New energy automobile brake disc machining equipment

Abstract

The invention relates to the technical field of brake disc machining, in particular to new energy automobile brake disc machining equipment. Comprising a shell, a conveyor, an installation platform, a charging barrel, electric push rods, a push plate, a guide rod, a lifting door plate, a connecting rod and the like, the conveyor and the installation platform are arranged on the two sides of the shell respectively, the charging barrel is connected to the top face of the installation platform, and the electric push rods are symmetrically installed on the top face of the installation platform; the guide rods are symmetrically connected to the two sides of the shell, the lifting door plate is slidably connected to the guide rods, and the connecting rod is connected to the top face of the lifting door plate and slidably connected with the shell. The pushing plate is driven by the electric pushing rod to move, the lifting door plate can be pushed to ascend and be opened under the cooperation of the wedge-shaped rod and the rolling wheel, the pushing plate can push the brake disc into the shell to be machined, meanwhile, the machined brake disc can be pushed out of the shell, and therefore feeding and discharging work of the brake disc is automatically completed, time and labor are saved, and the working efficiency can be improved.

Description

Technical Field

[0001] The present invention relates to the technical field of brake disc processing, and in particular to a new energy vehicle brake disc processing device. Background Art

[0002] The brake disc of new energy vehicles is a key component in the vehicle's braking system. It is used to convert the vehicle's kinetic energy into heat energy through friction, thereby achieving the purpose of deceleration or stopping. The brake disc is usually installed on the wheel and interacts with the brake pad in the brake caliper.

[0003] During the processing of brake discs, milling is usually required to remove excess material from the end face to achieve the basic shape, followed by grinding to ensure the braking efficiency, durability and thermal stability of the brake disc. When processing brake discs, existing brake disc milling equipment usually manually places the brake disc on the fixture of the milling equipment, drives the brake disc to rotate through the fixture, and then the milling cutter of the milling equipment gradually approaches the end face of the brake disc to perform milling processing on the end face of the brake disc. After the processing is completed, the fixture needs to be controlled to release the brake disc, and then the processed brake disc is manually taken out. During the batch processing of brake discs, each brake disc needs to be manually loaded and unloaded, which is time-consuming and labor-intensive, and will affect the processing efficiency of the brake disc. Summary of the invention

[0004] In view of this, the present invention provides a new energy vehicle brake disc processing equipment, which can overcome the shortcomings of manual loading and unloading of brake discs, which is time-consuming and labor-intensive and affects the processing efficiency of brake discs.

[0005] Technical solution: A new energy vehicle brake disc processing equipment, including a shell, a conveyor, a mounting platform, a loading barrel, an electric push rod, a push plate, a guide rod, a lifting door plate, a connecting rod, a reset spring, a milling assembly, a pushing assembly and a clamping and rotating mechanism. The conveyor and the mounting platform are respectively arranged on both sides of the shell, the loading barrel is connected to the top surface of the mounting platform, the electric push rod is symmetrically installed on the top surface of the mounting platform, the pushing plate is connected to the telescopic rod of the electric push rod, the guide rod is symmetrically connected to both sides of the shell, the lifting door plate is slidably connected to the guide rod, the connecting rod is connected to the top surface of the lifting door plate, and the connecting rod is slidably connected to the shell, the reset spring connects the guide rod and the lifting door plate, the milling assembly is used to mill the brake disc, the pushing assembly is used to push the lifting door plate to rise and open, and the clamping and rotating mechanism is used to clamp the brake disc and drive the brake disc to rotate.

[0006] In a preferred embodiment of the present invention, the milling assembly includes a movable plate, an electric slide rail, a mounting plate, a milling cutter, a servo motor and a screw rod. The movable plate is slidably connected in the outer shell, the electric slide rail is installed on the side of the movable plate, the two sliders of the electric slide rail are connected to the mounting plate, the milling cutter is installed on the side of the mounting plate, the servo motor is symmetrically installed on the outer shell, the screw rod is connected to the output shaft of the servo motor, and the screw rod is threadedly connected to the movable plate.

[0007] In a preferred embodiment of the present invention, the milling assembly further includes a water baffle plate, which is symmetrically connected to the side of the movable plate and blocks the area directly above the screw rod.

[0008] In a preferred embodiment of the present invention, the pushing assembly includes a wedge rod, a mounting rod and a roller, the wedge rod is connected to the side of one of the lifting door panels, the mounting rod is connected to the side of the pushing plate, the roller is rotatably connected to the end of the mounting rod, and the roller is in contact with the wedge rod.

[0009] In a preferred embodiment of the present invention, the clamping rotation mechanism includes a driving motor, a rotating disk, a sliding clamp, a connecting spring and a driving assembly, the driving motor is connected to the outer casing, the rotating disk is rotatably connected in the outer casing, and the rotating axis of the rotating disk is connected to the output shaft of the driving motor, the sliding clamp is symmetrically slidably connected to the rotating disk, the connecting spring connects the rotating disk and the sliding clamp, and the driving assembly is used to drive the sliding clamp to slide on the rotating disk.

[0010] In a preferred embodiment of the present invention, the driving assembly includes a fixed rod, a ball, a guide frame, a tapered sleeve, a sliding top plate and an inclined plate, the fixed rod is connected to the bottom surface of the sliding clamp, the ball is rotatably connected to the end of the fixed rod, the guide frame is connected to the outer shell, the tapered sleeve is slidably connected in the guide frame, and the ball contacts the inner wall of the tapered sleeve, the sliding top plate is connected to the movable plate, and the sliding top plate is slidably connected to the outer shell, and the inclined plate is connected to the outer side of the tapered sleeve.

[0011] In a preferred embodiment of the present invention, the new energy vehicle brake disc processing equipment also includes a water tank, a water inlet pipe, a spray frame and a connecting pipe. The water tank is connected to the side of the outer shell, and the water tank has a built-in water pump. The water inlet pipe is connected to the side of the water tank, the spray frame is connected to the top surface of the outer shell, and the connecting pipe connects the top surface of the spray frame and the water outlet of the water pump.

[0012] In a preferred embodiment of the present invention, the new energy vehicle brake disc processing equipment also includes a collection frame, the inner bottom surface of the shell is spaced apart with filter holes, and the collection frame is connected to the shell.

[0013] Compared with the prior art, the present invention has the following advantages: the present invention drives the push plate to move through the electric push rod, and with the cooperation of the wedge rod and the roller, it can push the lifting door plate to rise and open, and the push plate can push the brake disc into the shell for processing, and at the same time can push the processed brake disc out of the shell, thereby automatically completing the loading and unloading of the brake disc, saving time and effort and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0015] Figure 2 This is a first cross-sectional view of the housing of the present invention.

[0016] Figure 3 This is a second cross-sectional view of the housing of the present invention.

[0017] Figure 4 It is a schematic diagram of the installation of the push assembly of the present invention.

[0018] Figure 5 It is a schematic diagram of the installation of the driving motor and the rotating disk of the present invention.

[0019] Figure 6 The figure is a schematic diagram of the installation of the sliding clamp block, the connecting spring, the fixing rod and the ball bearing of the present invention.

[0020] Figure 7 It is a schematic diagram of the installation of the guide frame, the tapered sleeve and the sliding top plate of the present invention.

[0021] Figure 8 It is a schematic diagram of the cooperation between the sliding top plate and the inclined plate of the present invention.

[0022] Fig. 9 The figure is an installation diagram of the water tank, the spray frame, the connecting pipe and the collecting frame of the present invention.

[0023] The names of the numbers in the figure are: 1-housing, 2-conveyor, 3-mounting platform, 4-charging barrel, 5-electric push rod, 6-pushing plate, 7-guide rod, 8-lifting door plate, 9-connecting rod, 10-reset spring, 11-moving plate, 12-electric slide rail, 13-mounting plate, 14-milling cutter, 15-servo motor, 16-screw, 17-water baffle, 18-wedge rod, 19-mounting rod, 20-roller, 21-driving motor, 22-rotating disk, 23-sliding clamp, 24-connecting spring, 25-fixing rod, 26-ball, 27-guide frame, 28-conical sleeve, 29-sliding top plate, 30-inclined plate, 31-water tank, 32-water inlet pipe, 33-spray frame, 34-connecting pipe, 35-filter hole, 36-collecting frame. DETAILED DESCRIPTION

[0024] Although the present invention may be described with respect to a particular application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those of ordinary skill in the art will recognize that terms such as above, below, upward, downward, etc. are used to describe the drawings and do not represent limitations on the scope of the present invention as defined by the appended claims. Any numerical designations such as first or second are merely exemplary and are not intended to limit the scope of the present invention in any way.

[0025] Embodiment: A new energy vehicle brake disc processing equipment, such as Figure 1-9 As shown, it includes a shell 1, a conveyor 2, a mounting platform 3, a charging barrel 4, an electric push rod 5, a pushing plate 6, a guide rod 7, a lifting door plate 8, a connecting rod 9, a reset spring 10, a milling assembly, a pushing assembly and a clamping and rotating mechanism. The conveyor 2 is installed on the left side of the shell 1, and the mounting platform 3 is arranged on the right side of the shell 1. The top surface of the conveyor 2 and the top surface of the mounting platform 3 are both at the same height as the inner bottom surface of the shell 1. The charging barrel 4 is connected to the left rear side of the top surface of the mounting platform 3. A sponge pad is also arranged on the left side of the top surface of the mounting platform 3, and the sponge pad is located directly below the charging barrel 4. Two electric push rods 5 are symmetrically installed on the right side of the top surface of the mounting platform 3. The telescopic rods of the two electric push rods 5 are connected with A push plate 6 and guide rods 7 are symmetrically connected to the left and right sides of the shell 1. A lifting door plate 8 is slidably connected between the two guide rods 7 on the left, and a lifting door plate 8 is also slidably connected between the two guide rods 7 on the right. The number of the lifting door plates 8 is two, and the two lifting door plates 8 respectively block the left and right sides of the shell 1. A connecting rod 9 is connected between the top surfaces of the two lifting door plates 8, and the connecting rod 9 is slidably connected to the shell 1. The two ends of the return spring 10 are respectively connected to the lower end of the guide rod 7 and the upper part of the lifting door plate 8. The milling component is used for milling the brake disc, and the pushing component is used to push the lifting door plate 8 to rise and open. The clamping and rotating mechanism is used to clamp the brake disc and drive the brake disc to rotate.

[0026] The milling assembly includes a movable plate 11, an electric slide rail 12, a mounting plate 13, a milling cutter 14, a servo motor 15, a screw rod 16 and a water baffle 17. The movable plate 11 is slidably connected to the rear side of the inner shell 1, the electric slide rail 12 is installed in the middle of the front side of the movable plate 11, the electric slide rail 12 is provided with two sliders that can slide separately, the two sliders of the electric slide rail 12 are connected to the mounting plate 13, the milling cutter 14 is installed on the front side of the mounting plate 13, the two servo motors 15 are symmetrically installed on the shell 1, the two screw rods 16 are symmetrically rotated and connected in the shell 1, the screw rods 16 correspond to the servo motors 15 one by one, and the rear ends of the screw rods 16 are connected to the output shafts of the corresponding servo motors 15, the screw rods 16 are threadedly connected to the movable plate 11, the water baffle 17 is symmetrically connected to the lower front side of the movable plate 11, and the two water baffles 17 respectively block the top of the two screw rods 16.

[0027] The pushing assembly includes a wedge rod 18, a mounting rod 19 and a roller 20. The wedge rod 18 is connected to the right front side of the lifting door panel 8 on the right side. The wedge rod 18 consists of a straight portion and an inclined portion. The inclined portion is located on the right side of the straight portion. The mounting rod 19 is connected to the front side of the pushing plate 6. The roller 20 is rotatably connected to the upper end of the mounting rod 19, and the roller 20 contacts the bottom surface of the inclined portion of the wedge rod 18.

[0028] The clamping and rotating mechanism includes a driving motor 21, a rotating disk 22, a sliding clamp block 23, a connecting spring 24 and a driving assembly. The driving motor 21 is connected to the housing 1, the rotating disk 22 is rotatably connected in the housing 1, and the lower end of the rotating shaft of the rotating disk 22 is connected to the output shaft of the driving motor 21. The two sliding clamp blocks 23 are symmetrically slidably connected to the rotating disk 22. The two ends of the connecting spring 24 are respectively connected to the rotating disk 22 and the sliding clamp block 23. The driving assembly is used to drive the sliding clamp block 23 to slide on the rotating disk 22; the driving assembly includes a fixing rod 25, a ball 26, and a guide frame 27. , a tapered sleeve 28, a sliding top plate 29 and an inclined plate 30, the fixed rod 25 is connected to the bottom surface of the sliding clamp 23, and the fixed rod 25 slides through the rotating disk 22, the ball 26 is rotatably connected to the lower end of the fixed rod 25, the guide frame 27 is connected to the outer shell 1, the tapered sleeve 28 is slidably connected in the guide frame 27, and the ball 26 contacts the inner wall of the tapered sleeve 28, the sliding top plate 29 is connected to the lower part of the movable plate 11, and the sliding top plate 29 is slidably connected to the outer shell 1, the front end of the lower part of the sliding top plate 29 is an arc surface, the inclined plate 30 is connected to the rear side of the tapered sleeve 28, and the sliding top plate 29 can contact the inclined plate 30 when moving forward.

[0029] The new energy vehicle brake disc processing equipment also includes a water tank 31, a water inlet pipe 32, a spray frame 33, a connecting pipe 34 and a collecting frame 36. The water tank 31 is connected to the upper front part of the outer shell 1. The water tank 31 has a built-in water pump. The water inlet pipe 32 is connected to the upper left part of the water tank 31. A valve is also provided on the water inlet pipe 32. The spray frame 33 is connected to the top surface of the outer shell 1. The two ends of the connecting pipe 34 are respectively connected to the top surface of the spray frame 33 and the water outlet of the water pump. A plurality of filter holes 35 are evenly spaced on the inner bottom surface of the outer shell 1. The collecting frame 36 is connected to the outer shell 1. A drain valve for discharging water is also installed on the bottom surface of the collecting frame 36.

[0030] Initially, the water tank 31 is filled with an appropriate amount of water, and water can also be added to the water tank 31 through the water inlet pipe 32; first, multiple brake discs to be processed can be placed in the loading barrel 4, so that the brake disc on the lower side can fall on the sponge pad on the top surface of the mounting platform 3, and the sponge pad plays a buffering role; then the push plate 6 is driven to move to the left by the electric push rod 5, and the push plate 6 can drive the mounting rod 19 and the roller 20 to move to the left, and the roller 20 can roll to the left along the bottom surface of the inclined portion of the wedge rod 18. At this time, the roller 20 will squeeze the wedge rod 18 to move upward, and the wedge rod 18 can drive the right lifting door plate 8 to move upward and open. Through the action of the connecting rod 9, it can also drive the left lifting door plate 8 to move upward and open. The return spring 10 is stretched, and when the push plate 6 contacts the brake disc on the sponge pad, it can push the brake disc to move to the left into the housing 1, and the top surface of the push plate 6 can block the bottom surface of the loading barrel 4, thereby preventing the brake disc in the loading barrel 4 from being blocked. The moving plate falls, and when the roller 20 rolls to the bottom surface of the straight portion of the wedge-shaped rod 18, the push plate 6 continues to move to the left, and the roller 20 can roll to the left along the bottom surface of the straight portion of the wedge-shaped rod 18, while the wedge-shaped rod 18 and the lifting door plate 8 stop rising, and the push plate 6 can push the brake disc to the top surface of the rotating plate 22; then the electric push rod 5 drives the push plate 6 to move rightward and reset, so that the push plate 6 can be separated from the brake disc on the top surface of the rotating plate 22, and the push plate 6 can bring The movable mounting rod 19 and the roller 20 move to the right, and the roller 20 can roll to the right along the bottom surface of the straight portion of the wedge rod 18. When the roller 20 rolls to the bottom surface of the inclined portion of the wedge rod 18, the return spring 10 will return to its original state, driving the lifting door plate 8 and the wedge rod 18 to move downward and reset. When the top surface of the push plate 6 separates from the bottom surface of the loading barrel 4, the brake disc in the loading barrel 4 will fall downward due to gravity, and the lowermost brake disc can fall on the sponge pad on the top surface of the mounting platform 3;Then, the two mounting plates 13 are driven to move up and down respectively by the electric slide rail 12, which can drive the two milling cutters 14 to move and align with the two end surfaces of the brake disc respectively, so as to adapt to the use of brake discs of different heights, and then the screw rod 16 is driven to rotate by the servo motor 15, and the screw rod 16 can drive the movable plate 11 to move forward, and the movable plate 11 can drive the milling cutter 14, the water retaining plate 17 and the sliding top plate 29 to move forward. When the front end of the sliding top plate 29 contacts the inclined plate 30, the inclined plate 30 can be squeezed to move upward, and the inclined plate 30 can drive the tapered sleeve 28 to move upward, and the guide frame 27 plays a guiding role. The tapered sleeve 28 can squeeze the balls 26 on the front and rear sides to roll toward the side close to each other, and drive the fixed rods 25 and the sliding clamping block 23 on the front and rear sides to move toward the side close to each other. The connecting spring 24 is compressed, and when the sliding clamp block 23 clamps the brake disc on the top surface of the rotating disk 22, the sliding top plate 29 just moves to the bottom surface of the tapered sleeve 28, and the top surface of the sliding top plate 29 is a plane, so the tapered sleeve 28 will stop moving upward, and then the rotating disk 22 is driven to rotate by the driving motor 21. The rotating disk 22 can clamp the brake disc through the sliding clamp block 23 to rotate, so that the brake disc can rotate on its own, and the moving plate 11 can continue to drive the milling cutter 14 to move forward. When the milling cutter 14 contacts the end surface of the brake disc, the end surface of the brake disc can be milled; during the processing, the water retaining plate 17 can always block the top of the screw rod 16, which can prevent debris from adhering to the surface of the screw rod 16, and can ensure the normal operation of the servo motor 15 and the screw rod 16. After the processing is completed, it can be The water in the water tank 31 is transported to the spray frame 33 through the water pump and the connecting pipe 34. The water in the spray frame 33 can be sprayed downward on the brake disc, so as to wash away the debris adhering to the brake disc, and the filter hole 35 can filter the debris at the bottom of the shell 1, and the water can flow downward through the filter hole 35 to the collection frame 36 for recycling; then the servo motor 15 drives the screw rod 16 to reverse, and the screw rod 16 can drive the movable plate 11 to move backward and reset, and the movable plate 11 can drive the milling cutter 14, the water retaining plate 17 and the sliding top plate 29 to move backward and reset, so that the milling cutter 14 is separated from the end face of the brake disc, and at the same time, the drive motor 21 can be controlled to stop working, so that the brake disc stops rotating, and when the sliding top plate 29 is separated from the inclined plate 30, the connecting spring 24 will return to its original state. The sliding clamps 23, the fixing rods 25 and the balls 26 on the front and rear sides are driven to move to the side away from each other to reset. The balls 26 can squeeze the conical sleeve 28 to move downward to reset, and drive the inclined plate 30 to move downward to reset. The gravity of the conical sleeve 28 and the inclined plate 30 can also assist them to move downward to reset. At this time, the sliding clamps 23 will release the processed brake disc, and then repeat the above operation to push the next brake disc to the left to the top surface of the rotating disc 22, and the next brake disc will squeeze the last processed brake disc to push the housing 1 to the left. When the processed brake disc moves to the right side of the top surface of the conveyor 2, the conveyor 2 can convey the processed brake disc to the left to the next process. In this way, the loading and unloading of the brake disc can be automatically completed, saving time and effort, and improving work efficiency. ;

[0031] The above description is only an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention should be included in the protection scope of the present invention. The contents not elaborated in detail in the present invention belong to the existing technologies known to those skilled in the art.

Claims

1. A new energy vehicle brake disc processing equipment, characterized in that: The invention comprises a housing (1), a conveyor (2), a mounting platform (3), a charging barrel (4), an electric push rod (5), a pushing plate (6), a guide rod (7), a lifting door plate (8), a connecting rod (9), a reset spring (10), a milling assembly, a pushing assembly and a clamping and rotating mechanism. The conveyor (2) and the mounting platform (3) are respectively arranged on both sides of the housing (1), the charging barrel (4) is connected to the top surface of the mounting platform (3), the electric push rod (5) is symmetrically installed on the top surface of the mounting platform (3), and the pushing plate (6) is connected to the electric push rod (5). On the telescopic rod of the movable push rod (5), the guide rod (7) is symmetrically connected to both sides of the housing (1), the lifting door plate (8) is slidably connected to the guide rod (7), the connecting rod (9) is connected to the top surface of the lifting door plate (8), and the connecting rod (9) is slidably connected to the housing (1), the return spring (10) connects the guide rod (7) and the lifting door plate (8), the milling assembly is used to perform milling processing on the brake disc, the pushing assembly is used to push the lifting door plate (8) to rise and open, and the clamping rotation mechanism is used to clamp the brake disc and drive the brake disc to rotate.

2. According to the new energy vehicle brake disc processing equipment according to claim 1, it is characterized in that: The milling assembly comprises a moving plate (11), an electric slide rail (12), a mounting plate (13), a milling cutter (14), a servo motor (15) and a screw rod (16); the moving plate (11) is slidably connected to the inside of a housing (1); the electric slide rail (12) is mounted on a side of the moving plate (11); two sliders of the electric slide rail (12) are both connected to the mounting plate (13); the milling cutter (14) is mounted on a side of the mounting plate (13); the servo motor (15) is symmetrically mounted on the housing (1); the screw rod (16) is connected to an output shaft of the servo motor (15); and the screw rod (16) is threadedly connected to the moving plate (11).

3. A new energy vehicle brake disc processing equipment according to claim 2, characterized in that: The milling assembly also includes a water baffle (17), which is symmetrically connected to the side of the movable plate (11), and the water baffle (17) blocks the upper part of the screw rod (16).

4. A new energy vehicle brake disc processing equipment according to claim 3, characterized in that: The pushing assembly comprises a wedge rod (18), a mounting rod (19) and a roller (20), wherein the wedge rod (18) is connected to the side of one of the lifting door panels (8), the mounting rod (19) is connected to the side of the pushing plate (6), the roller (20) is rotatably connected to the end of the mounting rod (19), and the roller (20) is in contact with the wedge rod (18).

5. A new energy vehicle brake disc processing equipment according to claim 4, characterized in that: The clamping and rotating mechanism comprises a driving motor (21), a rotating disk (22), a sliding clamp block (23), a connecting spring (24) and a driving assembly, wherein the driving motor (21) is connected to a housing (1), the rotating disk (22) is rotatably connected in the housing (1), and the rotating axis of the rotating disk (22) is connected to the output axis of the driving motor (21), the sliding clamp block (23) is symmetrically slidably connected to the rotating disk (22), the connecting spring (24) connects the rotating disk (22) and the sliding clamp block (23), and the driving assembly is used for driving the sliding clamp block (23) to slide on the rotating disk (22).

6. A new energy vehicle brake disc processing equipment according to claim 5, characterized in that: The driving assembly comprises a fixed rod (25), a ball (26), a guide frame (27), a tapered sleeve (28), a sliding top plate (29) and an inclined plate (30). The fixed rod (25) is connected to the bottom surface of the sliding clamp (23), the ball (26) is rotatably connected to the end of the fixed rod (25), the guide frame (27) is connected to the outer shell (1), the tapered sleeve (28) is slidably connected in the guide frame (27), and the ball (26) contacts the inner wall of the tapered sleeve (28), the sliding top plate (29) is connected to the movable plate (11), and the sliding top plate (29) is slidably connected to the outer shell (1), and the inclined plate (30) is connected to the outer side of the tapered sleeve (28).

7. A new energy vehicle brake disc processing equipment according to claim 6, characterized in that: The new energy vehicle brake disc processing equipment also includes a water tank (31), a water inlet pipe (32), a spray frame (33) and a connecting pipe (34), wherein the water tank (31) is connected to the side of the outer shell (1), the water tank (31) is provided with a water pump, the water inlet pipe (32) is connected to the side of the water tank (31), the spray frame (33) is connected to the top surface of the outer shell (1), and the connecting pipe (34) communicates the top surface of the spray frame (33) and the water outlet of the water pump.

8. A new energy vehicle brake disc processing equipment according to claim 7, characterized in that: The new energy vehicle brake disc processing equipment also includes a collection frame (36), filter holes (35) are spaced apart on the inner bottom surface of the outer shell (1), and the collection frame (36) is connected to the outer shell (1).

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