Medical blood glucose test strip cutting and subpackaging production line and process thereof
By designing a medical blood sugar test strip cutting and packaging production line integrating the barrel vibration loading module, barrel conveying line, test strip cutting and loading mechanism and other modules, the problem of high labor intensity and low efficiency of the test strip cutting and packing process in the existing technology is solved, and efficient cutting and packing is achieved, reducing the defective yield rate and production cost.
Patent Information
- Application Number
- CN202411752237.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The cutting and packing process of existing blood sugar test strips has high labor intensity and low efficiency, and the cutting equipment is difficult to compatible with test strips of different sizes and specifications, resulting in high defect rate and high production costs.
A medical blood sugar test strip cutting and packaging production line is designed, including a barrel vibration loading module, a barrel conveying line, a barrel handling mechanism, a test strip cutting and loading mechanism, a CCD camera module, a weighing and partitioning mechanism, a pressing testing mechanism, a barrel cover vibration loading module and a barrel cover handling mechanism. Through the coordinated work of these modules, the automatic cutting and packing of the test strips are realized.
It realizes efficient cutting and packing of test strips, reduces the rate of defective products, improves production efficiency and product quality, and reduces labor intensity and production costs.
Smart Images

Figure CN119550428A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of biological test strip packaging, and in particular to a medical blood sugar test strip cutting and packaging production line and a process thereof. Background Art
[0002] The incoming blood glucose test strips are long strips, with 25 blood glucose test strips arranged in the length direction. The packaging of the test strips is mostly carried out in the following way: the reagent strips are first cut by a single-knife cutting device, and then manually selected and packaged; the packaging section manually puts the reagent strips into the barrel one by one, and then seals the barrel with a barrel cover. The test strip assembly process requires manual or semi-automatic judgment and adjustment, which also involves the cutting and loading of test strips, resulting in high labor intensity and low work efficiency for the production staff, and is prone to omissions. The qualified rate of the assembled reagent barrels is low and the production cost is high.
[0003] The head of the blood glucose test strip cannot be cut to the carbon foot 01, and the tail of the blood glucose test strip cannot be cut to the carbon layer electrode 02. There is an insulating blank at the tail, such as Figure 1 As shown, ordinary cutting equipment is difficult to meet the requirements. The sizes of blood glucose test strips are different, some are 32mm wide, and some are 27mm wide. Ordinary equipment can only be compatible with one specification of product.
[0004] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a medical blood sugar test strip cutting and packaging production line and process. Summary of the invention
[0005] The main technical problem solved by the present invention is to provide a medical blood glucose test strip cutting and packaging production line and process thereof, which has perfect functions, meets the cutting and packaging requirements of the test strips, ensures the cutting quality, reduces the defective product rate, and has a fast production rhythm.
[0006] In order to solve the above technical problems, a technical solution adopted by the present invention is to provide a medical blood glucose test strip cutting and packaging production line, comprising:
[0007] Barrel vibration feeding module, used for direct vibration feeding of barrels;
[0008] The barrel conveying line is connected to the barrel vibration feeding module and is used for conveying the barrels at equal intervals;
[0009] The barrel conveying mechanism is arranged between the barrel vibration feeding module and the barrel conveying line, and conveys the barrel vibrating out of the barrel vibration feeding module to the barrel conveying line;
[0010] The test strip cutting and barreling mechanism is docked and arranged at the side end of the barrel conveying line, and is provided with several groups to load the cut test strips into the barrel;
[0011] A CCD camera module is arranged above the barrel conveying line to detect whether the barrel is loaded with material;
[0012] A weighing and material separation mechanism is connected to the conveying end of the barrel conveying line and is used for weighing the barrels and conveying the barrels filled with test strips and the empty barrels separately;
[0013] A press-fit detection mechanism is connected to the weighing and material distribution mechanism;
[0014] The barrel cover vibration feeding module is connected to the input end of the press-fitting detection mechanism and is used for direct vibration feeding of the barrel cover;
[0015] The barrel cover conveying mechanism is arranged between the barrel cover vibration feeding module and the press-fitting detection mechanism, and conveys the vibrating discharge barrel of the barrel cover vibration feeding module to the barrel of the press-fitting detection mechanism;
[0016] The test strip cutting and barreling mechanism includes a rotating disk, a plurality of groups of material receiving devices installed at equal angles on the rotating disk, a material receiving station, a barreling station and a static electricity removal station arranged around the rotating disk, a cam cutting device is arranged at the material receiving station, a material storage and loading device is arranged at the side end of the cam cutting device, a barreling device is arranged at the barreling station, the barreling device is opposite to the conveying barrel on the barrel conveying line, and a static electricity removal device is arranged at the static electricity removal station.
[0017] Preferably, the material receiving device includes a base plate, an extending plate, an extending cylinder, a rotating shaft, a flip motor, a rotating plate, a hopper and a baffle assembly, the base plate is fixed on the rotating disk, the extending plate is slidably mounted to the base plate by a linear slide rail, the base plate is mounted with an extending cylinder for driving the extending plate to move, the rotating shaft is mounted on the base plate through a bearing seat, the rotating shaft is driven to rotate by the flip motor, a rotating plate is mounted on the extending end of the rotating shaft, a hopper is mounted on the rotating plate, a material receiving port is above the hopper, and openings are on the left and right sides of the hopper, and baffle assemblies for blocking the openings are arranged on the left and right sides of the hopper, the baffle assembly includes a guide column, a guide push plate and a side baffle, the two guide columns are mounted on the rotating plate, a movable guide push plate is mounted on the guide column, side baffles are mounted on both sides of the guide push plate, and a number of ventilation holes are opened on the side baffles.
[0018] Preferably, the cam cutting device includes a cutting bracket, a lower cutter, a lifting frame, a cutting motor, a cam, an adjustment plate, an upper cutter, a material guide plate, a waste box, an anti-static component and a CCD camera. The lower cutter is fixed on the cutting bracket, and the cutting bracket is slidably mounted with a lifting frame in the vertical direction. A cutting motor is installed on one side of the cutting bracket, and the cutting motor drives the cam to rotate. The cam cooperates with the bottom of the lifting frame, and the rotation of the cam drives the lifting frame to move up and down. An adjustment plate is installed on the top of the lifting frame through an adjusting bolt, and an upper cutter opposite to the lower cutter is installed on the side end of the adjustment plate. A material guide plate is installed below the lower cutter, and the material guide plate points to the waste box. A portal frame is also installed on the outside of the cutting bracket, and an anti-static component pointing to the cutting position and several groups of CCD cameras are installed on the portal frame.
[0019] Preferably, the material storage and loading device includes a material storage rack, a silo assembly, a material suction assembly, a material pushing assembly, a material receiving assembly and a material feeding assembly. The silo assembly is installed on the top plate of the material storage rack, and a stack of uncut strip test paper sheets are stacked in the silo assembly. The silo assembly is elevated and installed by a pad, and a discharge port is provided below the silo assembly. A material suction assembly is provided below the silo assembly, and the material suction assembly absorbs and moves the test paper sheets at the bottom of the silo assembly to the top plate of the material storage rack. A material pushing assembly is provided at the side end of the material suction assembly, and a material receiving assembly for guiding and conveying the test paper sheets is installed on the material storage rack opposite to the material pushing assembly. The material storage rack is also provided with a material feeding assembly for pushing the sheets to the cam cutting device.
[0020] Preferably, the barrel loading device includes a material shaking assembly, a push plate assembly, a barrel clamping assembly, a material guiding assembly, an ion air gun and a detection camera. The material shaking assembly is opposite to the material receiving device at the barrel loading station. A push plate assembly is installed on the side end of the material shaking assembly, a barrel clamping assembly is arranged below the material shaking assembly, a material guiding assembly is arranged on the side end of the barrel clamping assembly, an ion air gun for removing static electricity and a detection camera for detecting whether the hopper has been cleared are arranged above the material shaking assembly. The material shaking assembly includes a material shaking bracket, a material shaking motor, a positioning plate, a positioning column and a clamping plate. A material shaking motor is installed on the material shaking bracket. The material shaking motor drives the positioning plate. The positioning column is installed on the positioning plate. The outer end of the hopper of the material receiving device is provided with a There is a positioning hole that cooperates with the positioning column, and a clamping plate that can clamp the hopper is installed on the positioning plate, and the clamping plate can block the material receiving port of the hopper; the pushing and baffle plate assembly includes a pushing cylinder installed on the side end of the positioning plate and a pushing plate driven to move by the pushing cylinder, and the pushing plate is opposite to the guide pushing plate of the baffle assembly; the barrel clamping assembly includes a barrel clamping cylinder installed on the conveying bracket of the barrel conveying line through a bracket, and a barrel clamping claw block installed on the two clamping arms of the barrel clamping cylinder; the material guiding assembly includes a material guiding cylinder, a material guiding mounting plate and a material guiding barrel, the material guiding cylinder is installed on the conveying bracket, the material guiding cylinder drives the material guiding mounting plate to move horizontally, the material guiding barrel is installed on the material guiding mounting plate, and the material guiding barrel is funnel-shaped.
[0021] Preferably, the barrel conveyor line includes a conveying bracket, two pulleys rotatably mounted on the conveying bracket, a motor driving one of the pulleys to rotate, a toothed belt synchronously connecting the two pulleys, shifting blocks equidistantly mounted on the outside of the toothed belt, a limit rod installed along the conveying direction of the conveying bracket, and a lifting module installed on the bottom of the conveying bracket for lifting and supporting the barrel, and the lifting module is opposite to the test strip cutting and barreling mechanism.
[0022] Preferably, the barrel handling mechanism includes an X-axis linear module installed on the workbench through a bracket, a Z-axis linear module driven by the X-axis linear module for horizontal movement, a transfer plate driven by the Z-axis linear module for up and down movement, two variable-distance carriers slidably installed on the lower plane of the transfer plate, a pen-shaped cylinder installed on the transfer plate for adjusting the distance between the two variable-distance carriers, a flat clamp cylinder installed on the variable-distance carrier, and a barrel clamp installed on the two clamping arms of the flat clamp cylinder.
[0023] Preferably, the weighing and material distribution mechanism includes a weighing bracket, a weighing sensor, a handling module, a defective product discharge conveyor line and a finished product storage conveyor line. Multiple groups of weighing sensors are arranged on the weighing bracket, a handling module is arranged on the side end of the weighing bracket, and a defective product discharge conveyor line and a finished product storage conveyor line are arranged below the handling module.
[0024] Preferably, the press-fitting detection mechanism includes a capping rotary conveyor line, a capping device, a height measuring device and a belt conveyor line. One side of the capping rotary conveyor line is docked with the finished product storage conveyor line of the re-distribution mechanism, and the capping device, the height measuring device and the belt conveyor line are sequentially arranged along the conveying direction of the other side of the capping rotary conveyor line. The belt conveyor line is located below the capping rotary conveyor line, and the finished product material box is docked with the conveying end of the belt conveyor line.
[0025] A process for cutting and packaging a medical blood glucose test strip production line comprises the following steps:
[0026] S1, barrel loading, the barrel vibration loading module directly vibrates and feeds, the barrel handling mechanism moves two adjacent barrels to the shifting block of the barrel conveyor line with variable distance, and the barrel conveyor line shifts the barrels to the barrel loading station in sequence;
[0027] S2, test strip loading, the suction component sucks the test paper sheet at the bottom of the hopper component and moves it to the top plate of the storage rack, the push component pushes the test paper sheet to the receiving component, the feeding component clamps the tail of the sheet, and the servo push pushes the sheet to the cam cutting device;
[0028] S3, test strip cutting, the CCD camera of the cam cutting device identifies the position of the test strip on the sheet, the lower cutter is fixed, and the cutting motor drives the upper cutter to move up and down through the cam to cut the test strip from the sheet. The cutting process removes static electricity, and the cutting avoids the carbon foot at the head and the carbon layer electrode at the tail of the paper strip. The feeding component continues to servo feed, and the cam cutting device repeats the cutting action until the entire sheet is cut, and the cutting waste falls into the waste box;
[0029] S4, the test strips are received, the rotating disk drives the receiving device to the receiving station, and the cut finished test strips fall into the hopper, which contains a specified number of test strips;
[0030] S5, the test strip is loaded into the barrel, the rotating disk drives the receiving device to the barrel loading station, the guide barrel extends and moves to the top of the barrel, the lifting module lifts the barrel on the barrel conveyor line, the guide barrel is inserted into the barrel, the barrel clamping assembly clamps the barrel, the extension cylinder drives the extension plate to extend, the clamping plate of the shaking assembly clamps the hopper, the clamping plate blocks the hopper receiving port, the shaking motor synchronously drives the hopper to rotate to a vertical state, the hopper is located above the barrel, the baffle assembly pushes the baffle assembly, the side baffle retreats, the shaking motor rotates back and forth in the forward and reverse directions, shaking the hopper, the test strip in the hopper falls into the barrel along the lower opening and the guide barrel, the ion air gun removes static electricity, and the detection camera identifies whether there is any residual material in the hopper;
[0031] S6, empty barrel detection, the lifting module is reset, the barrel with the test strip is transported to the bottom of the CCD camera module by the barrel conveyor line, and the CCD camera module takes a photo to identify the empty barrel;
[0032] S7, weighing detection, the handling module transports the barrels on the barrel conveyor line to the weighing sensor for weighing in turn, and the barrels that do not meet the weight standard and the empty barrels identified in step S are transported by the handling module to the defective product discharge conveyor line, and the qualified products are transported to the finished product storage conveyor line;
[0033] S8, barrel cover loading, the barrels at the finished product storage conveyor line are connected and conveyed to the capping rotary conveyor line, and the barrel cover conveying mechanism conveys the barrel cover discharged by the barrel cover vibration feeding module to the barrel of the capping rotary conveyor line;
[0034] S9, press-fitting inspection: the capping rotary conveyor line drives the barrel to the capping device, and the barrel cover is press-fitted onto the barrel. The barrel is moved to the height measuring device to measure the height displacement sensor to see if it is pressed into place. The finished product is output by the belt conveyor line.
[0035] Compared with the prior art, the present invention has the following beneficial effects:
[0036] The barrel conveyor line moves the barrels and conveys them at equal distances;
[0037] The barrel handling mechanism can carry the barrels with variable distance, connecting the previous continuous direct vibration feeding and the subsequent equidistant feeding;
[0038] The material storage and loading device sequentially conveys the sheets to the receiving assembly to meet the requirements of sheet feeding of different widths. The feeding assembly clamps the tail of the sheet and pushes the sheet with a servo.
[0039] The cam cutting device quickly cuts the test strip on the material, and the CCD camera identifies the position of the test strip to ensure the cutting quality;
[0040] The material receiving device and the barrel loading device cooperate to quickly shake a group of cut test strips into the barrel to complete the barrel loading action;
[0041] The CCD camera module detects whether the barrel is filled and identifies the empty barrel;
[0042] The weighing and sorting mechanism automatically transports and weighs the barrels, and sorts the unqualified products from the qualified ones;
[0043] The barrel cover conveying mechanism conveys the barrel cover vibration discharge barrel of the barrel cover vibration feeding module to the barrel of the pressing and testing mechanism for subsequent capping;
[0044] The press-fit detection mechanism automatically presses the cover and detects whether it is pressed into place through a height measuring displacement sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 This is a schematic diagram of the structure of a medical blood glucose test strip.
[0046] Figure 2 The diagram is a top view of a medical blood glucose test strip cutting and packaging production line.
[0047] Figure 3 This is a schematic diagram of the partial structure of the barrel conveying line of a medical blood glucose test strip cutting and packaging production line.
[0048] Figure 4 The present invention is a schematic diagram of the structure of a barrel handling mechanism for a medical blood glucose test strip cutting and packaging production line.
[0049] Figure 5 The present invention is a schematic diagram of the structure of the test strip cutting and barreling mechanism of a medical blood glucose test strip cutting and packaging production line.
[0050] Figure 6 The present invention is a schematic diagram of the structure of a material receiving device for a medical blood glucose test strip cutting and packaging production line.
[0051] Figure 7 The present invention is a schematic diagram of the structure of a cam cutting device of a medical blood glucose test strip cutting and packaging production line.
[0052] Figure 8 This is a partial structural schematic diagram from another perspective of a cam cutting device of a medical blood glucose test strip cutting and packaging production line.
[0053] Fig. 9 The present invention is a structural schematic diagram of a material storage and loading device for a medical blood glucose test strip cutting and packaging production line.
[0054] Fig.10 The present invention is a partial structural schematic diagram of a material storage and loading device of a medical blood glucose test strip cutting and packaging production line.
[0055] Fig.11 The figure is a schematic diagram of the barrel filling device structure of a medical blood glucose test strip cutting and packaging production line.
[0056] Fig.12 The figure is a schematic diagram of the weighing and dispensing mechanism structure of a medical blood glucose test strip cutting and packaging production line.
[0057] Fig.13 The figure is a schematic diagram of the structure of the pressing and testing mechanism of a medical blood glucose test strip cutting and packaging production line.
[0058] Fig.14 The present invention is a schematic diagram of the structure of a capping device for a medical blood glucose test strip cutting and packaging production line.
[0059] Fig.15 The present invention is a schematic diagram of the structure of a height measuring device for a medical blood glucose test strip cutting and packaging production line.
[0060] Among them, 01, carbon foot, 02, carbon layer electrode;
[0061] 1. Barrel vibration feeding module;
[0062] 2. Barrel conveyor line, 21. Conveying bracket, 22. Pulley, 23. Motor, 24. Toothed belt, 25. Shift block, 26. Limit rod, 27. Lifting module;
[0063] 3. Barrel handling mechanism, 31. X-axis linear module, 32. Z-axis linear module, 33. Transfer plate, 34. Variable-pitch carrier, 35. Pen-shaped cylinder, 36. Flat clamp cylinder 36, 37. Barrel clamp;
[0064] 4. Test strip cutting and barreling mechanism, 41. Rotating disk, 42. Material receiving device, 421. Bottom plate, 422. Extending plate, 423. Extending cylinder, 424. Rotating shaft, 425. Turning motor, 426. Rotating plate, 427. Hopper, 428. Baffle assembly, 4281. Guide column, 4282. Guide push plate, 4283. Side baffle, 43. Cam cutting device, 431. Cutting bracket, 432. Lower cutter, 433 , lifting frame, 434, cutting motor, 435, cam, 436, adjustment plate, 437, upper cutter, 438, guide plate, 439, waste box, 4310, static elimination component, 4311, CCD camera, 44, material storage and loading device, 441, material storage rack, 442, silo component, 443, suction component, 4431, suction cylinder, 4432, suction cup, 444, push component, 4441, push plate, 44 42. Pulley assembly, 445. Material receiving assembly, 4451. Material guide plate, 4452. Lifting plate, 4453. Lifting cylinder, 446. Material feeding assembly, 4461. X-axis servo module, 4462. First lifting cylinder, 4463. Second lifting cylinder, 4464. Fixed clamp, 4465. Lifting clamp, 45. Bucket loading device, 451. Material shaking assembly, 4511. Material shaking bracket, 4512. Material shaking motor, 45 13. Positioning plate, 4514. Positioning column, 4515. Clamping plate, 452. Pushing plate assembly, 4521. Pushing cylinder, 4522. Pushing plate, 453. Bucket clamping assembly, 4531. Bucket clamping cylinder, 4532. Bucket clamping claw block, 454. Material guide assembly, 4541. Material guide cylinder, 4542. Material guide mounting plate, 4543. Material guide barrel, 455. Ion air gun, 456. Detection camera, 46. Anti-static device;
[0065] 5. CCD camera module;
[0066] 6. Weighing and distributing mechanism, 61. Weighing bracket, 62. Weighing sensor, 63. Handling module, 64. Defective product discharging conveyor line, 65. Finished product storage conveyor line;
[0067] 7. Press-fit detection mechanism, 71. Press-fit rotary conveyor line, 72. Press-fit device, 721. Press-fit bracket, 722. Screw linear module, 723. Press-fit plate, 724. Press-fit block, 73. Height measuring device, 731. Height measuring bracket, 732. Height measuring lifting cylinder, 733. Height measuring lifting frame, 734. High pressure measuring block, 735. Buffer spring, 736. Displacement sensor, 74. Belt conveyor line;
[0068] 8. Barrel cover vibration feeding module;
[0069] 9. Barrel cover handling mechanism. DETAILED DESCRIPTION
[0070] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0071] See also Figures 2 to 15 , the embodiment of the present invention includes:
[0072] A medical blood glucose test strip cutting and packaging production line, comprising a barrel vibrating feeding module 1, a barrel conveying line 2, a barrel handling mechanism 3, a test strip cutting and barreling mechanism 4, a CCD camera module 5, a weighing and dispensing mechanism 6, a pressing and testing mechanism 7, a barrel cover vibrating feeding module 8 and a barrel cover handling mechanism 9, a double-row barrel vibrating feeding module 1 for direct vibration feeding of barrels is provided, a barrel conveying line 2 for equidistantly conveying barrels is provided at the discharge end of the barrel vibrating feeding module 1, a barrel handling mechanism 3 for conveying barrels is provided between the barrel vibrating feeding module 1 and the barrel conveying line 2, and two groups of test strip cutting and barreling devices are provided at the side ends of each column of barrel conveying lines 2. A barrel cutting and loading mechanism 4 is used to load the cut test strips into the barrel. A CCD camera module 5 for detecting whether the barrel is empty is docked above the barrel conveyor line 2. A weighing and material dividing mechanism 6 is docked at the conveying end of the barrel conveyor line 2 for weighing the barrels and conveying the barrels loaded with test strips and the empty barrels separately. A press-fitting detection mechanism 7 is docked at the barrels loaded with test strips. A barrel cover vibration feeding module 8 is docked at the input end of the press-fitting detection mechanism 7. A barrel cover transporting mechanism 9 is arranged between the barrel cover vibration feeding module 8 and the press-fitting detection mechanism 7 to transport the barrel cover vibrated out of the barrel cover vibration feeding module 8 to the barrel of the press-fitting detection mechanism 7 for press-fitting detection.
[0073] The barrel conveyor line 2 includes a conveying bracket 21, a pulley 22, a motor 23, a toothed belt 24, a shift block 25, a limit rod 26 and a lifting module 27. Two pulleys 22 are rotatably installed on the conveying bracket 21, one of which is driven to rotate by the motor 23, and the two pulleys 22 are connected by a toothed belt 24. Several groups of shift blocks 25 for clamping and shifting the barrel are equidistantly installed on the outside of the toothed belt 24. A limit rod 26 is installed on the conveying bracket 21 outside the shift block 25, and the limit rod 26 is arranged along the conveying direction. A lifting module 27 for lifting and supporting the barrel is arranged below the conveying bracket 21, and the lifting module 27 is opposite to the test strip cutting and barreling mechanism 4; the lifting module 27 includes a lifting cylinder installed at the bottom of the conveying bracket 21 and a support column driven to rise by the lifting cylinder.
[0074] The barrel handling mechanism 3 includes an X-axis linear module 31, a Z-axis linear module 32, a transfer plate 33, a variable-pitch carrier 34, a pen-shaped cylinder 35, a flat clamp cylinder 36 and a barrel clamp 37. The X-axis linear module 31 is installed on the workbench through a bracket. The X-axis linear module 31 drives the Z-axis linear module 32 to move horizontally, and the Z-axis linear module 32 drives the transfer plate 33 to move in the vertical direction. The two variable-pitch carriers 34 are respectively slidably installed on the lower plane of the transfer plate 33 through linear slide rails. The transfer plate 33 Two pen-shaped cylinders 35 with opposite positions are installed on it, and the piston rod of the pen-shaped cylinder 35 is fixedly connected to the variable-pitch carrier 34. A flat clamp cylinder 36 is installed at the lower end of the variable-pitch carrier 34. Bucket clamps 37 are installed on the two clamping arms of the flat clamp cylinder 36. The piston rods of the two pen-shaped cylinders 35 are extended to adjust the distance between the two flat clamp cylinders 36. The bucket vibration feeding module 1 is a direct vibration continuous feeding. The adjacent two buckets are close together, the bucket conveyor line 2 feeds at an equal distance, and the distance between the adjacent two buckets is large. The bucket handling mechanism 3 can transport the buckets with variable distance.
[0075] The test strip cutting and barreling mechanism 4 includes a rotating disk 41, a plurality of groups of material receiving devices 42 installed at equal angles on the rotating disk 41, a material receiving station, a barreling station and a static electricity removal station arranged around the rotating disk 41, a cam cutting device 43 is arranged at the material receiving station, a material storage and loading device 44 is arranged at the side end of the cam cutting device 43, a barreling device 45 is arranged at the barreling station, and the barreling device 45 is opposite to the conveying barrel on the barrel conveyor line 2, and a static electricity removal device 46 is arranged at the static electricity removal station.
[0076] The receiving device 42 includes a bottom plate 421, an extending plate 422, an extending cylinder 423, a rotating shaft 424, a flip motor 425, a rotating plate 426, a hopper 427 and a baffle assembly 428. The bottom plate 421 is fixed on the rotating disk 41, the extending plate 422 is slidably mounted on the bottom plate 421 through a linear slide rail, the bottom plate 421 is equipped with an extending cylinder 423 for driving the extending plate 422 to move, the rotating shaft 424 is installed on the bottom plate 421 through a bearing seat, the rotating shaft 424 is driven to rotate by the flip motor 425, and the extending end of the rotating shaft 424 is equipped with a rotating plate 426. 26. A hopper 427 is installed on the rotating plate 426. The top of the hopper 427 is a material receiving port. The left and right sides of the hopper 427 are openings. The left and right sides of the hopper 427 are provided with baffle assemblies 428 for blocking the openings. The baffle assemblies 428 include guide columns 4281, guide push plates 4282 and side baffles 4283. The two guide columns 4281 are installed on the rotating plate 426. The guide columns 4281 are provided with movable guide push plates 4282. Side baffles 4283 are installed on both sides of the guide push plates 4282. The side baffles 4283 are provided with a plurality of ventilation holes.
[0077] The cam cutting device 43 includes a cutting bracket 431, a lower cutting knife 432, a lifting frame 433, a cutting motor 434, a cam 435, an adjustment plate 436, an upper cutting knife 437, a material guide plate 438, a waste box 439, a static electricity removal component 4310 and a CCD camera 4311. The lower cutting knife 432 is fixed on the cutting bracket 431, and the lifting frame 433 is installed on the cutting bracket 431 in a vertical sliding direction. A cutting motor 434 is installed on one side of the cutting bracket 431, and the cutting motor 434 drives the cam 435 to rotate. The cam 435 cooperates with the bottom of the lifting frame 433, and the rotation of the cam 435 drives the lifting frame 433 to move up and down. An adjusting plate 436 with adjustable position is installed on the top of the lifting frame 433 through an adjusting bolt. An upper cutter 437 opposite to the lower cutter 432 is installed on the side end of the adjusting plate 436. A guide plate 438 is installed below the lower cutter 432, and the guide plate 438 points to the waste box 439. A gantry is also installed on the outside of the cutting bracket 431, and a static elimination component 4310 pointing to the cutting position and several groups of CCD cameras 4311 are installed on the gantry.
[0078] The material storage and loading device 44 includes a material storage rack 441, a silo assembly 442, a material suction assembly 443, a material pushing assembly 444, a material receiving assembly 445 and a material feeding assembly 446. The silo assembly 442 is installed on the top plate of the material storage rack 441. A stack of uncut strip test paper sheets are stacked in the silo assembly 442. The silo assembly 442 is lifted and installed by a pad. A discharge port is provided below the silo assembly 442. A material suction assembly 443 is provided below the silo assembly 442. The material suction assembly 443 includes a bracket installed The suction cylinder 4431 on the material storage rack 441 and several groups of suction cups 4432 driven by the suction cylinder 4431 to move up and down for sucking the test paper sheets, the suction component 443 sucks the test paper sheets at the bottom of the hopper component 442 and moves them to the top plate of the material storage rack 441, the side end of the suction component 443 is connected with a pushing component 444, and the material storage rack 441 is equipped with a receiving component 445 for guiding and conveying the test paper sheets opposite to the pushing component 444, and the material storage rack 441 is also equipped with a feeding component 445 for pushing the sheets to the cam cutting device 43. 46; the pushing assembly 444 includes a pushing plate 4441 located below the hopper assembly 442 and a pulley group 4442 driving the pushing plate 4441 to move horizontally toward the receiving assembly 445, and the pulley group 4442 is driven by a servo motor; the receiving assembly 445 includes a guide plate 4451, a lifting plate 4452 and a lifting cylinder 4453, the guide plate 4451 and the pushing plate 4441 form a flow channel for guiding and conveying the test paper sheet, and the storage frame 441 below the flow channel is provided with an avoidance slot, and the avoidance slot is provided with a lifting plate 4452, and the lifting cylinder 4453 The plate 4452 is driven to move up and down by the lifting cylinder 4453 below; the feeding assembly 446 includes an X-axis servo module 4461 installed on the storage rack 441 through a bracket, a first lifting cylinder 4462 driven horizontally by the X-axis servo module 4461, a second lifting cylinder 4463 driven up and down by the first lifting cylinder 4462, a fixed clamp 4464 installed on the side end of the second lifting cylinder 4463, and a lifting clamp 4465 driven up and down by the second lifting cylinder 4463 and opposite to the fixed clamp 4464.
[0079] The barrel loading device 45 comprises a material shaking assembly 451, a push plate assembly 452, a barrel clamping assembly 453, a material guiding assembly 454, an ion air gun 455 and a detection camera 456. The material shaking assembly 451 is opposite to the material receiving device 42 at the barrel loading station. The push plate assembly 452 is installed on the side end of the material shaking assembly 451, the barrel clamping assembly 453 is arranged below the material shaking assembly 451, the barrel clamping assembly 453 is arranged on the side end, and the material guiding assembly 454 is arranged above the material shaking assembly 451. The ion air gun 455 for removing static electricity is arranged at the top of the material shaking assembly 451. 55 and a detection camera 456 for detecting whether there is a clearance in the hopper, the shaking material assembly 451 includes a shaking material bracket 4511, a shaking material motor 4512, a positioning plate 4513, a positioning column 4514 and a clamping plate 4515, the shaking material bracket 4511 is equipped with a shaking material motor 4512, the shaking material motor 4512 drives the positioning plate 4513, the positioning column 4514 is installed on the positioning plate 4513, the outer end of the hopper 427 of the material receiving device 42 is provided with a positioning hole that cooperates with the positioning column 4514, and the positioning plate 451 3 is provided with a clamping plate 4515 capable of clamping the hopper 427, and the clamping plate 4515 can block the material receiving port of the hopper 427; the pushing and blocking plate assembly 452 includes a pushing cylinder 4521 installed on the side end of the positioning plate 4513 and a pushing plate 4522 driven to move by the pushing cylinder 4521, and the pushing plate 4522 is opposite to the guide pushing plate 4282 of the baffle assembly 428; the barrel clamping assembly 453 includes a barrel clamping cylinder 4531 installed on the conveying bracket 21 of the barrel conveying line 2 through a bracket and a barrel clamping cylinder 4531 installed on the conveying bracket 21 of the barrel conveying line 2 The barrel clamping claw blocks 4532 are on the two clamping arms of the barrel clamping cylinder 4531; the material guiding assembly 454 includes a material guiding cylinder 4541, a material guiding mounting plate 4542 and a material guiding barrel 4543. The material guiding cylinder 4541 is installed on the conveying bracket 21, and the material guiding cylinder 4541 drives the material guiding mounting plate 4542 to move horizontally. The material guiding barrel 4543 is installed on the material guiding mounting plate 4542, and the material guiding barrel 4543 is funnel-shaped. When the barrel is lifted, the barrel clamping assembly 453 clamps the barrel, and the material guiding barrel 4543 is inserted into the barrel from below.
[0080] The static electricity removal device 46 uses an ion wind rod, which is aimed at the material receiving device 42 and blows away static electricity.
[0081] The weighing and material distribution mechanism 6 includes a weighing bracket 61, a weighing sensor 62, a transport module 63, a defective product discharge conveyor line 64 and a finished product storage conveyor line 65. A plurality of groups of weighing sensors 62 are arranged on the weighing bracket 61. A transport module 63 is arranged at the side end of the weighing bracket 61. A defective product discharge conveyor line 64 and a finished product storage conveyor line 65 are arranged below the transport module 63. The defective product discharge conveyor line 64 and the finished product storage conveyor line 65 have different output directions.
[0082] The press-fitting detection mechanism 7 includes a capping rotary conveyor line 71, a capping device 72, a height measuring device 73 and a belt conveyor line 74. One side of the capping rotary conveyor line 71 is connected to the finished product storage conveyor line 65 of the re-distribution mechanism 6, and the capping device 72, the height measuring device 73 and the belt conveyor line 74 are sequentially arranged along the conveying direction of the other side of the capping rotary conveyor line 71. The belt conveyor line 74 is located below the capping rotary conveyor line 71, and a finished product material box is connected to the conveying end of the belt conveyor line 74. The capping device 72 includes a capping bracket 721, a screw linear module 722 installed on the top plate of the capping bracket 721, a press-fitting plate 723 driven up and down by the screw linear module 722, and a press-fitting plate 723 installed to There are two groups of pressing blocks 724 on the pressing plate 723, and the pressing blocks 724 move downward to press the barrel cover onto the barrel; the height measuring device 73 includes a height measuring bracket 731, a height measuring lifting cylinder 732, a height measuring lifting frame 733, a high pressure measuring block 734, a buffer spring 735 and a displacement sensor 736. Two height measuring lifting cylinders 732 are installed on the height measuring bracket 731, and the height measuring lifting cylinders 732 drive the height measuring lifting frame 733 to move up and down. The front end of the height measuring lifting frame 733 is slidably mounted with a high pressure measuring block 734. The high pressure measuring block 734 and the top plate of the height measuring lifting frame 733 above it are elastically connected through a buffer spring 735. The height measuring lifting frame 733 is also equipped with a displacement sensor 736 pointing to the high pressure measuring block 734.
[0083] A process for cutting and packaging a medical blood glucose test strip production line comprises the following steps:
[0084] S1, barrel loading, the barrel vibration loading module 1 directly vibrates and feeds, the barrel conveying mechanism 3 moves two adjacent barrels to the shifting block 25 of the barrel conveying line 2 with variable distance, and the barrel conveying line 2 shifts the barrels to the barrel loading station in sequence;
[0085] S2, the test strip is loaded, the suction component 443 sucks the test strip sheet at the bottom of the hopper component 442 and moves it to the top plate of the storage rack 441, the pushing component 444 pushes the test strip sheet to the receiving component 445, the feeding component 446 clamps the tail of the sheet, and the servo push pushes the sheet to the cam cutting device 43;
[0086] S3, cutting of the test strip. The CCD camera 4311 of the cam cutting device 43 identifies the position of the test strip on the sheet. The lower cutter 432 is fixed. The cutting motor 434 drives the upper cutter 437 to move up and down through the cam 435 to cut the test strip from the sheet. The cutting process removes static electricity. The cutting avoids the carbon foot 01 at the head of the strip and the carbon layer electrode 02 at the tail. The feeding component 446 continuously feeds the material. The cam cutting device 43 repeats the cutting action until the entire sheet is cut. The cut waste falls into the waste box 439.
[0087] S4, the test strips are received, the rotating disk 41 drives the receiving device 42 to rotate to the receiving station, and the cut test strips fall into the hopper 427, and the hopper 427 receives a specified number of test strips;
[0088] S5, the test strips are loaded into barrels, the rotating disk 41 drives the receiving device 42 to rotate to the barrel loading station, the guide cylinder 4543 extends and moves to the top of the barrel, the lifting module 27 lifts the upper barrel of the barrel conveyor line 2, the guide cylinder 4543 is inserted into the barrel, the barrel clamping assembly 453 clamps the barrel, the extending cylinder 423 drives the extending plate 422 to extend, the clamping plate 4515 of the shaking assembly 451 clamps the hopper 427, and the clamping plate 4515 blocks the receiving port of the hopper 427. The material shaking motor 4512 synchronously drives the hopper 427 to rotate to a vertical state, the hopper 427 is located above the barrel, the push baffle assembly 452 pushes the baffle assembly 428, the side baffle 4283 retreats, the material shaking motor 4512 rotates back and forth in the forward and reverse directions, shaking the hopper 427, and the test paper strip in the hopper 427 falls into the barrel along the lower opening and the material guide cylinder 4543, the ion air gun 455 removes static electricity, and the detection camera 456 identifies whether there is any material left in the hopper 427;
[0089] S6, empty barrel detection, the lifting module 27 is reset, the barrel with the test strip is transported to the bottom of the CCD camera module 5 by the barrel conveyor line 2, and the CCD camera module 5 takes a photo to identify the empty barrel;
[0090] S7, weighing detection, the handling module 63 transports the barrels at the barrel conveyor line 2 to the weighing sensor 62 for weighing in turn, and the barrels that do not meet the weight standard and the empty barrels identified in step S7 are transported by the handling module 63 to the defective product discharge conveyor line 64, and the qualified products are transported to the finished product storage conveyor line 65;
[0091] S8, barrel cap loading, the barrel at the finished product storage conveyor line 65 is connected and conveyed to the capping rotary conveyor line 71, and the barrel cap conveying mechanism 9 conveys the barrel cap vibrated and discharged by the barrel cap vibrating feeding module 8 to the barrel of the capping rotary conveyor line 71;
[0092] S9, press-fitting detection, the capping rotary conveyor line 71 drives the barrel to move to the capping device 72, and the barrel cover is press-fitted onto the barrel. The barrel moves to the height measuring device 73, and the height displacement sensor is measured to see whether it is pressed into place. The finished product is output by the belt conveyor line 74.
[0093] The present invention discloses a medical blood glucose test strip cutting and packaging production line and a process thereof, which integrates barrel loading, test strip loading and cutting, barrel filling, empty barrel detection, weighing detection, barrel cover loading, barrel cover press-fitting and press-fitting detection, has perfect functions, meets the test strip cutting and packaging requirements, ensures cutting quality, reduces defective product rate and has a fast production rhythm.
[0094] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A medical blood glucose test strip cutting and packaging production line, characterized by: include: The barrel vibration feeding module (1) is used for direct vibration feeding of the barrel; The barrel conveying line (2) is connected to the barrel vibration feeding module (1) and is used to convey the barrels at equal intervals; The barrel conveying mechanism (3) is arranged between the barrel vibration loading module (1) and the barrel conveying line (2), and conveys the barrel discharged by the barrel vibration loading module (1) to the barrel conveying line (2); A test strip cutting and barreling mechanism (4) is docked and arranged at the side end of the barrel conveying line (2), and is provided with a plurality of groups to load the cut test strips into the barrel; A CCD camera module (5) is arranged above the barrel conveyor line (2) to detect whether the barrel is loaded with material; A weighing and material separation mechanism (6) is connected to the conveying end of the barrel conveying line (2) and is used for weighing the barrels and conveying the barrels filled with test strips and the empty barrels separately; A press-fit detection mechanism (7) is connected to the weighing and material distribution mechanism (6); A barrel cover vibration feeding module (8) is connected to the input end of the press-fitting detection mechanism (7) and is used for direct vibration feeding of the barrel cover; The barrel cover conveying mechanism (9) is arranged between the barrel cover vibration feeding module (8) and the press-fitting detection mechanism (7), and conveys the vibrating discharge barrel of the barrel cover vibration feeding module (8) to the barrel of the press-fitting detection mechanism (7); The test strip cutting and barreling mechanism (4) comprises a rotating disk (41), a plurality of groups of material receiving devices (42) mounted at equal angles on the rotating disk (41), a material receiving station, a barreling station and a static electricity removal station arranged around the rotating disk (41), a cam cutting device (43) being arranged at the material receiving station, a material storage and loading device (44) being arranged at the side end of the cam cutting device (43), a barreling device (45) being arranged at the barreling station, the barreling device (45) being arranged vertically opposite to a conveying barrel on a barrel conveying line (2), and a static electricity removal device (46) being arranged at the static electricity removal station.
2. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The material receiving device (42) comprises a bottom plate (421), an extending plate (422), an extending cylinder (423), a rotating shaft (424), a flip motor (425), a rotating plate (426), a hopper (427) and a baffle assembly (428); the bottom plate (421) is fixed on the rotating disk (41); the extending plate (422) is slidably mounted on the bottom plate (421) via a linear slide rail; an extending cylinder (423) for driving the extending plate (422) to move is mounted on the bottom plate (421); the rotating shaft (424) is mounted on the bottom plate (421) via a bearing seat; the rotating shaft (424) is driven to rotate by the flip motor (425); a rotating shaft (426) is mounted on the extending end of the rotating shaft (424) A hopper (427) is installed on the rotating plate (426), the top of the hopper (427) is a material receiving port, the left and right sides of the hopper (427) are openings, and baffle assemblies (428) for blocking the openings are arranged on the left and right sides of the hopper (427), and the baffle assemblies (428) include guide columns (4281), guide push plates (4282) and side baffles (4283), the two guide columns (4281) are installed on the rotating plate (426), the guide columns (4281) are equipped with movable guide push plates (4282), side baffles (4283) are installed on both sides of the guide push plates (4282), and a plurality of ventilation holes are opened on the side baffles (4283).
3. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The cam cutting device (43) comprises a cutting support (431), a lower cutting knife (432), a lifting frame (433), a cutting motor (434), a cam (435), an adjustment plate (436), an upper cutting knife (437), a material guide plate (438), a waste material box (439), a static electricity removal component (4310) and a CCD camera (4311). The lower cutting knife (432) is fixed on the cutting support (431), the lifting frame (433) is slidably mounted on the cutting support (431) in a vertical direction, a cutting motor (434) is mounted on one side of the cutting support (431), and the cutting motor (434) drives the cam (435) to move the cutting motor (434 ... ) rotates, the cam (435) cooperates with the bottom of the lifting frame (433), the cam (435) rotates to drive the lifting frame (433) to move up and down, an adjusting plate (436) is installed on the top of the lifting frame (433) through an adjusting bolt, an upper cutter (437) opposite to the lower cutter (432) is installed on the side end of the adjusting plate (436), a guide plate (438) is installed below the lower cutter (432), the guide plate (438) points to the waste box (439), and a door-shaped frame is also installed on the outside of the cutting bracket (431), and a static elimination component (4310) pointing to the cutting position and a plurality of CCD cameras (4311) are installed on the door-shaped frame.
4. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The material storage and loading device (44) comprises a material storage frame (441), a material bin assembly (442), a material suction assembly (443), a material pushing assembly (444), a material receiving assembly (445) and a material feeding assembly (446). The material bin assembly (442) is installed on the top plate of the material storage frame (441). A stack of uncut strip test paper sheets is stacked in the material bin assembly (442). The material bin assembly (442) is elevated and installed by a pad. A material discharge port is arranged below the material bin assembly (442). A suction assembly (443) is docked below the hopper assembly (442), and the suction assembly (443) absorbs and moves the test paper sheets at the bottom of the hopper assembly (442) to the top plate of the storage rack (441). A pushing assembly (444) is docked at the side end of the suction assembly (443). A receiving assembly (445) for guiding and conveying the test paper sheets opposite to the pushing assembly (444) is installed on the storage rack (441). The storage rack (441) is also equipped with a feeding assembly (446) for pushing the sheets to the cam cutting device (43).
5. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The barrel loading device (45) comprises a material shaking assembly (451), a push plate assembly (452), a barrel clamping assembly (453), a material guiding assembly (454), an ion air gun (455) and a detection camera (456). The material shaking assembly (451) is opposite to the material receiving device (42) at the barrel loading station. The side end of the material shaking assembly (451) is equipped with a push plate assembly (452). The barrel clamping assembly (453) is arranged below the material shaking assembly (451). The side end of the barrel clamping assembly (453) is arranged with a material guiding assembly (454). The upper end of the material shaking assembly (451) is connected to a material removing assembly (454). The present invention relates to an electrostatic ion air gun (455) and a detection camera (456) for detecting whether the hopper has been cleared. The material shaking assembly (451) includes a material shaking bracket (4511), a material shaking motor (4512), a positioning plate (4513), a positioning column (4514) and a clamping plate (4515). The material shaking bracket (4511) is equipped with a material shaking motor (4512), the material shaking motor (4512) drives the positioning plate (4513), and the positioning column (4514) is installed on the positioning plate (4513). The outer end of the hopper (427) of the material receiving device (42) is provided with a positioning column. The positioning plate (4513) is provided with a clamping plate (4515) capable of clamping the hopper (427), and the clamping plate (4515) is capable of blocking the material receiving port of the hopper (427); the pushing and blocking plate assembly (452) includes a pushing cylinder (4521) installed on the side end of the positioning plate (4513) and a pushing plate (4522) driven to move by the pushing cylinder (4521), and the pushing plate (4522) is opposite to the guide pushing plate (4282) of the baffle assembly (428); the barrel clamping assembly (453) includes a barrel conveying member installed on the barrel conveying member through a bracket The material guide assembly (454) comprises a material guide cylinder (4541), a material guide mounting plate (4542) and a material guide barrel (4543). The material guide cylinder (4541) is mounted on the conveying bracket (21). The material guide cylinder (4541) drives the material guide mounting plate (4542) to move horizontally. The material guide barrel (4543) is mounted on the material guide mounting plate (4542). The material guide barrel (4543) is funnel-shaped.
6. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The barrel conveyor line (2) comprises a conveying support (21), two pulleys (22) rotatably mounted on the conveying support (21), a motor (23) driving one of the pulleys (22) to rotate, a toothed belt (24) synchronously connecting the two pulleys (22), a shifting block (25) equidistantly mounted on the outside of the toothed belt (24), a limit rod (26) mounted along the conveying direction of the conveying support (21), and a lifting module (27) mounted on the bottom of the conveying support (21) for lifting and supporting the barrel, wherein the lifting module (27) is opposite to the test strip cutting and barreling mechanism (4).
7. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The barrel handling mechanism (3) comprises an X-axis linear module (31) mounted on a workbench via a bracket, a Z-axis linear module (32) driven by the X-axis linear module (31) to move horizontally, a transfer plate (33) driven by the Z-axis linear module (32) to move up and down, two variable-distance carriers (34) slidably mounted on the lower plane of the transfer plate (33), a pen-shaped cylinder (35) mounted on the transfer plate (33) for adjusting the distance between the two variable-distance carriers (34), a flat clamping cylinder (36) mounted on the variable-distance carrier (34), and a barrel clamping claw (37) mounted on two clamping arms of the flat clamping cylinder (36).
8. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The weighing and distributing mechanism (6) comprises a weighing bracket (61), a weighing sensor (62), a handling module (63), a defective product discharging conveying line (64) and a finished product storage conveying line (65); a plurality of groups of weighing sensors (62) are arranged on the weighing bracket (61); a handling module (63) is arranged at the side end of the weighing bracket (61); and a defective product discharging conveying line (64) and a finished product storage conveying line (65) are arranged below the handling module (63) in a docking relationship.
9. A medical blood glucose test strip cutting and packaging production line according to claim 1, characterized in that: The press-fitting detection mechanism (7) comprises a capping rotary conveyor line (71), a capping device (72), a height measuring device (73) and a belt conveyor line (74); one side of the capping rotary conveyor line (71) is docked with the finished product storage conveyor line (65) of the re-distribution mechanism (6); the capping device (72), the height measuring device (73) and the belt conveyor line (74) are sequentially arranged along the conveying direction of the other side of the capping rotary conveyor line (71); the belt conveyor line (74) is located below the capping rotary conveyor line (71); and a finished product material box is docked at the conveying end of the belt conveyor line (74).
10. A process for cutting and packaging a medical blood glucose test strip production line using any one of claims 1 to 9, characterized in that: The following steps are involved: S1, barrel loading, the barrel vibration loading module (1) directly vibrates and feeds, the barrel transport mechanism (3) moves two adjacent barrels to the shifting block (25) of the barrel conveyor line (2), and the barrel conveyor line (2) sequentially shifts the barrels to the barrel loading station; S2, the test strips are loaded, the suction component (443) absorbs the test strips at the bottom of the hopper component (442) and moves them to the top plate of the storage rack (441), the pushing component (444) pushes the test strips to the receiving component (445), the feeding component (446) clamps the tail of the strips, and the servo pusher pushes the strips to the cam cutting device (43); S3, cutting of the test strip. The CCD camera (4311) of the cam cutting device (43) identifies the position of the test strip on the sheet, the lower cutter (432) is fixed, and the cutting motor (434) drives the upper cutter (437) to move up and down through the cam (435) to cut the test strip from the sheet. During the cutting process, static electricity is removed, and the carbon foot (01) at the head of the paper strip and the carbon layer electrode (02) at the tail are avoided. The feeding component (446) continuously feeds the material, and the cam cutting device (43) repeats the cutting action until the entire sheet is cut, and the cut waste falls into the waste box (439). S4, the test strips are received. The rotating disk (41) drives the receiving device (42) to rotate to the receiving station, and the cut test strips fall into the hopper (427). The hopper (427) receives a specified number of test strips. S5, the test strips are loaded into barrels, the rotating disk (41) drives the receiving device (42) to rotate to the barrel loading station, the material guide cylinder (4543) extends and moves to the top of the barrel, the lifting module (27) lifts the barrel conveyor line (2) to load the barrel, the lower part of the material guide cylinder (4543) is inserted into the barrel, the barrel clamping assembly (453) clamps the barrel, the extension cylinder (423) drives the extension plate (422) to extend, the clamping plate (4515) of the material shaking assembly (451) clamps the hopper (427), and the clamping plate (4515) blocks the material receiving port of the hopper (427). , the material shaking motor (4512) synchronously drives the hopper (427) to rotate to a vertical state, the hopper (427) is located above the barrel, the push baffle assembly (452) pushes the baffle assembly (428), the side baffle (4283) retreats, the material shaking motor (4512) rotates back and forth in the forward and reverse directions, shaking the hopper (427), the test paper strip in the hopper (427) falls into the barrel along the lower opening and the material guide cylinder (4543), the ion air gun (455) removes static electricity, and the detection camera (456) identifies whether there is any material left in the hopper (427); S6, empty barrel detection, the lifting module (27) is reset, the barrel containing the test strip is conveyed by the barrel conveyor line (2) to the bottom of the CCD camera module (5), and the CCD camera module (5) takes a photo to identify the empty barrel; S7, weighing detection, the transport module (63) transports the barrels at the barrel conveyor line (2) to the weighing sensor (62) for weighing. The barrels that do not meet the weight standard and the empty barrels identified in step S7 are transported by the transport module (63) to the defective product discharge conveyor line (64), and the qualified products are transported to the finished product storage conveyor line (65); S8, loading the barrel cover, the barrel at the finished product storage conveyor line (65) is connected and conveyed to the capping rotary conveyor line (71), and the barrel cover conveying mechanism (9) conveys the barrel cover vibrated and discharged by the barrel cover vibration loading module 8 to the barrel of the capping rotary conveyor line (71); S9, press-fitting detection, the capping rotary conveyor line (71) drives the barrel to move to the capping device (72), and the barrel cap is press-fitted onto the barrel. The barrel moves to the height measuring device (73), and the height displacement sensor is used to measure whether the barrel cap is pressed into place. The finished product is output by the belt conveyor line (74).
Citation Information
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CN105479505A
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