Electric heating type scraper conveyor and control method thereof
By using guide deflection components, length adjustment components and movable scraper components in the electric heating scraper conveyor, the problems of inconvenient angle adjustment and large viscosity during material transportation are solved, and the conveying efficiency and quality are improved.
Patent Information
- Application Number
- CN202411758806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When handling different materials, existing electric heating scraper conveyors are not convenient to adjust the angle of the scraper according to the actual situation of the material, and when transporting materials with high viscosity, there is a large resistance and easy residue, which affects the conveying efficiency.
The guide deflection assembly, length adjustment assembly and movable scraper assembly are adopted to reduce conveying resistance by adjusting the use angle and length of the scraper, and reduce material residue through the front and back movement of the scraper.
The scraper angle is adjusted according to the material viscosity to improve the conveying efficiency; by reducing conveying resistance and residue, the conveying quality is improved.
Smart Images

Figure CN119551360A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of scraper conveyors, in particular to an electrically heated scraper conveyor and a control method thereof. Background Art
[0002] Scraper conveyor is a material conveying device, which is used in coal mines, mining, food, grain and oil industries. Scraper conveyor is also suitable for metallurgy, building materials, electricity, chemical industry and other industries and departments. It has a wide range of uses. There are different types of scraper conveyors according to production needs. For example, when transporting materials in a low temperature environment, in order to prevent the materials from freezing together and affecting the normal operation of the equipment, the scraper conveyor needs to have a heating function to adapt to the material transportation operation in the severe cold environment. Therefore, the electrically heated scraper conveyor came into being; In a scraper conveyor disclosed in publication number CN116477285A, a first adjustment part is used to adjust the height of one end of the conveying device, and the other end of the conveying device is connected to a base, so that there is a height difference between the connecting end of the conveying device and the first adjustment part relative to the other end of the conveying device in the height direction, and the overall inclination angle of the conveying device can be conveniently adjusted to meet different conveying requirements; at the same time, a retractable second adjustment part is used to make the baffle for carrying sludge on the conveying device have an inclination angle, and the angle of the baffle can be flexibly adjusted according to actual conditions, thereby improving the operability of the baffle, and by setting a baffle with an adjustable inclination angle, the single pushing amount of the sludge is regulated, and the stability of sludge transmission is guaranteed to a certain extent, thereby improving the transmission efficiency; However, the above scheme still has the following problems during use: during the use of the device, the material is transported by the operation of the scraper, and the overall height of the equipment is adjusted to meet the requirements, and the use angle of each scraper is adjusted. This process is cumbersome and time-consuming, which affects the work progress. It is not convenient to adaptively adjust the scraper angle according to the actual situation of the material. For materials with high viscosity, the direct transportation through the operation of the scraper has large resistance and residues are easily generated on the inner wall of the conveyor. As the use time increases, the material residue becomes more serious, which affects the use of the scraper conveyor, and it is necessary to improve the quality and efficiency of material transportation.
[0003] Therefore, we propose an electrically heated scraper conveyor and a control method thereof in order to solve the above-mentioned problems. Summary of the invention
[0004] The object of the present invention is to provide an electrically heated scraper conveyor and a control method thereof, so as to solve the problem raised by the above-mentioned background technology that the electrically heated scraper conveyors currently available on the market are not convenient for adaptively adjusting the angle of the scraper according to the actual conditions of the materials when handling different materials, and for materials with high viscosity, the resistance is large when conveying directly through the movement of the scraper, and residue is easily generated on the inner wall of the conveyor, thereby affecting the use of the scraper conveyor, and further requiring the problem of improving the thoroughness and efficiency of material transportation.
[0005] To achieve the above object, the present invention provides the following technical solutions: In a first aspect, the present invention provides an electrically heated scraper conveyor, comprising a conveyor body, wherein a running link is provided inside the conveyor body through a transmission roller sleeve, a material delivery port is provided at the top left side of the conveyor body, and mounting frames are installed at equal intervals on the running link, and a scraper body is hinged on each mounting frame, and a torsion spring is installed at the connection between the scraper body and the mounting frame, the bottom end of the scraper body is slidably connected to an extension plate, and the bottom of the extension plate is slidably connected to a shovel plate, and the shovel plate is in contact with the inner bottom of the conveyor body, and a heating plate is provided on the inner side of the bottom of the conveyor body; A guide deflection assembly, which is arranged on the inner wall of the initial section of the conveyor body, and the guide deflection assembly smoothly conveys materials with high viscosity by changing the use angle of the scraper body; The present invention provides a guide deflection component so that when the device is in use, the rotation angle of the scraper can be adaptively adjusted according to the viscosity of the material, thereby increasing the contact area between the scraper and the material, thereby achieving a better conveying effect.
[0006] A length adjustment component, which is arranged inside the scraper body and outside the mounting frame, and the length adjustment component extends the use length after the scraper body rotates, so that the scraper body can maintain a state of contact with the inner bottom of the conveyor body; The present invention provides a length adjustment component, so that after the scraper angle is adjusted, the material can be kept in a scraping state, thereby facilitating better material transportation.
[0007] The movable scraper assembly is arranged at the bottom of the guide deflection assembly and inside the scraper body and the extension plate, and the movable scraper assembly reduces the resistance and material residue when the scraper body conveys materials.
[0008] The present invention provides a movable scraper assembly so that the scraper can drive the shovel plate to move forward and backward while the scraper is running and moving, thereby not only better pushing the sticky material, but also reducing the residue of the material inside the conveyor.
[0009] Preferably, the guide deflection assembly includes a top plate fixed on the inside of the initial section of the conveyor body, and a guide plate is hinged on the left bottom of the top plate, and the guide plate is located in front of the material feeding port, and an electric push rod is hinged on the left bottom of the top plate, and the bottom of the electric push rod is hinged to the top of the guide plate.
[0010] Preferably, a first oil tank is fixed to the middle of the bottom surface of the top plate, and the bottom of the first oil tank is slidably connected to the first piston plate through a spring, and the bottom of the first piston plate is fixed to the top of the bottom plate, and the bottom plate is set to a horizontal state, and the bottom plate is flush with the bottom of the guide plate.
[0011] Preferably, a second piston plate is fixed to the bottom of the guide plate, and the bottom of the second piston plate is slidably connected to the second oil tank through a spring, and the second oil tank is fixed to the top of the guide plate, and the second oil tank is connected to the first oil tank through a connecting pipe.
[0012] Preferably, a first pull rope is fixed to the bottom left side of the top plate, and the bottom of the first pull rope is connected to the first screw rod, and the first screw rod is rotatably connected to the inside of the guide plate through a torsion spring, and the outer side of the first screw rod is threadedly connected to an extension plate, and the extension plate is slidably connected to the bottom of the guide plate.
[0013] Preferably, the length adjustment assembly includes an arc-shaped tooth plate fixed to the outer side of the mounting frame, and the end of the tooth plate slides through the scraper body, and the internal rotation of the scraper body is connected to a gear meshing with the tooth plate, and the shaft of the gear is connected to the top of the second screw in the middle of the inner side of the scraper body through a bevel gear connector, and the bottom outer side of the second screw is threadedly connected to an extension plate.
[0014] Preferably, the movable scraper assembly includes a second pull rope fixed at equal intervals to the bottom of the top plate, and the bottom of the second pull rope is connected to the shaft of the electromagnet, and the electromagnet is rotationally connected to the bottom of the bottom plate at equal intervals through a torsion spring, and the electromagnet forms a rotating structure through the second pull rope and the torsion spring.
[0015] Preferably, the lower part of the electromagnet is intermittently close to the iron block, and a "U"-shaped slide plate is fixed to the bottom of the iron block, and the slide plate is slidably connected to the bottom of the oil chamber, and the oil chamber is opened on the inner side of the top of the scraper body, and a sealing plate is integrally installed on the outer side of the middle part of the slide plate, and the area of the sealing plate covers the opening range between the slide plate and the scraper body.
[0016] Preferably, the top of the oil chamber is connected to the third oil tank through a connecting pipe, and the third oil tank is installed on the inner wall of the shovel plate sliding at the bottom of the extension plate, and a third piston plate is slid at the end of the third oil tank, and the end of the third piston plate is in contact with the right side of the slider, and the slider is installed in the middle of the top surface of the shovel plate, and a spring is installed between the slider and the bottom of the extension plate.
[0017] In a second aspect, a control method applicable to an electrically heated scraper conveyor is provided, the control method comprising the following steps: S1. Based on the first control information sent by the controller, the first control information is used to drive the electric push rod, which pushes the guide plate to rotate, and then adjusts the overall inclination angle of the scraper body according to the viscosity of the material, so as to better transport the material; S2, the second control information sent by the controller starts the motor, and the motor drives the running link to run through the transmission roller, drives the scraper body to move, and then transports the material; S3, the controller sends a third control information to make the heating plate work, so as to prevent the material from freezing and accumulating due to low temperature during transportation, which may affect the transportation work; S4, the controller sends out the fourth control information, so that the electromagnet is in the energized state. When the scraper body passes by, the shovel plate will slide back and forth at the bottom of the extension plate, reducing the resistance between the material and the bottom wall of the conveyor during transportation, and also reducing the residual material at the bottom of the inner side of the conveyor.
[0018] Compared with the prior art, the electrically heated scraper conveyor and the control method thereof of the present invention have the following beneficial effects: during use, the angle of the scraper can be adaptively adjusted according to the actual viscosity of the material, and the resistance to material conveying and the residual amount of material in the conveyor can be reduced by moving forward and backward, thereby improving the conveying quality. The specific contents are as follows: 1. Through the guide deflection component, the use angle of the scraper can be adjusted according to the actual situation of the material, and the angle between the scraper and the conveying trough can be adjusted according to the conveying requirements of different materials. For materials with high viscosity, the scraper angle can be reduced to increase the contact area between the scraper and the material and improve the conveying efficiency; for materials with good fluidity, the scraper angle can be increased to speed up the conveying speed of the material, so as to achieve the purpose of adaptively adjusting the use angle of the scraper and improving the conveying efficiency; 2. Through the length adjustment component, when the scraper changes its angle, the scraper body rotates so that the tooth plate passes through the scraper body and then meshes with the gear. After the gear rotates, the second screw is driven to rotate through the bevel gear connector. The second screw drives the extension plate to extend and keep in contact with the conveying trough, thereby maintaining the pushing state of the material and better conveying the material; 3. Through the set movable scraper assembly, when the scraper body is conveying, the shovel plate moves back and forth synchronously, reducing the residue between the sticky material and the conveying trough, and also reducing the resistance to material conveying. After the bottom plate moves down, it will pull the second pull rope, and the second pull rope will drive the electromagnet to rotate. After the electromagnet is energized, when the scraper body passes under the electromagnet, the iron block will be adsorbed and moved upward by the electromagnet, and the iron block will drive the slide plate to move upward in the oil chamber synchronously, thereby squeezing out the oil in the oil chamber. After the oil in the oil chamber is conveyed to the third oil tank, the third piston plate on the third oil tank will extend, thereby pushing the slider to drive the shovel plate to slide, thereby compressing the spring. When the iron block is misaligned with the electromagnet, the slide plate will move down and reset, and the spring will push the shovel plate to reset, so that the shovel plate can move back and forth reciprocatingly, which can not only better scrape and push the sticky material, but also reduce material residue and improve the conveying quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the control method of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the internal structure of the conveyor of the present invention; Figure 4 This is a schematic diagram of the internal structure of the starting section of the conveyor of the present invention; Figure 5 It is a schematic diagram of the overall structure of the guide deflection assembly of the present invention; Figure 6 This is a schematic diagram of the arrangement structure of the scraper starting section of the present invention; Figure 7 It is a schematic diagram of the overall structure of the scraper body, mounting frame, extension plate and shovel plate of the present invention; Figure 8 This is a schematic diagram of the structure of the scraper body and the mounting frame of the present invention; Fig. 9 It is a schematic diagram of the internal cross-sectional structure of the scraper of the present invention; Fig.10 This is a schematic diagram of the slide plate, oil chamber and sealing plate structure of the present invention; Fig.11 It is a schematic diagram of the exploded front view structure of the guide deflection assembly of the present invention; Fig.12 It is a schematic diagram of the exploded bottom view of the guide and deflection assembly of the present invention.
[0020] In the figure: 1. conveyor body; 2. running link; 3. scraper body; 4. mounting frame; 5. extension plate; 6. shovel plate; 7. guide deflection assembly; 701. top plate; 702. guide plate; 703. electric push rod; 704. first oil tank; 705. first piston plate; 706. bottom plate; 707. second piston plate; 708. second oil tank; 709. first pull rope; 710. first screw; 711. extension plate; 8. length adjustment assembly; 801. tooth plate; 802. gear; 803. second screw; 9. movable scraper assembly; 901. second pull rope; 902. electromagnet; 903. iron block; 904. slide plate; 905. oil chamber; 906. sealing plate; 907. third oil tank; 908. third piston plate; 909. slider; 10. heating plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1 - Fig.12 As shown, the present invention provides a technical solution: an electrically heated scraper conveyor, comprising a conveyor body 1, and a running link 2 is provided inside the conveyor body 1 through a transmission roller sleeve, a material delivery port is provided at the top left side of the conveyor body 1, and mounting frames 4 are installed at equal intervals on the running link 2, and a scraper body 3 is hinged on each mounting frame 4, and a torsion spring is installed at the connection between the scraper body 3 and the mounting frame 4, the bottom end of the scraper body 3 is slidably connected to an extension plate 5, and the bottom of the extension plate 5 is slidably connected to a shovel plate 6, and the shovel plate 6 is in contact with the inner bottom of the conveyor body 1, and a heating plate 10 is provided on the inner side of the bottom of the conveyor body 1; During operation, when conveying materials, due to the different viscosities of different materials, the conveying method of the vertical device inner wall has a large resistance during conveying, which is not conducive to the conveying operation, and thus it is necessary to adjust the use angle of the scraper body 3. The embodiment of the present invention can solve the above problem, and the specific implementation method is as follows: The guide deflection assembly 7 is arranged on the inner wall of the initial section of the conveyor body 1, and the guide deflection assembly 7 smoothly conveys the material with high viscosity by changing the use angle of the scraper body 3; Before conveying the material, the use angle of the scraper body 3 is adjusted according to the actual situation of the material, and the angle between the scraper body 3 and the conveying trough is adjusted according to the conveying requirements of different materials. For materials with high viscosity, the angle of the scraper body 3 can be reduced to increase the contact area between the scraper body 3 and the material and improve the conveying efficiency; for materials with good fluidity, the angle of the scraper body 3 can be increased to speed up the conveying speed of the material.
[0023] As an embodiment of the present invention, the guide deflection assembly 7 includes a top plate 701 fixed to the inside of the initial section of the conveyor body 1, and a guide plate 702 is hingedly connected to the bottom of the left side of the top plate 701, and the guide plate 702 is located before the material feeding port, and an electric push rod 703 is hingedly provided at the bottom of the left side of the top plate 701, and the bottom of the electric push rod 703 is hingedly connected to the top of the guide plate 702; During operation, after the electric push rod 703 is started, it will push the guide plate 702 to rotate, thereby increasing the angle between the guide plate 702 and the top plate 701. After the guide plate 702 rotates, the scraper body 3 will rotate when passing through the guide plate 702, thereby changing the use angle of the scraper body 3 and improving the conveying efficiency.
[0024] As an embodiment of the present invention, a first oil tank 704 is fixed to the middle of the bottom surface of the top plate 701, and the bottom of the first oil tank 704 is slidably connected to the first piston plate 705 through a spring, and the bottom of the first piston plate 705 is fixed to the top of the bottom plate 706, and the bottom plate 706 is set to a horizontal state, and the bottom plate 706 is flush with the bottom of the guide plate 702, and the bottom of the guide plate 702 is fixed to the second piston plate 707, and the bottom of the second piston plate 707 is slidably connected to the second oil tank 708 through a spring, and the second oil tank 708 is fixed to the top of the guide plate 702, and the second oil tank 708 is connected to the first oil tank 704 through a connecting pipe; During operation, the guide plate 702 rotates and drives the second piston plate 707 to slide in the second oil tank 708, thereby squeezing the oil into the first oil tank 704. The first piston plate 705 is pushed out, thereby causing the bottom plate 706 to move downward. After the bottom plate 706 moves downward, it is flush with the bottom of the guide plate 702. After the scraper body 3 rotates an angle, the top moves along the bottom plate 706, thereby maintaining the angle after rotation.
[0025] As an embodiment of the present invention, a first pull rope 709 is fixed to the bottom of the left side of the top plate 701, and the bottom of the first pull rope 709 is connected with a first screw rod 710, and the first screw rod 710 is rotatably connected to the inside of the guide plate 702 through a torsion spring, and the outer side of the first screw rod 710 is threadedly connected to an extension plate 711, and the extension plate 711 is slidably connected to the bottom of the guide plate 702; During operation, when the guide plate 702 changes its angle, it will pull the first pull rope 709, and the first pull rope 709 will drive the first screw 710 to rotate. After the first screw 710 rotates, the extension plate 711 will extend, thereby extending the length of the guide plate 702, so that the bottom of the guide plate 702 is always flush with the bottom plate 706.
[0026] During operation, when the scraper body 3 is conveyed at an angle, in order to ensure that it can maintain contact with the conveying groove of the device, it is necessary to timely extend the length of the scraper body 3 after the angle is changed. The specific implementation method is as follows: The length adjustment component 8 is arranged inside the scraper body 3 and outside the mounting frame 4, and the length adjustment component 8 extends the use length after the scraper body 3 rotates, so that the scraper body 3 can maintain a state of contact with the inner bottom of the conveyor body 1. After the rotation angle, the scraper body 3 will not contact the conveying trough. In order to ensure the conveying effect of the material, the use length of the scraper body 3 needs to be adjusted, and the extension plate 5 is extended so that the shovel plate 6 contacts the conveying trough, thereby improving the material conveying work; As an embodiment of the present invention, the length adjustment assembly 8 includes a toothed plate 801 fixed to the outer arc of the mounting frame 4, and the end of the toothed plate 801 penetrates and slides on the scraper body 3, and the scraper body 3 is internally rotatably connected with a gear 802 meshing with the toothed plate 801, and the shaft of the gear 802 is connected to the top of the second screw 803 in the middle of the inner side of the scraper body 3 through a bevel gear connector, and the bottom outer side of the second screw 803 is threadedly connected with an extension plate 5; When working, the scraper body 3 rotates, causing the tooth plate 801 to pass through the scraper body 3 and then mesh with the gear 802. After the gear 802 rotates, it drives the second screw 803 to rotate through the bevel gear connector. The second screw 803 drives the extension plate 5 to extend. The extension plate 5 drives the shovel plate 6 to maintain contact with the conveying trough, thereby maintaining the state of pushing the material. During operation, when conveying materials, the direct pushing method makes the material conveying incomplete, and more sticky materials remain in the conveying trough, thereby reducing the conveying quality. The embodiments of the present invention can solve the above problems, and the specific implementation methods are as follows: The movable scraper assembly 9 is arranged at the bottom of the guide deflection assembly 7 and inside the scraper body 3 and the extension plate 5, and the movable scraper assembly 9 reduces the resistance and material residue when the scraper body 3 conveys materials; When the scraper body 3 is conveying, the shovel plate 6 moves forward and backward synchronously, which reduces the residue between the sticky material and the conveying trough and also reduces the resistance of material conveying.
[0027] As an embodiment of the present invention, the movable scraper assembly 9 includes a second pull rope 901 fixed at an equal interval to the bottom of the top plate 701, and the bottom of the second pull rope 901 is connected to the shaft of the electromagnet 902, and the electromagnet 902 is rotatably connected to the bottom of the bottom plate 706 at an equal interval through a torsion spring, and the electromagnet 902 forms a rotating structure through the second pull rope 901 and the torsion spring, the bottom of the electromagnet 902 is intermittently close to the iron block 903, and a "U"-shaped slide plate 904 is fixed to the bottom of the iron block 903, and the slide plate 904 is slidably connected to the bottom of the oil chamber 905, and the oil chamber 905 is opened on the top inner side of the scraper body 3, and a sealing plate 906 is integrally installed on the outer middle part of the slide plate 904, and the area of the sealing plate 906 covers the opening range between the slide plate 904 and the scraper body 3; During operation, after the bottom plate 706 moves downward, it will pull the second pull rope 901, and the second pull rope 901 will drive the electromagnet 902 to rotate. After the electromagnet 902 is energized, when the scraper body 3 passes under the electromagnet 902, the iron block 903 will be adsorbed and moved upward by the electromagnet 902, and the iron block 903 will drive the slide plate 904 to move upward in the oil chamber 905 synchronously, thereby squeezing out the oil in the oil chamber 905, and during the sliding of the slide plate 904, the sealing plate 906 will close the movable opening on the scraper body 3 to prevent materials from entering.
[0028] As an embodiment of the present invention, the top of the oil chamber 905 is connected to the third oil tank 907 through a connecting pipe, and the third oil tank 907 is installed on the inner wall of the sliding part of the shovel plate 6 at the bottom of the extension plate 5, and the end of the third oil tank 907 slides with a third piston plate 908, and the end of the third piston plate 908 abuts against the right side of the slider 909, and the slider 909 is installed in the middle of the top surface of the shovel plate 6, and a spring is installed between the slider 909 and the bottom of the extension plate 5; During operation, after the oil in the oil chamber 905 is transported to the third oil tank 907, the third piston plate 908 on the third oil tank 907 will extend, thereby pushing the slider 909 to drive the shovel plate 6 to slide, thereby compressing the spring. When the iron block 903 and the electromagnet 902 are misaligned, the slide plate 904 will move down and reset, and the spring will push the shovel plate 6 to reset. In this way, the shovel plate 6 can move back and forth, which can not only better scrape and push the sticky material, but also reduce material residue and improve the conveying quality.
[0029] A control method for an electrically heated scraper conveyor, the control method comprising the following steps: S1. Based on the first control information sent by the controller, the first control information is used to drive the electric push rod 703, and the electric push rod 703 drives the guide plate 702 to rotate, thereby adjusting the overall inclination angle of the scraper body 3 according to the viscosity of the material, so as to better transport the material; S2, the second control information sent by the controller starts the motor, and the motor drives the running link 2 to run through the transmission roller, drives the scraper body 3 to move, and then transports the material; S3, the controller sends a third control information to make the heating plate 10 work, so as to prevent the material from freezing and accumulating due to low temperature during transportation, which may affect the transportation work; S4, the controller sends out the fourth control information, so that the electromagnet 902 is in the power-on state. When the scraper body 3 passes by, the shovel plate 6 will slide back and forth at the bottom of the extension plate 5, reducing the resistance between the material and the bottom wall of the conveyor during transportation, and also reducing the residual material at the bottom inside the conveyor.
[0030] Working principle: After the material is placed in the conveyor body 1 from the delivery port, the running link 2 drives the mounting frame 4 and the scraper body 3 to operate and transport the material upward. The heating plate 10 can increase the temperature of the conveying trough to maintain the fluidity of the viscous material. The use angle of the scraper body 3 is adjusted according to the actual situation of the material. The angle between the scraper body 3 and the conveying trough is adjusted according to the conveying requirements of different materials. For materials with greater viscosity, the angle of the scraper body 3 can be reduced to increase the contact area between the scraper body 3 and the material, thereby improving the conveying efficiency; for materials with better fluidity, the angle of the scraper body 3 can be increased to speed up the conveying speed of the material. After the electric push rod 703 is started, it will push the guide plate 702 to rotate, thereby increasing the angle between the guide plate 702 and the top plate 701. After the guide plate 702 rotates, the scraper body 3 When passing through the guide plate 702, it will rotate, thereby changing the use angle of the scraper body 3. After the guide plate 702 rotates, it drives the second piston plate 707 to slide in the second oil tank 708, and then squeezes the oil into the first oil tank 704. The first piston plate 705 is pushed out, thereby causing the bottom plate 706 to move downward. After the bottom plate 706 moves downward, it is flush with the bottom of the guide plate 702. When the guide plate 702 changes its angle, it will pull the first pull rope 709, and the first pull rope 709 will drive the first screw rod 710 to rotate. After the first screw rod 710 rotates, the extension plate 711 will extend, thereby extending the length of the guide plate 702, so that the bottom of the guide plate 702 is always flush with the bottom plate 706. After the scraper body 3 rotates, the top moves along the bottom plate 706, thereby maintaining the angle after rotation. When the scraper body 3 rotates, the tooth plate 801 passes through the scraper body 3 and then meshes with the gear 802. When the gear 802 rotates, it drives the second screw 803 to rotate through the bevel gear connector. The second screw 803 drives the extension plate 5 to extend. The extension plate 5 drives the shovel plate 6 to keep in contact with the conveying trough, thereby maintaining the state of pushing the material. After the bottom plate 706 moves downward, it will pull the second pull rope 901, and the second pull rope 901 will drive the electromagnet 902 to rotate. After the electromagnet 902 is energized, when the scraper body 3 passes under the electromagnet 902, the iron block 903 will be attracted by the electromagnet 902 and move upward, and the iron block 903 will drive the slide plate 904 to move upward in the oil chamber 905 synchronously, thereby squeezing out the oil in the oil chamber 905. After the oil in the oil chamber 905 is transported to the third oil tank 907, the third piston plate 908 on the third oil tank 907 will extend out, thereby pushing the slider 909 to drive the shovel plate 6 to slide, thereby compressing the spring. When the iron block 903 and the electromagnet 902 are misaligned, the slide plate 904 will move downward and reset, and the spring will push the shovel plate 6 to reset, so that the shovel plate 6 can move back and forth back and forth, which can not only better scrape and push the sticky material, but also reduce material residue and improve the conveying quality.
[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0032] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electrically heated scraper conveyor, comprising a conveyor body (1), wherein a running link (2) is provided inside the conveyor body (1) through a transmission roller sleeve, a material delivery port is provided at the top left side of the conveyor body (1), mounting frames (4) are installed at equal intervals on the running link (2), and a scraper body (3) is hingedly connected to each mounting frame (4), and a torsion spring is installed at the connection between the scraper body (3) and the mounting frame (4), the bottom end of the scraper body (3) is slidably connected to an extension plate (5), and the bottom of the extension plate (5) is slidably connected to a shovel plate (6), and the shovel plate (6) is in contact with the inner bottom of the conveyor body (1), and a heating plate (10) is provided on the inner side of the bottom of the conveyor body (1); Features: Also includes: A guide deflection assembly (7), wherein the guide deflection assembly (7) is arranged on the inner wall of the initial section of the conveyor body (1), and the guide deflection assembly (7) smoothly conveys materials with high viscosity by changing the use angle of the scraper body (3); a length adjustment component (8), the length adjustment component (8) being arranged inside the scraper body (3) and outside the mounting frame (4), and the length adjustment component (8) extending the use length after the scraper body (3) rotates, so that the scraper body (3) can maintain a state of contact with the inner bottom of the conveyor body (1); A movable scraper assembly (9) is arranged at the bottom of the guide deflection assembly (7) and inside the scraper body (3) and the extension plate (5), and the movable scraper assembly (9) reduces the resistance and material residue when the scraper body (3) transports materials.
2. The electrically heated scraper conveyor according to claim 1, characterized in that: The guide deflection assembly (7) comprises a top plate (701) fixed to the inside of the initial section of the conveyor body (1), a guide plate (702) being hingedly connected to the left bottom of the top plate (701), and the guide plate (702) is located in front of the material delivery port, and an electric push rod (703) is hingedly provided on the left bottom of the top plate (701), and the bottom of the electric push rod (703) is hingedly connected to the top of the guide plate (702).
3. The electrically heated scraper conveyor according to claim 2, characterized in that: A first oil tank (704) is fixed to the middle of the bottom surface of the top plate (701), and the bottom of the first oil tank (704) is slidably connected to a first piston plate (705) via a spring, and the bottom of the first piston plate (705) is fixed to the top of the bottom plate (706), and the bottom plate (706) is set in a horizontal state, and the bottom plate (706) is flush with the bottom of the guide plate (702).
4. The electrically heated scraper conveyor according to claim 2, characterized in that: A second piston plate (707) is fixed to the bottom of the guide plate (702), and the bottom of the second piston plate (707) is slidably connected to the second oil tank (708) via a spring, and the second oil tank (708) is fixed to the top of the guide plate (702), and the second oil tank (708) is connected to the first oil tank (704) via a connecting pipe.
5. The electrically heated scraper conveyor according to claim 2, characterized in that: A first pull rope (709) is fixed to the bottom left side of the top plate (701), and the bottom of the first pull rope (709) is connected to the first screw rod (710) through a winding connection, and the first screw rod (710) is rotatably connected to the inside of the guide plate (702) through a torsion spring, and the outer side of the first screw rod (710) is threadedly connected to an extension plate (711), and the extension plate (711) is slidably connected to the bottom of the guide plate (702).
6. The electrically heated scraper conveyor according to claim 1, characterized in that: The length adjustment assembly (8) comprises an arc-shaped tooth plate (801) fixed to the outer side of the mounting frame (4), and the end of the tooth plate (801) penetrates and slides on the scraper body (3), and the scraper body (3) is internally rotatably connected to a gear (802) meshing with the tooth plate (801), and the shaft of the gear (802) is connected to the top of a second screw rod (803) in the middle of the inner side of the scraper body (3) through a bevel gear connection, and the bottom outer side of the second screw rod (803) is threadedly connected to an extension plate (5).
7. The electrically heated scraper conveyor according to claim 1, characterized in that: The movable scraper assembly (9) comprises a second pull rope (901) fixed at equal intervals to the bottom of the top plate (701), the bottom of the second pull rope (901) is connected to the shaft of the electromagnet (902), and the electromagnet (902) is rotationally connected to the bottom of the bottom plate (706) at equal intervals via a torsion spring, and the electromagnet (902) forms a rotation structure via the second pull rope (901) and the torsion spring.
8. The electrically heated scraper conveyor according to claim 7, characterized in that: The bottom of the electromagnet (902) is intermittently close to the iron block (903), and a "U"-shaped slide plate (904) is fixed to the bottom of the iron block (903), and the slide plate (904) penetrates and is slidably connected to the bottom of the oil chamber (905), and the oil chamber (905) is opened on the inner side of the top of the scraper body (3), and a sealing plate (906) is integrally installed on the outer side of the middle part of the slide plate (904), and the area of the sealing plate (906) covers the opening range between the slide plate (904) and the scraper body (3).
9. The electrically heated scraper conveyor according to claim 8, characterized in that: The top of the oil chamber (905) is connected to the third oil tank (907) through a connecting pipe, and the third oil tank (907) is installed on the inner wall of the sliding part of the shovel plate (6) at the bottom of the extension plate (5), and a third piston plate (908) slides at the end of the third oil tank (907), and the end of the third piston plate (908) abuts against the right side of the slider (909), and the slider (909) is installed in the middle of the top surface of the shovel plate (6), and a spring is installed between the slider (909) and the bottom of the extension plate (5).
10. A control method for an electrically heated scraper conveyor, applicable to an electrically heated scraper conveyor according to any one of claims 1 to 8, characterized in that: The control method comprises the following steps: S1, based on first control information sent by the controller, the first control information is used to drive the electric push rod (703), the electric push rod (703) pushes the guide plate (702) to rotate, and then adjusts the overall inclination angle of the scraper body (3) according to the viscosity of the material, so as to better transport the material; S2, the second control information sent by the controller causes the motor to start, and the motor drives the running link (2) to run through the transmission roller, drives the scraper body (3) to move, and then transports the material; S3, the controller sends a third control information to make the heating plate (10) work, so as to prevent the material from freezing and accumulating due to low temperature during transportation, thereby affecting the transportation work; S4, the controller sends out a fourth control information, so that the electromagnet (902) is in an energized state. When the scraper body (3) passes by, the shovel plate (6) will slide back and forth at the bottom of the extension plate (5), thereby reducing the resistance between the material and the bottom wall of the conveyor during transportation, and also reducing the residual material at the bottom of the inner side of the conveyor.
Citation Information
Patent Citations
Scraper conveyer
CN116477285A
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