Fruit and vegetable juice processing tank and processing method thereof

By using threaded holes and threaded rods to fix the can cover in the fruit and vegetable juice processing tank, and using rotating mechanisms and rubber strips to achieve automatic fixing and high sealing, the problems of inconvenient fixing of the bucket cover and poor sealing in the prior art are solved, and the processing effect and equipment life are improved.

CN119565461APending Publication Date: 2025-03-07YANGZHOU CHANGHAI FOOD MASCH CO LTD
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Patent Information

Application Number
CN202411600403.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

The existing fruit and vegetable juice processing tanks use hinge shafts and snaps for fixing the bucket lid. Although it is easy to clean, it is inconvenient to operate, and it is easy to cause a tight seal and affect the processing effect.

Method used

The can cover is fixed by multiple threaded holes and threaded rods. The threaded rod is driven to rotate simultaneously through the rotating mechanism to achieve automatic fixation of the can cover, and a rubber strip is used to assist the seal when the can cover is installed to ensure high sealing.

Benefits of technology

It improves the convenience of fixing and sealing of the can lid, ensures the full mixing and sealing of fruit and vegetable juice with additives, and extends the service life of the equipment.

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Abstract

The invention provides a fruit and vegetable juice processing tank and a processing method thereof. A discharging pipe is arranged at the bottom of the tank main body, and two feeding pipes connected with an external material pipe are arranged at the top of the tank main body; the tank cover is arranged at the top of the tank main body; the two rubber strips are fixed to the edges of the ends, close to each other, of the tank body and the tank cover correspondingly. The threaded holes are uniformly formed in the top of the tank cover and penetrate through the top of the tank main body; the tank body and the tank cover are tightly fixed through the threaded holes and the threaded rods, meanwhile, the rubber strips are arranged on the edges of the ends, close to each other, of the tank body and the tank cover, and after the tank cover is installed and fixed, the rubber strips fill tiny gaps in the tank opening through the elasticity and the material characteristics of the rubber strips, so that the auxiliary reinforcing effect on sealing of the tank opening is achieved; and the overall sealing performance of the tank is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of cans, and in particular relates to a fruit and vegetable juice processing can and a processing method thereof. Background Art

[0002] The processing tank is a device used for mixing fruit and vegetable materials and other elements with various fruits and vegetables after mixing. It has the advantages of energy saving, concentration, strong production capacity, easy cleaning, simple structure, etc. It is mainly used for mixing fruit and vegetable materials and other elements with various fruits and vegetables after mixing. It is an indispensable equipment for manufacturers of fruit and vegetable juice. The tank body, barrel cover, feed port and discharge port are all made of imported stainless acid-resistant steel 316L material according to GMP technical conditions. The barrel body is polished inside and outside. There is a stirring paddle in the barrel, which plays a stirring role when working. There is a cycloidal pinwheel planetary reducer on the top to drive the stirring paddle, which can be assembled, disassembled and cleaned. It is an openable barrel cover for cleaning. There are two additional feed ports that can be connected to pipelines for easy connection of various ingredients. There is a discharge port at the bottom. The material can be discharged by rotating the ball valve handle, and it will be closed when the discharge is completed.

[0003] However, in the prior art, on the one hand, the cutting and mixing of fruit and vegetable juice processing requires the use of two devices, and on the other hand, the barrel cover of the processing tank is usually hinged by a hinge shaft and then fixed by a buckle. Although this method can be easily opened to clean the inside, it is extremely inconvenient, and the buckle fixation will also loosen, which can easily cause a loose seal. Summary of the invention

[0004] The object of the present invention is to provide a fruit and vegetable juice processing tank and a processing method thereof, aiming to solve the problem that the processing tank in the prior art is single in use, and the barrel cover of the tank body is usually hinged by a hinge shaft and then fixed by a buckle. Although this method can be easily opened to clean the inside, it is extremely inconvenient, and the buckle fixation will also loosen, which is easy to cause the seal to be loose.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A fruit and vegetable juice processing tank, comprising:

[0007] The tank body has a feed pipe at the bottom and two feed pipes at the top that are connected to the external material pipe;

[0008] A tank cover, arranged on the top of the tank body;

[0009] Two rubber strips are provided and are respectively fixed to the edges of the ends of the tank body and the tank cover where they are close to each other;

[0010] A plurality of threaded holes are provided, which are evenly opened on the top of the tank cover and penetrate to the top of the tank body;

[0011] A plurality of threaded rods are provided and are respectively threadedly connected to the plurality of threaded holes to fix the tank cover to the top of the tank body;

[0012] A rotating mechanism, disposed on the top of the tank cover, for driving a plurality of threaded rods to be threadedly connected to a plurality of threaded holes at the same time;

[0013] A stirring mechanism is arranged on the tank cover to stir the material in the tank body;

[0014] The driving mechanism is arranged on the upper side of the tank cover to realize the operation of the rotating mechanism and the stirring mechanism.

[0015] As a preferred solution of the present invention, the rotating mechanism includes:

[0016] A rotating groove is provided on the top of the tank cover;

[0017] An annular inner rack, rotatably connected to the inner wall of the rotating groove;

[0018] A rotating shaft, rotatably connected to the bottom wall of the tank cover;

[0019] A driving gear, fixed to the circumferential surface of the rotating shaft and meshing with the annular inner rack;

[0020] an annular outer rack fixed to the top of the annular inner rack; and

[0021] The transmission assembly is provided with multiple groups, which respectively correspond to the multiple threaded rods to realize synchronous rotation of the multiple threaded rods.

[0022] As a preferred solution of the present invention, each group of the transmission components includes:

[0023] A movable hollow shaft is fixed to the top of the threaded rod;

[0024] A transmission gear is fixed to the circumferential surface of the movable hollow shaft and meshes with the annular outer rack.

[0025] As a preferred solution of the present invention, a plurality of L-shaped brackets are fixed on the circumferential surface of the tank cover, a stabilizing rod is fixed on the top wall of the plurality of L-shaped brackets, and the plurality of stabilizing rods are movably inserted into the rotating holes on the top of the plurality of movable hollow shafts.

[0026] As a preferred solution of the present invention, a T-shaped annular groove is formed on the circumferential inner wall of the can cover, a T-shaped annular ring is fixed on the circumferential surface of the annular inner rack, and the T-shaped annular ring is embedded and slidably connected in the T-shaped annular groove.

[0027] As a preferred solution of the present invention, the stirring mechanism consists of a stirring shaft and a plurality of stirring blades, the stirring shaft is rotatably connected to the bottom of the tank cover, the plurality of stirring blades are evenly fixed on the circumferential surface of the stirring shaft, and the top of the stirring shaft movably passes through the top of the tank cover and extends upward.

[0028] As a preferred solution of the present invention, the driving mechanism includes:

[0029] A second servo motor is disposed on the upper side of the tank cover;

[0030] An electric push rod, fixed to the output end of the second servo motor;

[0031] A driving shaft is fixed to the protruding end of the electric push rod, and two symmetrically distributed limiting strips are fixed to the circumferential surface of the driving shaft;

[0032] Two connecting grooves are provided, which are respectively opened at the top of the stirring shaft and the rotating shaft, and the circumferential inner walls of the two connecting grooves are each provided with two limiting grooves matching the limiting strips;

[0033] The driving shaft is movably embedded in one of the connecting grooves;

[0034] A horizontal adjustment component is connected to the second servo motor to adjust the horizontal position.

[0035] As a preferred solution of the present invention, the level adjustment component includes:

[0036] A gantry frame is fixed on the top of two of the L-shaped brackets;

[0037] A screw rod is rotatably connected between the inner walls on both sides of the gantry;

[0038] A nut block, threadedly connected to the circumferential surface of the screw rod, and the bottom of the nut block is fixed to the top of the second servo motor;

[0039] The first servo motor is fixed to one side end of the gantry, and the output end of the first servo motor movably penetrates the inner wall of the gantry and is fixed to one end of the lead screw.

[0040] As a preferred solution of the present invention, infrared signal transmitters are fixed on the circumferential surfaces of the stirring shaft and the rotating shaft, an infrared signal receiver is installed on the surface of the electric push rod, and the infrared signal transmitter and the infrared signal receiver are signal-connected.

[0041] A fruit and vegetable juice processing method of the present invention comprises the following steps:

[0042] S0, washing and cutting the pre-selected fruits and vegetables, and then squeezing the mixed juice through a juicer, filtering the mixed fruit and vegetable juice to remove large particles of impurities and fibers, and then collecting the mixed fruit and vegetable juice in a tank body to prepare for the next step of processing;

[0043] S1. When installing the can cover on the top of the can body, first align the multiple threaded holes on the can body and the can cover up and down to ensure that the threaded rod can be connected to the two threaded holes aligned up and down when rotating; at the same time, add the required additives, including nutrition enhancers or flavor improvers, into the can body to improve the nutritional value and taste of the fruit and vegetable juice;

[0044] S2, start the first servo motor in the driving mechanism, and its output end drives the lead screw to rotate, and the lead screw drives the nut block to move horizontally, and the nut block drives the second servo motor and the electric push rod to move, so that the second servo motor is located on the upper side of the rotating shaft, and when the infrared signal transmitter on the electric push rod matches the infrared signal receiver on the rotating shaft, the drive shaft is aligned with the connecting groove, and the limit bar is aligned with the limit groove, and then the electric push rod is started, and its protruding end drives the drive shaft to embed into the connecting groove on the rotating shaft, and then the second servo motor is started, and its output end drives the rotating shaft to rotate through the electric push rod and the drive shaft, and the rotating shaft drives the drive gear Rotation, since the driving gear is meshed with the annular inner rack, the annular inner rack drives the annular outer rack to rotate, and the annular outer rack is meshed with multiple transmission gears to realize multiple movable hollow shafts to rotate with the stabilizing rod as the axis, and the movable hollow shaft drives the threaded rod to rotate when rotating, and since the threaded rod is threadedly connected to the threaded hole on the tank cover, the threaded rod moves downward when rotating until it enters the threaded hole on the tank body, fixes the tank cover to the top of the tank body, and squeezes the two rubber strips to realize that the tank body has high sealing after the tank cover is installed on the top of the tank body; in this step, it is also necessary to ensure that the fruit and vegetable juice and the additive are fully mixed;

[0045] S3. When stirring is required, the extended end is retracted by the electric push rod, and then the first servo motor starts to rotate in the opposite direction, driving the second servo motor to move to the upper side of the stirring shaft, and repeating the step of adjusting the position of the drive shaft in S2 so that the drive shaft is aligned with the connecting groove on the stirring shaft, and then starting the electric push rod so that the output end drives the drive shaft to insert into the connecting groove to drive the stirring shaft to rotate, so that the multiple stirring blades are stirred in the tank body to ensure uniform mixing of the fruit and vegetable juice and the additives;

[0046] S4, when the tank cover needs to be disassembled for cleaning, the driving shaft is aligned on the rotating shaft, and the rotating shaft is rotated in the opposite direction based on step S2, so that the multiple threaded rods are respectively disengaged from the threaded holes on the multiple tank bodies, but are always located in the threaded holes on the tank cover, ensuring that the threaded rods are always threadedly connected to the threaded holes on the tank cover without slipping. At this time, the tank body and the tank cover are separated, and the tank cover can be moved upward and removed, so as to facilitate the cleaning of the interior of the tank body and the stirring blade rod;

[0047] S5. Sterilization and packaging: The feed pipe releases the mixed fruit and vegetable juice into the container, and heat treatment or other sterilization techniques are used to ensure the hygiene and safety of the fruit and vegetable juice. The fruit and vegetable juice is then bottled, sealed, labeled and finally packaged in a sterile environment.

[0048] Compared with the prior art, the present invention has the following beneficial effects:

[0049] 1. The fruit and vegetable juice processing tank in the present invention is a stainless steel aseptic processing tank with high sealing performance; the main body and the tank cover are tightly fixed by multiple threaded holes and threaded rods, and rubber strips are arranged at the edges of the ends where the two are close to each other. After the tank cover is installed and fixed, the rubber strips fill the tiny gaps at the tank mouth through their own elasticity and material properties, and play an auxiliary strengthening role in the sealing at the tank mouth, which greatly improves the overall sealing performance of the tank. The threaded rods are driven to rotate synchronously by the rotating mechanism to achieve a tight connection, and the rubber strips are squeezed to ensure the reliability of the sealing.

[0050] 2. The rotating mechanism arranged on the top of the tank cover in the present invention can drive multiple threaded rods to be threadedly connected in multiple threaded holes at the same time, so as to realize automatic fixation of the tank cover. During installation, it is only necessary to start the first servo motor in the driving mechanism and other related operations to complete the fixation of the tank cover. The operation is simple and convenient. When the tank cover needs to be removed for cleaning, the driving shaft is aligned on the rotating shaft and the rotating shaft is rotated in the opposite direction, so that the multiple threaded rods can be detached from the threaded holes on the tank body respectively, but are always located in the threaded holes on the tank cover, ensuring that the threaded rods will not slip. At this time, the tank body and the tank cover are separated, and the tank cover can be moved upward and removed, so that the interior of the tank body and the stirring blade rod can be cleaned conveniently.

[0051] 3. The stirring mechanism in the present invention consists of a stirring shaft and a plurality of stirring blades. The stirring shaft is rotatably connected to the bottom of the tank cover. The plurality of stirring blades are evenly fixed on the circumferential surface of the stirring shaft. The top of the stirring shaft passes through the top of the tank cover and extends upward, which can ensure that the material in the tank body is fully stirred and evenly mixed.

[0052] 4. The horizontal adjustment component in the driving mechanism of the present invention includes a gantry, a screw rod, a nut block and a first servo motor. The first servo motor drives the screw rod to rotate, so that the nut block drives the second servo motor and the electric push rod to move, thereby realizing precise adjustment of the horizontal position of the second servo motor, ensuring that the driving shaft can be accurately aligned with the connecting groove of the stirring shaft or the rotating shaft, thereby improving the operating accuracy of the entire device.

[0053] 5. The present invention adopts a stable design of the rotating mechanism. In the rotating mechanism, the annular inner rack cooperates with the T-shaped annular groove on the circumferential inner wall of the tank cover through a T-shaped annular ring, thereby ensuring the rotation stability and accuracy of the annular inner rack. At the same time, the movable hollow shaft in the transmission assembly is limited by a stabilizing rod, so that the movable hollow shaft is more stable when rotating, thereby ensuring the stable operation of the entire rotating mechanism and improving the overall structural stability of the tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0054] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0055] Figure 1 It is a first-viewing perspective stereogram in the present invention;

[0056] Figure 2 It is a partial stereoscopic diagram of the stirring mechanism in the present invention;

[0057] Figure 3 It is a partial exploded view of the T-shaped annular groove in the present invention;

[0058] Figure 4 It is a partial cross-sectional view of the tank cover in the present invention;

[0059] Figure 5 It is a partial stereoscopic diagram of the driving mechanism in the present invention;

[0060] Figure 6 It is a partial stereoscopic view of the driving shaft in the present invention;

[0061] Figure 7 It is a partial stereoscopic diagram of the transmission mechanism in the present invention;

[0062] Figure 8 It is a second viewing angle stereogram in the present invention;

[0063] Fig. 9 It is a third viewing angle stereogram in the present invention.

[0064] In the figure: 1, tank body; 101, support foot; 2, tank cover; 201, rotating groove; 3, annular inner rack; 301, rotating shaft; 302, driving gear; 4, T-shaped annular ring; 401, T-shaped annular groove; 5, annular outer rack; 6, L-shaped bracket; 601, movable hollow shaft; 602, rotating hole; 603, stabilizing rod; 604, transmission gear; 7, threaded rod; 701, threaded hole; 8, gantry; 801, first servo motor; 802, screw rod; 803, nut block; 804, second servo motor; 8041, T-shaped strip block; 805, electric push rod; 806, drive shaft; 807, limit strip; 808, connecting groove; 809, limit groove; 9, stirring shaft; 901, stirring blade rod; 10, handle; 11, infrared signal transmitter; 111, infrared signal receiver; 12, discharge pipe; 121, feed pipe; 13, positioning rod; 131, positioning seat; 132, positioning hole; 14, rubber strip. DETAILED DESCRIPTION

[0065] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0066] Example 1

[0067] See also Figure 1-Figure 9 , the present invention provides the following technical solutions:

[0068] A highly airtight stainless steel fruit and vegetable juice processing tank, comprising:

[0069] The tank body 1 has a feed pipe 12 at the bottom and two feed pipes 121 connected to the external material pipe at the top. The feed pipe 12 is provided with a ball valve for controlling the feed of the feed pipe 12. The feed pipe 121 is provided with a valve for controlling the feed of the feed pipe 121. Support feet 101 are provided at the four corners of the bottom of the tank body 1.

[0070] The can cover 2 is arranged on the top of the can body 1. Two handles 10 are fixed on the top of the can cover 2. The handles 10 are provided to facilitate taking the can cover 2.

[0071] Two rubber strips 14 are provided and are fixed respectively at the edges of the ends of the tank body 1 and the tank cover 2 where they are close to each other;

[0072] A plurality of threaded holes 701 are evenly arranged on the top of the tank cover 2 and penetrate to the top of the tank body 1;

[0073] A plurality of threaded rods 7 are provided, which are respectively threadedly connected to the plurality of threaded holes 701 to fix the tank cover 2 to the top of the tank body 1;

[0074] The rotating mechanism is arranged on the top of the tank cover 2 and is used to drive the plurality of threaded rods 7 to be threadedly connected to the plurality of threaded holes 701 at the same time;

[0075] A stirring mechanism is provided on the tank cover 2 to stir the material in the tank body 1;

[0076] The driving mechanism is arranged on the upper side of the tank cover 2 to realize the operation of the rotating mechanism and the stirring mechanism.

[0077] In a specific embodiment of the present invention, in the device, the fruit and vegetable juice processing tank body 1 serves as the core containing component of the tank, the feed pipe 12 at the bottom is used to control the discharge of the material, the two feed pipes 121 at the top are used to connect the external material pipe for feeding, the support feet 101 at the four corners of the bottom play a role in supporting the entire tank body, the tank cover 2 is used to close the tank body 1, the two handles 10 at the top are convenient for the operator to take the tank cover 2, the rubber strip 14 plays a role in auxiliary sealing, the two rubber strips 14 are respectively fixed at the end edges close to the tank body 1 and the tank cover 2, and after the tank cover 2 is installed and fixed, it may be possible to seal the tank body 1 and the tank cover 2 through its own structure. The structure or material characteristics play an auxiliary strengthening role in the sealing at the tank mouth. The threaded hole 701 and the threaded rod 7 realize the tight fixation and sealing of the tank cover 2 and the tank body 1. The threaded holes 701 are evenly arranged on the top of the tank cover 2 and penetrate to the top of the tank body 1 to provide a connection channel for the threaded rod 7. The threaded rod 7 is threadedly connected in the threaded hole 701 to firmly fix the tank cover 2 on the top of the tank body 1 to prevent the tank cover 2 from loosening and ensure the sealing of the tank. The rotating mechanism drives the threaded rod 7 to rotate synchronously to realize the automatic fixation of the tank cover 2, which not only makes it convenient to fix the tank cover 2, but also easy to disassemble and convenient to clean the tank.

[0078] Specifically, the rotating mechanism includes:

[0079] The rotating groove 201 is opened on the top of the tank cover 2;

[0080] The annular inner rack 3 is rotatably connected to the inner wall of the rotating groove 201;

[0081] A rotating shaft 301 is rotatably connected to the bottom wall of the tank cover 2;

[0082] A driving gear 302 is fixed on the circumferential surface of the rotating shaft 301 and meshes with the annular inner rack 3;

[0083] an annular outer rack 5, fixed to the top of the annular inner rack 3; and

[0084] The transmission assembly is provided with multiple groups, which correspond to the multiple threaded rods 7 respectively, so as to realize the synchronous rotation of the multiple threaded rods 7.

[0085] In this embodiment: the rotating groove 201 provides a rotating space for the annular inner rack 3 to ensure that it can rotate smoothly in the groove. The annular inner rack 3 rotates on the inner wall of the rotating groove 201 and meshes with the driving gear 302 to transmit power to the annular outer rack 5. The rotating shaft 301 connects the bottom wall of the tank cover 2 and the driving gear 302, driving the driving gear 302 to rotate, thereby driving the entire rotating mechanism to operate. The driving gear 302 is fixed on the circumferential surface of the rotating shaft 301 and meshes with the annular inner rack 3 to convert the rotation of the rotating shaft 301 into the rotation of the annular inner rack 3. The annular outer rack 5 is fixed on the top of the annular inner rack 3, and cooperates with the transmission assembly to transmit power to each threaded rod 7. Multiple sets of transmission assemblies correspond to multiple threaded rods 7, among which the movable hollow shaft 601 is fixed on the top of the threaded rod 7, and the transmission gear 604 is fixed on the circumferential surface of the movable hollow shaft 601 and meshes with the annular outer rack 5, and transmits the rotation of the annular outer rack 5 to the movable hollow shaft 601, thereby driving the threaded rod 7 to rotate, so as to realize the threaded connection of the threaded rod 7 into the threaded hole 701 on the tank body 1, thereby fixing the tank cover 2 on the tank body 1.

[0086] Preferably, three positioning seats 131 are fixed to the upper part of the circumferential surface of the tank body 1, and positioning holes 132 are opened on the top of the three positioning seats 131. Three positioning rods 13 are fixed to the circumferential surface of the tank cover 2, and the three positioning rods 13 are movably inserted into the three positioning holes 132 respectively. The three positioning seats 131 are distributed in an isosceles triangle to ensure the alignment of the tank cover 2 and the tank body 1, and at the same time facilitate the alignment of the threaded holes 701 on the tank body 1 and the tank cover 2.

[0087] Specifically, each transmission assembly includes:

[0088] The mobile hollow shaft 601 is fixed to the top of the threaded rod 7;

[0089] The transmission gear 604 is fixed to the circumferential surface of the movable hollow shaft 601 and meshes with the annular outer rack 5 .

[0090] Specifically, a plurality of L-shaped brackets 6 are fixed to the circumferential surface of the tank cover 2 , and stabilizing rods 603 are fixed to the top walls of the plurality of L-shaped brackets 6 . The plurality of stabilizing rods 603 are movably inserted into the rotating holes 602 at the tops of the plurality of movable hollow shafts 601 .

[0091] In this embodiment: In this embodiment: Through the meshing of the annular outer rack 5 and the transmission gear 604, when the annular outer rack 5 rotates, it drives the transmission gear 604 to rotate, so that the movable hollow shaft 601 rotates on the surface of the stabilizing rod 603 through the rotating hole 602, and the stabilizing rod 603 limits the movable hollow shaft 601, so that when the movable hollow shaft 601 rotates, it rotates on the surface of the stabilizing rod 603. At the same time, due to the meshing of the threaded rod 7 and the threaded hole 701, the movable hollow shaft 601 moves upward or downward when it rotates, and slides on the surface of the stabilizing rod 603. The stabilizing rod 603 is provided to make the movable hollow shaft 601 more stable.

[0092] Specifically, a T-shaped annular groove 401 is formed on the circumferential inner wall of the tank cover 2 , a T-shaped annular ring 4 is fixed on the circumferential surface of the annular inner rack 3 , and the T-shaped annular ring 4 is embedded and slidably connected in the T-shaped annular groove 401 .

[0093] In this embodiment: the T-shaped annular ring 4 serves as a connection and positioning component between the annular inner rack 3 and the circumferential inner wall of the tank cover 2. It is fixed on the circumferential surface of the annular inner rack 3 and cooperates with the T-shaped annular groove 401 opened on the circumferential inner wall of the tank cover 2. When the annular inner rack 3 rotates, the T-shaped annular ring 4 slides along the T-shaped annular groove 401 to ensure the rotation stability and accuracy of the annular inner rack 3, ensure that it can smoothly engage with the driving gear 302, and accurately transmit power to the annular outer rack 5, thereby realizing the normal operation of the entire rotating mechanism.

[0094] Specifically, the stirring mechanism consists of a stirring shaft 9 and a plurality of stirring blades 901. The stirring shaft 9 is rotatably connected to the bottom of the tank cover 2. The plurality of stirring blades 901 are evenly fixed on the circumferential surface of the stirring shaft 9. The top of the stirring shaft 9 movably passes through the top of the tank cover 2 and extends upward.

[0095] In this embodiment: the stirring mechanism stirs the material in the tank body 1 to ensure that the material is evenly mixed, and is composed of a stirring shaft 9 and a plurality of stirring blade rods 901. The stirring shaft 9 is rotatably connected to the bottom of the tank cover 2, and the plurality of stirring blade rods 901 are evenly fixed on the circumferential surface of the stirring shaft 9. The top of the stirring shaft 9 passes through the top of the tank cover 2 and extends upward to receive the power transmitted by the driving mechanism and drive the stirring blade rods 901 to rotate, thereby achieving stirring of the material.

[0096] Specifically, the driving mechanism includes:

[0097] The second servo motor 804 is disposed on the upper side of the tank cover 2;

[0098] The electric push rod 805 is fixed to the output end of the second servo motor 804;

[0099] The driving shaft 806 is fixed to the protruding end of the electric push rod 805, and two symmetrically distributed limiting strips 807 are fixed to the circumferential surface of the driving shaft 806;

[0100] There are two connecting grooves 808, which are respectively opened at the top of the stirring shaft 9 and the rotating shaft 301, and the inner walls of the two connecting grooves 808 are each provided with two limiting grooves 809 matching the limiting strips 807;

[0101] The driving shaft 806 is movably embedded in one of the connecting grooves 808;

[0102] The horizontal adjustment component is connected to the second servo motor 804 to adjust the horizontal position.

[0103] In this embodiment: the driving mechanism provides power for the rotating mechanism and the stirring mechanism, and realizes the position adjustment of related components, wherein the second servo motor 804 serves as a power source to provide rotational power for the driving shaft 806, and the electric push rod 805 is fixed at the output end of the second servo motor 804, and is used to adjust the position of the driving shaft 806 so that it can be accurately embedded in the connecting groove 808 of the stirring shaft 9 or the rotating shaft 301. The driving shaft 806 is fixed at the protruding end of the electric push rod 805, and two symmetrically distributed limiting strips 807 on the circumferential surface cooperate with the limiting groove 809 in the connecting groove 808 to realize power transmission. When embedded in the connecting groove 808 of the stirring shaft 9 or the rotating shaft 301, the power can be transmitted from the second servo motor 804 to the corresponding shaft. The connecting groove 808 is respectively opened at the top of the stirring shaft 9 and the rotating shaft 301 to provide an accurate embedding position for the driving shaft 806, thereby ensuring the accuracy of power transmission.

[0104] Preferably, two symmetrically distributed T-shaped strip blocks 8041 are fixed on the top of the second servo motor 804, and two T-shaped strip grooves matching the T-shaped strip blocks 8041 are opened on the top of the gantry 8. The two T-shaped strip blocks 8041 are respectively embedded in the two T-shaped strip grooves for sliding connection, ensuring that the second servo motor 804 moves in a straight line, and can further support the second servo motor 804.

[0105] Specifically, the level adjustment component includes:

[0106] A gantry 8 is fixed on the top of two of the L-shaped brackets 6;

[0107] The screw rod 802 is rotatably connected between the inner walls on both sides of the gantry 8;

[0108] A nut block 803 is threadedly connected to the circumferential surface of the screw rod 802, and the bottom of the nut block 803 is fixed to the top of the second servo motor 804;

[0109] The first servo motor 801 is fixed to one side of the gantry 8 , and the output end of the first servo motor 801 movably penetrates the inner wall of the gantry 8 and is fixed to one end of the screw rod 802 .

[0110] In this embodiment: the horizontal adjustment component is connected to the second servo motor 804 to achieve the adjustment of its horizontal position. The first servo motor 801 drives the screw rod 802 to rotate, so that the nut block 803 drives the second servo motor 804 and the electric push rod 805 to move, thereby achieving horizontal position adjustment and ensuring that the drive shaft 806 can be accurately aligned with the connecting groove 808 of the stirring shaft 9 or the rotating shaft 301.

[0111] Specifically, infrared signal transmitters 11 are fixed to the circumferential surfaces of the stirring shaft 9 and the rotating shaft 301 , and infrared signal receivers 111 are installed on the surface of the electric push rod 805 . The infrared signal transmitters 11 and the infrared signal receivers 111 are signal-connected.

[0112] In this embodiment: the infrared signal transmitter 11 is used to transmit infrared signals for position detection and signal transmission, and is fixed on the circumferential surface of the stirring shaft 9 and the rotating shaft 301 respectively. During the installation, stirring operation, and disassembly and cleaning of the tank cover 2, the infrared signal is transmitted to connect and match the signal with the infrared signal receiver 111 installed on the surface of the electric push rod 805, thereby providing accurate signal instructions for the position adjustment and operation of related components, ensuring that each operation step can be carried out accurately. The infrared signal receiver 111 is used to receive infrared signals for position detection and signal transmission, and is installed on the surface of the electric push rod 805 to receive signals from the infrared signal transmitter 11 on the stirring shaft 9 and the rotating shaft 301, and communicates with the second servo motor 804 and the electric push rod 805 signal connection, a PLC controller can be set to use the signal to control the second servo motor 804 and the electric push rod 805. By identifying and processing the signal, it is determined whether the position of the relevant components is accurate, providing a basis for the operation of the drive mechanism. For example, during the installation of the tank cover 2, when the received signal matches the preset value, it indicates that the position of the rotating shaft 301 is correct, and subsequent operations such as embedding the drive shaft 806 into the connecting groove 808 can be performed; it should be noted that the second servo motor 804, the electric push rod 805, the infrared signal transmitter 11 and the infrared signal receiver 111 are all prior arts, and the corresponding models can be selected according to actual needs. The working principles and control methods therein are also common knowledge of those skilled in the art, and no further elaboration is made on this.

[0113] Example 2

[0114] This embodiment 2 also provides a method for processing fruit and vegetable juice, which is used to further illustrate and describe the highly sealed stainless steel tank provided in the above embodiment 1:

[0115] Specifically, a fruit and vegetable juice processing method of the present invention comprises the following steps:

[0116] S0, washing and cutting the pre-selected fruits and vegetables, and then using a juicer to extract mixed juice, the mixed fruit and vegetable juice is filtered to remove large particles of impurities and fibers, and then the mixed fruit and vegetable juice is collected in the tank body 1, ready for the next step of processing;

[0117] S1. When installing the can cover 2 on the top of the can body 1, first align the multiple threaded holes 701 on the can body 1 and the can cover 2 up and down to ensure that the threaded rod 7 can be connected to the two threaded holes 701 aligned up and down when rotating; at the same time, add the required additives, including nutrition enhancers or flavor improvers, into the can body to improve the nutritional value and taste of the fruit and vegetable juice;

[0118] S2, start the first servo motor 801 in the driving mechanism, and its output end drives the screw rod 802 to rotate, and the screw rod 802 drives the nut block 803 to move horizontally, and the nut block 803 drives the second servo motor 804 and the electric push rod 805 to move, so that the second servo motor 804 is located on the upper side of the rotating shaft 301, and when the infrared signal transmitter 11 on the electric push rod 805 and the infrared signal receiver 111 on the rotating shaft 301 complete the signal matching, the drive shaft 806 is aligned with the connecting groove 808, and the limit bar 807 is aligned with the limit groove 809, and then the electric push rod 805 is started, and its protruding end drives the drive shaft 806 to be embedded in the connecting groove 808 on the rotating shaft 301, and then the second servo motor 804 is started, and its output end drives the drive shaft 806 through the electric push rod 805 and the drive shaft 806. The rotating shaft 301 rotates, and the rotating shaft 301 drives the driving gear 302 to rotate. Since the driving gear 302 is meshed with the annular inner rack 3, the annular inner rack 3 drives the annular outer rack 5 to rotate. The annular outer rack 5 is meshed with multiple transmission gears 604 to realize that multiple movable hollow shafts 601 rotate with the stabilizing rod 603 as the axis. When the movable hollow shaft 601 rotates, it drives the threaded rod 7 to rotate. Since the threaded rod 7 is threadedly connected to the threaded hole 701 on the tank cover 2, the threaded rod 7 moves downward when it rotates until it enters the threaded hole 701 on the tank body 1, fixes the tank cover 2 to the top of the tank body 1, and squeezes the two rubber strips 14 to realize that the tank body 1 has high sealing after the tank cover 2 is installed on the top of the tank body 1; in this step, it is also necessary to ensure that the fruit and vegetable juice and the additive are fully mixed;

[0119] S3. When stirring is required, the extended end is retracted by the electric push rod 805, and then the first servo motor 801 is started to rotate in the opposite direction, driving the second servo motor 804 to move to the upper side of the stirring shaft 9, and the step of adjusting the position of the drive shaft 806 in S2 is repeated to align the drive shaft (806) with the connecting groove 808 on the stirring shaft 9, and then the electric push rod 805 is started so that the output end drives the drive shaft 806 to insert into the connecting groove 808, so as to drive the stirring shaft 9 to rotate, so that the multiple stirring blades 901 are stirred in the tank body 1, ensuring uniform mixing of the fruit and vegetable juice and the additives;

[0120] S4, when the tank cover 2 needs to be disassembled for cleaning, the drive shaft 806 is aligned with the rotating shaft 301, and the rotating shaft 301 is rotated in the opposite direction based on step S2, so that the multiple threaded rods 7 are respectively disengaged from the threaded holes 701 on the multiple tank bodies 1, but are always located in the threaded holes 701 on the tank cover 2, ensuring that the threaded rods 7 are always threadedly connected to the threaded holes 701 on the tank cover 2 without slipping. At this time, the tank body 1 and the tank cover 2 are separated, and the tank cover 2 can be moved upward and removed, so that the interior of the tank body 1 and the stirring blade rod 901 can be cleaned conveniently;

[0121] S5, sterilization and packaging: the feed pipe 12 releases the mixed fruit and vegetable juice into the container, uses heat treatment or other sterilization technology to ensure the hygiene and safety of the fruit and vegetable juice, and then bottles and seals the fruit and vegetable juice in a sterile environment, labels it, and performs final packaging.

[0122] In this embodiment, in step S0, the stirring blade rod 901 in the tank body 1 is replaced with a stirring blade (at this time, the processing tank is used as a juicer, and steps S1-S4 are repeated) to achieve mixed cutting of fruits and vegetables. After a filter net is placed at the bottom of the tank body 1, filtering can be achieved to remove large particles of impurities and fibers.

[0123] The tank cover installation steps S1-S2 ensure that the tank cover 2 is accurately installed on the top of the tank body 1 to achieve high sealing performance, as follows:

[0124] The multiple threaded holes 701 on the tank body 1 and the tank cover 2 are aligned vertically to ensure that the threaded rod 7 can be smoothly connected to the two threaded holes 701 aligned vertically when rotating, which is the basis for achieving tight fixation of the tank cover 2;

[0125] Start the first servo motor 801, and its output end drives the screw rod 802 to rotate, and the screw rod 802 drives the nut block 803 to move horizontally, thereby driving the second servo motor 804 and the electric push rod 805 to move, so that the second servo motor 804 is located on the upper side of the rotating shaft 301. When the infrared signal transmitter 11 on the electric push rod 805 matches the infrared signal receiver 111 on the rotating shaft 301, the drive shaft 806 can be accurately aligned with the connection groove 808, and the limit strip 807 is aligned with the limit groove 809. Start the electric push rod 805 to make the drive shaft 806 embedded in the connection groove 808 on the rotating shaft 301, and then start the second servo motor 804. Through a series of transmissions, the threaded rod 7 rotates and moves downward, and finally enters the threaded hole 701 on the tank body 1, fixes the tank cover 2 on the top of the tank body 1, and squeezes the two rubber strips 14 at the same time to achieve high sealing performance;

[0126] The stirring operation step S3 is to achieve stirring of the material in the tank body 1, as follows:

[0127] When stirring is required, the electric push rod 805 retracts the extended end, and the first servo motor 801 rotates in the opposite direction, driving the second servo motor 804 to move to the upper side of the stirring shaft 9; repeat the step of adjusting the position of the drive shaft 806 in S2, so that the drive shaft 806 is aligned with the connecting groove 808 on the stirring shaft 9, and then start the electric push rod 805 so that the output end drives the drive shaft 806 to insert into the connecting groove 808, thereby driving the stirring shaft 9 to rotate, and then the multiple stirring blades 901 stir the materials in the tank body 1;

[0128] The tank cover disassembly and cleaning step S4 is convenient for cleaning the inside of the tank body 1 and the stirring blade rod 901, as follows:

[0129] When the tank cover 2 needs to be removed for cleaning, the drive shaft 806 is aligned on the rotating shaft 301, and the rotating shaft 301 rotates in the opposite direction based on S2, so that the multiple threaded rods 7 are disengaged from the threaded holes 701 on the tank body 1, but always remain in the threaded holes 701 on the tank cover 2 to prevent the threaded rods 7 from slipping; at this time, the tank body 1 and the tank cover 2 are separated, and the tank cover 2 can be moved upward and removed, which is convenient for cleaning the inside of the tank body 1 and the stirring blade 901.

[0130] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fruit and vegetable juice processing tank, characterized in that: include: The tank body (1) has a feed pipe (12) at the bottom and two feed pipes (121) connected to external material pipes at the top; A tank cover (2) is arranged on the top of the tank body (1); Two rubber strips (14) are provided and are respectively fixed to the edges of the ends of the tank body (1) and the tank cover (2) where they are close to each other; A plurality of threaded holes (701) are evenly arranged on the top of the tank cover (2) and penetrate to the top of the tank body (1); A plurality of threaded rods (7) are provided, which are respectively threadedly connected to the plurality of threaded holes (701) to fix the tank cover (2) to the top of the tank body (1); A rotating mechanism, arranged on the top of the tank cover (2), for driving a plurality of threaded rods (7) to be threadedly connected to a plurality of threaded holes (701) at the same time; A stirring mechanism is arranged on the tank cover (2) to stir the material in the tank body (1); The driving mechanism is arranged on the upper side of the tank cover (2) to realize the operation of the rotating mechanism and the stirring mechanism.

2. A fruit and vegetable juice processing tank according to claim 1, characterized in that: The rotating mechanism comprises: A rotating groove (201) is provided on the top of the tank cover (2); An annular inner rack (3) rotatably connected to the inner wall of the rotating groove (201); A rotating shaft (301) rotatably connected to the bottom wall of the tank cover (2); A driving gear (302) is fixed on the circumferential surface of the rotating shaft (301) and meshes with the annular inner rack (3); an annular outer rack (5) fixed to the top of the annular inner rack (3); and The transmission assembly is provided with a plurality of groups, respectively corresponding to the plurality of threaded rods (7) so as to realize synchronous rotation of the plurality of threaded rods (7).

3. A fruit and vegetable juice processing tank according to claim 2, characterized in that: Each group of transmission components includes: A movable hollow shaft (601) is fixed to the top of the threaded rod (7); A transmission gear (604) is fixed to the circumferential surface of the movable hollow shaft (601) and meshes with the annular outer rack (5).

4. A fruit and vegetable juice processing tank according to claim 3, characterized in that: A plurality of L-shaped brackets (6) are fixed on the circumferential surface of the tank cover (2), and a stabilizing rod (603) is fixed on the top wall of each of the L-shaped brackets (6). The plurality of stabilizing rods (603) are movably inserted into the rotating holes (602) at the top of each of the movable hollow shafts (601).

5. A fruit and vegetable juice processing tank according to claim 4, characterized in that: The circumferential inner wall of the can cover (2) is provided with a T-shaped annular groove (401), and the circumferential surface of the annular inner rack (3) is fixed with a T-shaped annular ring (4), and the T-shaped annular ring (4) is embedded in the T-shaped annular groove (401) for sliding connection.

6. A fruit and vegetable juice processing tank according to claim 5, characterized in that: The stirring mechanism is composed of a stirring shaft (9) and a plurality of stirring blade rods (901); the stirring shaft (9) is rotatably connected to the bottom of the tank cover (2); the plurality of stirring blade rods (901) are evenly fixed on the circumferential surface of the stirring shaft (9); and the top of the stirring shaft (9) movably passes through the top of the tank cover (2) and extends upward.

7. A fruit and vegetable juice processing tank according to claim 6, characterized in that: The driving mechanism comprises: A second servo motor (804) is disposed on the upper side of the tank cover (2); An electric push rod (805) is fixed to the output end of the second servo motor (804); A driving shaft (806) is fixed to the protruding end of the electric push rod (805), and two symmetrically distributed limiting strips (807) are fixed to the circumferential surface of the driving shaft (806); Two connecting grooves (808) are provided, which are respectively opened at the top of the stirring shaft (9) and the top of the rotating shaft (301), and the circumferential inner walls of the two connecting grooves (808) are each opened with two limiting grooves (809) matching the limiting strips (807); The driving shaft (806) is movably embedded in one of the connecting grooves (808); A horizontal adjustment component is connected to the second servo motor (804) to adjust the horizontal position.

8. The fruit and vegetable juice processing tank according to claim 7, characterized in that: The level adjustment component comprises: A gantry (8) fixed to the top of two of the L-shaped brackets (6); A screw rod (802) is rotatably connected between the inner walls on both sides of the gantry (8); A nut block (803) is threadedly connected to the circumferential surface of the screw rod (802), and the bottom of the nut block (803) is fixed to the top of the second servo motor (804); A first servo motor (801) is fixed to one side end of the gantry (8), and an output end of the first servo motor (801) movably penetrates the inner wall of the gantry (8) and is fixed to one end of the lead screw (802).

9. The fruit and vegetable juice processing tank according to claim 8, characterized in that: An infrared signal transmitter (11) is fixed to the circumferential surface of the stirring shaft (9) and the rotating shaft (301), and an infrared signal receiver (111) is installed on the surface of the electric push rod (805). The infrared signal transmitter (11) and the infrared signal receiver (111) are signal-connected.

10. A method for processing fruit and vegetable juice, characterized in that: The steps include: S0, washing and cutting the pre-selected fruits and vegetables, and then using a juicer to extract mixed juice, filtering the mixed fruit and vegetable juice to remove large particles of impurities and fibers, and then collecting the mixed fruit and vegetable juice in a tank body (1) to prepare for the next step of processing; S1. When installing the can cover (2) on the top of the can body (1), first align the multiple threaded holes (701) on the can body (1) and the can cover (2) vertically to ensure that the threaded rod (7) can be connected to the two threaded holes (701) aligned vertically when rotating; at the same time, add the required additives, including nutrition enhancers or flavor improvers, into the can body to improve the nutritional value and taste of the fruit and vegetable juice; S2, start the first servo motor (801) in the driving mechanism, and the output end of the first servo motor (801) drives the screw rod (802) to rotate, the screw rod (802) drives the nut block (803) to move horizontally, and the nut block (803) drives the second servo motor (804) and the electric push rod (805) to move, so that the second servo motor (804) is located on the upper side of the rotating shaft (301), when the infrared signal transmitter (11) on the electric push rod (805) is in contact with the rotating shaft (301) When the signal matching of the infrared signal receiver (111) on the rotating shaft (301) is completed, the driving shaft (806) is aligned with the connecting groove (808), the limiting strip (807) is aligned with the limiting groove (809), and then the electric push rod (805) is started, and its extended end drives the driving shaft (806) to be embedded in the connecting groove (808) on the rotating shaft (301), and then the second servo motor (804) is started, and its output end drives the rotating shaft (301) through the electric push rod (805) and the driving shaft (806). The shaft (301) rotates, and the rotating shaft (301) drives the driving gear (302) to rotate. Since the driving gear (302) is meshed with the annular inner rack (3), the annular inner rack (3) drives the annular outer rack (5) to rotate. The annular outer rack (5) is meshed with multiple transmission gears (604) to realize the rotation of multiple moving hollow shafts (601) with the stabilizing rod (603) as the axis. When the moving hollow shafts (601) rotate, they drive the threaded rod (7). The threaded rod (7) is threadedly connected to the threaded hole (701) on the tank cover (2), so that the threaded rod (7) moves downward when rotating until it enters the threaded hole (701) on the tank body (1), fixes the tank cover (2) to the top of the tank body (1), and squeezes the two rubber strips (14) to achieve high sealing of the tank body (1) after the tank cover (2) is installed on the top of the tank body (1); in this step, it is also necessary to ensure that the fruit and vegetable juice and the additive are fully mixed; S3. When stirring is required, the extended end is retracted by the electric push rod (805), and then the first servo motor (801) is started to rotate in the opposite direction, driving the second servo motor (804) to move to the upper side of the stirring shaft (9), and the step of adjusting the position of the drive shaft (806) in S2 is repeated so that the drive shaft (806) is aligned with the connecting groove (808) on the stirring shaft (9), and then the electric push rod (805) is started so that the output end drives the drive shaft (806) to be inserted into the connecting groove (808), so as to drive the stirring shaft (9) to rotate, thereby causing the multiple stirring blades (901) to stir in the tank body (1), thereby ensuring uniform mixing of the fruit and vegetable juice and the additives; S4, when the tank cover (2) needs to be disassembled for cleaning, the driving shaft (806) is aligned with the rotating shaft (301), and the rotating shaft (301) is rotated in the opposite direction based on step S2, so that the plurality of threaded rods (7) are respectively disengaged from the threaded holes (701) on the plurality of tank bodies (1), but are always located in the threaded holes (701) on the tank cover (2), ensuring that the threaded rods (7) are always threadedly connected to the threaded holes (701) on the tank cover (2) without slipping. At this time, the tank body (1) and the tank cover (2) are separated, and the tank cover (2) can be moved upward and removed, so that the interior of the tank body (1) and the stirring blade rod (901) can be cleaned conveniently; S5, sterilization and packaging: The feed pipe (12) releases the mixed fruit and vegetable juice into a container, and uses heat treatment or other sterilization techniques to ensure the hygiene and safety of the fruit and vegetable juice. The fruit and vegetable juice is then bottled, sealed, labeled, and finally packaged in a sterile environment.

Citation Information

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