Profile steel processing and forming equipment

Abstract

The profile steel machining and forming equipment comprises a bottom plate, two first supporting plates, an adjusting assembly, a plurality of limiting assemblies, a pushing assembly, a second supporting plate, a welding assembly and a slag removal assembly, the adjusting assembly is installed on a supporting block and connected with the two first supporting plates, two second grooves are formed in the first face, and the two second grooves are formed in the second face. The multiple limiting assemblies are connected with the corresponding first sliding blocks correspondingly, a third groove is formed in the second face of the first supporting plate, the pushing assembly is connected with the third groove, two sliding table modules are arranged on the bottom plate, the two ends of the second supporting plate are connected with sliding tables of the two sliding table modules correspondingly, and the welding assembly is installed on the second supporting plate. A first driving part is arranged on the second supporting plate, a supporting frame is arranged at the output end of the first driving part, and the deslagging assembly is connected with the supporting frame. Therefore, the welding slag can be rapidly and thoroughly removed, the removing efficiency and quality are remarkably improved, and therefore high-quality proceeding of subsequent welding operation is guaranteed.

Description

Technical Field

[0001] The present application relates to the technical field of V-shaped steel plate processing, and in particular to a steel section processing and forming device. Background Art

[0002] As a strip steel with a specific cross-sectional shape and size, section steel belongs to one of the four major categories of steel (including plates, tubes, sections and wires). Among them, V-shaped steel, as a type of section steel, is not only commonly used to make permanent formwork, but also widely used in other construction fields, such as complex cavity cold heading dies and precision stamping dies in mold manufacturing, as well as specific uses such as floor decking in building structure design.

[0003] In the processing of V-shaped steel plates, for thicker steel plates, the required thickness is usually formed by welding two steel plates. Due to the large thickness of the steel plate, the weld area is correspondingly increased, so multiple welding is required to ensure the joint strength. However, due to impurities such as iron oxides and sulfides contained in the steel, they will melt and produce welding slag during the welding process. If these welding slags are not removed in time, they will seriously affect the firmness of subsequent welding.

[0004] However, the removal of welding slag mainly relies on manual knocking, which is not only inefficient but also ineffective in removing the slag, which can easily have an adverse effect on subsequent welding operations. Summary of the invention

[0005] The present application aims to solve one of the technical problems in the related art at least to some extent.

[0006] To this end, one purpose of the present application is to propose a steel section processing and forming equipment that can quickly and thoroughly remove welding slag, significantly improving the removal efficiency and quality, thereby ensuring high-quality subsequent welding operations.

[0007] To achieve the above-mentioned purpose, the first embodiment of the present application proposes a steel processing and forming equipment, including a bottom plate, two first support plates, an adjustment component, a plurality of limit components, a pushing component, a second support plate, a welding component and a slag removal component, wherein a support block is provided on the upper surface of the bottom plate; the two first support plates are respectively slidably arranged on the two inclined surfaces of the support block; the adjustment component is installed on the support block, and the adjustment component is respectively connected to the two first support plates; a first groove is provided on the first surface of the first support plate, a first ball screw is rotatably connected in the first groove, and two first sliders are threadedly connected on the first ball screw; two second grooves are provided on the first surface, a plurality of limit components are respectively arranged in pairs on both sides of the V-shaped steel plate, and a plurality of limit components are respectively connected to the corresponding first sliders; a third groove is provided on the second surface of the first support plate, and the pushing component is connected to the third groove; two slide modules are provided on the bottom plate, and the two ends of the second support plate are respectively connected to the slides of the two slide modules; the welding component is installed on the second support plate; a first driving member is provided on the second support plate, and a support frame is provided at the output end of the first driving member, and the slag removal component is connected to the support frame.

[0008] The steel section processing and forming equipment of the embodiment of the present application can quickly and thoroughly remove welding slag, significantly improving the removal efficiency and quality, thereby ensuring the high quality of subsequent welding operations.

[0009] In addition, the steel section processing and forming equipment proposed in the present application may also have the following additional technical features:

[0010] In one embodiment of the present application, the adjustment assembly includes two gears and two tooth plates, wherein the two gears are respectively rotatably arranged on the support block, and the two gears are meshingly connected; the two tooth plates are respectively arranged on the side walls of the corresponding first support plates, and the two tooth plates are respectively meshingly connected with the corresponding gears.

[0011] In one embodiment of the present application, the limit assembly includes a rotating shaft, a limit plate and a limit rod, wherein a first slide groove is provided between the first groove and the second groove, one end of the rotating shaft is rotatably connected to the side wall of the second groove, and the other end of the rotating shaft passes through the first slide groove and is rotatably connected to the first slider; the limit plate is arranged on the rotating shaft; a second slide groove is provided on the second surface, one end of the limit rod is connected to the limit plate, and the other end of the limit rod is slidably connected to the second slide groove.

[0012] In one embodiment of the present application, the pushing assembly includes a second ball screw, a second slider and a push plate, wherein the second ball screw is rotatably arranged in the third groove, and one end of the second ball screw passes through the third groove; the second slider is sleeved on the second ball screw, and the second slider is slidably connected to the third groove; the push plate is arranged on the second slider.

[0013] In one embodiment of the present application, the welding assembly includes a second driving member, a lifting plate and a welding gun, wherein the second driving member is arranged on the second supporting plate; the lifting plate is arranged on the output end of the second driving member; and the welding gun is installed on the lifting plate.

[0014] In one embodiment of the present application, the slag removal assembly includes a turntable, a turntable, a push rod, a scraper and a scraper, wherein the turntable is rotatably arranged inside the support frame; one end of the turntable is eccentrically hinged to the turntable, and the other end of the turntable is hinged to the push rod; the scraper is slidably connected to the inner lower wall of the support frame, and the scraper is connected to the end of the push rod; the scraper is installed on the lower surface of the support frame, and the scraper is flush with the lower surface of the scraper.

[0015] In one embodiment of the present application, two bearing frames are provided on the support block, and the bearing frames are located below the ends of the V-shaped steel plate.

[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0018] Figure 1 This is a structural schematic diagram of a steel section processing and forming device according to an embodiment of the present application;

[0019] Figure 2 This is a schematic structural diagram of a pushing component in a steel section processing and forming device according to an embodiment of the present application;

[0020] Figure 3 This is a schematic structural diagram of a limit assembly in a steel section processing and forming device according to an embodiment of the present application;

[0021] Figure 4 This is a schematic structural diagram of a welding assembly in a steel section processing and forming device according to an embodiment of the present application;

[0022] Figure 5 For this application Figure 4Schematic diagram of the enlarged structure of area A in the middle.

[0023] As shown in the figure: 1. bottom plate; 2. first support plate; 3. adjustment component; 4. limit component; 5. push component; 6. second support plate; 7. welding component; 8. slag removal component; 9. transmission component; 10. support block; 11. first ball screw; 12. first slider; 13. slide module; 14. first driving member; 15. support frame; 16. bearing frame; 20. first surface; 21. first groove; 22. second groove; 23. , the third groove; 24, the first slide groove; 25, the second slide groove; 26, the second surface; 30, the gear; 31, the tooth plate; 40, the rotating shaft; 41, the limit plate; 42, the limit rod; 50, the second ball screw; 51, the second slider; 52, the push plate; 70, the second driving member; 71, the lifting plate; 72, the welding gun; 80, the turntable; 81, the rotating rod; 82, the push rod; 83, the scraper; 84, the scraper; 90, the sprocket; 91, the tooth chain. DETAILED DESCRIPTION

[0024] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.

[0025] The steel section processing and forming equipment according to the embodiment of the present application is described below with reference to the accompanying drawings.

[0026] like Figures 1 to 5 As shown, the steel section processing and forming equipment of the embodiment of the present application may include a base plate 1, two first support plates 2, an adjustment component 3, a plurality of limit components 4, a pushing component 5, a second support plate 6, a welding component 7 and a slag removal component 8.

[0027] Among them, a support block 10 is provided on the upper surface of the base plate 1, and two first support plates 2 are respectively slidably arranged on two inclined surfaces of the support block 10, and the adjustment component 3 is installed on the support block 10, and the adjustment component 3 is respectively connected to the two first support plates 2.

[0028] It should be noted that the cross-section of the support block 10 described in this embodiment is an isosceles triangle structure, and the two first support plates 2 are symmetrically arranged on the inclined surface of the support block 10. A third slide groove is provided on the inclined surface of the support block 10, and a third slider is slidably connected in the third slide groove, and the first support plate 2 is connected to the third slider.

[0029] Furthermore, the first support plate 2 is an L-shaped structure, and one plate of the first support plate 2 is parallel to the inclined surface of the support block 10 .

[0030] A first groove 21 is provided on the first surface 20 of the first support plate 2 . A first ball screw 11 is rotatably connected in the first groove 21 . Two first sliding blocks 12 are threadedly connected to the first ball screw 11 .

[0031] It should be noted that the first ball screw 11 described in this embodiment is provided with two sections of threads in opposite directions, and the two first sliders 12 are respectively arranged on different sections of the threads, and the first slider 12 is slidingly connected to the first groove 21. The first ball screw 11 is connected to an external driving mechanism (such as a motor). When the first ball screw 11 rotates, it can drive the two first sliders 12 to move toward or away from each other.

[0032] Two second grooves 22 are provided on the first surface 20, and multiple limit assemblies 4 are arranged in pairs on both sides of the V-shaped steel plate, and multiple limit assemblies 4 are respectively connected to the corresponding first sliders 12. A third groove 23 is provided on the second surface 26 of the first support plate 2, and the pushing assembly 5 is connected to the third groove 23.

[0033] In an embodiment of the present application, the second surface 26 is perpendicular to the first surface 20, and the limit assembly 4 can limit the V-shaped steel plate to prevent the V-shaped steel plate from shifting during welding. The limit assembly 4 can be driven to move by controlling the movement of the first slider 12, and when the limit assembly 4 moves to the end adjacent to the first support plate 2, the limit assembly 4 can also flip 90 degrees, thereby not affecting the unloading of the V-shaped steel plate.

[0034] Furthermore, the pushing component 5 can assist in the rapid unloading of the V-shaped steel plate after welding, without the need for manual unloading, and the operation is convenient.

[0035] Two slide modules 13 are provided on the base plate 1, and the two ends of the second support plate 6 are respectively connected to the slides of the two slide modules 13. The welding assembly 7 is installed on the second support plate 6. The second support plate 6 is provided with a first driving member 14. The output end of the first driving member 14 is provided with a supporting frame 15, and the slag removal assembly 8 is connected to the supporting frame 15.

[0036] It should be noted that the second support plate 6 described in this embodiment is a U-shaped plate, and the cross plate of the second support plate 6 is higher than the height of the V-shaped steel plate. The slide module 13 can drive the second support plate 6 to move, thereby realizing continuous welding of the gaps between the V-shaped steel plates.

[0037] Furthermore, the slag removal component 8 can quickly remove the welding slag after welding, thereby ensuring the subsequent welding quality and improving the welding efficiency.

[0038] In one embodiment of the present application, Figure 1 As shown, the adjustment assembly 3 may include two gears 30 and two tooth plates 31, wherein the two gears 30 are rotatably arranged on the support block 10 respectively, and the two gears 30 are meshedly connected, and the two tooth plates 31 are respectively arranged on the side walls of the corresponding first support plate 2, and the two tooth plates 31 are respectively meshedly connected with the corresponding gears 30.

[0039] It should be noted that one of the gears 30 described in this embodiment is connected to an external driving mechanism (such as a motor), and the motor can drive one gear 30 to rotate, and through the cooperation between the two gears 30 and the two tooth plates 31, the first support plate 2 is driven to move obliquely upward or obliquely downward at the same time to achieve adjustment of the first support plate 2.

[0040] Furthermore, by adjusting the position of the first support plate 2, steel plates of different widths can be used, and eventually the two steel plates are in contact with each other to form a "V"-shaped structure.

[0041] In one embodiment of the present application, Figure 3 As shown, the limit assembly 4 may include a rotating shaft 40, a limit plate 41 and a limit rod 42, wherein a first slide groove 24 is provided between the first groove 21 and the second groove 22, one end of the rotating shaft 40 is rotatably connected to the side wall of the second groove 22, the other end of the rotating shaft 40 passes through the first slide groove 24 and is rotatably connected to the first slider 12, the limit plate 41 is arranged on the rotating shaft 40, and a second slide groove 25 is provided on the second surface 26, one end of the limit rod 42 is connected to the limit plate 41, and the other end of the limit rod 42 is slidably connected to the second slide groove 25.

[0042] It should be noted that the second slide groove 25 described in this embodiment includes a straight groove and an arc groove that are interconnected. The arc groove is arranged near the end of the first support plate 2. When one end of the limit rod 42 slides in the straight groove, the limit plate 41 is perpendicular to the first surface 20. When one end of the limit rod 42 slides in the arc groove, the limit plate 41 is parallel to the first surface 20 and is hidden in the second groove 22.

[0043] In one embodiment of the present application, Figure 2 As shown, the pushing assembly 5 may include a second ball screw 50, a second slider 51 and a push plate 52, wherein the second ball screw 50 is rotatably set in the third groove 23, and one end of the second ball screw 50 is set through the third groove 23, the second slider 51 is sleeved on the second ball screw 50, and the second slider 51 is slidably connected to the third groove 23, and the push plate 52 is set on the second slider 51.

[0044] In the embodiment of the present application, when the second ball screw 50 is driven to rotate, the push plate 52 can be driven to move through the cooperation of the second slider 51 to push the welded V-shaped steel plate away from the first support plate 2.

[0045] Furthermore, if Figure 2 As shown, the two second ball screws 50 and the two first ball screws 11 are connected via a transmission assembly 9 .

[0046] It should be noted that the transmission assembly 9 described in this embodiment includes two sprockets 90 and a toothed chain 91, wherein the two sprockets 90 are respectively arranged on the corresponding second ball screw 50 or on the corresponding first ball screw 11, and the two sprockets 90 are connected by the toothed chain 91.

[0047] In one embodiment of the present application, Figure 4 As shown, the welding assembly 7 may include a second driving member 70 , a lifting plate 71 and a welding gun 72 , wherein the second driving member 70 is arranged on the second supporting plate 6 , the lifting plate 71 is arranged at the output end of the second driving member 70 , and the welding gun 72 is installed on the lifting plate 71 .

[0048] It should be noted that the second driving member 70 described in this embodiment may be an electric push rod or a pneumatic rod, and the height of the lifting plate 71 and the welding gun 72 can be conveniently adjusted by the second driving member 70 to better weld the two steel plates.

[0049] Furthermore, if Figure 5 As shown, the slag removal assembly 8 may include a turntable 80, a rotating rod 81, a push rod 82, a scraper 83 and a scraper 84, wherein the turntable 80 is rotatably arranged inside the support frame 15, one end of the rotating rod 81 is eccentrically hinged to the turntable 80, and the other end of the rotating rod 81 is hinged to the push rod 82, the scraper 83 is slidably connected to the inner lower wall of the support frame 15, and the scraper 83 is connected to the end of the push rod 82, and the scraper 84 is installed on the lower surface of the support frame 15, and the scraper 84 is flush with the lower surface of the scraper 83.

[0050] In an embodiment of the present application, the turntable 80 is connected to the output end of the motor, and the motor can drive the turntable 80 to rotate, and through the cooperation of the rotating rod 81 and the push rod 82, drive the scraper 83 to move back and forth to scrape the welding slag back and forth. At the same time, the scraper 84 is used to clean the welding slag from the welding position.

[0051] In order to better remove the welding slag, the end of the scraping knife 83 can be set to a serrated shape to improve the effect and efficiency of removing the welding slag.

[0052] Furthermore, if Figure 1 As shown, two bearing frames 16 are provided on the support block 10 , and the bearing frames 16 are located below the ends of the V-shaped steel plate.

[0053] In the embodiment of the present application, the carrying frame 16 can carry the welding slag scraped from the V-shaped steel plate, and the carrying frame 16 and the supporting block 10 are detachably connected to facilitate dumping of the welding slag inside the carrying frame 16 .

[0054] Specifically, during the processing of the V-shaped steel plate, the relevant personnel place the two steel plates to be welded on the two first support plates 2 respectively, and one end of the steel plate is in contact with the second surface 26 of the first support plate 2. Then the relevant personnel adjust the positions of the two first support plates 2 according to the width of the steel plates to be welded so that the two steel plates can contact each other. The specific operation method is: the relevant personnel control one of the gears 30 to rotate to drive the other gear 30 to rotate in the opposite direction, and through the mutual cooperation of the two tooth plates 31, drive the two first support plates 2 to move obliquely upward at the same time, so that the two steel plates are finally in contact.

[0055] Then, the relevant personnel control the rotation of the first ball screw 11, and through the cooperation of the two first sliders 12, drive the two rotating shafts 40 and the two limit plates 41 to move toward each other. When the limit rod 42 moves into the straight groove, the limit rod 42 drives the limit plate 41 to rotate 90 degrees. At this time, the limit plate 41 is perpendicular to the first surface 20 of the first support plate 2 until the limit plate 41 is in contact with the side wall of the steel plate. The steel plate can be limited to prevent the steel plate from shifting.

[0056] Finally, the relevant personnel adjust the position of the welding gun 72 through the second driving member 70 so that the welding gun 72 is close to the gap between the two steel plates, and drives the welding gun 72 to move through the slide module 13 to evenly weld the two steel plates.

[0057] After the first welding is completed, the relevant personnel control the height of the support frame 15 through the first driving member 14 so that the scraping knife 83 contacts the surface of the welding slag, and then control the turntable 80 to rotate, and through the cooperation of the rotating rod 81 and the push rod 82, drive the scraping knife 83 to move back and forth, so as to scrape off the welding slag, and use the slide module 13 to drive the support frame 15 to move. During the movement of the support frame 15, the welding slag is scraped and removed, and the removed welding slag will fall into the interior of the supporting frame 16. After the welding slag is removed, the second welding is carried out, and so on.

[0058] After welding is completed, the relevant personnel control the first ball screw 11 to rotate again, and with the cooperation of the two first sliders 12 and the two rotating shafts 40, the two limit plates 41 are driven to move away from each other. When the limit rod 42 moves to the position of the arc groove, the limit plate 41 rotates 90 degrees. At this time, the limit plate 41 is hidden in the second groove 22, which not only releases the restriction force on the V-shaped steel plate, but also does not affect the unloading of the V-shaped steel plate. Then the second ball screw 50 is controlled to rotate, and the push plate 52 is driven to move by the second slider 51 to push the V-shaped steel plate out of the first support plate 2.

[0059] In summary, the steel section processing and forming equipment of the embodiment of the present application can quickly and thoroughly remove welding slag, significantly improving the removal efficiency and quality, thereby ensuring the high quality of subsequent welding operations.

[0060] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0061] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0062] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.

Claims

1. A steel processing and forming equipment, characterized in that: It includes a bottom plate, two first support plates, an adjustment component, a plurality of limit components, a push component, a second support plate, a welding component and a slag removal component, wherein: A support block is provided on the upper surface of the bottom plate; The two first support plates are respectively slidably arranged on the two inclined surfaces of the support block; The adjusting assembly is mounted on the supporting block, and the adjusting assembly is connected to the two first supporting plates respectively; A first groove is provided on the first surface of the first support plate, a first ball screw is rotatably connected in the first groove, and two first sliders are threadedly connected to the first ball screw; Two second grooves are provided on the first surface, and a plurality of the limiting components are respectively arranged in pairs on both sides of the V-shaped steel plate, and the plurality of the limiting components are respectively connected to the corresponding first sliding blocks; A third groove is provided on the second surface of the first support plate, and the pushing assembly is connected to the third groove; Two slide modules are arranged on the bottom plate, and two ends of the second support plate are respectively connected to the slides of the two slide modules; The welding assembly is mounted on the second supporting plate; A first driving member is disposed on the second supporting plate, a supporting frame is disposed at an output end of the first driving member, and the slag removal assembly is connected to the supporting frame.

2. The steel section processing and forming equipment according to claim 1, characterized in that: The adjustment assembly includes two gears and two toothed plates, wherein: The two gears are rotatably disposed on the support block respectively, and the two gears are meshedly connected; The two tooth plates are respectively arranged on the side walls of the corresponding first supporting plates, and the two tooth plates are respectively meshed and connected with the corresponding gears.

3. The steel section processing and forming equipment according to claim 1, characterized in that: The limiting assembly includes a rotating shaft, a limiting plate and a limiting rod, wherein: A first slide groove is provided between the first groove and the second groove, one end of the rotating shaft is rotatably connected to the side wall of the second groove, and the other end of the rotating shaft passes through the first slide groove and is rotatably connected to the first sliding block; The limiting plate is arranged on the rotating shaft; A second sliding groove is provided on the second surface, one end of the limiting rod is connected to the limiting plate, and the other end of the limiting rod is slidably connected to the second sliding groove.

4. The steel section processing and forming equipment according to claim 1, characterized in that: The pushing assembly includes a second ball screw, a second slider and a push plate, wherein: The second ball screw is rotatably disposed in the third groove, and one end of the second ball screw passes through the third groove; The second slider is sleeved on the second ball screw, and the second slider is slidably connected to the third groove; The push plate is arranged on the second sliding block.

5. The steel section processing and forming equipment according to claim 4, characterized in that: The two second ball screws and the two first ball screws are connected via a transmission assembly.

6. The steel section processing and forming equipment according to claim 1, characterized in that: The welding assembly includes a second driving member, a lifting plate and a welding gun, wherein: The second driving member is disposed on the second supporting plate; The lifting plate is arranged at the output end of the second driving member; The welding gun is mounted on the lifting plate.

7. The steel section processing and forming equipment according to claim 1, characterized in that: The slag removal assembly includes a rotating disk, a rotating rod, a push rod, a scraping knife and a scraper, wherein: The turntable is rotatably arranged inside the support frame; One end of the rotating rod is eccentrically hinged to the rotating disk, and the other end of the rotating rod is hinged to the push rod; The scraping blade is slidably connected to the inner lower wall of the support frame, and the scraping blade is connected to the end of the push rod; The scraper is installed on the lower surface of the support frame, and the scraper is flush with the lower surface of the scraping knife.

8. The steel section processing and forming equipment according to claim 1, characterized in that: The support block is provided with two bearing frames, and the bearing frames are located below the ends of the V-shaped steel plate.

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