Multi-drive modular chain type scraper device
By dividing the scraper into multiple removable support modules and setting power components and lifting components on each module, the clumsy and inconvenient problems of traditional scraper machines are solved, achieving more efficient driving and convenient movement.
Patent Information
- Application Number
- CN202411749730.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the mining process of traditional mining heavy-duty scraper conveyors, due to complex operating conditions and large load changes, the device is bulky and inconvenient to move, and has poor flexibility in use.
A multi-drive modular chain scraper device is designed, and multi-point drive and chain tension adjustment are achieved by dividing the support body into multiple detachable support modules and setting power components and lifting components on each module.
It realizes convenient movement and efficient driving of the scraper, avoids movement inconvenience caused by weight concentration, and improves the flexibility and convenience of the device.
Smart Images

Figure CN119551359A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal mining devices, and in particular to a multi-drive modular chain scraper device. Background Art
[0002] A conveyor that uses a scraper chain to transport bulk materials in a trough is called a scraper conveyor, which is mainly used in coal mining, coal preparation, coal storage and loading. In the process of coal mining, the mining position is constantly changing with the progress of mining, which requires the scraper conveyor to continuously move with the mining position. However, the traditional heavy-duty scraper conveyor for mining has complex operating conditions and large load changes. It is very bulky and inconvenient to move, which makes the scraper conveyor less flexible to use.
[0003] To this end, a multi-drive modular chain scraper device is proposed. Summary of the invention
[0004] The object of the present invention is to provide a multi-drive modular chain scraper device, aiming to solve or improve at least one of the above-mentioned technical problems.
[0005] To achieve the above object, the present invention provides the following solution: The present invention provides a multi-drive modular chain scraper device, comprising a plurality of support modules, two adjacent support modules are detachably connected, two support modules at the end are rotatably connected with a first sprocket, a chain is sleeved and conveyed between the two first sprockets, and a scraper assembly is arranged on the chain;
[0006] The support module is provided with a power assembly, which is detachably connected to the chain and is used to drive the chain to transmit;
[0007] The support module is provided with a lifting assembly, and an output end of the lifting assembly is provided with a tensioning wheel, the tensioning wheel is engaged with the chain, and the tension of the chain is adjusted by adjusting the height of the tensioning wheel.
[0008] Optionally, the support module includes two oppositely arranged box plates, and conveying plates are respectively fixed to opposite sides of the two box plates. The conveying plates pass through the annular chain. The two box plates on two adjacent support modules are detachably connected, and the first sprocket is rotatably connected between the two box plates located at the ends.
[0009] Optionally, the scraper assembly includes a plurality of scrapers fixedly connected to both sides of the chain, and the bottoms of the scrapers located on both sides of the chain are in sliding contact with the tops of the two conveying plates respectively.
[0010] Optionally, the lifting assembly includes a second motor fixedly connected to the box plate, a screw rod is fixedly connected to the output shaft of the second motor, a transmission nut is threadedly sleeved on the screw rod, the transmission nut is fixed to the fixed plate, a sliding groove is opened on the box plate, the fixed plate is slidably connected to the sliding groove, and the tensioning wheel is arranged between the two fixed plates.
[0011] Optionally, a first rotating shaft is rotatably connected to any one of the fixed plates in the support module, and the first rotating shaft is fixedly connected to the tensioning wheel. A first rotating block is rotatably connected to another fixed plate in the support module, and a first slot is provided at one end of the first rotating block close to the first rotating shaft, and the first slot is engaged with the end of the first rotating shaft.
[0012] Optionally, two guide blocks are fixedly connected to the fixed plate, the screw rod is located between the two guide blocks, a guide groove is opened on the guide block, a guide rod is slidably connected in the guide groove, and the guide rod is fixedly connected to the box plate.
[0013] Optionally, the power assembly includes a first motor fixedly connected to any one of the box plates in the supporting module, a second rotating shaft is fixedly connected to the output shaft of the first motor, a driving wheel is fixedly connected to the second rotating shaft, the driving wheel is meshed with the chain, the driving wheel and the tensioning wheel are respectively located at the upper and lower ends of the chain, and a second rotating block is rotatably connected to another box plate in the supporting module, a second slot is provided on the second rotating block, and the end of the second rotating shaft is engaged with the second slot.
[0014] Optionally, a plurality of first positioning grooves are formed at one end of the box plate, and a plurality of first positioning blocks are fixedly connected to the other end, and the first positioning blocks on the box plate in the supporting module are clamped with the first positioning grooves on the box plate in the adjacent supporting module;
[0015] A first positioning hole is formed on the first positioning block, a through hole connected to the first positioning groove is formed on the box plate, a positioning column is slidably connected in the through hole, and when the first positioning block is inserted into the first positioning groove, the positioning column extends into the first positioning hole.
[0016] Optionally, a plurality of the positioning posts extend out of the through holes and are fixedly connected to the handle, a first sleeve is fixedly connected to the handle, a second sleeve is slidably connected inside the first sleeve, the second sleeve is fixedly connected to the outer wall of the box plate, a spring is arranged inside the second sleeve, and both ends of the spring are respectively fixedly connected to the box plate and the handle.
[0017] Optionally, the handle is rotatably connected to a rotating rod, a limiting block is fixed on the rotating rod, and a limiting groove slidably connected to the limiting block is opened on the outer wall of the box body plate. When the limiting block extends into the limiting groove, the positioning column extends into the first positioning hole, and when the limiting block is against the outer wall of the box body plate, the positioning column extends out of the first positioning hole.
[0018] The present invention discloses the following technical effects: the present application divides the entire support body into multiple support modules to form a segmented structure, and two adjacent support modules can be detachably connected to facilitate the overall movement of the scraper; a power component is provided on each support module, and multiple power components are jointly driven to achieve more efficient driving on the one hand, and to avoid concentrating the weight on one support module on the other hand, thereby achieving weight dispersion and further improving the convenience of moving the device; at the same time, the present application provides a liftable tensioning wheel, and after assembly, the chain tension can be adjusted according to actual conditions, thereby greatly improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0020] Figure 1 It is a structural schematic diagram of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the lifting assembly and the power assembly in the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the lifting assembly and the tensioning wheel in the present invention;
[0023] Figure 4 It is a structural schematic diagram of two adjacent support modules in the present invention;
[0024] Figure 5 It is an exploded view of the positioning column, handle and box plate in the present invention;
[0025] Figure 6 It is a structural schematic diagram of the present invention when the limiting plate and the limiting groove are arranged in a staggered manner;
[0026] Figure 7 This is a schematic diagram of the structure of Example 2 of the present invention.
[0027] In the figure: 1. support module; 2. chain; 3. tensioning wheel; 4. box plate; 5. conveying plate; 6. scraper; 7. second motor; 8. lead screw; 9. transmission nut; 10. slide groove; 11. first rotating shaft; 12. guide block; 13. guide rod; 14. first motor; 15. first positioning groove; 16. first positioning block; 17. first positioning hole; 18. positioning column; 19. handle; 20. first sleeve; 21. second sleeve; 22. spring; 23. rotating rod; 24. limit block; 25. limit groove; 26. fixing plate; 27. receiving groove; 28. first magnetic strip; 29. second magnetic strip; 30. third magnetic strip; 31. wire; 32. wire box. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the prior art, the scraper conveyor is generally composed of the following parts:
[0030] Machine head: including driving sprocket, motor and other components, responsible for driving the scraper chain.
[0031] Fuselage part: It is composed of multiple middle grooves, which can be bent to a limited extent to adapt to different working surface shapes.
[0032] The tail part of the machine: including the tensioning sprocket and the return chain and other components, responsible for returning the returned scraper chain to the head of the machine.
[0033] Scraper chain: It passes through the head and tail sprockets to form a closed loop, and is connected to the scraper through a traction chain, responsible for transporting materials.
[0034] The working principle of scraper conveyor is as follows:
[0035] Drag chain: The scraper fixed on the drag chain scrapes and transports the bulk material in the open trough. The drag chain passes through the head and tail sprockets to form a closed loop. The material is usually transported in the upper trough, and the return chain returns in the lower trough.
[0036] Scraper: It is trapezoidal, rectangular or long in shape and is responsible for pushing the material forward.
[0037] Power transmission: driven by an electric motor, through a coupling, a reducer and a sprocket assembly, to drive the scraper chain to run.
[0038] Scraper conveyors are widely used in coal industry, chemical industry, metallurgy, electric power and other enterprises, and have the following advantages and disadvantages:
[0039] Advantages: simple and firm structure, low precision requirement, easy loading and unloading, suitable for harsh environments such as underground.
[0040] Disadvantages: easy to crush materials, high noise and energy consumption; heavy and difficult to move at any time.
[0041] A scraper conveyor is disclosed in the prior art, comprising: a frame; a scraper chain that can circulate and is arranged on the frame; a tail wheel device, the tail wheel device comprising an axle and a wheel body, the axle is arranged on the frame, the wheel body is pivotally mounted on the axle, the scraper chain contacts a part of the outer peripheral wall of the wheel body to utilize the friction between the scraper chain and the wheel body to drive the wheel body to rotate.
[0042] The friction between the scraper chain and the outer peripheral wall of the wheel body is utilized to make the scraper chain drive the wheel body to rotate, thereby simplifying the structure of the tail wheel device, facilitating the disassembly and assembly of the tail wheel device, and reducing the production cost.
[0043] An oil storage tank extending along the circumferential direction of the wheel body is arranged on the inner peripheral wall of the wheel body, an opening connecting the inner wall of the oil storage tank and the outer peripheral wall of the wheel body is arranged on the oil storage tank, and an oil plug is arranged at the opening to open or close the opening.
[0044] The opening is formed as a countersunk threaded hole.
[0045] The tail wheel device also includes a bushing, which is arranged between the wheel axle and the wheel body, and the bushing is fixedly connected to the wheel body through a threaded fastener.
[0046] A guide channel for guiding the lubricating oil in the oil storage tank to the bushing is provided on the inner peripheral wall of the wheel body, and the guide channel is communicated with the oil storage tank.
[0047] There are two bushings which are symmetrically distributed on both sides of the oil storage tank along the axis direction of the wheel body.
[0048] Wheel seats are arranged at both ends of the wheel axle, the wheel seat sleeves are arranged at the corresponding ends of the wheel axle, the wheel body is clamped between the two wheel seats, and the wheel seat is connected to the frame.
[0049] A first sealing member is arranged between the wheel axle and the wheel seat, and the first sealing member is sleeved on the end of the wheel axle.
[0050] The end of the wheel axle that matches the wheel seat is provided with a first sealing groove for accommodating a first sealing member, and the first sealing groove extends along the circumferential direction of the wheel axle.
[0051] A first sealing half groove is provided on the end surface of the wheel seat opposite to the wheel body, and a second sealing half groove is provided on the end surface of the wheel body opposite to the wheel seat. The first sealing half groove and the second sealing half groove are jointly constructed to form a second sealing groove for accommodating a second sealing member.
[0052] The prior art also discloses a scraper conveyor, in which two sprocket assemblies are arranged opposite to each other on a frame, and the same scraper chain is sleeved on the two sprocket assemblies, and the two sprocket assemblies are respectively a driving sprocket assembly and a driven sprocket assembly, wherein the driving sprocket assembly is rotatably mounted on the frame and driven to rotate by a driving device;
[0053] A driven shaft seat is slidably arranged on the frame, a driven sprocket assembly is rotatably mounted on the driven shaft seat, and a linear telescopic mechanism is arranged between the driven shaft seat and the frame to adjust the distance between the two sprocket assemblies. The key is that:
[0054] The scraper chain comprises a closed ring chain body, on which at least two scraper groups are arranged at intervals, each scraper group comprises two L-shaped scrapers, and the two L-shaped scrapers of the same group are detachably mounted on both sides of the chain body;
[0055] A transmission wheel assembly is arranged between the output shaft of the driving device and the driving shaft of the driving sprocket assembly, and a synchronization holding structure is arranged between the transmission wheel assembly and the output shaft. When the synchronization holding structure is sheared and damaged, the power transmission of the output shaft is cut off;
[0056] A power cut-off detection device is provided near the synchronization holding structure, and the power cut-off detection device is used to detect the asynchronous rotation between the transmission wheel assembly and the output shaft;
[0057] A pressure detection element is installed between the linear telescopic mechanism and the frame or the driven shaft seat.
[0058] The scraper chain includes a plurality of chain link units arranged in an annular direction, the chain link units are hingedly connected head to tail to form a closed ring chain body, and two L-shaped scrapers of the same group are detachably mounted on both sides of the same chain link unit;
[0059] The two arms of the L-shaped scraper are respectively a strip-shaped mounting plate and a scraper body, wherein the mounting plate is attached to the side wall of the corresponding chain link unit, any end of the mounting plate is connected to one end of the scraper body, and the other end of the scraper body extends outward perpendicularly to the mounting plate, and the two side surfaces of the scraper body are respectively facing the front and rear directions of the movement of the chain link unit;
[0060] A reinforcing rib is arranged between the mounting plate and the scraper body, and the reinforcing rib is located on the rear side of the scraper body in the moving direction.
[0061] The chain link unit includes two strip-shaped chain plates arranged in parallel and opposite to each other;
[0062] There are two types of chain link units, namely, outer chain link units and inner chain link units, wherein the outer chain link units and the inner chain link units are alternately arranged and hinged end to end, the two chain plates of the outer chain link unit are abutted against the outer sides of the corresponding chain plates of the inner chain link unit at both ends thereof, and the connecting ends of the four chain plates of the adjacent outer chain link units and the inner chain link unit are penetrated by the same hinge shaft, and a distance cylinder is sleeved on the hinge shaft, and the two ends of the distance cylinder are respectively abutted against the inner walls of the corresponding chain plates of the inner chain link unit;
[0063] The mounting plate is directly opposite to and abuts against the outer side surface of the chain plate of the corresponding outer chain link unit, and the two ends of the mounting plate are respectively fixed on the hinge shafts at the two ends of the outer chain link unit.
[0064] A driven shaft seat cavity is respectively provided on both side walls of the end portion of the frame corresponding to the driven sprocket assembly, and a driven shaft seat is provided in each driven shaft seat cavity. The driven shaft seats are respectively arranged in the corresponding driven shaft seat cavity through linear sliding mechanisms, and the linear sliding mechanism and the linear telescopic mechanism are both arranged along the connecting direction of the two sprocket assemblies;
[0065] A driven shaft through hole is passed through the frame between the two driven shaft seats, and both ends of the driven shaft through hole are respectively connected to the corresponding driven shaft seat cavity, and a driven sprocket assembly is arranged in the driven shaft through hole and the driven shaft seat cavity;
[0066] Both ends of the rotating shaft of the driven sprocket assembly are respectively mounted on corresponding driven shaft seats through bearings;
[0067] A linear telescopic mechanism is provided between the two driven shaft seats and the side wall of the driven shaft seat cavity close to the driving sprocket assembly;
[0068] A pressure detection element is arranged between any linear telescopic mechanism and the driven shaft seat.
[0069] The linear telescopic mechanism is a screw-nut mechanism, including a tensioning screw and a tensioning nut, wherein the tensioning nut is fixedly arranged on the corresponding driven shaft seat cavity wall, the tensioning screw is passed through the tensioning nut, and the center line of the tensioning screw is coplanar with the axis center line of the rotating shaft of the driven sprocket assembly;
[0070] The two ends of the tensioning screw are respectively a movable end and a connecting end. The movable end extends out of the driven shaft seat cavity after passing through the tensioning nut, and the connecting end abuts against the corresponding driven shaft seat. A pressure detection element is arranged between the connecting end and the driven shaft seat.
[0071] The connecting end is fixedly provided with a support plate, which is against the driven shaft seat. The outer wall of the driven shaft seat is provided with a limit cylinder, one end of which is fixedly connected to the driven shaft seat, and the other end of which faces the tensioning screw and is detachably covered with an anti-drop cover.
[0072] The connecting end of the tensioning screw freely passes through the anti-drop cover and then extends into the limiting cylinder, and is fixedly connected to the abutting disk to allow the abutting disk to rotate in the limiting cylinder;
[0073] The pressure detection element is a pressure sensor, which is arranged in a corresponding limiting cylinder and clamped between the abutting plate and the driven shaft seat.
[0074] The transmission wheel assembly includes a driving wheel mounted on the output shaft, a fixed sleeve on the output shaft is provided with a shaft sleeve, the driving wheel is sleeved on the shaft sleeve, and an annular positioning shoulder protruding outward is provided on the outer wall of the shaft sleeve, and one side of the positioning shoulder is against the driving wheel. However, the main body of the scraper in the above scheme is an integrated structure, which is extremely inconvenient to move.
[0075] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0076] Example 1
[0077] Reference Figure 1-Figure 6 The present invention provides a multi-drive modular chain scraper device, comprising a plurality of support modules 1, two adjacent support modules 1 are detachably connected, two support modules 1 at the ends are rotatably connected with first sprockets, a chain 2 is sleeved and conveyed between the two first sprockets, and a scraper assembly is arranged on the chain 2;
[0078] The support module 1 is provided with a power assembly, which is detachably connected to the chain 2 and is used to drive the chain 2 to transmit;
[0079] A lifting assembly is provided on the support module 1 , and a tensioning wheel 3 is provided at the output end of the lifting assembly. The tensioning wheel 3 is engaged with the chain 2 , and the tension of the chain 2 can be adjusted by adjusting the height of the tensioning wheel 3 .
[0080] The present application divides the entire support body into multiple support modules 1 to form a segmented structure, and two adjacent support modules 1 can be detachably connected to facilitate the overall movement of the scraper; a power component is provided on each support module 1, and multiple power components are jointly driven to achieve more efficient driving on the one hand, and to avoid concentrating weight on one support module 1 on the other hand, thereby achieving weight dispersion and further improving the convenience of moving the device; at the same time, the present application sets a liftable tensioning wheel 3, and after assembly, the tension of the chain 2 can be adjusted according to actual conditions, which is more flexible and autonomous, greatly improving the convenience of use.
[0081] In some optional embodiments, the support module 1 includes two oppositely arranged box plates 4, and conveying plates 5 are fixed to opposite sides of the two box plates 4, respectively. The conveying plates 5 pass through the annular chain 2. The two box plates 4 on the two adjacent support modules 1 are detachably connected, and a first sprocket is rotatably connected between the two box plates 4 located at the ends.
[0082] In some optional embodiments, the scraper assembly includes a plurality of scrapers 6 fixedly connected to both sides of the chain 2 , and the bottoms of the scrapers 6 located on both sides of the chain 2 are in sliding contact with the tops of the two conveying plates 5 respectively.
[0083] In some optional embodiments, the lifting assembly includes a second motor 7 fixedly connected to the box plate 4, a screw rod 8 is fixedly connected to the output shaft of the second motor 7, a transmission nut 9 is threadedly sleeved on the screw rod 8, the transmission nut 9 is fixedly connected to the fixed plate 26, a slide groove 10 is opened on the box plate 4, the fixed plate 26 is slidably connected to the slide groove 10, and a tensioning wheel 3 is arranged between the two fixed plates 26.
[0084] The wire box 32 is installed at the bottom end of the conveying plate 5 , and the wires 31 are connected to the second motor 7 through the wire box 32 to control the operation of the second motor 7 .
[0085] When in use, the tension of the chain 2 is adjusted by driving the screw 8 to rotate through the second motor 7, thereby driving the transmission nut 9 and the screw 8 to rotate threadably, so that the fixed plate 26 slides in the slide groove 10, and the tensioning wheel 3 rises. After the tensioning wheel 3 rises, the tension on the chain 2 is increased. Similarly, after the tensioning wheel 3 drops, the tension on the chain 2 is reduced.
[0086] In some optional embodiments, a first rotating shaft 11 is rotatably connected to any fixed plate 26 in the support module 1, and the first rotating shaft 11 is fixedly connected to the tensioning wheel 3. A first rotating block is rotatably connected to another fixed plate 26 in the support module 1, and a first slot is provided at one end of the first rotating block close to the first rotating shaft 11, and the end of the first rotating shaft 11 is engaged with the first slot.
[0087] In some optional embodiments, two guide blocks 12 are fixedly connected to the fixed plate 26, the screw rod 8 is located between the two guide blocks 12, a guide groove is opened on the guide block 12, a guide rod 13 is slidably connected in the guide groove, and the guide rod 13 is fixedly connected to the box plate 4.
[0088] By providing the guide rod 13, the operation of the screw rod 8 and the transmission nut 9 can be guided, thereby improving the operation stability.
[0089] In some optional embodiments, the power assembly includes a first motor 14 fixedly connected to any box plate 4 in the support module 1, a second rotating shaft is fixedly connected to the output shaft of the first motor 14, a driving wheel is fixedly connected to the second rotating shaft, the driving wheel is meshed with the chain 2, the driving wheel and the tensioning wheel 3 are respectively located at the upper and lower ends of the chain 2, a second rotating block is rotatably connected to another box plate 4 in the support module 1, a second slot is opened on the second rotating block, and the end of the second rotating shaft is engaged with the second slot.
[0090] By setting up multiple first motors 14 to drive, a multi-motor multi-point joint driving mode is implemented to achieve higher power, higher efficiency and better control, and solve the problems of motor overload and heat.
[0091] When the device needs to be moved, the tensioning wheel 3 is first driven down by the second motor 7 to loosen the chain 2. At this time, the chain 2 can be disengaged from the tensioning wheel 3 and the driving wheel respectively, thereby releasing the restrictions on the tensioning wheel 3 and the driving wheel. Then the box plate 4 is moved to both sides to pull the first rotating shaft 11 out of the first slot and the second rotating shaft out of the second slot, thereby separating the first rotating shaft 11 and the second rotating shaft from one box plate 4 respectively. At this time, the two box plates 4 are taken out from both sides of the chain 2 respectively, thereby realizing the disassembly of one module without interfering with the chain 2.
[0092] In some optional embodiments, a plurality of first positioning grooves 15 are formed at one end of the box plate 4, and a plurality of first positioning blocks 16 are fixedly connected to the other end, and the first positioning blocks 16 on the box plate 4 in the support module 1 are clamped with the first positioning grooves 15 on the box plate 4 in the adjacent support module 1;
[0093] The first positioning block 16 is provided with a first positioning hole 17 , the box plate 4 is provided with a through hole connected to the first positioning groove 15 , a positioning column 18 is slidably connected in the through hole, and when the first positioning block 16 is inserted into the first positioning groove 15 , the positioning column 18 extends into the first positioning hole 17 .
[0094] During installation, the first positioning block 16 is extended into the first positioning groove 15 and positioned by the positioning column 18, thereby realizing the assembly of two adjacent support modules 1, so that they are connected as a whole, avoiding vibration, movement and dislocation during use, and improving the stability of the device.
[0095] In some optional embodiments, multiple positioning columns 18 extend out of the through hole and are fixed to the handle 19. A first sleeve 20 is fixed to the handle 19. A second sleeve 21 is slidably connected to the first sleeve 20. The second sleeve 21 is fixed to the outer wall of the box plate 4. A spring 22 is arranged in the second sleeve 21. Both ends of the spring 22 are fixed to the box plate 4 and the handle 19 respectively.
[0096] In some optional embodiments, the handle 19 is rotatably connected to a rotating rod 23, and a limiting block 24 is fixed to the rotating rod 23. A limiting groove 25 slidably connected to the limiting block 24 is opened on the outer wall of the box plate 4. When the limiting block 24 extends into the limiting groove 25, the positioning column 18 extends into the first positioning hole 17. When the limiting block 24 rests on the outer wall of the box plate 4, the positioning column 18 extends out of the first positioning hole 17.
[0097] Under the elastic force of the spring 22, the limit block 24 extends into the limit groove 25, and the positioning column 18 extends into the first positioning hole 17 to achieve assembly; when disassembly is required, the handle 19 is stretched to pull the limit block 24 and the positioning column 18 out of the limit groove 25 and the first positioning hole 17 respectively, and then the rotating rod 23 is rotated to rotate the limit block 24 to be misaligned with the limit groove 25, and the handle 19 is released. Under the elastic force of the spring 22, the limit block 24 is against the outer wall of the box plate 4. At this time, the first positioning block 16 can be directly pulled out to achieve the separation of the two adjacent support modules 1.
[0098] When installing the present invention, first install the two support modules 1 located at the end, put the chain 2 on the two first sprockets and engage them, and then install the several support modules 1 located in the middle; when installing the middle support module 1, first insert the first rotating shaft 11 and the second rotating shaft into the first slot and the second slot respectively, so as to realize the installation of the two box plates 4, and then insert the first positioning block 16 on the box plate 4 into the first positioning groove 15 on the adjacent support module 1, and then rotate the rotating rod 23 to make the limit block 24 rotate to face the limit groove 25, release the handle 19, and under the elastic force of the spring 22, the limit block 24 extends into the limit groove 25, and at the same time, the positioning column 18 extends into the first positioning hole 17, so as to realize the assembly of the two adjacent support modules 1.
[0099] After the middle supporting modules 1 are assembled in sequence, the chain 2 is tensioned by the tensioning wheel 3 , the chain 2 is meshed with the tensioning wheel 3 , and the driving wheel is also meshed with the chain 2 .
[0100] When disassembly is required, first loosen the chain 2 to cancel the engagement with the tension wheel 3 and the driving wheel, then disassemble the two adjacent support modules 1, and then disassemble the two box plates 4 in the support module 1.
[0101] Example 2
[0102] Reference Figure 7 , which is different from Example 1, is that two first positioning blocks 16 are arranged on the box plate 4 along the height direction, and two receiving grooves 27 are opened on the box plate 4, the two first positioning blocks 16 are respectively located in the two receiving grooves 27, one end of the first positioning block 16 is rotatably connected to the receiving groove 27 through a third rotating shaft, and a first magnetic strip 28 is fixed to the side wall of the first positioning block 16.
[0103] A second magnetic strip 29 is fixedly connected to the inner top wall of the upper accommodating groove 27. When the first positioning block 16 located above is in a horizontal direction, the first magnetic strip 28 on the first positioning block 16 is magnetically attracted to the second magnetic strip 29. When the first positioning block 16 is rotated downward to a vertical direction, the first magnetic strip 28 is separated from the second magnetic strip 29, and the first positioning block 16 remains vertical under the action of gravity and retracts into the accommodating groove 27.
[0104] A third magnetic strip 30 is fixedly connected to the inner wall of the receiving groove 27 below. When the first positioning block 16 below is in a horizontal direction, the side wall of the first positioning block 16 contacts the bottom of the receiving groove 27, so that the first positioning block 16 is in a horizontal state under the action of gravity. When the first positioning block 16 below is rotated upward to a vertical direction, the first magnetic strip 28 is magnetically attracted to the third magnetic strip 30, so that under the magnetic state, the first positioning block 16 remains vertically retracted into the receiving groove 27.
[0105] When the device is moved, the first positioning block 16 is retracted into the receiving groove 27 to avoid being damaged.
[0106] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0107] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A multi-drive modular chain scraper device, characterized in that: It comprises a plurality of support modules (1), two adjacent support modules (1) are detachably connected, two support modules (1) located at the ends are rotatably connected to a first sprocket, a chain (2) is sleeved and transported between the two first sprockets, and a scraper assembly is provided on the chain (2); The support module (1) is provided with a power assembly, the power assembly is detachably connected to the chain (2) and is used to drive the chain (2) to transmit; The support module (1) is provided with a lifting assembly, and the output end of the lifting assembly is provided with a tensioning wheel (3), the tensioning wheel (3) is engaged with the chain (2), and the tension of the chain (2) is adjusted by adjusting the height of the tensioning wheel (3).
2. The multi-drive modular chain scraper device according to claim 1, characterized in that: The support module (1) comprises two box plates (4) arranged opposite to each other, and a conveying plate (5) is fixedly connected to the opposite sides of the two box plates (4), and the conveying plate (5) passes through the annular chain (2). The two box plates (4) on two adjacent support modules (1) are detachably connected, and the first sprocket is rotatably connected between the two box plates (4) located at the ends.
3. The multi-drive modular chain scraper device according to claim 2, characterized in that: The scraper assembly comprises a plurality of scrapers (6) fixedly connected to both sides of the chain (2), and the bottoms of the scrapers (6) located on both sides of the chain (2) are in sliding contact with the tops of the two conveying plates (5) respectively.
4. The multi-drive modular chain scraper device according to claim 2, characterized in that: The lifting assembly comprises a second motor (7) fixedly connected to the box plate (4); a screw rod (8) is fixedly connected to the output shaft of the second motor (7); a transmission nut (9) is threadedly sleeved on the screw rod (8); the transmission nut (9) is fixedly connected to a fixed plate (26); a sliding groove (10) is provided on the box plate (4); the fixed plate (26) is slidably connected to the sliding groove (10); and the tensioning wheel (3) is arranged between the two fixed plates (26).
5. The multi-drive modular chain scraper device according to claim 4, characterized in that: Any of the fixed plates (26) in the support module (1) is rotatably connected to a first rotating shaft (11), and the first rotating shaft (11) is fixedly connected to the tensioning wheel (3). Another of the fixed plates (26) in the support module (1) is rotatably connected to a first rotating block, and a first clamping groove is provided at one end of the first rotating block close to the first rotating shaft (11), and the first clamping groove is clamped at the end of the first rotating shaft (11).
6. The multi-drive modular chain scraper device according to claim 4, characterized in that: Two guide blocks (12) are fixedly connected to the fixed plate (26), the screw rod (8) is located between the two guide blocks (12), a guide groove is provided on the guide block (12), a guide rod (13) is slidably connected in the guide groove, and the guide rod (13) is fixedly connected to the box plate (4).
7. The multi-drive modular chain scraper device according to claim 2, characterized in that: The power assembly comprises a first motor (14) fixedly connected to any one of the box plates (4) in the support module (1); a second rotating shaft is fixedly connected to the output shaft of the first motor (14); a driving wheel is fixedly connected to the second rotating shaft; the driving wheel is meshed with the chain (2); the driving wheel and the tensioning wheel (3) are respectively located at the upper and lower ends of the chain (2); a second rotating block is rotatably connected to another box plate (4) in the support module (1); a second slot is provided on the second rotating block; and an end of the second rotating shaft is engaged with the second slot.
8. The multi-drive modular chain scraper device according to claim 2, characterized in that: A plurality of first positioning grooves (15) are formed at one end of the box plate (4), and a plurality of first positioning blocks (16) are fixedly connected at the other end, and the first positioning blocks (16) on the box plate (4) in the support module (1) are snap-fitted with the first positioning grooves (15) on the box plate (4) in the adjacent support module (1); The first positioning block (16) is provided with a first positioning hole (17), the box plate (4) is provided with a through hole connected to the first positioning groove (15), a positioning column (18) is slidably connected in the through hole, and when the first positioning block (16) is inserted into the first positioning groove (15), the positioning column (18) extends into the first positioning hole (17).
9. The multi-drive modular chain scraper device according to claim 8, characterized in that: A plurality of positioning posts (18) extend out of the through hole and are fixedly connected to a handle (19); a first sleeve (20) is fixedly connected to the handle (19); a second sleeve (21) is slidably connected inside the first sleeve (20); the second sleeve (21) is fixedly connected to an outer wall of the box plate (4); a spring (22) is arranged inside the second sleeve (21); two ends of the spring (22) are respectively fixedly connected to the box plate (4) and the handle (19).
10. The multi-drive modular chain scraper device according to claim 9, characterized in that: The handle (19) is rotatably connected to a rotating rod (23), a limiting block (24) is fixedly connected to the rotating rod (23), and a limiting groove (25) slidably connected to the limiting block (24) is provided on the outer wall of the box body plate (4). When the limiting block (24) extends into the limiting groove (25), the positioning column (18) extends into the first positioning hole (17). When the limiting block (24) abuts against the outer wall of the box body plate (4), the positioning column (18) extends out of the first positioning hole (17).
Citation Information
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