Weft yarn heating system

Abstract

A weft yarn heating system comprises a barrel body, a barrel cover, a discharging sleeve, a containing plate and a heating assembly, the containing plate is installed at the inner bottom of the barrel body, the top face of the containing plate is used for containing weft yarns, the barrel cover is installed at the top of the barrel body, the discharging sleeve is installed on the barrel cover, a discharging opening is formed in the discharging sleeve, and the heating assembly is used for heating the interior of the barrel body. According to the weft yarn heating system, the problems that in the prior art, during production and weaving in the north, due to the fact that the weather is cold and the weft yarn is very hard, the weft yarn cannot be effectively bent, and even the phenomenon of weft breakage occurs are solved.

Description

Technical Field

[0001] The invention relates to the technical field of weft yarn heating, and in particular to a weft yarn heating system. Background Art

[0002] Weft refers to the yarn that is driven by the shuttle and passes through the warp horizontally according to the interweaving rules of the warp and weft yarns during the weaving process. Compared with the warp yarn, the strength requirement of the weft yarn is lower, and the twist is generally lower than that of the warp yarn. The weft yarn is full, soft, and uniform in stripes, with few defects on the appearance and a certain degree of elasticity. When weaving in the north, due to the cold weather, the weft yarn is very hard, resulting in the weft yarn not being able to bend effectively, and even the phenomenon of weft breakage occurs. Summary of the invention

[0003] The purpose of the present invention is to provide a weft yarn heating system to solve the problem in the prior art that when weaving in the north, the weft yarn is very hard due to the cold weather, resulting in the weft yarn being unable to be effectively bent or even breaking.

[0004] To achieve this object, the present invention adopts the following technical solutions:

[0005] A weft yarn heating system comprises a barrel body, a barrel cover, a discharge sleeve, a placement plate and a heating component, wherein the placement plate is installed on the inner bottom of the barrel body, the top surface of the placement plate is used to place the weft yarn, the barrel cover is installed on the top of the barrel body, the discharge sleeve is installed on the barrel cover, the discharge sleeve is provided with a discharge port, and the heating component is used to heat the interior of the barrel body.

[0006] Further, the barrel body includes a composite enclosure and a bottom plate;

[0007] The composite enclosure is installed on the top surface of the base plate, and a plurality of supports are provided on the top surface of the base plate. The plurality of support columns are evenly spaced along the circumferential direction of the base plate. The bottom surface of the placement plate is installed on the top surface of the supports, and the placement plate is located inside the composite enclosure.

[0008] Specifically, the composite enclosure includes an inner enclosure, an outer enclosure and thermal insulation cotton;

[0009] The inner panel and the outer panel are respectively installed on the top surface of the bottom plate, the inner panel is located inside the outer panel, an insulation layer is provided between the inner panel and the outer panel, and the heat insulation cotton is installed on the insulation layer.

[0010] Preferably, the heating assembly comprises a control box, a thermostat, a heating plate and a temperature sensor;

[0011] The control box is installed on the outside of the outer plate, and the control box is equipped with the thermostat. The heating plate and the temperature sensor are respectively installed on the bottom plate. The heating plate is located below the placement plate. The temperature sensor is used to detect and feedback the temperature inside the barrel body. The thermostat is respectively connected to the heating plate and the temperature sensor.

[0012] In some embodiments, the heating plate is made of ceramic or aluminum.

[0013] Furthermore, the barrel cover is provided with a clamping opening, and the discharge sleeve is installed on the clamping opening.

[0014] Specifically, a handle is provided on the top surface of the barrel cover.

[0015] Preferably, the material of the discharge sleeve is ceramic.

[0016] In some embodiments, the placement plate is made of stainless steel.

[0017] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0018] The weft yarn that needs to be used can be heated through the barrel body, barrel cover, discharge sleeve, discharge port, placement plate and heating assembly to prevent the weft yarn from being very hard in the northern winter, which leads to the inability to effectively bend the weft yarn during weaving and even weft breakage. This is beneficial to ensuring weaving quality and weaving efficiency. The setting of the barrel cover can not only slow down the loss of heat, but also prevent foreign matter from falling into the inside of the barrel and contaminating the weft yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a structural schematic diagram of a weft yarn heating system according to one embodiment of the present invention;

[0020] Figure 2 This is a schematic structural diagram of a barrel cover and a discharge sleeve of one embodiment of the present invention;

[0021] Figure 3 is a schematic structural diagram of a placement plate according to one embodiment of the present invention;

[0022] Figure 4 is a schematic structural diagram of a base plate in one embodiment of the present invention;

[0023] Among them: barrel body 1, composite enclosure 11, inner enclosure 111, outer plate 112, insulation layer 113, bottom plate 12, support 121, barrel cover 2, clamping port 21, handle 22, discharge sleeve 3, discharge port 31, placement plate 4, heating component 5, control box 51, thermostat 52, heating plate 53. DETAILED DESCRIPTION

[0024] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features, which are used to distinguish and describe the features, without distinction of order or importance. In the description of the present invention, unless otherwise specified, "multiple" means more than two.

[0026] In one embodiment of the present invention, Figure 1-4 As shown, a weft yarn heating system includes a barrel body 1, a barrel cover 2, a discharge sleeve 3, a placement plate 4 and a heating component 5, wherein the placement plate 4 is installed on the inner bottom of the barrel body 1, and the top surface of the placement plate 4 is used to place the weft yarn, the barrel cover 2 is installed on the top of the barrel body 1, the barrel cover 2 is installed with the discharge sleeve 3, and the discharge sleeve 3 is provided with a discharge port 31, and the heating component 5 is used to heat the interior of the barrel body 1. In this embodiment, during operation, the weft yarn is placed inside the barrel body 1, specifically on the top surface of the placement plate 4, and covered with the barrel cover 2, and then the heating component 5 heats the weft yarn inside the barrel body 1, and the heated weft yarn can be drawn out from the discharge port 31 of the discharge sleeve 3, so as to be convenient for supplying to the loom for weaving; the present application can heat the weft yarn to be used through the barrel body 1, the barrel cover 2, the discharge sleeve 3, the discharge port 31, the placement plate 4 and the heating component 5, so as to avoid the weft yarn being very hard in the northern winter, resulting in the weft yarn being unable to be effectively bent during weaving, or even the weft being broken, which is beneficial to ensuring the weaving quality and weaving efficiency, and the setting of the barrel cover 2 can not only slow down the heat loss, but also prevent foreign matter from falling into the barrel body 1 and contaminating the weft yarn.

[0027] like Figure 3-4As shown, the barrel body 1 includes a composite enclosure 11 and a bottom plate 12; the composite enclosure 11 is installed on the top surface of the bottom plate 12, and a plurality of support posts 121 are arranged on the top surface of the bottom plate 12, and a plurality of the support posts 121 are evenly spaced along the circumferential direction of the bottom plate 12, and the bottom surface of the placement plate 4 is installed on the top surface of the support posts 121, and the placement plate 4 is located inside the composite enclosure 11. In this embodiment, the number of the support posts 121 is three, and the three support posts 121 are evenly spaced along the circumferential direction of the bottom plate 12, and the placement plate 4 is locked and installed on the top of the support posts 121 by locking screws, which is convenient and quick to disassemble.

[0028] like Figure 3-4 As shown, the composite enclosure 11 includes an inner enclosure 111, an outer enclosure 112 and heat insulation and heat preservation cotton; the inner enclosure 111 and the outer enclosure 112 are respectively installed on the top surface of the bottom plate 12, the inner enclosure 111 is located inside the outer enclosure 112, and a heat preservation layer 113 is provided between the inner enclosure 111 and the outer enclosure 112, and the heat insulation and heat preservation cotton is installed in the heat preservation layer 113. In this embodiment, during installation, the inner enclosure 111 and the outer enclosure 112 are respectively installed on the top surface of the bottom plate 12, and the heat insulation and heat preservation cotton is placed in the heat preservation layer 113 between the inner enclosure 111 and the outer enclosure 112, which is conducive to improving the heat preservation performance of the barrel body 1 and preventing the rapid loss of heat.

[0029] like Figure 3-4 As shown, the heating assembly 5 includes a control box 51, a thermostat 52, a heating plate 53 and a temperature sensor; the control box 51 is installed on the outside of the outer plate 112, the control box 51 is installed with the thermostat 52, the heating plate 53 and the temperature sensor are respectively installed on the bottom plate 12, the heating plate 53 is located below the placement plate 4, the temperature sensor is used to detect and feedback the temperature inside the barrel 1, and the thermostat 52 is connected to the heating plate 53 and the temperature sensor respectively. In this embodiment, the heating plate 53 is heated by the control box 51, and the heating plate 53 transfers heat to the placement plate 4 after heating. The temperature sensor detects the temperature inside the barrel 1 in real time and feeds it back to the thermostat 52. The thermostat 52 determines the temperature. If the set temperature is reached, the heating plate 53 is controlled to stop heating. If the set temperature is not reached, the heating continues.

[0030] In the present embodiment, the heating plate 53 is made of ceramic or aluminum. Preferably, the heating plate 53 is set to be made of ceramic. The ceramic material itself has good high temperature resistance, mostly above 2000°C, so the ceramic heating plate can operate stably for a long time in a high temperature environment. The ceramic material is not easily corroded by chemical substances and has excellent corrosion resistance. The heating area of ​​the ceramic heating plate is large, and the surface temperature distribution is uniform, and it is not easy to have local high temperature points. This can not only better protect the experimental samples and heating equipment, but also improve the accuracy and repeatability of the experiment. At the same time, due to the uniform heating, the energy utilization rate of the ceramic heating plate is relatively high, and electrical energy can be more effectively converted into thermal energy. The ceramic material is not easy to cause fire and has good insulation performance. This makes the ceramic heating plate safer and more reliable during use, and can reduce the potential safety hazards in the experimental process to a certain extent. The surface of the ceramic heating plate is smooth, not easy to be stained, and resistant to acid and alkali corrosion.

[0031] like Figure 1-2 As shown, the barrel cover 2 is provided with a clamping opening 21, and the discharge sleeve 3 is installed in the clamping opening 21. In this embodiment, the barrel cover 2 is provided with a clamping opening 21 in the middle part, and the discharge sleeve 3 is installed in the clamping opening 21 by interference fit, which is convenient and quick to install and not easy to fall out.

[0032] like Figure 1-2 As shown, a handle 22 is provided on the top surface of the bucket cover 2. In this embodiment, the handle 22 is provided to facilitate taking and placing the bucket cover 2.

[0033] In this embodiment, the material of the discharge sleeve 3 is set to ceramic material. The ceramic material itself has good high temperature resistance, mostly above 2000°C, so the ceramic heating plate can operate stably for a long time in a high temperature environment. The ceramic material is not easily corroded by chemical substances and has excellent corrosion resistance. The heating area of ​​the ceramic heating plate is large, and the surface temperature is evenly distributed, and it is not easy to have local high temperature points. This can not only better protect the experimental samples and heating equipment, but also improve the accuracy and repeatability of the experiment. At the same time, due to the uniform heating, the energy utilization rate of the ceramic heating plate is also relatively high, and electrical energy can be more effectively converted into thermal energy. The ceramic material is not easy to cause fire and has good insulation performance. This makes the ceramic heating plate safer and more reliable during use, and can reduce the potential safety hazards in the experimental process to a certain extent. The surface of the ceramic heating plate is smooth, not easy to be stained, and resistant to acid and alkali corrosion.

[0034] In this embodiment, the material of the placement plate 4 is set to stainless steel. Stainless steel has a high melting point and good thermal stability, and can maintain its stable performance in a high temperature environment. This enables the stainless steel placement plate to withstand high-temperature heating and is not easily deformed or damaged, thereby ensuring the continuity and efficiency of the heating process.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A weft yarn heating system, characterized in that: It includes a barrel body, a barrel cover, a discharge sleeve, a placement plate and a heating component. The placement plate is installed on the inner bottom of the barrel body, the top surface of the placement plate is used to place weft yarn, the barrel cover is installed on the top of the barrel body, the barrel cover is installed with the discharge sleeve, the discharge sleeve is provided with a discharge port, and the heating component is used to heat the interior of the barrel body.

2. A weft yarn heating system according to claim 1, characterized in that: The barrel body comprises a composite enclosure and a bottom plate; The composite enclosure is installed on the top surface of the base plate, and a plurality of supports are provided on the top surface of the base plate. The plurality of support columns are evenly spaced along the circumferential direction of the base plate. The bottom surface of the placement plate is installed on the top surface of the supports, and the placement plate is located inside the composite enclosure.

3. A weft yarn heating system according to claim 2, characterized in that: The composite enclosure includes an inner enclosure, an outer enclosure and thermal insulation cotton; The inner panel and the outer panel are respectively installed on the top surface of the bottom plate, the inner panel is located inside the outer panel, an insulation layer is provided between the inner panel and the outer panel, and the heat insulation cotton is installed on the insulation layer.

4. A weft yarn heating system according to claim 3, characterized in that: The heating assembly includes a control box, a temperature controller, a heating plate and a temperature sensor; The control box is installed on the outside of the outer plate, and the control box is equipped with the thermostat. The heating plate and the temperature sensor are respectively installed on the bottom plate. The heating plate is located below the placement plate. The temperature sensor is used to detect and feedback the temperature inside the barrel body. The thermostat is respectively connected to the heating plate and the temperature sensor.

5. A weft yarn heating system according to claim 4, characterized in that: The heating plate is made of ceramic material.

6. A weft yarn heating system according to claim 1, characterized in that: The barrel cover is provided with a clamping opening, and the discharge sleeve is installed on the clamping opening.

7. A weft yarn heating system according to claim 1, characterized in that: A handle is provided on the top surface of the barrel cover.

8. A weft yarn heating system according to claim 1, characterized in that: The material of the discharge sleeve is ceramic material or aluminum material.

9. A weft yarn heating system according to claim 1, characterized in that: The placement plate is made of stainless steel.

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