Cable overheating array detection device

By installing a cable overheating array detection device with hot melt adhesive block ring on cable overheating spots, the problem of difficult cable overheating in the prior art is solved, real-time early warning and fault reduction are achieved, and fire risk is reduced.

CN119533699APending Publication Date: 2025-02-28ELECTRIC POWER OF HENAN LUOYANG POWER SUPPLY
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Patent Information

Application Number
CN202411746650.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect and warn cables to overheat, resulting in failures and potential fire risks.

Method used

A cable overheating array detection device is designed, and a hot melt adhesive block is used to install a ring on the cable overheating spot. The overheating signal is collected through the signal transmitter to form an array detection, and the monitoring host is quickly notified.

Benefits of technology

Real-time detection and early warning of cable overheating is achieved, reducing the time of failure, reducing fire risk, and is low in cost, suitable for large-scale applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

A cable overheating array detection device relates to a cable overheating detection device, and is characterized in that a plurality of cables at a plurality of places where the cables are easy to overheat are selected, report rings are respectively arranged at the positions where the cables at the plurality of places are easy to overheat, and hot melt adhesive block control parts at the upper parts of the report rings are attached to the cables for real-time detection. The plurality of hot melt adhesive block control parts are respectively connected with a signal transmitter, and the signal transmitter transmits signals to a remote terminal through a signal transmitting module to form cable overheating array real-time detection; when the cable is overheated, the hot melt adhesive block is melted to drive the upper copper ring to be connected with the lower copper ring, and then the signal transmitter is powered on and sends corresponding specific power-on time information and position information to a remote terminal. According to the invention, the low-temperature melting characteristic of the hot melt adhesive block is utilized, the monitoring host is quickly notified after the power-on information is obtained, and time is saved for solving a fault caused by cable overheating which is difficult to find.
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Description

Technical Field

[0001] The present invention relates to a cable overheat detection device, in particular to a cable overheat array detection device. Background Art

[0002] It is known that cables will experience local heating after long-term use. Common cable overheating is concentrated in some old cables. At present, the main reason for cable overheating is overload. When the number of electrical devices connected in the circuit is large and the power is large, it will exceed the rated current that the cable can withstand, causing the cable to overload and overheat; circuit short circuit is also one of the common causes of cable overheating. Short circuit will cause a sudden increase in current. The cable cannot withstand excessive current and overloads and overheats; when the contact is poor, if the fastening nuts and wiring terminals of the cable connection terminals are not tightened firmly, the cable will have poor contact, which will increase the impedance when the current passes through the cable and cause local overheating at these contact points, which may cause fire over time; the cables are arranged too much Dense, poor ventilation and heat dissipation, or cables close to other heat sources, affecting normal heat dissipation is also one of the problems; the cable conductor resistance does not meet the requirements, the cable will generate heat during operation, because the resistance does not meet the requirements, it will cause heat when current passes through; the joint manufacturing technology is not good, the joint crimping is not tight, resulting in excessive contact resistance, causing the cable to heat up; the armored cable sheath is damaged, the sheath is partially damaged and water enters, the insulation performance is destroyed, the insulation resistance gradually decreases, causing the cable to heat up during operation; for the cable overheating problem, if the cause is not found and the fault is eliminated in time, the cable continues to be energized and operated continuously, which will cause insulation thermal breakdown after overheating, thereby causing the cable to short-circuit and trip, which may cause severe fire. Summary of the invention

[0003] The purpose of the present invention is to disclose a cable overheat array detection device based on the existing deficiencies. The device utilizes the low-temperature melting characteristics of hot-melt adhesive blocks to install alarm rings on multiple overheating spots of each cable. Multiple alarm rings are collected by a signal transmitter to detect the occurrence of overheating. Multiple signal transmitters of multiple cables form an array detection. When the power-on information is obtained, the monitoring host is quickly notified, which buys time to solve the difficult-to-find cable overheating caused faults.

[0004] In order to achieve the purpose of the invention, the present application discloses the following technical solutions: A cable overheat array detection device selects multiple cables at multiple locations where cable overheating is likely to occur, and alarm rings are respectively installed at the locations where the cables are likely to overheat. A hot melt adhesive block control part on the upper part of the alarm ring is attached to the cable for real-time detection. Multiple hot melt adhesive block control parts are respectively connected to signal transmitters, and the signal transmitter is transmitted to a remote terminal through a signal transmission module to form an array real-time detection of cable overheating; when the cable is overheated, the hot melt adhesive block melts and drives the upper copper ring to connect with the lower copper ring. At this time, the power line A connected to the upper copper ring is connected to the power line B connected to the lower copper ring and the signal transmitter is powered on. At this time, the signal transmitter sends the corresponding specific power-on time information and location information to the remote terminal. After the remote terminal performs signal-related processing, it notifies the relevant person in charge of the mobile phone of the specific power-on time information and location information through SMS, and the relevant person in charge handles it.

[0005] The cable overheat array detection device is provided with two vertical plates at intervals on the upper part of the alarm ring, a clamping plate is provided between the upper ends of the two vertical plates, a hot melt adhesive block is provided in the opening between the lower parts of the two vertical plates, a lifting rod on the upper part of the hot melt adhesive block is passed through the through hole in the middle part of the clamping plate, and the upper and lower ends of the spring sleeved on the outer edge of the lifting rod are respectively pressed against the connecting plates at the lower part of the clamping plate and the upper part of the hot melt adhesive block, a lower copper ring is provided on the upper part of the clamping plate, and the upper copper ring is fixedly connected to the upper part of the lifting rod; the power tapping line A connected to the power cord A is fixedly connected to the lower copper ring; the power cord B is connected to the upper copper ring through the power tapping line B, and the power cord A and the power cord B are connected to the signal transmitter.

[0006] In the cable overheat array detection device, the two ends formed by the lower disconnection position of the alarm ring are respectively provided with connecting plates, and the screws pass through the through holes of the connecting plates at the two ends of the alarm ring and are locked by nuts.

[0007] The cable overheat array detection device is provided with a bayonet in the middle of the two vertical plates of the reporting ring, the clamping plate is an inverted U-shaped structure, and the inner sides of the two vertical plates of the clamping plate of the inverted U-shaped structure are respectively provided with protruding clamping blocks, and the two vertical plates of the clamping plate are respectively located on the outer sides of the two vertical plates of the reporting ring, and the bayonet of the two vertical plates is clamped by the protruding clamping blocks on the inner sides of the two vertical plates of the clamping plate.

[0008] In the cable overheat array detection device, the lifting rod and the connecting plate are an integrated structure, and the lower surface of the connecting plate is connected to the hot melt adhesive block by adhesive.

[0009] The cable overheat array detection device is provided with a raised ring at the upper opening of the through hole in the middle of the upper surface of the clamping plate, and the lower copper ring is connected to the outside of the raised ring and the upper surface of the clamping plate by adhesive, wherein the height of the raised ring is slightly lower than that of the lower copper ring.

[0010] The cable overheat array detection device, the signal transmitter has a built-in battery, a power-on information collection module, a power-on information acquisition module and a signal transmission module, and the signal transmission module transmits the information to the monitoring host of the remote terminal.

[0011] In the cable overheat array detection device, the remote terminal is a monitoring host, the monitoring host is a computer terminal with a display, and the computer terminal has a built-in remote communication module.

[0012] The cable overheating array detection device, the hot melt adhesive block is a hot melt adhesive for furniture edge sealing with a melting point between 70-84 degrees.

[0013] Through the above disclosure, the beneficial effects of the present invention are: The cable overheat array detection device described in the present invention selects high-rise buildings in residential areas, factories and mines, ring network cabinets and various cable-dense areas in multiple locations, and uses a reporting ring to install a hot-melt adhesive block. After the cable core is overheated and the temperature is transmitted to the outer skin of the cable, the hot-melt adhesive block senses and hot-melt occurs. After the hot-melt adhesive block is hot-melted, the spring drives the lifting rod to descend. At this time, the upper copper ring connected to the power tapping line A contacts the lower copper ring connected to the power tapping line B and the signal transmitter is powered on at the same time. At this time, the monitoring host promptly notifies the operating personnel to check and eliminate hidden dangers after receiving the power-on signal of the signal transmitter; the present invention can timely discover problems before the cable core has excessively high temperature through the hot-melt adhesive block, thereby providing a guarantee for reducing failures; the present invention has low cost and is conducive to large-scale cable overheat array detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the heat array detection and remote terminal structure of the present invention; Figure 2 It is a three-dimensional structural schematic diagram of the present invention in use on a cable; Figure 3 It is a schematic diagram of the three-dimensional structure of the ring of the present invention; Figure 4 It is a schematic diagram of the three-dimensional assembly structure of the ring report of the present invention; Figure 5 It is a schematic diagram of the three-dimensional assembly structure of the hot melt adhesive block and the connecting plate of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the clamping plate of the present invention; Figure 7 It is a schematic diagram of the structure of the signal transmitter of the present invention; In the figure: 1. mobile phone; 2. monitoring host; 3. signal transmitter; 4. hot melt adhesive block control unit; 5. cable; 6. alarm ring; 7. power cord A; 8. power cord B; 9. cable core; 10. upper copper ring; 11. power tapping line A; 12. lifting rod; 13. lower copper ring; 14. snap-on plate; 15. vertical plate; 16. bayonet; 17. connecting plate; 18. screw; 19. nut; 20. opening; 21. hot melt adhesive block; 22. connecting plate; 23. raised block; 24. spring; 25. power tapping line B; 26. raised ring; 27. perforation; 28. through hole; 29. ​​glue; 30. single chip microcomputer; 31. battery. DETAILED DESCRIPTION

[0015] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings so as to more clearly understand the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the accompanying drawings are not intended to limit the scope of the present invention, but are only intended to explain that the technical solution of the present invention is not limited to one implementation method.

[0016] Combined with Figures 1 to 7 The cable overheat array detection device described in the embodiment selects multiple cables 5 at multiple locations where the cables 5 are prone to overheating, and respectively installs alarm rings 6 at the locations where the cables 5 are prone to overheating. The hot melt adhesive block control unit 4 on the upper part of the alarm ring 6 is attached to the cable 5 for real-time detection. The multiple hot melt adhesive block control units 4 are respectively connected to the signal transmitter 3, and the signal transmitter 3 transmits the signal to the remote terminal through the signal transmission module to form an array real-time detection of cable overheating; when the cable 5 is overheated, the hot melt adhesive block 21 melts and drives the upper copper ring 10 to connect with the lower copper ring 13. At this time, the power line A7 connected to the upper copper ring 10 is connected to the power line B8 connected to the lower copper ring 13, and the signal transmitter 3 is powered on. At this time, the signal transmitter 3 sends the corresponding specific power-on time information and location information to the remote terminal. After the remote terminal performs signal-related processing, it notifies the relevant person in charge of the mobile phone 1 of the specific power-on time information and location information by SMS, and the relevant person in charge handles it.

[0017] Combined with Figures 2 to 7, the two ends formed by the lower disconnection position of the report ring 6 are respectively provided with connecting plates 17, and the screws 18 are respectively passed through the through holes 27 of the connecting plates 17 at the two ends of the report ring 6 and locked by nuts 19. Two vertical plates 15 are arranged at intervals on the upper part of the report ring 6, and a bayonet 16 is arranged in the middle of the two vertical plates 15 of the report ring 6. A clamping plate 14 is arranged between the upper ends of the two vertical plates 15. The clamping plate 14 is an inverted U-shaped structure, and the inner sides of the two vertical plates 15 of the clamping plate 14 of the inverted U-shaped structure are respectively provided with protruding blocks 23. The two vertical plates 15 of the clamping plate 14 are respectively located on the outer sides of the two vertical plates 15 of the report ring 6, and the bayonet 16 of the two vertical plates 15 is clamped by the protruding blocks 23 on the inner sides of the two vertical plates 15 of the clamping plate 14. A hot melt adhesive block 21 is arranged in the opening 20 between the lower parts of the two vertical plates 15, and the lifting rod 12 and the connecting plate 17 are an integrated structure. The lower surface of the connecting plate 17 is through The adhesive 29 is connected to the hot melt adhesive block 21, and the lifting rod 12 on the upper part of the hot melt adhesive block 21 is inserted into the through hole 28 in the middle part of the clamping plate 14. The upper and lower ends of the spring 24 sleeved on the outer edge of the lifting rod 12 are respectively pressed against the lower part of the clamping plate 14 and the connecting plate 22 on the upper part of the hot melt adhesive block 21. The upper part of the clamping plate 14 is provided with a lower copper ring 13, and a raised ring 26 is provided at the upper opening of the through hole 28 in the middle part of the upper surface of the clamping plate 14. The lower copper ring 13 is connected to the outside of the raised ring 26 and the upper surface of the clamping plate 14 by the adhesive 29, wherein the height of the raised ring 26 is slightly lower than the lower copper ring 13, and the upper copper ring 10 is fixedly connected to the upper part of the lifting rod 12; the power tapping line A11 connected to the power cord A7 is fixedly connected to the lower copper ring 13; the power cord B8 is connected to the upper copper ring 10 through the power tapping line B25, and the power cord A7 and the power cord B8 are connected to the signal transmitter 3.

[0018] Combined with Figure 1 , 2 Or 7, the signal transmitter 3 has a built-in battery 31, a power-on information collection module, a power-on information acquisition module and a signal transmission module, and the signal transmission module transmits the information to the monitoring host 2 of the remote terminal; the remote terminal is the monitoring host 2, the monitoring host 2 is a computer terminal with a display, and the computer terminal has a built-in remote communication module.

[0019] Implement the cable overheat array detection device of the present invention, in combination with the attached Figures 1 to 7 The hot melt adhesive block 21 of the present invention can use granular low-viscosity hot melt adhesive for furniture edge sealing, preferably with a melting point temperature between 70-84 degrees, and use a mold slightly smaller than the opening 20 of the ring 6 to melt the hot melt adhesive to make a rectangular block; the clamping plate 14 and the lifting rod 12 and connecting plate 22 of the integrated structure are made of nylon material with a higher melting point temperature; the ring 6 is made of steel material.

[0020] When using the cable overheat array detection device of the present invention, the required number of lifting rods 12, springs 24, lower copper rings 12, clamping plates 14 and power tapping wires A11 are installed before use, and then the upper copper rings 10 are fixed and the power tapping wires B25 are connected by soldering. Then, according to the specific conditions of the cables 5, the alarm rings 6 are installed on the connection points of the ends of the cables 5 that are prone to overheating, the bending points of the cables 5, or other parts of the cables 5 that are prone to overheating. The hot melt adhesive block 21 of the clamping plate 14 is used to correspond to the opening 20. Then, the power lines A7 and B8 led out of the signal transmitter 3 are connected to the power tapping wires A11 and B2, respectively. 5. Each signal transmitter 3 is placed in a suitable position. At this time, the signal transmitter 3 is in a power-off state. When the cable core 9 at a certain installation ring 6 of the cable 5 is overheated, the temperature difference between the cable core 9 and the outer skin is 10 to 30 degrees. When the outer skin temperature of the cable 5 reaches 70-84, the hot melt adhesive block 21 begins to melt, and the corresponding hot melt adhesive block 21 also loses its supporting force on the connecting plate 22. At this time, the spring 24 pushes the connecting plate 22 downward, and the upper copper ring 10 also begins to approach the lower copper ring 13. When the upper copper ring 10 contacts the lower copper ring 13, the positive line of the battery 31 is connected to the single-chip microcomputer 30. The single-chip microcomputer 30 has been connected to the negative line of the battery 31 before. The power-on information collection module of the single-chip computer 30 starts working, and the power-on information acquisition module connected to the power-on information collection module sends instructions to the signal transmission module, and the signal transmission module transmits the power-on signal to the remote terminal monitoring host 2. After receiving the power-on signal, the monitoring host 2 in the duty room sends the specific power-on time information and the location information of the signal transmitter 3 to the personnel responsible for the area according to the signal transmitter 3 code, and the personnel responsible for the area can check and process it.

[0021] The present invention is not suitable for use in cable wells with excessive moisture. If necessary, a moisture-proof cover with a larger upper space can be added to the outside of the clamping plate 3, and a moisture-proof gap should be provided between the lower part of the moisture-proof cover and the upper part of the alarm ring 5.

[0022] The preferred embodiments of the present invention have been described in detail above, but it should be understood that after reading the above teachings of the present invention, those skilled in the art may make various changes or modifications within the scope of protection of the present invention. These equivalent forms also fall within the scope defined by the claims attached to this application.

[0023] The parts not described in detail in this invention are prior art.

Claims

1. A cable overheat array detection device, characterized in that: A plurality of cables (5) at a plurality of locations where the cables (5) are prone to overheating are selected, and alarm rings (6) are respectively installed at the locations where the cables (5) are prone to overheating at the plurality of locations, and the hot melt adhesive block control unit (4) on the upper part of the alarm ring (6) is attached to the cable (5) for real-time detection, and the plurality of hot melt adhesive block control units (4) are respectively connected to the signal transmitter (3), and the signal transmitter (3) is transmitted to the remote terminal through the signal transmission module to form an array real-time detection of cable overheating; when the cable (5) is overheated, the hot melt adhesive block (21) melts and drives the upper copper ring (10) to connect with the lower copper ring (13), and at this time, the power line A (7) connected to the upper copper ring (10) and the power line B (8) connected to the lower copper ring (13) are connected and the signal transmitter (3) is powered on, and at this time, the signal transmitter (3) sends the corresponding specific power-on time information and location information to the remote terminal, and after the remote terminal performs signal-related processing, it notifies the mobile phone (1) of the specific power-on time information and location information by SMS, and the relevant person in charge processes it.

2. The cable overheat array detection device according to claim 1 is characterized in that: Two vertical plates (15) are arranged at intervals on the upper part of the ring, a clamping plate (14) is arranged between the upper ends of the two vertical plates (15), a hot melt adhesive block (21) is arranged in the opening (20) between the lower parts of the two vertical plates (15), a lifting rod (12) on the upper part of the hot melt adhesive block (21) is inserted into a through hole (28) in the middle part of the clamping plate (14), and the upper and lower ends of the spring (24) sleeved on the outer edge of the lifting rod (12) are respectively pressed against the lower part of the clamping plate (14) and the hot melt adhesive block ( A lower copper ring (13) is provided on the upper connecting plate (22) of the upper part of the clamping plate (14), and an upper copper ring (10) is fixedly connected to the upper part of the lifting rod (12); a power branch line A (11) connected to the power line A (7) is fixedly connected to the lower copper ring (13); a power line B (8) is connected to the upper copper ring (10) through a power branch line B (25), and the power line A (7) and the power line B (8) are connected to the signal transmitter (3).

3. The cable overheat array detection device according to claim 2 is characterized in that: The two ends formed by the lower disconnected position of the alarm ring (6) are respectively provided with connecting plates (17), and the screws (18) are respectively passed through the through holes (27) of the connecting plates (17) at the two ends of the alarm ring (6) and are locked by nuts (19).

4. The cable overheat array detection device according to claim 2 is characterized in that: A bayonet (16) is provided in the middle of the two upright plates (15) of the report ring (6); the clamping plate (14) is in an inverted U-shaped structure; the inner side surfaces of the two upright plates (15) of the clamping plate (14) of the inverted U-shaped structure are respectively provided with protruding clamping blocks (23); the two upright plates (15) of the clamping plate (14) are respectively located outside the two upright plates (15) of the report ring (6); and the bayonet (16) of the two upright plates (15) is clamped by the protruding clamping blocks (23) on the inner side surfaces of the two upright plates (15) of the clamping plate (14).

5. The cable overheat array detection device according to claim 2 is characterized in that: The lifting rod (12) and the connecting plate (17) are an integral structure, and the lower surface of the connecting plate (17) is connected to the hot melt adhesive block (21) via adhesive (29).

6. The cable overheat array detection device according to claim 2, characterized in that: A raised ring (26) is provided at the upper opening of the through hole (28) in the middle of the upper surface of the clamping plate (14), and the lower copper ring (13) is connected to the outside of the raised ring (26) and the upper surface of the clamping plate (14) by means of adhesive (29), wherein the height of the raised ring (26) is slightly lower than that of the lower copper ring (13).

7. The cable overheat array detection device according to claim 1 is characterized in that: The signal transmitter (3) has a built-in battery (31), a power-on information collection module, a power-on information acquisition module and a signal transmission module, and the signal transmission module transmits information to the monitoring host (2) of the remote terminal.

8. The cable overheat array detection device according to claim 7 is characterized in that: The remote terminal is a monitoring host (2), and the monitoring host (2) is a computer terminal with a display, and the computer terminal has a built-in remote communication module.

9. The cable overheat array detection device according to claim 1, characterized in that: The hot melt adhesive block (21) is a hot melt adhesive for furniture edge sealing with a melting point between 70 and 84 degrees.