High-speed online measuring equipment and measuring method suitable for centerless grinding machine

By designing high-speed online measurement equipment suitable for centerless grinders, the problem of relying on manual labor in large batches of small-sized workpieces is solved, efficient automated measurement is achieved, and production efficiency and enterprise competitiveness are improved.

CN119550168AActive Publication Date: 2025-03-04WEIHAI WEMILL MASCH CO LTD
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Patent Information

Application Number
CN202510061263.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-03-04
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

The measurement of large batches of small-sized workpieces is difficult to meet actual processing needs by relying on traditional manual labor, and the manual measurement quality is unstable and the accidental error is relatively large.

Method used

A high-speed online measurement device suitable for centerless grinders is designed, including cleaning and coupling components, groove guidance components, measurement components, drive components and sorting components, to achieve dimensional measurement of workpieces in an automated manner.

Benefits of technology

It realizes efficient and automated workpiece size measurement. Compared with traditional manual measurement, the measurement efficiency is high and the accidental error is small, which can improve production efficiency, reduce labor costs, and improve corporate competitiveness.

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Abstract

The invention provides a high-speed online measuring device and method suitable for a centerless grinding machine, and relates to the technical field of grinding machining measurement, and the high-speed online measuring device comprises a cleaning connection assembly, a groove guiding assembly, a measuring assembly, a driving assembly and a sorting assembly. According to the invention, through the design of the cleaning connection assembly, the groove guide assembly, the measurement assembly, the driving assembly and the sorting assembly, the size of the to-be-measured workpiece can be efficiently and automatically measured, compared with the traditional manual measurement, the measurement efficiency is high, the accidental error is small, the device is applied to the repeated measurement of the sizes of large-batch and small-size workpieces, and the measurement precision is high. The production efficiency can be improved, the labor cost is reduced, and the enterprise competitiveness is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding measurement, in particular to a high-speed online measurement device and a measurement method suitable for a centerless grinder. Background Art

[0002] A centerless grinder is a high-precision grinding device specially used for processing cylindrical workpieces. Unlike traditional grinders, it does not require a center hole or fixture to fix the workpiece, but achieves grinding through the relative movement between the outer circle of the workpiece and the grinding wheel. In the process of grinding small cylindrical parts, efficient and batch grinding can be achieved. With the continuous improvement of the degree of industrial automation, automatic loading and unloading, automatic measurement, and automatic screening of products have become the basic requirements of automated processing. On the premise of ensuring processing accuracy and efficiency, it is imperative to improve efficiency and intelligent upgrades through automation.

[0003] The workpiece needs to be sized after grinding. It is difficult to meet the actual processing needs by relying on traditional manual measurement to measure a large number of small-sized workpieces. In addition, the quality of manual measurement is unstable and the accidental error is relatively large. Therefore, the present invention provides a high-speed online measurement device and measurement method suitable for centerless grinders. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a high-speed online measuring device and measuring method suitable for centerless grinders, which solves the problem of measuring large quantities of small-sized workpieces. It is difficult to meet actual processing needs by relying on traditional manual measurement, and the manual measurement quality is unstable and the accidental errors are relatively large.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A high-speed online measuring device suitable for centerless grinders, comprising: A cleaning docking assembly, the cleaning docking assembly is used to guide the workpiece to be tested from the discharge port of the centerless grinder to one end of the groove guide assembly, and the cleaning docking assembly performs air blowing cleaning on the workpiece to be tested; A groove guide assembly, wherein the groove guide assembly is arranged at one end of the cleaning and docking assembly, and the axial direction of the workpiece to be measured is along the length direction of the long notch of the groove guide assembly; A measuring component, wherein the measuring component is fixedly mounted on the groove guide component, and the measuring component measures the workpiece to be measured along a direction perpendicular to the length of the long notch; A driving assembly, the driving assembly is installed above the groove guide assembly, and the driving assembly is used to drive the workpiece to be measured to move along the length direction of the long notch of the groove guide assembly; A sorting component is used to classify and transport the workpieces according to the measurement results of the measuring component.

[0006] Preferably, the cleaning and docking assembly comprises: An inclined slot frame, the inclined slot frame is in an inclined state, has a high end and a low end, and a support frame is fixedly installed at the high end of the inclined slot frame; An impurity trough, the impurity trough is located on one side of the lower end of the chute frame, and the impurity trough is communicated with the interior of the chute frame; A spring tube, the inner side of the chute frame is fixedly connected with a plurality of supporting cross members along the length direction, the spring tube is located on the inner side of the chute frame, and the spring tube is located above the supporting cross member, the first end of the spring tube is fixedly provided with a connecting tube, the second end of the spring tube is fixedly connected with a transfer shell, the transfer shell is fixedly provided on the inner side of the high end of the chute frame, the top of the transfer shell is provided with a square feed channel, and the side of the transfer shell is provided with an air inlet installation port; An air inlet connector, wherein the air inlet connector is threadedly mounted on the air inlet mounting port, and a porous diverter disk is fixedly disposed on the end or inner side of the air inlet mounting port; A spiral air pipe, the spiral air pipe is fixedly connected to the inclined slot frame, and the spiral air pipe is spirally arranged on the outside of the spring tube, and a blowing hole is opened on the side of the spiral air pipe facing the spring tube, the bottom end of the spiral air pipe is blocked, and a switching tube is fixedly arranged on the top end of the spiral air pipe, and the switching tube is fixedly connected to the side of the air inlet joint.

[0007] Preferably, the groove guide assembly comprises: Base plate; A slot frame, wherein the slot frame is fixedly mounted on the top of the bottom plate, and a long slot is opened on the top of the slot frame; Wear-resistant strips, both sides of the long slot are provided with step openings, two groups of wear-resistant strips are provided, and the wear-resistant strips are fixedly installed on the inner side of the step openings; The guide member is fixedly mounted on the bottom plate and has a circular hole corresponding to the end of the long slot.

[0008] Preferably, the measuring assembly comprises: a parallel light filler, a camera module and a data processing module. The parallel light filler and the camera module are fixedly mounted on the bottom plate, and the parallel light filler and the camera module are located on both sides of the slot frame.

[0009] Preferably, the driving assembly comprises: A frame body, wherein the frame body is fixedly mounted on the bottom plate and is located outside the slot frame; A first roller, a second roller, and a driving roller are rotatably installed on the inner side of the frame body and located above the slot frame in a triangular distribution, and the heights of the first roller and the second roller are consistent. The driving roller is located above the first roller and the second roller. A tensioning roller is installed on the inner side of the frame body and located between the first roller and the second roller. A transmission belt is installed on the first roller, the second roller, and the driving roller, and the tensioning roller is located below the transmission belt. A driving member is fixedly mounted on the side of the frame body, and an output end of the driving member is transmission-connected to the active roller.

[0010] Preferably, the transmission belt comprises a first rubber layer, a sponge layer, and a second rubber layer in sequence from inside to outside.

[0011] Preferably, the sorting component comprises: A slot division component, which is fixedly arranged above the slot frame and located behind the measuring component, and a one-way feed port is arranged at the bottom of the slot division component; A material distribution cylinder assembly, which is fixedly mounted at the bottom of the trough frame, and the action end of the material distribution cylinder assembly corresponds to the one-way feed port; A conveyor belt assembly, wherein the conveyor belt assembly corresponds to each discharge port of the trough assembly.

[0012] Preferably, the slot subassembly comprises: A trough body, the bottom of which bulges upward; A separator, which is fixedly mounted on the inner side of the tank body and divides the interior of the tank body into a plurality of separated areas; A discharge port is provided on the side of the trough body corresponding to each separation area, and a guide plate is fixedly provided at the bottom of the discharge port; The bottom of the trough body bulges upwardly and is connected with two symmetrically arranged elastic plate groups, the elastic plate groups include rubber connecting blocks, transverse plates and inclined plates, the rubber connecting blocks and inclined plates are located on both sides of the transverse plates, and the rubber connecting blocks are connected to the trough body.

[0013] Preferably, the material distribution cylinder assembly comprises: A cylinder body, wherein the cylinder body is fixedly mounted to the bottom of the frame body; The bracket comprises an integrally arranged connecting seat and a strip supporting piece, wherein the connecting seat is fixedly mounted to the telescopic end at the top of the cylinder body, the top of the strip supporting piece is arc-shaped, and a protrusion is fixedly arranged at the center position of the top of the strip supporting piece.

[0014] Another object of the present invention is to provide a high-speed online measurement method applicable to a centerless grinder, using the above-mentioned high-speed online measurement device applicable to a centerless grinder, specifically comprising the following steps: S1. The workpiece to be tested at the outlet of the centerless grinder enters the cleaning and docking assembly, and the cleaning and docking assembly blows air to clean the workpiece to be tested and guides the workpiece to be tested to the groove guide assembly; S2, the workpiece to be measured is in the groove guide assembly, and the driving assembly drives the workpiece to be measured to slide along the length direction of the long groove of the groove guide assembly. When the workpiece to be measured passes through the measuring assembly, the measuring assembly measures the workpiece to be measured in a direction perpendicular to the length direction of the long groove; The measuring component directly obtains the length m of the workpiece above the slot frame, and calculates the diameter D of the workpiece to be measured according to formula ①; ① In formula ①, n represents the distance between the groove guide assembly and the workpiece to be measured.

[0015] The present invention provides a high-speed online measuring device and a measuring method suitable for a centerless grinder. It has the following beneficial effects: The present invention can realize efficient and automated measurement of the size of the workpiece to be measured through the designed cleaning and connecting components, groove guiding components, measuring components, driving components and sorting components. Compared with traditional manual measurement, the measurement efficiency is high and the accidental error is small. It is applied to the repeated measurement of the sizes of large-scale and small-sized workpieces, which can improve production efficiency, reduce labor costs and enhance enterprise competitiveness.

[0016] The present invention measures the workpiece to be measured along a direction perpendicular to the length of the long slot by designing a measuring component. This measuring method can simplify the complexity of the algorithm carried in the measuring component and improve the accuracy of the measurement.

[0017] The present invention, through a specific design of a cleaning connection assembly, includes a spring tube, a spiral air pipe and other structures. The inclined spring tube is used to transport the workpiece. The spiral air pipe blows high-pressure gas to the spring tube from the outside of the spring tube. The high-pressure gas cleans the workpiece in the spring tube, making the surface of the workpiece clean and free of liquid, which is convenient for the measurement of the subsequent measuring assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Figure 2 A front view of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Figure 3 A top view of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Figure 4 for Figure 3 Section view of the section line at AA; Figure 5 for Figure 4 A partial enlarged view of point B in the middle; Figure 6 A schematic diagram of the layered structure of a conveyor belt of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Figure 7 This is a stereoscopic diagram of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention with a driving component removed; Figure 8 A top view of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention with a driving component removed; Fig. 9 for Figure 8 Section view of the section line at BB; Fig.10 A stereoscopic diagram of a groove guide assembly, a measuring assembly and a cleaning and connecting assembly of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Fig.11 A three-dimensional diagram of a cleaning and docking assembly of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Fig.12 A three-dimensional diagram of a material dividing cylinder assembly of a high-speed online measuring device suitable for a centerless grinder proposed by the present invention; Fig.13 This is a schematic diagram of a high-speed online measurement method suitable for a centerless grinder proposed by the present invention.

[0019] Among them, 1. Cleaning and connecting components; 101. Bevel rack; 102. Impurity slot; 103. Spiral air pipe; 103a. Transfer tube; 104. Support frame; 105. Support crosspiece; 106. Spring tube; 106a. Connecting pipe; 107. Inlet connector; 108. Transfer shell; 108a. Square feed channel; 108b. Inlet installation port; 109. Multi-hole diverter plate; 2. Groove guide component; 201. Bottom plate; 202. Groove rack; 202a. Long groove; 203. Wear-resistant strip; 204. Guide; 204a. Round hole; 3. Measuring component; 301. Parallel light filler; 302. Camera module; 4. Driving component; 401. Frame body; 402. First roller; 403. Second roller; 404. Tensioning Roller; 405, active roller; 406, transmission belt; 40601, sponge layer; 40602, first rubber layer; 40603, second rubber layer; 407, driving member; 5, slot dividing assembly; 501, slot body; 502, separator; 503, discharge port; 503a, guide plate; 504, elastic plate group; 50401, cross plate; 50402, inclined plate; 50403, rubber connecting block; 6, conveyor belt assembly; 7, material dividing cylinder assembly; 701, cylinder body; 702, bracket; 70201, connecting seat; 70202, strip bracket; 70202a, protrusion; m, length of the workpiece above the slot frame; n, spacing of the groove guide assembly supporting the workpiece to be measured; D, diameter of the workpiece to be measured; a, workpiece to be measured. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0021] like Figure 1-Figure 13 As shown, an embodiment of the present invention provides a high-speed online measuring device suitable for a centerless grinder, comprising: a cleaning and docking component 1, a groove guiding component 2, a measuring component 3, a driving component 4 and a sorting component.

[0022] Specifically, the cleaning and docking assembly 1 is used to guide the workpiece a to be measured from the discharge port of the centerless grinder to one end of the groove guide assembly 2, that is, one end of the cleaning and docking assembly 1 corresponds to the discharge port of the centerless grinder, and receives the workpiece a to be measured and then transports it downward, and the other end of the cleaning and docking assembly 1 corresponds to the groove guide assembly 2, so that the workpiece a to be measured is transported to the groove guide assembly 2, and the cleaning and docking assembly 1 plays a role of guiding and docking. The cleaning and docking assembly 1 performs air blowing cleaning on the workpiece a to be measured, specifically: the workpiece a to be measured is in the cleaning and docking assembly 1 During the transportation process, the blowing structure (spiral air pipe 103) in the cleaning docking component 1 blows air to clean the workpiece a to be measured, so that the grinding fluid, grinding dust, etc. in the workpiece a to be measured are blown off, and the surface of the workpiece a to be measured is relatively clean, so as to facilitate subsequent measurement. Overall, the cleaning docking component 1 plays the role of docking and transportation and cleaning the surface of the workpiece a to be measured. The groove guide component 2 is arranged at one end of the cleaning docking component 1, and the axial direction of the workpiece a to be measured is along the length direction of the long groove 202a of the groove guide component 2. The long groove 202a It is used to guide the workpiece a to be measured, that is, the workpiece a to be measured is axially along the length direction of the long slot 202a of the groove guide component 2, so that the workpiece a to be measured can slide along the length direction of the long slot 202a of the groove guide component 2. The driving component 4 is installed above the groove guide component 2, and the driving component 4 is used to drive the workpiece a to be measured to move along the length direction of the long slot 202a of the groove guide component 2. The driving component 4 provides power to drive the workpiece a to be measured to slide along the length direction of the long slot 202a of the groove guide component 2. The measuring component 3 is fixedly installed on the groove guide component 2, and the measuring component 3 measures the workpiece a to be measured along a direction perpendicular to the length direction of the long slot 202a. The measuring component 3 uses the currently commonly used image measuring equipment. The sorting component classifies and transports the workpieces according to the measurement results of the measuring component 3. The sorting component is communicatively connected with the measuring component 3. For example, the measuring component 3 classifies the workpieces into three categories of "qualified products", "large size" and "small size" according to the measurement results, and the sorting component sends the workpieces into different conveying lines / collection frames according to the classification structure.

[0023] In this embodiment, through the designed cleaning and docking component 1, groove guide component 2, measuring component 3, driving component 4 and sorting component, efficient and automated measurement of the size of the workpiece a to be measured can be achieved. Compared with traditional manual measurement, the measurement efficiency is high and the accidental error is small. It is applied to repeated measurement of large-scale and small-sized workpieces, which can improve production efficiency, reduce labor costs and enhance corporate competitiveness.

[0024] The core of this solution is that the measuring component 3 measures the workpiece a along the length direction perpendicular to the long slot 202a; when the measuring component 3 measures the size of the workpiece a, it actually measures the length m of the workpiece protruding from the slot frame. In this measurement method, the image directly obtained by the camera module 302 of the measuring component 3 always has an edge (the bottom edge of the image) that remains horizontal. The image is scaled and placed in a plane rectangular coordinate system, and the Y-axis coordinate value of the top edge contour of the image is read to obtain the accurate length m of the workpiece protruding from the slot frame. For example, the Y-axis coordinate values ​​of 10-20 points are selected at equal intervals on the top edge contour of the image, and the length m of the workpiece protruding from the slot frame is obtained by calculating the average value after removing the maximum and minimum values, and then the formula is used to calculate the length m of the workpiece protruding from the slot frame. , calculate the diameter D of the workpiece to be measured, where n represents the spacing (fixed value) where the groove guide assembly supports the workpiece to be measured; compared with the traditional algorithm for reading the diameter of the workpiece a to be measured in the plane image, this method has a simpler algorithm and more accurate measurement results.

[0025] In one embodiment, the cleaning and docking assembly 1 includes: an inclined slot frame 101 , an impurity slot 102 , a spring tube 106 , an air inlet connector 107 and a spiral air pipe 103 .

[0026] The chute frame 101 is in an inclined state, and has a high end and a low end. A support frame 104 is fixedly installed at the high end of the chute frame 101, and the support frame 104 supports the high end of the chute frame 101. The impurity groove 102 is located at one side of the low end of the chute frame 101, and the impurity groove 102 is connected to the inside of the chute frame 101. The impurities (grinding fluid, dust particles, etc.) blown off from the workpiece a to be measured fall into the chute frame 101 and slide along the inclined direction of the chute frame 101 to the impurity groove. The material tank 102 is stored, and a plurality of supporting cross members 105 are fixedly connected to the inner side of the inclined slot frame 101 along the length direction. The supporting cross member 105 is used to support the spring tube 106. The spring tube 106 is located on the inner side of the inclined slot frame 101, and the spring tube 106 is located above the supporting cross member 105. The first end of the spring tube 106 is fixedly provided with a connecting tube 106a, which is a sleeve for easy fixed installation with other components. The second end of the spring tube 106 is fixedly connected to the transfer housing 1 08, the transfer shell 108 is fixedly arranged on the inner side of the high end of the chute frame 101, and a square feeding channel 108a is arranged on the top of the transfer shell 108. The workpiece a to be measured falls from the square feeding channel 108a into the interior of the transfer shell 108. The side of the transfer shell 108 is provided with an air inlet installation port 108b, and the air inlet connector 107 is threadedly installed with the air inlet installation port 108b. The air inlet connector 107 is connected to the gas supply source in the factory, and the end or the inner side of the air inlet installation port 108b is fixedly arranged. There is a porous diverter plate 109, which is used to divert gas and enable the gas to be ejected. The spiral air pipe 103 is fixedly connected to the inclined slot frame 101, and the spiral air pipe 103 is spirally arranged on the outside of the spring tube 106, and the spiral air pipe 103 has a blowing hole on the side facing the spring tube 106. The bottom end of the spiral air pipe 103 is blocked, and a transfer tube 103a is fixedly arranged on the top of the spiral air pipe 103, and the transfer tube 103a is fixedly connected to the side of the air inlet connector 107.

[0027] During use, the workpiece discharged from the discharge port of the centerless grinder, after being drained by a simple groove frame, falls from the square feed channel 108a to the inside of the transfer shell 108. The airflow ejected from the porous diverter plate 109 pushes the workpiece a to be tested to continue moving forward, and slides in the spring tube 106 by gravity. During this process, the blowing holes of the spiral air pipe 103 eject cleaning gas to clean the surface of the workpiece a to be tested.

[0028] In one embodiment, the groove guide assembly 2 includes: a bottom plate 201 , a groove frame 202 , a wear strip 203 and a guide member 204 .

[0029] The slot frame 202 is fixedly mounted on the top of the base plate 201, and a long slot 202a is opened on the top of the slot frame 202, and step openings are opened on both sides of the long slot 202a. Two groups of wear-resistant strips 203 are provided, and the wear-resistant strips 203 are fixedly mounted on the inner side of the step openings. The spacing between the two groups of wear-resistant strips 203 is the spacing n at which the groove guide assembly supports the workpiece to be measured. The wear-resistant strips 203 are made of smooth wear-resistant steel or graphite. The guide member 204 is fixedly mounted on the base plate 201, and the guide member 204 has a circular hole 204a, and the circular hole 204a corresponds to the end of the long slot 202a.

[0030] In one embodiment, the measuring component 3 includes: a parallel light fill light component 301, a camera module 302 and a data processing module. The data processing module is an industrial computer equipped with an algorithm. The parallel light fill light component 301 and the camera module 302 are fixedly installed on the base plate 201, and the parallel light fill light component 301 and the camera module 302 are located on both sides of the slot frame 202; the parallel light fill light component 301 is used for fill light, and the camera module 302 is used for obtaining image information. Generally, an incoming material sensing sensor (optical fiber sensor) is also provided on the camera module 302. When the workpiece to be measured reaches a predetermined position, the camera module 302 takes a picture and transmits the picture to the data processing module. The parallel light fill light component 301 can be turned on for a long time during the working stage or can be turned on synchronously with the camera module 302. All parts of the measuring component 3 are existing designs and are not described here.

[0031] In one embodiment, the driving assembly 4 includes: a frame body 401 , a first roller 402 , a second roller 403 , a driving roller 405 , a transmission belt 406 and a driving member 407 .

[0032] The frame body 401 is fixedly installed with the base plate 201, and the frame body 401 is located on the outside of the slot frame 202. The first roller 402, the second roller 403, and the active roller 405 distributed in a triangle are rotatably installed on the inner side of the frame body 401 and located above the slot frame 202. The heights of the first roller 402 and the second roller 403 are consistent. The active roller 405 is located above the first roller 402 and the second roller 403. A tensioning roller 404 is installed on the inner side of the frame body 401 and located between the first roller 402 and the second roller 403. A transmission belt 406 is installed on the first roller 402, the second roller 403, and the active roller 405. The tensioning roller 404 is located below the transmission belt 406. A driving member 407 is fixedly installed on the side of the frame body 401. The output end of the driving member 407 is transmission-connected to the active roller 405, and the driving member 407 is a reduction motor.

[0033] When working, the driving member 407 drives the active roller 405 to rotate, and then drives the transmission belt 406 to rotate along the first roller 402, the second roller 403, and the active roller 405. When the workpiece a to be measured enters under the first roller 402, the bottom of the rotating transmission belt 406 contacts the workpiece a to be measured and continues to drive the workpiece a forward. The workpiece a to be measured continues to slide along the direction of the long slot 202a. When it reaches the position of the second roller 403, the bottom of the rotating transmission belt 406 contacts the workpiece a to be measured again, applying a thrust to the workpiece a to be measured.

[0034] In one embodiment, the transmission belt 406 includes a first rubber layer 40602, a sponge layer 40601, and a second rubber layer 40603 from the inside to the outside. The sponge layer 40601 can thicken the transmission belt 406 so that the workpiece a to be measured can contact the transmission belt 406 and squeeze the transmission belt 406 so that the workpiece a to be measured passes over the bottom of the transmission belt 406.

[0035] In one embodiment, the sorting component includes: a slotting component 5, a material dividing cylinder component 7 and a conveyor belt component 6; the slotting component 5 is fixedly arranged above the slot frame 202, and the slotting component 5 is located behind the measuring component 3, and a one-way feed port is arranged at the bottom of the slotting component 5, the material dividing cylinder component 7 is fixedly installed at the bottom of the slot frame 202, and the action end of the material dividing cylinder component 7 corresponds to the one-way feed port, and the controller of the material dividing cylinder component 7 is communicatively connected with the measuring component 3, and the measuring component 3 sends an action signal to one of the material dividing cylinder components 7 according to the measurement result, and the material dividing cylinder component 7 does not act immediately after receiving the action signal. Generally, an incoming material sensor is designed at the corresponding position of each material dividing cylinder component 7, and when the material dividing cylinder component 7 senses the workpiece, the material dividing cylinder component 7 acts, and the conveyor belt component 6 corresponds to each outlet of the slotting component 5.

[0036] The workpiece slides on the slot rack 202. When the signal received by a dividing cylinder assembly 7 is an action signal, when the incoming material sensor on the dividing cylinder assembly 7 senses the workpiece, the dividing cylinder assembly 7 pushes the workpiece up and pushes the workpiece into the dividing slot assembly 5. Then the dividing cylinder assembly 7 returns to its position and waits for the next instruction.

[0037] In one embodiment, the slot dividing assembly 5 includes: a slot body 501 , a partition 502 and an elastic plate set 504 .

[0038] The bottom of the trough body 501 bulges upward, and the partition 502 is fixedly installed on the inner side of the trough body 501. The partition 502 divides the interior of the trough body 501 into multiple separation areas, generally divided into three areas, and three groups of corresponding dividing cylinder assemblies 7 are also designed. A discharge port 503 is provided on the side of the trough body 501 corresponding to each separation area, and a guide plate 503a is fixedly provided at the bottom of the discharge port 503. The bottom of the trough body 501 that bulges upward is connected with two groups of symmetrically arranged elastic plate groups 504. The elastic plate group 504 includes a rubber connecting block 50403, a transverse plate 50401, and an inclined plate 50402. The rubber connecting block 50403 and the inclined plate 50402 are located on both sides of the transverse plate 50401, and the rubber connecting block 50403 is connected to the trough body 501.

[0039] The dividing cylinder assembly 7 pushes the workpiece upward, and the workpiece pushes the elastic plate group 504 upward. The elastic plate group 504 bends upward, and the workpiece passes over the elastic plate group 504. Then the dividing cylinder assembly 7 returns downward, and the workpiece is above the elastic plate group 504. Then, it rolls to the discharge port 503 and falls on the corresponding conveyor belt assembly 6.

[0040] In one embodiment, the material distribution cylinder assembly 7 includes: a cylinder body 701 and a bracket 702 .

[0041] The cylinder body 701 is fixedly installed at the bottom of the frame body 401, and the bracket 702 includes an integrally arranged connecting seat 70201 and a strip support 70202. The connecting seat 70201 is fixedly installed at the telescopic end of the top of the cylinder body 701. The top of the strip support 70202 is arc-shaped, and the strip support 70202 is long and strip-shaped, corresponding to the cylindrical workpiece. A protrusion 70202a is fixedly provided at the top center position of the strip support 70202 to facilitate the cylindrical workpiece to roll away from the strip support 70202. Example

[0042] A high-speed online measurement method applicable to a centerless grinder, using the high-speed online measurement device applicable to a centerless grinder in the first embodiment, specifically comprises the following steps: S1. The workpiece a to be measured at the discharge port of the centerless grinder enters the cleaning docking component 1. The cleaning docking component 1 blows air to clean the workpiece a to be measured and guides the workpiece a to be measured to the groove guiding component 2. The cleaning docking component 1 is used to guide the workpiece a to be measured and clean the workpiece a to be measured to ensure that the surface of the workpiece a to be measured entering the groove guiding component 2 is clean to avoid interfering with the measurement of the measuring component 3.

[0043] S2. The workpiece a to be measured is in the groove guide assembly 2, and is driven by the driving assembly 4 to slide along the length direction of the long slot 202a of the groove guide assembly 2. When the workpiece a to be measured passes through the measuring assembly 3, the measuring assembly 3 measures the workpiece a to be measured along a direction perpendicular to the length direction of the long slot 202a.

[0044] like Fig.13 As shown in , the measuring component 3 directly obtains the length m of the workpiece above the slot frame, and calculates the diameter D of the workpiece to be measured according to formula ①; ① In formula ①, n represents the distance between the groove guide assembly and the workpiece to be measured.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed online measuring device suitable for a centerless grinder, characterized in that: include: A cleaning connection assembly (1), wherein the cleaning connection assembly (1) is used to guide the workpiece (a) to be measured from the discharge port of the centerless grinder to one end of the groove guide assembly (2), and the cleaning connection assembly (1) performs air blowing cleaning on the workpiece (a) to be measured; A groove guide assembly (2), wherein the groove guide assembly (2) is arranged at one end of the cleaning and docking assembly (1), and the axial direction of the workpiece (a) to be measured is along the length direction of the long notch (202a) of the groove guide assembly (2); A measuring component (3), wherein the measuring component (3) is fixedly mounted on the groove guide component (2), and the measuring component (3) measures the workpiece (a) to be measured along a direction perpendicular to the length of the long slot (202a); A driving assembly (4), the driving assembly (4) being mounted above the groove guide assembly (2), and the driving assembly (4) being used to drive the workpiece (a) to be measured to move along the length direction of the long notch (202a) of the groove guide assembly (2); A sorting component is used to classify and transport the workpieces according to the measurement results of the measuring component (3).

2. The high-speed online measuring device suitable for a centerless grinder according to claim 1, characterized in that: The cleaning and docking assembly (1) comprises: An inclined slot frame (101), the inclined slot frame (101) being in an inclined state and having a high end and a low end, and a support frame (104) being fixedly mounted at the high end of the inclined slot frame (101); An impurity groove (102), the impurity groove (102) being located on one side of the lower end of the chute frame (101), and the impurity groove (102) being communicated with the interior of the chute frame (101); A spring tube (106), the inner side of the chute frame (101) is fixedly connected to a plurality of supporting cross members (105) along the length direction, the spring tube (106) is located on the inner side of the chute frame (101), and the spring tube (106) is located above the supporting cross member (105), a connecting tube (106a) is fixedly provided at the first end of the spring tube (106), a transfer shell (108) is fixedly connected at the second end of the spring tube (106), the transfer shell (108) is fixedly provided on the inner side of the high end of the chute frame (101), a square feed channel (108a) is provided on the top of the transfer shell (108), and an air inlet installation port (108b) is provided on the side of the transfer shell (108); An air intake connector (107), wherein the air intake connector (107) is threadedly mounted on the air intake mounting port (108b), and a multi-porous flow distribution plate (109) is fixedly provided at the end or the inner side of the air intake mounting port (108b); A spiral air pipe (103), the spiral air pipe (103) being fixedly connected to the inclined slot frame (101), and the spiral air pipe (103) being arranged in a spiral shape on the outside of the spring pipe (106), and the spiral air pipe (103) being provided with a blowing hole on the side facing the spring pipe (106), the bottom end of the spiral air pipe (103) being blocked, and a transfer pipe (103a) being fixedly arranged on the top end of the spiral air pipe (103), and the transfer pipe (103a) being fixedly connected to the side of the air inlet joint (107).

3. The high-speed online measuring device suitable for a centerless grinder according to claim 2, characterized in that: The groove guide assembly (2) comprises: Bottom plate (201); A slot frame (202), wherein the slot frame (202) is fixedly mounted on the top of the bottom plate (201), and a long slot (202a) is formed on the top of the slot frame (202); Wear-resistant strips (203), both sides of the long slot (202a) are provided with step openings, two groups of wear-resistant strips (203) are provided, and the wear-resistant strips (203) are fixedly installed on the inner side of the step openings; A guide member (204), the guide member (204) is fixedly mounted on the bottom plate (201), and the guide member (204) has a circular hole (204a), and the circular hole (204a) corresponds to the end of the long slot (202a).

4. The high-speed online measuring device suitable for a centerless grinder according to claim 3, characterized in that: The measuring assembly (3) comprises: a parallel light filler component (301), a camera module (302) and a data processing module; the parallel light filler component (301) and the camera module (302) are both fixedly mounted on the bottom plate (201), and the parallel light filler component (301) and the camera module (302) are located on both sides of the slot frame (202).

5. The high-speed online measuring device suitable for a centerless grinder according to claim 3, characterized in that: The driving component (4) comprises: A frame body (401), wherein the frame body (401) is fixedly mounted on the bottom plate (201), and the frame body (401) is located outside the slot frame (202); A first roller (402), a second roller (403), and a driving roller (405) are rotatably mounted on the inner side of the frame body (401) and located above the slot frame (202), and the first roller (402) and the second roller (403) are at the same height. The driving roller (405) is located above the first roller (402) and the second roller (403). A tensioning roller (404) is mounted on the inner side of the frame body (401) and located between the first roller (402) and the second roller (403). A transmission belt (406) is mounted on the first roller (402), the second roller (403), and the driving roller (405), and the tensioning roller (404) is located below the transmission belt (406). A driving member (407) is fixedly mounted on the side of the frame body (401), and an output end of the driving member (407) is drivingly connected to the active roller (405).

6. The high-speed online measuring device suitable for a centerless grinder according to claim 5, characterized in that: The transmission belt (406) comprises, from the inside to the outside, a first rubber layer (40602), a sponge layer (40601), and a second rubber layer (40603).

7. The high-speed online measuring device suitable for a centerless grinder according to claim 3, characterized in that: The sorting component comprises: A slot division component (5), the slot division component (5) being fixedly arranged above the slot frame (202), and the slot division component (5) being located behind the measuring component (3), and a one-way feed port being arranged at the bottom of the slot division component (5); A material distribution cylinder assembly (7), wherein the material distribution cylinder assembly (7) is fixedly mounted at the bottom of the trough frame (202), and an actuating end of the material distribution cylinder assembly (7) corresponds to the one-way feed port; A conveyor belt assembly (6), wherein the conveyor belt assembly (6) corresponds to each discharge port of the trough assembly (5).

8. The high-speed online measuring device suitable for a centerless grinder according to claim 1, characterized in that: The slot division assembly (5) comprises: A trough body (501), wherein the bottom of the trough body (501) is raised upward; A separator (502), the separator (502) being fixedly mounted on the inner side of the tank body (501), the separator (502) dividing the interior of the tank body (501) into a plurality of separated areas; A discharge port (503) is provided on the side of the trough body (501) corresponding to each separation area, and a guide plate (503a) is fixedly provided at the bottom of the discharge port (503); The bottom of the trough body (501) that bulges upward is connected to two groups of symmetrically arranged elastic plate groups (504), the elastic plate groups (504) comprising a rubber connecting block (50403), a transverse plate (50401), and an inclined plate (50402), the rubber connecting block (50403) and the inclined plate (50402) being located on both sides of the transverse plate (50401), and the rubber connecting block (50403) being connected to the trough body (501).

9. The high-speed online measuring device suitable for a centerless grinder according to claim 1, characterized in that: The material distribution cylinder assembly (7) comprises: A cylinder body (701), wherein the cylinder body (701) is fixedly mounted on the bottom of the frame body (401); The bracket (702) comprises an integrally arranged connection seat (70201) and a strip-shaped support member (70202); the connection seat (70201) is fixedly mounted to the telescopic end at the top of the cylinder body (701); the top of the strip-shaped support member (70202) is arc-shaped, and a protrusion (70202a) is fixedly arranged at the center of the top of the strip-shaped support member (70202).

10. A high-speed online measurement method suitable for a centerless grinder, characterized in that: Using the high-speed online measuring device suitable for a centerless grinder according to any one of claims 1 to 9 specifically comprises the following steps: S1, the workpiece to be measured (a) at the outlet of the centerless grinder enters the cleaning connection component (1), the cleaning connection component (1) blows air to clean the workpiece to be measured (a), and guides the workpiece to be measured (a) to the groove guide component (2); S2, the workpiece (a) to be measured is in the groove guide assembly (2), and the driving assembly (4) drives the workpiece (a) to be measured to slide along the length direction of the long groove (202a) of the groove guide assembly (2). When the workpiece (a) to be measured passes through the measuring assembly (3), the measuring assembly (3) measures the workpiece (a) to be measured along a direction perpendicular to the length direction of the long groove (202a); The measuring component (3) directly obtains the length m of the workpiece above the slot frame, and calculates the diameter D of the workpiece to be measured according to formula ①; ① In formula ①, n represents the spacing where the groove guide assembly supports the workpiece to be measured.

Citation Information

Patent Citations

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