer parts of the multiple cores of the wire 100 are all covered with inner sheaths, and the inner sheaths of the cores are different in color. Therefore, the cores have different colors and can be directly identified visually. The specific color of the core here can be determined according to actual production needs.

[0034] 2) Using a flattening structure to press multiple core wires so that the multiple core wires are arranged side by side in sequence;

[0035] 3) Using the straightening structure to flexibly clamp the plurality of core wires, the straightening structure is pulled linearly relative to the plurality of core wires to pull the plurality of core wires into a straight line.

[0036] The wire core wire color identification and tiling method provided above first identifies the initial position of the set core wire through a camera, and rotates the set core wire to the set position to realize the core wire color identification operation, and then uses the flattening structure to press multiple core wires that are spatially displaced on the same plane, so that the multiple core wires are arranged side by side in sequence, and then uses the straightening structure to flexibly clamp the multiple core wires and pull them in a straight line relative to the multiple core wires, so that the multiple core wires are pulled in a straight line, thereby realizing the tiling processing of multiple core wires, with high operating efficiency and great cost savings.

[0037] In this embodiment, in step 1), the multiple core wires extending outward from the end of the wire 100 form an initial core wire group. In this initial core wire group, the multiple core wires are spatially staggered in space, and the camera is located above the multiple core wires;

[0038] After the camera identifies the initial position of the specific core wire, the set core wire is rotated to the set position, and the set position is located at the side edge of the initial core wire group along the top-down direction of the initial core wire group.

[0039] In this way, it is convenient for the camera to identify multiple core wires from a bird's-eye view, and the set core wire can be rotated to a set position, which is located at the side edge of the initial core wire group, so that the set core wire is located at the edge position after the multiple core wires are flattened subsequently.

[0040] In this embodiment, in step 1), after the initial position of the set core wire is identified by the camera, the wire 100 is driven to rotate as a whole, and the rotation of the wire 100 synchronously drives the multiple core wires to rotate in a circle until the set core wire rotates to the set position.

[0041] During the rotation, the wire 100 rotates as a whole, and the relative positions of the multiple core wires remain relatively unchanged. This makes it easy to rotate the set core wire to the set position, avoiding changes in the relative positions of the core wires during the rotation process, resulting in inaccurate rotation.

[0042] In this embodiment, in step 1), during the rotation of the wire 100 , the multiple core wires on the wire 100 remain relatively fixed.

[0043] In this embodiment, in step 2), when multiple core wires are arranged side by side in sequence, multiple core wires form a side by side core wire group, and the set core wire is located at the side edge of the side by side core wire group. In this way, a pre-set arrangement can be achieved, which is convenient for subsequent sequential arrangement of multiple core wires.

[0044] In this embodiment, in step 2), the flattening structure includes a base 401, a flattening groove is provided in the base 401, and a flattening head 402 that moves up and down is provided on the top of the flattening groove; the initial core wire group is placed in the flattening groove, and the flattening head 402 is embedded in the flattening groove downward to press the initial core wire group from top to bottom, so that the multiple core wires of the initial core wire group are arranged side by side in sequence.

[0045] Since the core wires are set at the side edge of the initial core wire group, when the flattening head 402 presses downward on the initial core wire group, multiple core wires that are spatially displaced will be pressed against the bottom of the flattening groove, so that the multiple core wires are on the same plane, achieving a preliminary flattening state between the multiple core wires.

[0046] In this embodiment, in step 2), the bottom of the flattening groove has a flat bottom surface, and the bottom of the flattening head 402 has a flat pressing plane; the initial core wire group is placed on the bottom surface, and the core wire is set to abut against the bottom surface. The flattening head 402 is embedded in the flattening groove, and the initial core wire group is pressed against the pressing plane until multiple core wires abut against the bottom surface.

[0047] When the initial core wire group is placed in the flattening groove, the set core wire is now in contact with the bottom surface, so as to avoid the lateral position deviation of the set core wire during the process of the flattening plane pressing the initial core wire group from top to bottom. When the side-by-side core wire group is formed, it is ensured that the set core wire is located at the side edge of the side-by-side core wire group.

[0048] In this embodiment, in step 3), the straightening structure has a clamping head, which clamps the multiple core wires and pulls them linearly relative to the multiple core wires until the clamping head is relatively pulled to the ends of the core wires, and the multiple core wires are arranged in a straight line;

[0049] During the process of the clamping head pulling the plurality of core wires linearly, the clamping head swings back and forth longitudinally until the clamping head is relatively pulled to the end of the core wire, and then the clamping head stops swinging.

[0050] When the clamping head is in the process of longitudinal reciprocating swing, it can drive multiple core wires to swing longitudinally and reciprocatingly synchronously, so that the core wires in a curved state can be automatically adjusted, and the clamping head pulls the multiple core wires in a straight line, so that the curved core wires can be automatically adjusted to a straight state.

[0051] In this embodiment, in step 3), the clamping head includes two clamping heads 301 that move toward or away from each other, and there is a clamping interval between the two clamping heads 301 for clamping multiple core wires; the two clamping heads 301 are connected to the longitudinal guide rail 200, the longitudinal guide rail 200 is connected to the transverse guide rail 201, and the transverse guide rail 201 is connected to the swing seat that swings back and forth longitudinally;

[0052] When multiple core wires are placed in the clamping interval, the two chucks 301 move toward each other on the longitudinal guide rail 200 until the two chucks 301 are movably clamped on the multiple core wires, and the longitudinal guide rail 200 moves along the transverse guide rail 201 away from the wire 100, so that the two chucks 301 pull the multiple core wires in a straight line, and the swing seat drives the transverse guide rail 201 to swing back and forth synchronously in the longitudinal direction until the multiple core wires are pulled in a straight line.

[0053] The longitudinal guide rail 200 can realize the movement of the two clamping heads 301 toward or away from each other, thereby clamping or releasing multiple core wires; the transverse guide rail 201 can realize the movement of the clamping head away from multiple core wires, that is, the clamping head can be pulled linearly relative to multiple core wires. The swing seat can realize the operation of the clamping head swinging back and forth longitudinally.

[0054] In this embodiment, in step 3), when the two chucks 301 clamp multiple core wires and pull them linearly to the ends of the core wires, the swing seat stops the longitudinal reciprocating swing, and the swing seat drives the two chucks 301 to swing horizontally back and forth a set number of times.

[0055] After the swing seat drives the two clamps 301 to swing back and forth horizontally for a set number of times, the clamping between the two clamps 301 and the multiple core wires is relatively fixed, and after the two clamps 301 apply a set axial tension to the multiple core wires, the clamping of the multiple core wires is released.

[0056] When the clamping head is pulled linearly relative to the multiple core wires to the ends of the core wires, the clamping head is driven to swing laterally by the swing seat, and the multiple core wires can be further adjusted laterally to make the multiple core wires better in straight line shape, and the clamping head is then used to apply axial pulling force to the multiple core wires to further ensure that the multiple core wires have better straightness after being pulled linearly.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire core color identification and tiling method, characterized in that: The following steps are involved: 1) Multiple core wires of different colors extend outward from the end of the wire. A core wire of a specific color is selected as a set core wire. The initial position of the set core wire is identified by a camera, and the set core wire is rotated to the set position by rotation; 2) using a flattening structure to press the plurality of core wires so that the plurality of core wires are arranged side by side in sequence; 3) Using a straightening structure to movably clamp the plurality of core wires, the straightening structure is pulled linearly relative to the plurality of core wires to pull the plurality of core wires into a straight line.

2. The wire core color identification and tiling method according to claim 1, characterized in that: In the step 1), a plurality of core wires extending outward from the ends of the wires form an initial core wire group, and the camera is located above the plurality of core wires; after the camera identifies the initial position of a specific core wire, the set core wire is rotated to a set position, and the set position is located at the side edge of the initial core wire group along the top-down direction of the initial core wire group.

3. The wire core color identification and tiling method according to claim 2, characterized in that: In the step 1), after the camera identifies the initial position of the set core wire, the wire is driven to rotate as a whole, and the rotation of the wire synchronously drives the plurality of core wires to rotate in a circle until the set core wire rotates to the set position.

4. The wire core color identification and tiling method according to claim 3, characterized in that: In the step 1), during the rotation of the wire, the multiple core wires on the wire remain relatively fixed.

5. The wire core color identification and tiling method according to any one of claims 2 to 4, characterized in that: In the step 2), when the plurality of core wires are arranged side by side in sequence, the plurality of core wires form a side-by-side core wire group, and the set core wire is located at a side edge of the side-by-side core wire group.

6. The wire core color identification and tiling method according to any one of claims 2 to 4, characterized in that: In the step 2), the flattening structure includes a base, a flattening groove is provided in the base, and a flattening head is provided on the top of the flattening groove which moves up and down; the initial core wire group is placed in the flattening groove, and the flattening head is embedded in the flattening groove downward to press the initial core wire group from top to bottom so that the multiple core wires of the initial core wire group are arranged side by side in sequence.

7. The wire core color identification and tiling method according to claim 6, characterized in that: In the step 2), the bottom of the flattening groove has a flat bottom surface, and the bottom of the flattening head has a flat pressing plane; the initial core wire group is placed on the bottom surface, the set core wire abuts against the bottom surface, the flattening head is embedded in the flattening groove, and the initial core wire group is pressed against the pressing plane until multiple core wires abut against the bottom surface.

8. The wire core color identification and tiling method according to any one of claims 1 to 4, characterized in that: In the step 3), the straightening structure has a clamping head, the clamping head clamps a plurality of core wires, and is pulled linearly relative to the plurality of core wires until the clamping head is relatively pulled to the ends of the core wires, and the plurality of core wires are arranged in a straight line; During the process of the clamping head linearly pulling the plurality of core wires, the clamping head swings back and forth longitudinally until the clamping head is relatively pulled to the end of the core wire, and then the clamping head stops swinging.

9. The wire core color identification and tiling method according to claim 8, characterized in that: In the step 3), the clamping head includes two clamping heads that move toward or away from each other, and there is a clamping interval between the two clamping heads for clamping multiple core wires; the two clamping heads are connected to a longitudinal guide rail, the longitudinal guide rail is connected to a transverse guide rail, and the transverse guide rail is connected to a swing seat that swings back and forth longitudinally; When the multiple core wires are placed in the clamping interval, the two chucks move toward each other on the longitudinal guide rail until the two chucks are movably clamped on the multiple core wires, and the longitudinal guide rail moves along the transverse guide rail away from the wire, so that the two chucks pull the multiple core wires in a straight line relative to the multiple core wires, and the swing seat drives the transverse guide rail to swing back and forth synchronously longitudinally until the multiple core wires are pulled in a straight line.

10. The wire core color identification and tiling method according to claim 9, characterized in that: In the step 3), when the two chucks clamp the multiple core wires and pull the multiple core wires linearly to the ends of the core wires, the swing seat stops the longitudinal reciprocating swing, and the swing seat drives the two chucks to swing transversely for a set number of times; After the swing seat drives the two clamps to swing back and forth horizontally for a set number of times, the clamping between the two clamps and the multiple core wires is relatively fixed, and after the two clamps apply a set axial tension to the multiple core wires, the clamping of the multiple core wires is released.

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