Hoop type safety equipment of non-stop wind power tower weld joint detection robot
By designing the robot's hoop-type safety equipment for the non-stop wind power tower, the traveling components, tightening components, adsorption components and cleaning components are used to solve the problem of detachment caused by insufficient friction, and efficient and safe seam detection is achieved.
Patent Information
- Application Number
- CN202411874421.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-04
AI Technical Summary
The existing wind power tower weld detection robot may disengage from the wind power tower due to insufficient friction, causing the robot to fall, reducing its service life and detection efficiency.
A non-stop wind power tower weld detection robot hoop-type safety equipment is designed, including traveling components, tightening components, adsorption components and cleaning components. Through the coordinated work of these components, safe fixation and efficient detection of the detection robot are achieved.
The device can perform weld detection without stopping, improve detection efficiency and safety performance, avoid detection robot falling and extend service life.
Smart Images

Figure CN119555906A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tower weld detection, and more specifically to a hoop-type safety equipment for a robot for non-stop wind turbine tower weld detection. Background Art
[0002] At present, the world's intelligent and automated technologies are developing rapidly, and various new technologies are changing with each passing day. Exploring the use of high-altitude wall-climbing robots to replace traditional high-altitude work scenes can free people from complicated work, which has long-term social benefits. On the basis of reducing the labor intensity of people, it can improve the efficiency of wind turbine tower inspection and maintenance operations, thereby realizing early maintenance and reducing the failure rate of wind turbine towers. However, when the existing inspection robot performs weld inspection on the wind turbine tower, due to the small friction between the inspection robot and the wind turbine tower, the inspection robot may be separated from the wind turbine tower, thereby causing the inspection robot to fall from a high altitude, thereby reducing the service life of the inspection robot and delaying the inspection efficiency of the wind turbine tower. Based on this, the present invention designs a clamp-type safety equipment for a wind turbine tower weld inspection robot without stopping to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to provide a robot clamp-type safety equipment for detecting welds of wind turbine towers without stopping the machine, so as to solve the problems raised in the above-mentioned background technology.
[0004] A clamp-type safety equipment for a wind turbine tower weld inspection robot without stopping, comprising a base plate, an installation box is fixedly connected to the outer side of the base plate, an anti-fall rope is arranged on the outer side of the installation box, an inspection robot is fixedly connected to the end of the anti-fall rope away from the installation box, a traveling component and a rotating wheel are arranged on the side of the base plate away from the installation box, the traveling component passes through the base plate and extends to the inner cavity of the installation box, a tightening component is arranged in the inner cavity of the installation box, the tightening component is connected to the anti-fall rope, an adsorption component is arranged on the side of the base plate close to the traveling component, the adsorption component passes through the base plate and is connected to the traveling component, a cleaning component is arranged on the outer side of the base plate, the cleaning component passes through the installation box and is connected to the traveling component.
[0005] Preferably, the traveling assembly includes two mounting frames fixedly connected to the outside of the base plate, a connecting rod is rotatably connected between the two mounting frames, a moving wheel is fixedly connected to the outside of the connecting rod, the moving wheel is adapted to the rotating wheel, a driven bevel wheel 1 is fixedly connected to the middle of the connecting rod, an active bevel wheel 1 is meshed with the outside of the driven bevel wheel 1, a driving bevel wheel 1 is fixedly connected to the outside of the active bevel wheel 1, the driving rod passes through the base plate and is connected to the control assembly.
[0006] Preferably, the control component includes a motor fixedly mounted on the inner wall of the mounting box, a residual gear 1 is fixedly connected to the output shaft of the motor, a full gear 1 is meshed on the outer side of the residual gear 1, a rotating rod is fixedly connected to the outer side of the full gear 1, a connecting frame is rotatably connected to the outer side of the rotating rod, the connecting frame is fixedly connected to the mounting box, the rotating rod passes through the mounting box and is fixedly connected to an active bevel gear 2, a driven bevel gear 2 is meshed on the outer side of the active bevel gear 2, and the driven bevel gear 2 is fixedly connected to the driving rod.
[0007] Preferably, the tightening assembly includes a rotating shaft 1 rotatably connected to the inner wall of the installation box, a reel 1 is fixedly connected to the outer side of the rotating shaft 1, and a transmission gear 1 is fixedly connected to the outer side of the rotating shaft 1, a gear belt is sleeved on the outer side of the transmission gear 1, a driving assembly is provided on the outer side of the gear belt, and the transmission gear 1 is connected to the transmission gear 2 through the gear belt, a rotating shaft 2 is fixedly connected to the outer side of the transmission gear 2, both ends of the rotating shaft 2 are rotatably connected to the installation box, and a reel 2 is fixedly connected to the outer side of the rotating shaft 2, and the reel 1 and reel 2 are respectively connected to two anti-fall ropes.
[0008] Preferably, the driving assembly includes a driving wheel 1 fixedly connected to the outside of the rotating rod, a belt 1 is sleeved on the outside of the driving wheel 1, and the driving wheel 1 is connected to a driven wheel 1 through the belt 1, a mounting shaft is fixedly connected to the outside of the driven wheel 1, one end of the mounting shaft is rotatably connected to the connecting frame, and the other end of the mounting shaft is fixedly connected to a driving gear, and the driving gear is connected to the gear belt.
[0009] Preferably, the adsorption assembly includes a reciprocating screw rotatably connected to the outside of the substrate, the reciprocating screw penetrates the substrate and is connected to the transmission assembly, and the outer side of the reciprocating screw is threadedly connected to a threaded sleeve, the outer side of the threaded sleeve is fixedly connected to a movable plate, one side of the movable plate is fixedly connected to a suction cup, an electromagnetic valve is provided at the connection between the movable plate and the suction cup, the end of the movable plate away from the suction cup is fixedly connected to a guide cylinder, the inner cavity of the guide cylinder is slidably connected to a guide rod, and the guide rod is fixedly connected to the substrate.
[0010] Preferably, the transmission assembly includes gear three meshing with the residual gear one, the outer side of the gear three is fixedly connected with a mounting rod, the mounting rod is rotatably connected to the connecting frame, and the outer side of the mounting rod is fixedly connected with a residual tooth bevel wheel, the outer side of the residual tooth bevel wheel meshes with a full-tooth bevel wheel, the outer side of the full-tooth bevel wheel is fixedly connected with a rotating shaft, the rotating shaft passes through the base plate and is fixedly connected to the reciprocating screw.
[0011] Preferably, the cleaning assembly includes a mounting plate fixedly connected to the outer side of the base plate, a mounting box fixedly connected to the outer side of the mounting plate, a rotating disk rotatably connected to the inner cavity of the mounting box, a gear ring fixedly connected to one side of the rotating disk, a linkage assembly is provided in the inner cavity of the gear ring, a connecting shaft is fixedly connected to the side of the rotating disk away from the gear ring, the connecting shaft passes through the mounting plate and is fixedly connected to the connecting disk, and a brush is fixedly connected to the outer side of the connecting disk.
[0012] Preferably, the linkage assembly includes a fixed shaft rotatably connected to the inner wall of the installation box, the fixed shaft is fixedly connected to a full gear 2 at one end away from the installation box, the full gear 2 is meshed with the gear ring, and the outer side of the full gear 2 is meshed with a residual gear 2, the residual gear 2 is meshed with the gear ring, and the outer side of the residual gear 2 is fixedly connected with a driving shaft, the driving shaft passes through the installation box and is fixedly connected with a driven wheel 2, the outer side of the driven wheel 2 is provided with a belt 2, and the driven wheel 2 is connected to a driving wheel 2 through the belt 2, and the driving wheel 2 is fixedly connected to the driving rod.
[0013] Compared with the prior art, the advantages of the present invention are: 1) In the present invention, by setting a traveling component, the device can intermittently control the movement of the device when assisting the detection robot to detect the weld of the wind turbine tower, so that the device can control the detection robot to detect the weld of the wind turbine tower when the device stops moving, so that the device can realize non-stop detection, thereby improving the practical performance of the device.
[0014] 2) In the present invention, by providing a tightening component, the device can automatically control the rotation of the driving gear while moving on the wind turbine tower, so that the device can automatically tighten the two anti-fall cables to tighten the device and the detection robot on the wind turbine tower, thereby preventing the device from falling due to the small friction between the device and the wind turbine tower when moving on the wind turbine tower, thereby improving the safety performance of the device.
[0015] 3) In the present invention, by setting an adsorption component, the device can automatically control the rotation of the reciprocating screw when it stops moving on the wind turbine tower, so that the detection robot can automatically adsorb the suction cup on the surface of the wind turbine tower while performing weld inspection on the wind turbine tower, thereby preventing the detection robot from falling when performing weld inspection on the wind turbine tower, further improving the safety performance of the device.
[0016] 4) In the present invention, by providing a cleaning component, the device can automatically control the rotation of the second residual gear when it stops moving on the wind turbine tower, so that the device can automatically control the connecting plate to rotate back and forth, so that the device can clean the wind turbine tower to avoid the attachment of debris on the wind turbine tower, which reduces the adsorption effect of the suction cup, thereby further improving the practical performance of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the substrate structure of the present invention; Figure 3 For the present invention Figure 2 A magnified view of the structure at center; Figure 4 It is a schematic diagram of another viewing angle of the substrate structure of the present invention; Figure 5 It is a schematic diagram of the internal structure of the installation box of the present invention; Figure 6 For the present invention Figure 5 A magnified view of the structure at B in the middle; Figure 7 For the present invention Figure 5 A magnified view of the structure at C in the middle; Figure 8 It is a schematic diagram of the structure of the adsorption component of the present invention; Fig. 9 It is a cross-sectional view of the installation box structure of the present invention.
[0018] Explanation of the reference numerals in the figure: 1. Base plate; 2. Mounting box; 3. Traveling assembly; 31. Mounting frame; 32. Connecting rod; 33. Moving wheel; 34. Driven cone wheel 1; 35. Active cone wheel 1; 36. Driving rod; 37. Motor; 38. Residual gear 1; 39. Full gear 1; 310. Rotating rod; 311. Connecting frame; 312. Active cone wheel 2; 313. Driven cone wheel 2; 4. Tightening assembly; 41. Rotating shaft 1; 42. Reel 1; 43. Transmission gear 1; 44. Gear belt; 45. Transmission gear 2; 46. Rotating shaft 2; 47. Reel 2; 48. Mounting shaft; 49. Driving gear; 410. Driven wheel 1; 411. Belt 1; 412. Driving wheel one; 5. Anti-fall rope; 6. Detection robot; 7. Cleaning component; 71. Mounting plate; 72. Mounting box; 73. Rotating disk; 74. Gear ring; 75. Connecting shaft; 76. Connecting disk; 77. Brush; 78. Fixed shaft; 79. Full gear two; 710. Incomplete gear two; 711. Driving shaft; 712. Driven wheel two; 713. Belt two; 714. Driving wheel two; 8. Adsorption component; 81. Reciprocating screw; 82. Threaded sleeve; 83. Movable plate; 84. Suction cup; 85. Guide cylinder; 86. Guide rod; 87. Mounting rod; 88. Gear three; 89. Incomplete tooth bevel wheel; 810. Full tooth bevel wheel; 811. Rotating shaft; 9. Rotating wheel. DETAILED DESCRIPTION
[0019] Example: See Figure 1-9 A hoop-type safety equipment for a wind turbine tower weld inspection robot without stopping, comprising a base plate 1, an installation box 2 is fixedly connected to the outside of the base plate 1, an anti-fall rope 5 is arranged on the outside of the installation box 2, an inspection robot 6 is fixedly connected to the end of the anti-fall rope 5 away from the installation box 2, a traveling component 3 and a rotating wheel 9 are arranged on the side of the base plate 1 away from the installation box 2, the traveling component 3 passes through the base plate 1 and extends to the inner cavity of the installation box 2, a tightening component 4 is arranged in the inner cavity of the installation box 2, the tightening component 4 is connected to the anti-fall rope 5, an adsorption component 8 is arranged on the side of the base plate 1 close to the traveling component 3, the adsorption component 8 passes through the base plate 1 and is connected to the traveling component 3, a cleaning component 7 is arranged on the outside of the base plate 1, the cleaning component 7 passes through the installation box 2 and is connected to the traveling component 3.
[0020] The travel assembly 3 includes two mounting frames 31 fixedly connected to the outside of the base plate 1, a connecting rod 32 is rotatably connected between the two mounting frames 31, a moving wheel 33 is fixedly connected to the outside of the connecting rod 32, and the moving wheel 33 is adapted to the rotating wheel 9, a driven cone wheel 34 is fixedly connected to the middle of the connecting rod 32, an active cone wheel 35 is meshed with the outside of the driven cone wheel 34, a driving rod 36 is fixedly connected to the outside of the active cone wheel 35, the driving rod 36 passes through the base plate 1 and is connected to the control assembly, and the control assembly includes a fixed mounting on the mounting box 2, a motor 37 is mounted on the inner wall of the motor 37, a residual gear 1 38 is fixedly connected to the output shaft of the motor 37, a full gear 1 39 is meshed on the outer side of the residual gear 1 38, a rotating rod 310 is fixedly connected to the outer side of the full gear 1 39, a connecting frame 311 is rotatably connected to the outer side of the rotating rod 310, the connecting frame 311 is fixedly connected to the installation box 2, the rotating rod 310 penetrates the installation box 2 and is fixedly connected to a driving bevel wheel 2 312, a driven bevel wheel 2 313 is meshed on the outer side of the driving bevel wheel 2 312, and the driven bevel wheel 2 313 is fixedly connected to the driving rod 36.
[0021] By setting the traveling component 3, the device can be intermittently controlled to move when assisting the detection robot 6 in detecting the weld of the wind turbine tower, so that the device can control the detection robot 6 to detect the weld of the wind turbine tower when the movement is stopped, so that the device can realize non-stop detection, thereby improving the practical performance of the device.
[0022] The tightening assembly 4 includes a rotating shaft 41 rotatably connected to the inner wall of the installation box 2, a reel 42 is fixedly connected to the outer side of the rotating shaft 41, and a transmission gear 43 is fixedly connected to the outer side of the rotating shaft 41, a gear belt 44 is sleeved on the outer side of the transmission gear 43, a driving assembly is arranged on the outer side of the gear belt 44, and the transmission gear 43 is connected to a transmission gear 2 45 through the gear belt 44, a rotating shaft 2 46 is fixedly connected to the outer side of the transmission gear 2 45, both ends of the rotating shaft 2 46 are rotatably connected to the installation box 2, and the outer side of the rotating shaft 2 46 is fixedly connected to the reel. Drum 1 47, the reel 1 42 and reel 2 47 are respectively connected to the two anti-fall ropes 5, the driving assembly includes a driving wheel 1 412 fixedly connected to the outside of the rotating rod 310, the outer side of the driving wheel 1 412 is sleeved with a belt 1 411, and the driving wheel 1 412 is connected to the driven wheel 1 410 through the belt 1 411, the outer side of the driven wheel 1 410 is fixedly connected with a mounting shaft 48, one end of the mounting shaft 48 is rotatably connected to the connecting frame 311, and the other end of the mounting shaft 48 is fixedly connected with a driving gear 49, and the driving gear 49 is connected to the gear belt 44.
[0023] By setting up the tightening component 4, the device can automatically control the rotation of the driving gear 49 while moving on the wind turbine tower, so that the device can automatically tighten the two anti-fall ropes 5, so as to tighten the device and the detection robot 6 on the wind turbine tower, avoiding the device from falling due to the small friction between the device and the wind turbine tower when moving on the wind turbine tower, thereby improving the safety performance of the device.
[0024] The adsorption assembly 8 includes a reciprocating screw 81 rotatably connected to the outside of the substrate 1, the reciprocating screw 81 penetrates the substrate 1 and is connected to a transmission assembly, and the outer side of the reciprocating screw 81 is threadedly connected to a threaded sleeve 82, the outer side of the threaded sleeve 82 is fixedly connected to a movable plate 83, one side of the movable plate 83 is fixedly connected to a suction cup 84, a solenoid valve is provided at the connection between the movable plate 83 and the suction cup 84, and the end of the movable plate 83 away from the suction cup 84 is fixedly connected to a guide cylinder 85, and the inner cavity of the guide cylinder 85 is slidably connected to the suction cup 84. There is a guide rod 86, which is fixedly connected to the base plate 1. The transmission assembly includes a gear three 88 meshing with the residual gear one 38. The outer side of the gear three 88 is fixedly connected with a mounting rod 87. The mounting rod 87 is rotatably connected to the connecting frame 311, and the outer side of the mounting rod 87 is fixedly connected with a residual tooth bevel wheel 89. The outer side of the residual tooth bevel wheel 89 meshes with a full-tooth bevel wheel 810. The outer side of the full-tooth bevel wheel 810 is fixedly connected with a rotating shaft 811. The rotating shaft 811 passes through the base plate 1 and is fixedly connected to the reciprocating screw 81.
[0025] By setting up the adsorption component 8, the device can automatically control the rotation of the reciprocating screw 81 when it stops moving on the wind turbine tower, so that the detection robot 6 can automatically adsorb the suction cup 84 on the surface of the wind turbine tower while performing weld inspection on the wind turbine tower, thereby preventing the detection robot 6 from falling when performing weld inspection on the wind turbine tower, further improving the safety performance of the device.
[0026] The cleaning assembly 7 includes a mounting plate 71 fixedly connected to the outside of the base plate 1, a mounting box 72 fixedly connected to the outside of the mounting plate 71, a rotating disk 73 rotatably connected to the inner cavity of the mounting box 72, a gear ring 74 fixedly connected to one side of the rotating disk 73, a linkage assembly is provided in the inner cavity of the gear ring 74, a connecting shaft 75 is fixedly connected to the side of the rotating disk 73 away from the gear ring 74, the connecting shaft 75 passes through the mounting plate 71 and is fixedly connected to a connecting disk 76, a brush 77 is fixedly connected to the outside of the connecting disk 76, and the linkage assembly includes a fixed shaft 78 rotatably connected to the inner wall of the mounting box 72, The end of the fixed shaft 78 away from the mounting box 72 is fixedly connected with a full gear 2 79, the full gear 2 79 is meshed with the gear ring 74, and the outer side of the full gear 2 79 is meshed with a residual gear 2 710, the residual gear 2 710 is meshed with the gear ring 74, and the outer side of the residual gear 2 710 is fixedly connected with a driving shaft 711, the driving shaft 711 passes through the mounting box 72 and is fixedly connected with a driven wheel 2 712, the outer side of the driven wheel 2 712 is sleeved with a belt 2 713, and the driven wheel 2 712 is connected to a driving wheel 2 714 through the belt 2 713, and the driving wheel 2 714 is fixedly connected to the driving rod 36.
[0027] By setting up the cleaning component 7, when the device stops moving on the wind turbine tower, it can automatically control the rotation of the residual gear 2 710, so that the device can automatically control the connecting plate 76 to rotate back and forth, so that the device can clean the wind turbine tower and avoid the attachment of debris on the wind turbine tower, which reduces the adsorption effect of the suction cup 84, thereby further improving the practical performance of the device.
[0028] Working principle of the present invention: First, the device is placed at the bottom of the wind power tower, and is fixedly connected to the detection robot 6 through the anti-falling rope 5, and then the motor 37 is controlled to work, so that the motor 37 drives the residual gear 1 38 fixedly connected to its output shaft to rotate. At this time, the residual gear 1 38 will mesh with the full gear 1 39, so that the full gear 1 39 drives the rotating rod 310 fixedly connected to it to rotate, and the rotating rod 310 will drive the active bevel wheel 2 312 fixedly connected to it to rotate when it rotates, so that the active bevel wheel 2 312 drives the driven bevel wheel 2 313 meshed with it to rotate, and the driven bevel wheel 2 313 will drive the driving rod 36 fixedly connected to it to rotate when it rotates, so that the driving rod 36 drives the active bevel wheel 1 35 fixedly connected to it to rotate, and the active bevel wheel 1 35 rotates, and the driven bevel wheel 1 34 meshed with it rotates, so that the driven bevel wheel 1 34 drives the connecting rod 32 fixedly connected to it to rotate, and the connecting rod 32 drives the moving wheel 33 fixedly connected to it to rotate when it rotates, so that the device can be moved on the wind power tower; When the rotating rod 310 rotates, it will drive the driving wheel 1 412 fixedly connected thereto to rotate, so that the driving wheel 1 412 drives the driven wheel 1 410 to rotate through the belt 1 411, and when the driven wheel 1 410 rotates, it will drive the installation shaft 48 fixedly connected thereto to rotate, so that the installation shaft 48 drives the driving gear 49 fixedly connected thereto to rotate, and when the driving gear 49 rotates, it will drive the transmission gear 1 43 and the transmission gear 2 45 to rotate through the gear belt 44, so that the transmission gear 1 43 and the transmission gear 2 45 respectively drive the rotating shaft 1 41 and the rotating shaft 2 46 fixedly connected thereto to rotate, and when the rotating shaft 1 41 and the rotating shaft 2 46 rotate, they will simultaneously drive the reel 1 42 and the reel 2 47 fixedly connected thereto to rotate, so that the two anti-fall ropes 5 are wound on the reel 1 42 and the reel 2 47; When the driving rod 36 rotates, it will drive the second driving wheel 714 fixedly connected thereto to rotate, so that the second driving wheel 714 drives the second driven wheel 712 to rotate through the second belt 713. When the second driven wheel 712 rotates, it will drive the driving shaft 711 fixedly connected thereto to rotate, so that the driving shaft 711 drives the second residual gear 710 fixedly connected thereto to rotate. At this time, the second residual gear 710 will mesh with the gear ring 74, so that the gear ring 74 drives the rotating disk 73 fixedly connected thereto to rotate forward. When the second residual gear 710 and the gear ring 74 are meshed, the rotating disk 73 fixedly connected thereto will rotate forward. When disengaged, the residual gear 2 710 will mesh with the full gear 2 79, so that the full gear 2 79 drives the gear ring 74 meshing with it to rotate in the opposite direction, and the gear ring 74 will drive the rotating disk 73 to rotate synchronously when rotating, so that the rotating disk 73 rotates back and forth continuously, and the rotating disk 73 will drive the connecting shaft 75 fixedly connected to it to rotate when rotating, so that the connecting shaft 75 drives the connecting disk 76 fixedly connected to it to rotate, and the connecting disk 76 will drive the brush 77 fixedly connected to it to rotate when rotating, so as to clean the wind power tower; When the residual gear 1 38 is out of mesh with the full gear 1 39, it will mesh with the gear 3 88, so that the gear 3 88 drives the mounting rod 87 fixedly connected to it to rotate, and when the mounting rod 87 rotates, it drives the residual tooth bevel wheel 89 fixedly connected to it to rotate. At this time, the residual tooth bevel wheel 89 will mesh with the full tooth bevel wheel 810, so that the residual tooth bevel wheel 89 drives the full tooth bevel wheel 810 meshing with it to rotate, and when the full tooth bevel wheel 810 rotates, it drives the rotating shaft 811 fixedly connected to it to rotate, so that the rotating shaft 811 drives the reciprocating screw 81 fixedly connected to it to rotate. When the reciprocating screw 81 rotates, it will drive the threaded sleeve 82 threadedly connected to it to move, and when the threaded sleeve 82 moves, it will drive the movable plate 83 fixedly connected to it to move synchronously. At this time, the solenoid valve is controlled to work, so that the movable plate 83 adsorbs the suction cup 84 on the wind turbine tower. At this time, the residual tooth bevel wheel 89 will disengage from the full-tooth bevel wheel 810, and the detection robot 6 will be controlled to detect the wind turbine tower. After the detection is completed, the residual tooth bevel wheel 89 will re-engage with the full-tooth bevel wheel 810, and the solenoid valve will be controlled to work again, so as to move the suction cup 84 to the initial position.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A non-stop wind turbine tower weld inspection robot clamp-type safety equipment, comprising a base plate (1), characterized in that: The outer side of the base plate (1) is fixedly connected to an installation box (2), the outer side of the installation box (2) is provided with an anti-fall rope (5), and the end of the anti-fall rope (5) away from the installation box (2) is fixedly connected to a detection robot (6). A side of the base plate (1) away from the installation box (2) is provided with a traveling component (3) and a rotating wheel (9), the traveling component (3) passes through the base plate (1) and extends to the inner cavity of the installation box (2), the inner cavity of the installation box (2) is provided with a tightening component (4), and the tightening component (4) is connected to the anti-fall rope (5). A side of the base plate (1) close to the traveling component (3) is provided with an adsorption component (8), the adsorption component (8) passes through the base plate (1) and is connected to the traveling component (3). A cleaning component (7) is provided on the outer side of the base plate (1), and the cleaning component (7) passes through the installation box (2) and is connected to the traveling component (3).
2. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 1 is characterized by: The travel assembly (3) comprises two mounting frames (31) fixedly connected to the outside of the base plate (1); a connecting rod (32) is rotatably connected between the two mounting frames (31); a moving wheel (33) is fixedly connected to the outside of the connecting rod (32); the moving wheel (33) is adapted to the rotating wheel (9); a driven cone wheel 1 (34) is fixedly connected to the middle of the connecting rod (32); a driving cone wheel 1 (35) is meshed with the outside of the driven cone wheel 1 (34); a driving cone wheel 1 (35) is fixedly connected to the outside of the driving cone wheel 1 (35); a driving rod (36) is fixedly connected to the outside of the driving cone wheel 1 (35); the driving rod (36) passes through the base plate (1) and is connected to the control assembly.
3. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 2 is characterized by: The control assembly comprises a motor (37) fixedly mounted on the inner wall of the installation box (2); a residual gear 1 (38) is fixedly connected to the output shaft of the motor (37); a full gear 1 (39) is meshed on the outer side of the residual gear 1 (38); a rotating rod (310) is fixedly connected to the outer side of the full gear 1 (39); a connecting frame (311) is rotatably connected to the outer side of the rotating rod (310); the connecting frame (311) is fixedly connected to the installation box (2); the rotating rod (310) passes through the installation box (2) and is fixedly connected to a driving bevel wheel 2 (312); a driven bevel wheel 2 (313) is meshed on the outer side of the driving bevel wheel 2 (312); and the driven bevel wheel 2 (313) is fixedly connected to the driving rod (36).
4. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 1 is characterized by: The tightening assembly (4) comprises a rotating shaft (41) rotatably connected to the inner wall of the installation box (2), a reel (42) being fixedly connected to the outer side of the rotating shaft (41), and a transmission gear (43) being fixedly connected to the outer side of the rotating shaft (41), a gear belt (44) being sleeved on the outer side of the transmission gear (43), a driving assembly being arranged on the outer side of the gear belt (44), and the transmission gear (43) being connected to a transmission gear (45) via the gear belt (44), a rotating shaft (46) being fixedly connected to the outer side of the transmission gear (45), both ends of the rotating shaft (46) being rotatably connected to the installation box (2), and a reel (47) being fixedly connected to the outer side of the rotating shaft (46), and the reel (42) and the reel (47) being respectively connected to two anti-fall ropes (5).
5. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 4 is characterized by: The driving assembly comprises a driving wheel (412) fixedly connected to the outside of the rotating rod (310), a belt (411) being sleeved on the outside of the driving wheel (412), and the driving wheel (412) is connected to a driven wheel (410) via the belt (411), and a mounting shaft (48) is fixedly connected to the outside of the driven wheel (410), one end of the mounting shaft (48) is rotatably connected to the connecting frame (311), and the other end of the mounting shaft (48) is fixedly connected to a driving gear (49), and the driving gear (49) is connected to the gear belt (44).
6. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 1 is characterized by: The adsorption assembly (8) comprises a reciprocating screw (81) rotatably connected to the outside of the base plate (1), the reciprocating screw (81) penetrates the base plate (1) and is connected to the transmission assembly, and the outside of the reciprocating screw (81) is threadedly connected to a threaded sleeve (82), the outside of the threaded sleeve (82) is fixedly connected to a movable plate (83), one side of the movable plate (83) is fixedly connected to a suction cup (84), a solenoid valve is provided at the connection between the movable plate (83) and the suction cup (84), one end of the movable plate (83) away from the suction cup (84) is fixedly connected to a guide cylinder (85), the inner cavity of the guide cylinder (85) is slidably connected to a guide rod (86), and the guide rod (86) is fixedly connected to the base plate (1).
7. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 6 is characterized by: The transmission assembly comprises a gear three (88) meshing with a residual gear one (38); a mounting rod (87) is fixedly connected to the outer side of the gear three (88); the mounting rod (87) is rotatably connected to a connecting frame (311); a residual tooth bevel wheel (89) is fixedly connected to the outer side of the mounting rod (87); a full-tooth bevel wheel (810) is meshed with the outer side of the residual tooth bevel wheel (89); a rotating shaft (811) is fixedly connected to the outer side of the full-tooth bevel wheel (810); the rotating shaft (811) passes through the base plate (1) and is fixedly connected to the reciprocating screw (81).
8. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 1 is characterized by: The cleaning assembly (7) comprises a mounting plate (71) fixedly connected to the outside of the base plate (1); a mounting box (72) is fixedly connected to the outside of the mounting plate (71); a rotating disk (73) is rotatably connected to the inner cavity of the mounting box (72); a gear ring (74) is fixedly connected to one side of the rotating disk (73); a linkage assembly is provided in the inner cavity of the gear ring (74); a connecting shaft (75) is fixedly connected to the side of the rotating disk (73) away from the gear ring (74); the connecting shaft (75) passes through the mounting plate (71) and is fixedly connected to the connecting disk (76); and a brush (77) is fixedly connected to the outer side of the connecting disk (76).
9. The non-stop wind turbine tower weld inspection robot clamp-type safety equipment according to claim 8, characterized in that: The linkage assembly comprises a fixed shaft (78) rotatably connected to the inner wall of the installation box (72); one end of the fixed shaft (78) away from the installation box (72) is fixedly connected to a full gear 2 (79); the full gear 2 (79) is meshed with the gear ring (74); a residual gear 2 (710) is meshed on the outer side of the full gear 2 (79); the residual gear 2 (710) is meshed with the gear ring (74); a driving shaft (711) is fixedly connected on the outer side of the residual gear 2 (710); the driving shaft (711) passes through the installation box (72) and is fixedly connected to a driven wheel 2 (712); a belt 2 (713) is sleeved on the outer side of the driven wheel 2 (712); the driven wheel 2 (712) is connected to a driving wheel 2 (714) via the belt 2 (713); the driving wheel 2 (714) is fixedly connected to the driving rod (36).
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Bidirectional binding wind power tower movement detection robot system and application method
CN121322317A