Fish black film cleaner and cleaning equipment
By using soft fine brushes and adjustable telescopic pipes and rotary parts in the fish black film cleaning equipment, the existing equipment has been solved, and the problems of scratches, poor general use and high cost during the cleaning process are achieved, achieving efficient, accurate and low-cost fish black film cleaning effect.
Patent Information
- Application Number
- CN202411988294.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing fish black film cleaning equipment is prone to leaving scratches in the fish body during the cleaning process, which is poor in general use and has high cost.
The soft and fine brush is used to combine the design of telescopic pipes and rotary parts. By manually adjusting the height and orientation of the workpiece, we ensure the optimal contact between the brush and the inner wall of the fish's abdominal cavity, avoid scratches, and adapt to different fish body shapes.
It effectively avoids scratches on fish body, improves the accuracy and versatility of cleaning, reduces equipment costs, and improves production efficiency.
Smart Images
Figure CN119547807A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food processing equipment, and in particular relates to a fish black film cleaner and cleaning equipment. Background Art
[0002] During the fish processing, the black film inside the fish needs to be cleaned. Traditionally, the cleaning of fish black film mostly relies on manual operation. Workers use knives or manual scraping to remove the black film. This method is inefficient, labor-intensive, and the cleaning quality is uneven. With the expansion of fish processing scale and the growth of automation demand, the existing fish black film cleaning equipment has emerged. It attempts to achieve efficient and accurate cleaning of fish black film through mechanical structure, water flow impact, special knives or brush combinations, etc., to meet the requirements of fish processing enterprises to improve production efficiency, reduce costs and ensure product quality.
[0003] Although existing fish black film cleaning equipment can complete the cleaning of most black films through various methods such as mechanical structure, water flow impact, special knives or brush combinations, some equipment still has problems in actual cleaning: some equipment will leave scratches on the surface of the fish, which not only affects the appearance of the fish, but also makes it more likely to deteriorate during subsequent processing or storage; some equipment cannot adapt to the processing of different fish bodies due to the differences in the black film characteristics and abdominal cavity structure of various fish, and has poor versatility; in addition, some equipment uses high-cost components such as complex mechanical structures, sophisticated automatic control systems and high-precision sensors, resulting in high equipment costs. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the present invention provides a fish black film cleaner to solve the problems that the fish black film cleaning equipment in the prior art may leave scratches on the surface of the fish body, has poor versatility and high equipment cost.
[0005] One solution of the present invention provides a fish black film cleaner, comprising a working piece, a brush and a driving piece, wherein the brush is a soft fine-bristle brush, the soft fine-bristle brush is installed on the working piece, and the working piece is connected to the driving piece through a connecting assembly;
[0006] The connecting assembly comprises a connecting pipe, a telescopic pipe and a rotating member, one end of the connecting pipe is connected to the driving member, the other end of the connecting pipe is connected to one end of the telescopic pipe, and the telescopic pipe is vertically arranged, the rotating member is installed at the other end of the telescopic pipe, and the working member is installed on the rotating member and communicated with the telescopic pipe;
[0007] The telescopic pipe is used for manually adjusting the height of the working piece, and the rotating piece is used for manually adjusting the direction of the working piece.
[0008] It should be noted that the telescopic pipe can specifically take the form of an inner and outer outer pipe, one end of the outer pipe is fixedly connected to the connecting pipe, and one end of the inner pipe is fixedly connected to the rotating part. In this design, the inner pipe can slide freely inside the outer pipe, and the extended length of the inner pipe can be fixed by friction or a simple locking device; further, a rubber ring is arranged on the contact surface of the inner pipe and the outer pipe, which can increase the friction so that the inner pipe can maintain a stable position after being extended to a certain length, and can also prevent pipeline gas leakage when using a pneumatic drive method.
[0009] In this solution, a soft fine-bristle brush is used to avoid scratching the surface of the fish body to the greatest extent when cleaning the black film in the fish's abdominal cavity, ensuring that the appearance of the fish is intact. This has a positive effect on ensuring the quality of fish products and the commodity value during subsequent sales, and reduces the probability of quality problems such as fish meat deterioration caused by fish body damage.
[0010] A telescopic pipe is set up to allow the staff to flexibly adjust the height of the workpiece by manual adjustment. The rotating part can manually adjust the direction of the workpiece, and cooperate with the telescopic pipe to facilitate the staff to adjust the placement of the fish body, and synchronously, flexibly and accurately control the position and angle of the workpiece and the fish body, ensuring that the brush always contacts the inner wall of the fish's abdominal cavity at the best angle and direction, thereby efficiently completing the black film cleaning work.
[0011] Compared with the existing technology, this solution has the following advantages:
[0012] 1. This solution uses a soft fine-bristle brush that can gently contact the fish's abdominal cavity, greatly reducing the possibility of mechanical damage to the fish body, effectively protecting the integrity of the fish body, ensuring the high-quality appearance of the fish product, and being more conducive to subsequent sales and processing;
[0013] 2. The telescopic pipe in this solution can manually adjust the height of the workpiece, and the rotating part can adjust the direction of the workpiece. The two work together to flexibly deal with fish of different sizes and species. Regardless of the type of fish being processed, the position and direction of the workpiece can be adjusted, and the staff can manually adjust the placement of the fish body so that the brush can accurately fit the inner wall of the fish's abdominal cavity to clean the black film, which greatly improves the versatility and adaptability of the equipment and reduces the problem of poor cleaning effect caused by differences in fish bodies;
[0014] 3. The soft fine-bristle brush of this solution is combined with a flexibly adjustable connection component. The staff can synchronously control the working piece and the fish body according to the actual situation of the fish's abdominal cavity, so that the brush always contacts the inner wall of the fish's abdominal cavity at the best angle and strength. It can not only penetrate into the gaps and depressions to thoroughly remove the black film, but also avoid incomplete cleaning or damage to the fish body caused by excessive force or angle deviation, effectively improving the accuracy of cleaning;
[0015] 4. This solution uses simple manual telescopic pipes and rotating parts to adjust the working parts. The structure is relatively simple, the equipment manufacturing cost is low, and ordinary staff can operate it skillfully after simple training, which has a high cost performance.
[0016] In one embodiment, the working piece is driven pneumatically, and the driving piece is used to provide gas to drive the working piece to work.
[0017] In one of the solutions, an output pressure regulating valve is provided at the output end of the driving member.
[0018] It should be noted that in actual use, the staff can adjust the driving gas pressure in the connecting pipe and the telescopic pipe by themselves through the output pressure regulating valve according to the different requirements for cleaning the black film on the fish body. For the black film that is easy to clean, the driving gas pressure is reduced to make the brush work in a gentler way, which can effectively remove the black film and avoid damaging the fish body. For the black film that is difficult to clean, the driving gas pressure is appropriately increased to ensure thorough removal, which greatly improves the adaptability and accuracy of cleaning various black films on fish bodies.
[0019] In addition, appropriate driving gas pressure adjustment can allow the brush to better fit the various shapes and corners of the fish's abdominal cavity under different pressures. At lower pressures, the brush can penetrate into narrow gaps and recessed areas to clean the black film with more delicate movements. In areas that require stronger cleaning power, such as areas where the black film accumulates thicker, increasing the pressure allows the brush to act effectively on the area, achieving all-round deep cleaning without dead ends, significantly improving the overall cleaning effect.
[0020] In this solution, the staff can adjust the driving gas pressure in the connecting pipe and the telescopic pipe through the output pressure regulating valve, thereby controlling the working state of the rotating parts to control the movement intensity of the working parts, thereby improving the cleaning adaptability and accuracy of the black film of different fish bodies, and controlling the degree of fit between the brush and the abdominal cavity of the fish according to different fish bodies, thereby improving the overall cleaning effect of the abdominal cavity of different fish bodies.
[0021] In one of the schemes, it also includes a water supply pipeline, which is located on one side of the connecting component, and the output end of the water supply pipeline is located above the working piece. A water supply valve is provided on the water supply pipeline.
[0022] It should be noted that in actual use, the staff can spray tap water through the water supply pipe to pre-wet the black film, making it relatively soft and reducing the adhesion between the black film and the inner wall of the fish's abdominal cavity. Then, when the brush is pneumatically driven to clean the black film, the black film can be removed more easily. Especially for some relatively dry and stubborn black films, the wetting effect of water can significantly improve the cleaning effect, reduce the possibility of black film residue, and improve the overall cleaning efficiency.
[0023] In addition, when cleaning the black film of fish, continuous flushing with water can prevent the accumulation of black film and impurities around the working area, keeping the working area relatively clean. On the one hand, it is beneficial to the work of operators and reduces the operational inconvenience and safety hazards caused by the accumulation of debris. On the other hand, it can improve the environmental sanitation level of the entire processing workshop, create a good working environment for employees, and indirectly improve production efficiency.
[0024] In this solution, the staff can control the spraying of tap water in the water supply pipe through the water supply valve to reduce the adhesion of the black film to the fish's abdominal cavity, thereby improving the overall cleaning efficiency, and keeping the working area relatively clean through continuous flushing of water flow, reducing the operational inconvenience and safety hazards caused by the accumulation of debris, improving the environmental sanitation level of the entire processing workshop, creating a good working environment for employees, and indirectly improving production efficiency.
[0025] One solution of the present invention provides a cleaning device, comprising a plurality of the aforementioned fish black film cleaners, and also comprising an energy supply component, a control component and a cleaning platform, wherein the control component and the plurality of the fish black film cleaners are mounted on the cleaning platform, and the energy supply component is connected to the plurality of the fish black film cleaners on the cleaning platform through the control component;
[0026] The energy supply component is used to provide working energy for the multiple fish black film cleaners, and the control component is used to control the working states of the multiple fish black film cleaners.
[0027] It should be additionally explained that, in actual use, the cleaning platform can be used by multiple staff members to operate multiple fish black film cleaners at the same time, thus realizing efficient human collaboration and realizing the black film cleaning work of large quantities and different types of fish bodies; when processing large quantities of fish, each staff member can quickly place the fish at the corresponding fish black film cleaner and start cleaning, and at the same time adjust the telescopic pipes, output pressure regulating valves and water supply valves on the respective fish black film cleaners according to the actual cleaning situation to control the continuous operation of the respective fish black film cleaners, so that the entire cleaning operation can be carried out smoothly, significantly increasing the total amount of fish black film cleaned per unit time and improving the overall production efficiency;
[0028] In addition, compared with the existing fish black film cleaning equipment, the present invention does not need to adopt high-cost components such as complex mechanical structures, precise automatic control systems and high-precision sensors, which greatly reduces the equipment cost.
[0029] In this solution, the cleaning platform can allow multiple workers to operate their own fish black film cleaners at the same time, so as to achieve the black film cleaning work of large quantities and different types of fish bodies, and compared with the existing fish black film cleaning equipment, the present invention has the advantage of lower equipment cost.
[0030] In one embodiment, the energy supply component includes an air compressor and an air tank, wherein the air compressor is connected to the air tank, and the air tank is connected to the connecting pipes in the plurality of fish black film cleaners.
[0031] In one of the schemes, the control assembly includes a control module, a gas distributor, a main pressure regulating valve and a plurality of pressure sensors, the gas distributor is installed between the gas storage tank and the plurality of connecting pipes, the plurality of pressure sensors are respectively installed on the plurality of connecting pipes, and the main pressure regulating valve is installed at the output end of the gas distributor;
[0032] The control module is used to receive air pressure information from the pressure sensor to control the start and stop state of the water supply valve according to whether there is air pressure inside the connecting pipe.
[0033] It should be noted that, in actual use, the air compressor can provide pneumatic working energy for multiple fish black film cleaners on the cleaning platform, and the air storage tank can serve as an intermediate device connecting the air compressor and the multiple fish black film cleaners, and cooperate with the control component to adjust the driving gas entering the multiple fish black film cleaners;
[0034] Specifically, the gas distributor can evenly distribute the driving gas in the gas tank to multiple fish black film cleaners connected to the gas tank. Further, the driving gas is evenly distributed to the connecting pipe; the main pressure regulating valve allows the staff to manually adjust the pressure of the driving gas evenly distributed to the connecting pipe, and the pressure sensor is only used to obtain whether there is air pressure in the connecting pipe and transmit the air pressure information to the control module;
[0035] When there is driving gas pressure in the connecting pipe, it indicates that the fish black film cleaner is in working state. At this time, the control module controls the water supply valve to open, so that water and pneumatically driven working parts work together to ensure that the brush has a suitable moist environment and flushing assistance during the cleaning process to improve the cleaning effect; when the cleaner stops working, the driving gas pressure in the connecting pipe disappears, and the water supply valve is closed under the control of the control module, avoiding the waste of water resources, realizing precise gas-water coordination control, and improving the degree of automation and resource utilization efficiency of the entire cleaning process.
[0036] In this solution, through the cooperation of the air compressor, air storage tank and control components, the control module can receive the air pressure information of the pressure sensor to control the start and stop status of the water supply valve, thereby realizing the unification of the energy supply status of the air compressor and the water supply status of the water supply pipeline, and then realizing the synchronous start and stop of the working part and the water supply pipeline.
[0037] In one of the solutions, an air dryer is installed between the gas storage tank and the gas distributor.
[0038] In this solution, by installing an air dryer between the gas storage tank and the gas distributor, the moisture in the driving gas can be effectively removed and the dryness of the gas can be maintained, thereby avoiding the occurrence of water vapor condensation and corrosion problems, ensuring that the pneumatic components in the entire fish black film cleaner are always in good working condition, reducing downtime and maintenance time caused by equipment failure, and improving production efficiency and equipment reliability.
[0039] In one of the schemes, the cleaning platform includes a cleaning bracket and a cleaning workbench, the cleaning bracket is installed on the cleaning workbench, a plurality of fish black film cleaners are installed on the cleaning bracket, and a cleaning flow channel is obliquely opened on the cleaning workbench.
[0040] In one of the solutions, a processing station is provided below each of the plurality of fish black film cleaners, and a waste residue collection port is provided on one side of the processing station.
[0041] It should be noted that, in actual use, the waste residue cleaned by the brush can flow quickly to the waste residue collection port along the cleaning flow channel under the action of gravity, thereby avoiding the accumulation and residue of the waste residue on the cleaning platform.
[0042] In this solution, the cleaning flow channel opened at an angle on the cleaning workbench and the waste residue collection port set on one side of the processing station can provide a convenient discharge channel for impurities such as black film waste residue and fish tissue fragments generated during the cleaning process. On the one hand, it can keep the cleaning platform clean and tidy, reducing the frequency and workload of manual waste residue cleaning. On the other hand, it can prevent the waste residue from causing secondary pollution to the fish body to be cleaned subsequently, ensuring the continuity and efficiency of the cleaning operation.
[0043] In addition, the design of the processing stations under the multiple fish black film cleaners enables each cleaner to have an independent working area, which is convenient for processing multiple fish at the same time. The staff can place, clean and take out the fish in an orderly manner at different processing stations, which improves the efficiency and fluency of multi-person collaborative work;
[0044] In addition, when a problem occurs in a processing station or special treatment is required, it will not affect the normal operation of other stations, which enhances the flexibility and fault tolerance of the entire cleaning platform and can better adapt to the diverse needs of the processing process in the processing workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0046] Figure 1 It is a partial structural schematic diagram of one embodiment of a fish black film cleaner and cleaning equipment of the present invention;
[0047] Figure 2 for Figure 1 Left view of
[0048] Figure 3 It is a structural schematic diagram of a cleaning workbench in one embodiment of a fish black film cleaning device and cleaning equipment of the present invention;
[0049] Figure 4 The present invention is a flowchart of a cleaning device according to one embodiment of the present invention.
[0050] Among them, 1. working part; 2. brush; 3. connecting component; 31. telescopic pipe; 32. rotating part; 33. connecting pipe; 4. output pressure regulating valve; 5. water supply pipe; 51. water supply valve; 6. energy supply component; 61. air compressor; 62. gas storage tank; 7. control component; 71. gas distributor; 72. main pressure regulating valve; 8. cleaning platform; 81. cleaning bracket; 82. cleaning workbench; 83. cleaning flow channel; 84. waste residue collection port; 9. air dryer. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0052] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0053] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0054] It should be noted in advance that the present invention does not specifically limit the specific structures of the PCB board, contact seat and terminal group used in the present invention, wherein the contact seat is limited only to having a structure capable of installing the shaft end drive component 2 and having external terminals, the PCB board is limited only to having external terminals, and the terminal group is limited only to being respectively arranged on the contact seat, the PCB board and the shaft end housing 1, so the above-mentioned specific structures are not reflected in the accompanying drawings.
[0055] Please refer to Figure 1-4 One embodiment of the present invention provides a fish black film cleaner, comprising a working piece 1, a brush 2 and a driving piece (not shown), wherein the brush 2 is a soft fine brush 2, and the soft fine brush 2 is installed on the working piece 1, and the working piece 1 is connected to the driving piece (not shown) through a connecting component 3;
[0056] The connecting assembly 3 includes a connecting pipe 33, a telescopic pipe 31 and a rotating member 32. One end of the connecting pipe 33 is connected to the driving member (not shown), and the other end of the connecting pipe 33 is connected to one end of the telescopic pipe 31. The telescopic pipe 31 is vertically arranged. The rotating member 32 is installed at the other end of the telescopic pipe 31. The working member 1 is installed on the rotating member 32 and communicates with the telescopic pipe 31.
[0057] The telescopic pipe 31 is used to manually adjust the height of the workpiece 1 , and the rotating member 32 is used to manually adjust the direction of the workpiece 1 .
[0058] It should be noted that the telescopic pipe 31 can specifically be in the form of an inner and outer outer pipe, one end of the outer pipe is fixedly connected to the connecting pipe 33, and one end of the inner pipe is fixedly connected to the rotating member 32. In this way, the inner pipe can slide freely inside the outer pipe, and the extended length of the inner pipe can be fixed by friction or a simple locking device; further, a rubber ring is arranged on the contact surface of the inner pipe and the outer pipe, which can increase the friction so that the inner pipe can maintain a stable position after being extended to a certain length, and can also prevent pipeline gas leakage when using a pneumatic drive method.
[0059] In this embodiment, a soft fine-bristle brush 2 is selected to avoid scratching the surface of the fish body to the greatest extent when cleaning the black film in the fish abdomen, ensuring that the appearance of the fish is intact, which has a positive effect on ensuring the quality of fish products and the commodity value during subsequent sales, and reduces the probability of quality problems such as fish meat deterioration caused by fish body damage.
[0060] The telescopic pipe 31 is provided so that the staff can flexibly adjust the height of the working piece 1 by manual adjustment. The rotating piece 32 can manually adjust the direction of the working piece 1 and cooperate with the telescopic pipe 31 to facilitate the staff to adjust the placement of the fish body, and synchronously, flexibly and accurately control the position and angle of the working piece 1 and the fish body, ensuring that the brush 2 always contacts the inner wall of the fish's abdominal cavity at the best angle and direction, and efficiently completes the black film cleaning work.
[0061] Compared with the prior art, this embodiment has the following advantages:
[0062] 1. This embodiment uses a soft fine-bristle brush 2, which can gently contact the fish's abdominal cavity, greatly reducing the possibility of mechanical damage to the fish body, effectively protecting the integrity of the fish body, ensuring the high-quality appearance of the fish product, and being more conducive to subsequent sales and processing;
[0063] 2. The telescopic pipe 31 of this embodiment can manually adjust the height of the working piece 1, and the rotating piece 32 can adjust the direction of the working piece 1. The two cooperate with each other and can flexibly deal with fish of different sizes and species. Regardless of the species of fish being processed, the position and direction of the working piece 1 can be adjusted, and the staff can manually adjust the placement of the fish body so that the brush 2 can accurately fit the inner wall of the fish's abdominal cavity to clean the black film, which greatly improves the versatility and adaptability of the equipment and reduces the problem of poor cleaning effect caused by differences in fish bodies;
[0064] 3. The soft fine brush 2 of this embodiment is combined with a flexibly adjustable connection component 3. The staff can synchronously control the working piece 1 and the fish body according to the actual situation of the fish's abdominal cavity, so that the brush 2 always contacts the inner wall of the fish's abdominal cavity at the best angle and strength, which can not only penetrate into the gaps and depressions to thoroughly remove the black film, but also avoid incomplete cleaning or damage to the fish body caused by excessive force or angle deviation, effectively improving the cleaning accuracy;
[0065] 4. This embodiment adjusts the working piece 1 through a simple manual telescopic pipe 31 and a rotating piece 32. The structure is relatively simple, the equipment manufacturing cost is low, and ordinary staff can operate it skillfully after simple training, which has a high cost performance.
[0066] In one embodiment, the working piece 1 is driven pneumatically, and the driving member (not shown) is used to provide gas to drive the working piece 1 to work.
[0067] It should be noted that the working piece 1 can also be driven electrically. Specifically, when the working piece 1 is driven electrically, its circuit can be set in the connecting pipe 33 and the telescopic pipe 31 to avoid contact with water in the external environment and cause safety accidents.
[0068] In one embodiment, an output pressure regulating valve 4 is provided at the output end of the driving member (not shown).
[0069] It should be noted that, in actual use, the staff can adjust the driving gas pressure in the connecting pipe 33 and the telescopic pipe 31 by themselves through the output pressure regulating valve 4 according to the different requirements for cleaning the black film on the fish body. For the black film that is easy to clean, the driving gas pressure is reduced to make the brush 2 operate in a gentler manner, which can effectively remove the black film and avoid damaging the fish body. For the black film that is difficult to clean, the driving gas pressure is appropriately increased to ensure thorough removal, which greatly improves the adaptability and accuracy of cleaning various black films on fish bodies.
[0070] In addition, appropriate driving gas pressure adjustment can allow the brush 2 to better fit the various shapes and corners of the fish's abdominal cavity under different pressures. At lower pressures, the brush 2 can penetrate into narrow gaps and recessed areas to clean the black film with more delicate movements. In areas where stronger cleaning power is required, such as areas where the black film accumulates thicker, increasing the pressure allows the brush 2 to act effectively on the area, achieving all-round deep cleaning without dead ends, significantly improving the overall cleaning effect.
[0071] In this embodiment, the staff can adjust the driving gas pressure in the connecting pipe 33 and the telescopic pipe 31 through the output pressure regulating valve 4, thereby controlling the working state of the rotating part 32 to control the movement intensity of the working part 1, thereby improving the cleaning adaptability and accuracy of the black film of different fish bodies, and controlling the degree of fit between the brush 2 and the abdominal cavity of the fish according to different fish bodies, thereby improving the overall cleaning effect of the abdominal cavity of different fish bodies.
[0072] In one embodiment, a water supply pipe 5 is further included. The water supply pipe 5 is located at one side of the connecting component 3 , the output end of the water supply pipe 5 is located above the working piece 1 , and a water supply valve 51 is provided on the water supply pipe 5 .
[0073] It should be noted that, in actual use, the staff can spray tap water through the water supply pipe 5 to pre-wet the black film, making it relatively soft, reducing the adhesion between the black film and the inner wall of the fish's abdominal cavity, and then when the brush 2 is pneumatically driven to clean the black film, the black film can be removed more easily, especially for some relatively dry and stubborn black films, the wetting effect of water can significantly improve the cleaning effect, reduce the possibility of black film residue, and improve the overall cleaning efficiency;
[0074] In addition, when cleaning the black film of fish, continuous flushing with water can prevent the accumulation of black film and impurities around the working area, keeping the working area relatively clean. On the one hand, it is beneficial to the work of operators and reduces the operational inconvenience and safety hazards caused by the accumulation of debris. On the other hand, it can improve the environmental sanitation level of the entire processing workshop, create a good working environment for employees, and indirectly improve production efficiency.
[0075] In this embodiment, the staff can control the spraying of tap water in the water supply pipe 5 through the water supply valve 51 to reduce the adhesion of the black film to the fish's abdominal cavity, thereby improving the overall cleaning efficiency, and keeping the working area relatively clean through continuous flushing of water flow, reducing the operational inconvenience and safety hazards caused by the accumulation of debris, thereby improving the environmental sanitation level of the entire processing workshop, creating a good working environment for employees, and indirectly improving production efficiency.
[0076] One embodiment of the present invention provides a cleaning device, comprising a plurality of the aforementioned fish black film cleaners, and also comprising an energy supply component 6, a control component 7 and a cleaning platform 8, wherein the control component 7 and the plurality of the fish black film cleaners are installed on the cleaning platform 8, and the energy supply component 6 is connected to the plurality of the fish black film cleaners on the cleaning platform 8 through the control component 7;
[0077] The energy supply component 6 is used to provide working energy for the multiple fish black film cleaners, and the control component 7 is used to control the working states of the multiple fish black film cleaners.
[0078] It should be noted that, in actual use, the cleaning platform 8 can be used by multiple staff members to operate multiple fish black film cleaners at the same time, thereby achieving efficient cooperation of manpower and realizing the black film cleaning work of large quantities and different types of fish bodies; when processing a large number of fish, each staff member can quickly place the fish at the corresponding fish black film cleaner and start cleaning, and at the same time adjust the telescopic pipe 31, the output pressure regulating valve 4 and the water supply valve 51 on each fish black film cleaner according to the actual cleaning situation to control the continuous work of each fish black film cleaner, so that the entire cleaning operation is carried out smoothly, significantly improving the total amount of fish black film cleaned per unit time, and improving the overall production efficiency;
[0079] In addition, compared with the existing fish black film cleaning equipment, the present invention does not need to adopt high-cost components such as complex mechanical structures, precise automatic control systems and high-precision sensors, which greatly reduces the equipment cost.
[0080] In this embodiment, the cleaning platform 8 can allow multiple workers to operate their own fish black film cleaners at the same time, so as to achieve the black film cleaning work of large quantities and different types of fish bodies, and compared with the existing fish black film cleaning equipment, the present invention has the advantage of lower equipment cost.
[0081] In one embodiment, the energy supply component 6 includes an air compressor 61 and an air tank 62, the air compressor 61 is connected to the air tank 62, and the air tank 62 is connected to the connecting pipes 33 in the plurality of fish black film cleaners.
[0082] In one embodiment, the control assembly 7 includes a control module, a gas distributor 71, a main pressure regulating valve 72 and a plurality of pressure sensors, wherein the gas distributor 71 is installed between the gas storage tank 62 and the plurality of connecting pipes 33, the plurality of pressure sensors are respectively installed on the plurality of connecting pipes 33, and the main pressure regulating valve 72 is installed at the output end of the gas distributor 71;
[0083] The control module is used to receive air pressure information from the pressure sensor to control the start and stop state of the water supply valve 51 according to whether there is air pressure inside the connecting pipe 33.
[0084] It should be noted that, in actual use, the air compressor 61 can provide pneumatic working energy for the multiple fish black film cleaners on the cleaning platform 8, and the air storage tank 62 can be used as an intermediate device connecting the air compressor 61 and the multiple fish black film cleaners, and cooperate with the control component 7 to adjust the driving gas entering the multiple fish black film cleaners;
[0085] Specifically, the gas distributor 71 can evenly distribute the driving gas in the gas tank 62 to a plurality of fish black film cleaners connected to the gas tank 62. Further, the driving gas is evenly distributed to the connecting pipe 33. The main pressure regulating valve 72 allows the staff to manually adjust the pressure of the driving gas evenly distributed to the connecting pipe 33. The pressure sensor is only used to obtain whether there is air pressure in the connecting pipe 33 and transmit the air pressure information to the control module.
[0086] When there is driving gas pressure in the connecting pipe 33, it indicates that the fish black film cleaner is in working state. At this time, the control module controls the water supply valve 51 to open, so that water and the pneumatically driven working part 1 work together to ensure that the brush 2 has a suitable moist environment and flushing assistance during the cleaning process to improve the cleaning effect; when the cleaner stops working, the driving gas pressure in the connecting pipe 33 disappears, and the water supply valve 51 is closed under the control of the control module, avoiding the waste of water resources, realizing precise gas-water coordination control, and improving the degree of automation and resource utilization efficiency of the entire cleaning process.
[0087] In this embodiment, through the cooperation of the air compressor 61, the air storage tank 62 and the control component 7, the start and stop states of the water supply valve 51 can be controlled by receiving the air pressure information of the pressure sensor through the control module, thereby realizing the unification of the energy supply state of the air compressor 61 and the water supply state of the water supply pipe 5, and further realizing the synchronous start and stop of the working part 1 and the water supply pipe 5.
[0088] In one embodiment, an air dryer 9 is installed between the gas storage tank 62 and the gas distributor 71 .
[0089] In this embodiment, by arranging an air dryer 9 between the gas storage tank 62 and the gas distributor 71, the moisture in the driving gas can be effectively removed and the dryness of the gas can be maintained, thereby avoiding the occurrence of water vapor condensation and corrosion problems, ensuring that the pneumatic components in the entire fish black film cleaner are always in good working condition, reducing the downtime and maintenance time caused by equipment failure, and improving production efficiency and equipment reliability.
[0090] In one embodiment, the cleaning platform 8 includes a cleaning bracket 81 and a cleaning workbench 82, the cleaning bracket 81 is installed on the cleaning workbench 82, a plurality of fish black film cleaners are installed on the cleaning bracket 81, and a cleaning flow channel 83 is obliquely opened on the cleaning workbench 82.
[0091] In one embodiment, a processing station (not shown) is provided below each of the plurality of fish black film cleaners, and a waste residue collection port 84 is provided on one side of the processing station (not shown).
[0092] It should be noted that, in actual use, the waste residue cleaned by the brush 2 can flow quickly toward the waste residue collection port 84 along the cleaning channel 83 under the action of gravity, thereby avoiding the accumulation and residue residue on the cleaning platform 8.
[0093] In this embodiment, a cleaning flow channel 83 obliquely opened on the cleaning workbench 82 and a waste residue collection port 84 provided on one side of the processing station (not shown) can provide a convenient discharge channel for impurities such as black film waste residue and fish tissue fragments generated during the cleaning process. On the one hand, the cleaning platform 8 can be kept clean and tidy, reducing the frequency and workload of manual waste residue cleaning. On the other hand, the waste residue can be prevented from causing secondary contamination to the fish body to be cleaned subsequently, thereby ensuring the continuity and efficiency of the cleaning operation.
[0094] In addition, the processing stations (not shown) below the multiple fish black film cleaners are designed so that each cleaner has an independent working area, which is convenient for processing multiple fish at the same time. The staff can place, clean and take out the fish in an orderly manner at different processing stations (not shown), thereby improving the efficiency and fluency of multi-person collaborative work;
[0095] Additionally, when a problem occurs at a processing station (not shown) or special processing is required, the normal operation of other stations will not be affected, thereby enhancing the flexibility and fault tolerance of the entire cleaning platform 8 and being able to better adapt to the diverse needs of the processing process in the processing workshop.
[0096] The following is a detailed description of the working process of a cleaning device including multiple fish black film cleaners:
[0097] The staff first starts the air compressor 61, and the compressed air generated by the compressor enters the air dryer 9 located between the air storage tank 62 and the gas distributor 71 to remove moisture from the air. The dried compressed air is stored in the air storage tank 62;
[0098] The staff manually operates the main pressure regulating valve 72 according to the species, body shape and other conditions of the fish to be cleaned, adjusts the pressure of the driving gas distributed to the connecting pipes 33 of each fish black film cleaner, and evenly distributes the driving gas to the connecting pipes 33 of each fish black film cleaner through the gas distributor 71; synchronously, the pressure sensor obtains the air pressure information in the connecting pipe 33 and transmits it to the control module, and the control module controls the water supply valve 51 to open according to this information, and the water flows through the water supply pipe 5 to the top of the workpiece 1, so as to prepare for cleaning the fish black film;
[0099] The staff at each processing station (not shown) places the fish to be cleaned below the fish black film cleaner corresponding to the processing station (not shown) on the cleaning support 81 to prepare for cleaning the fish black film;
[0100] The staff at each processing station (not shown) manually adjusts the telescopic pipe 31 in the connecting assembly 3 by stretching or compressing the inner tube to change its height, and manually adjusts the rotating member 32 by manually rotating to adjust the direction, so that the working piece 1 fits tightly to the irregular shape of the fish's abdominal cavity, and manually adjusts the output pressure regulating valve 4 to control the movement intensity of the working piece 1 so that the movement intensity of the working piece 1 adapts to the actual cleaning situation, thereby ensuring the integrity and effectiveness of the overall cleaning effect; synchronously, the pressure sensor continuously monitors the driving gas pressure data, and the control module controls the start and stop state of the water supply valve 51 according to the pressure change and the preset program;
[0101] During the cleaning process, the impurities such as black film waste residue and fish tissue fragments cleaned by the soft fine brush 2 are gathered along the cleaning flow channel 83 inclined on the cleaning workbench 82 to the waste residue collection port 84 on the side of the processing station (not shown) by gravity, so as to achieve automatic collection and cleaning of waste residue and prevent the residue from remaining and accumulating on the cleaning platform 8;
[0102] After the black film cleaning operation of the fish is completed, the staff shuts down the air compressor 61, and the pressure sensor obtains the air pressure information in the connecting pipe 33 and transmits it to the control module. The control module controls the water supply valve 51 to close to stop the water supply based on this information. The cleaned fish is then taken out from the processing station (not shown), placed in a designated storage area or transferred to subsequent processing procedures, such as cutting, packaging and other process links.
[0103] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A fish black film cleaner, characterized in that: It comprises a working piece, a brush and a driving piece, wherein the brush is a soft fine brush, the soft fine brush is installed on the working piece, and the working piece is connected to the driving piece through a connecting assembly; The connecting assembly comprises a connecting pipe, a telescopic pipe and a rotating member, one end of the connecting pipe is connected to the driving member, the other end of the connecting pipe is connected to one end of the telescopic pipe, and the telescopic pipe is vertically arranged, the rotating member is installed at the other end of the telescopic pipe, and the working member is installed on the rotating member and communicated with the telescopic pipe; The telescopic pipe is used for manually adjusting the height of the working piece, and the rotating piece is used for manually adjusting the direction of the working piece.
2. A fish black film cleaner as claimed in claim 1, characterized in that, The working piece is driven pneumatically, and the driving piece is used to provide gas to drive the working piece to work.
3. A fish black film cleaner as claimed in claim 2, characterized in that, An output pressure regulating valve is arranged at the output end of the driving member.
4. A fish black film cleaner as claimed in claim 1, characterized in that, It also includes a water supply pipeline, which is located on one side of the connecting component, the output end of the water supply pipeline is located above the working piece, and a water supply valve is arranged on the water supply pipeline.
5. A cleaning device, characterized in that: It comprises a plurality of fish black film cleaners as described in claims 1 to 4, and also comprises an energy supply component, a control component and a cleaning platform, wherein the control component and the plurality of fish black film cleaners are mounted on the cleaning platform, and the energy supply component is connected to the plurality of fish black film cleaners on the cleaning platform through the control component; The energy supply component is used to provide working energy for the multiple fish black film cleaners, and the control component is used to control the working states of the multiple fish black film cleaners.
6. A cleaning device as claimed in claim 5, characterized in that: The energy supply component includes an air compressor and an air tank, the air compressor is connected to the air tank, and the air tank is connected to the connecting pipes in the plurality of fish black film cleaners.
7. A cleaning device according to claim 6, characterized in that: The control assembly includes a control module, a gas distributor, a main pressure regulating valve and a plurality of pressure sensors, the gas distributor is installed between the gas storage tank and the plurality of connecting pipes, the plurality of pressure sensors are respectively installed on the plurality of connecting pipes, and the main pressure regulating valve is installed at the output end of the gas distributor; The control module is used to receive air pressure information from the pressure sensor to control the start and stop state of the water supply valve according to whether there is air pressure inside the connecting pipe.
8. A cleaning device as claimed in claim 7, characterized in that: An air dryer is also installed between the gas storage tank and the gas distributor.
9. A cleaning device as claimed in claim 5, characterized in that: The cleaning platform comprises a cleaning bracket and a cleaning workbench, wherein the cleaning bracket is mounted on the cleaning workbench, and a plurality of fish black film cleaners are mounted on the cleaning bracket, and a cleaning flow channel is obliquely opened on the cleaning workbench.
10. A cleaning device according to claim 9, characterized in that: A processing station is provided below each of the plurality of fish black film cleaners, and a waste residue collecting port is provided on one side of the processing station.