Welding device with welding quality detection function

By designing a welding device with welding quality detection function, combining welding and inspection, the problem of independence between welding equipment and quality detection equipment in the prior art is solved, and efficient welding processing and real-time quality detection are achieved.

CN119566609APending Publication Date: 2025-03-07GUANGDONG BEIBEI ROBOT
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Patent Information

Application Number
CN202411846429.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

The existing welding equipment is independent of the quality inspection equipment and cannot be combined into one, resulting in additional quality inspection after welding, which increases time and reduces processing efficiency.

Method used

A welding device with welding quality detection function is designed. By installing electric push rods, operating platforms and welding quality detection equipment in the main body of the welding bracket, the combination of welding and inspection can be realized. The overall height of the operating platform and welding workpiece can be adjusted according to the welding height, and quality inspection can be carried out quickly after welding is completed.

Benefits of technology

The device combines welding and detection, which improves the welding processing quality, reduces the probability of defective products, saves time and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a welding device with a welding quality detection function, which comprises a welding bracket main body, the top of the left end of the welding bracket main body is sleeved with a positioning mounting frame, the top of the positioning mounting frame is fixedly provided with a positioning bent plate, and the bottom of the right end of the positioning bent plate is fixedly provided with a welding head; and an operation platform is arranged above the inner cavity of the welding bracket main body. Through the arrangement of the electric push rod, the operation platform and the welding quality detection equipment, the overall height of the operation platform and a welding workpiece can be adjusted according to the requirement of the welding height in the actual machining process, and timely adjustment can be conducted according to the welding workpieces with different heights; and in addition, after welding is finished, welding quality detection equipment can be rapidly moved to the position above the workpiece for real-time detection, welding and detection are combined into a whole through the device, the quality during welding machining can be improved, and the probability of producing defective products is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of welding quality detection, and in particular to a welding device with a welding quality detection function. Background Art

[0002] The welding quality inspection device is a product developed for the detection of welding quality problems. It can quickly, conveniently, non-destructively and accurately detect, locate, evaluate and diagnose cracks, lack of fusion, incomplete penetration, slag inclusions and porosity problems inside the weld, and can directly print out the inspection report. The specially developed waveform analysis software can accurately locate the positions of various defects. The data of each inspection can be retained and exported for future comparison. However, the existing welding equipment and quality inspection equipment are independent individuals and cannot be combined for use. Usually, they are taken to the quality inspection equipment for additional inspection after the processing is completed. This operation increases time and reduces processing efficiency. Summary of the invention

[0003] The object of the present invention is to provide a welding device with a welding quality detection function, which has the advantage of being able to directly perform quality detection on a workpiece after welding.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding device with a welding quality detection function, comprising a welding bracket main body, a positioning mounting frame is sleeved on the top of the left end of the welding bracket main body, a positioning bent plate is fixedly installed on the top of the positioning mounting frame, a welding head is fixedly installed on the bottom of the right end of the positioning bent plate, an operating platform is arranged above the inner cavity of the welding bracket main body, a connecting plate is fixedly installed on the bottom of the operating platform, an electric push rod is fixedly installed on the bottom of the inner cavity of the welding bracket main body, a welding quality detection device is penetrated through the interior above the right end of the welding bracket main body, and a pulling plate is fixedly installed on the right side of the welding quality detection device.

[0005] As a preferred solution, fixed blocks are fixedly installed on both sides of the bottom of the connecting plate, the lower end of the fixed block is clamped with a fixed accommodating groove, the bottom of the fixed accommodating groove is fixedly installed with a movable plate, and the bottom of the movable plate is fixedly installed with the upper end of the electric push rod.

[0006] As a preferred solution, guide grooves are provided on both sides of the inner cavity of the welding bracket body, and guide blocks are slidably connected inside the guide grooves, and the inner side of the guide blocks is connected to the end of the operating platform.

[0007] As a preferred solution, a bearing frame is fixedly installed on the right side of the welding bracket body, and the upper end of the bearing frame is in contact with the right side of the bottom of the welding quality inspection equipment.

[0008] As a preferred solution, the positioning mounting frame is integrally sleeved on the upper portion of the left end of the welding bracket body, and the connection point is connected to the welding bracket body by fastening bolts.

[0009] As a preferred solution, a through slot is provided above the right end of the welding bracket body, and a guide rail is slidably mounted on the inner wall of the through slot, and the outside of the guide rail is connected to the side of the welding quality inspection equipment.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. The present invention provides an electric push rod, an operating platform and a welding quality detection device. In the actual processing process, the overall height of the operating platform and the welding workpiece can be adjusted according to the needs of the welding height, and timely adjustments can be made for welding workpieces of different heights. In addition, after welding is completed, the welding quality detection device can be quickly moved above the workpiece for real-time detection. The device combines welding and detection into one, which can improve the quality of welding processing and reduce the probability of producing defective products.

[0012] 2. The present invention can limit the moving direction of the operating platform by cooperating with the guide block and the guide groove connected to the side of the operating platform to ensure the balance during the processing and adjustment of the welding workpiece, and the upper end of the carrier frame contacts the bottom of the welding quality inspection equipment to play a supporting and limiting role, and can support and reinforce one end of the carrier frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural stereogram of the present invention from a first viewing angle;

[0014] Figure 2 It is a structural stereogram of the second viewing angle of the present invention;

[0015] Figure 3 This is a front view of the structure of the present invention;

[0016] Figure 4 This is a cross-sectional view of the local structure from another perspective of the present invention.

[0017] In the figure: 1. Welding bracket body; 2. Positioning mounting frame; 3. Positioning bending plate; 4. Welding head; 5. Operating platform; 6. Guide groove; 7. Guide block; 8. Connecting plate; 9. Fixed block; 10. Fixed receiving groove; 11. Moving plate; 12. Electric push rod; 13. Welding quality inspection equipment; 14. Carrying frame; 15. Pulling plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0020] Embodiment 1:

[0021] See also Figure 1 As shown, the present invention provides a welding device with a welding quality detection function, including a welding bracket main body 1, a positioning mounting frame 2 is sleeved on the top of the left end of the welding bracket main body 1, a positioning bent plate 3 is fixedly installed on the top of the positioning mounting frame 2, a welding head 4 is fixedly installed on the bottom of the right end of the positioning bent plate 3, an operating platform 5 is arranged above the inner cavity of the welding bracket main body 1, a connecting plate 8 is fixedly installed on the bottom of the operating platform 5, an electric push rod 12 is fixedly installed on the bottom of the inner cavity of the welding bracket main body 1, a welding quality detection device 13 is penetrated inside the upper right end of the welding bracket main body 1, and a pulling plate 15 is fixedly installed on the right side of the welding quality detection device 13.

[0022] The technical solution is provided with an electric push rod 12, an operating platform 5 and a welding quality detection device 13. In the actual processing process, the overall height of the operating platform 5 and the welding workpiece can be adjusted according to the requirements of the welding height, and timely adjustments can be made for welding workpieces of different heights. In addition, after the welding is completed, the welding quality detection device 13 can be quickly moved to the top of the workpiece for real-time detection. The device combines welding and detection into one, which can improve the quality of the welding process and reduce the probability of producing defective products.

[0023] Embodiment 2:

[0024] Based on the first embodiment, the present invention is as follows Figure 4 As shown, it is disclosed that fixed blocks 9 are fixedly installed on both sides of the bottom of the connecting plate 8, the lower end of the fixed block 9 is clamped with a fixed receiving groove 10, the bottom of the fixed receiving groove 10 is fixedly installed with a movable plate 11, and the bottom of the movable plate 11 is fixedly installed with the upper end of the electric push rod 12.

[0025] Use Figure 1In the technical solution shown, the fixed block 9 is connected to the fixed receiving groove 10, so as to install and reinforce the bottom of the operating platform 5.

[0026] Secondly, in the technical solution, guide grooves 6 are opened on both sides of the inner cavity of the welding bracket main body 1, and the inside of the guide groove 6 is slidably connected with a guide block 7, and the inner side of the guide block 7 is connected to the end of the operating platform 5; a supporting frame 14 is fixedly installed on the right side of the welding bracket main body 1, and the upper end of the supporting frame 14 is in contact with the right side of the bottom of the welding quality inspection equipment 13.

[0027] Its use is as Figure 1 In the technical solution shown, the guide block 7 and the guide groove 6 connected to the side of the operating platform 5 cooperate with each other to limit its moving direction, thereby ensuring the balance during the processing and adjustment of the welding workpiece, and the upper end of the carrier 14 contacts the bottom of the welding quality inspection equipment 13 to play a supporting and limiting role, and can also support and reinforce one end thereof.

[0028] Embodiment three:

[0029] The present invention Figure 1-Figure 4 As shown, the positioning mounting frame 2 is integrally sleeved on the upper part of the left end of the welding bracket main body 1, and the connection part is connected to the welding bracket main body 1 by fastening bolts; a through groove is opened above the right end of the welding bracket main body 1, and a guide rail is slidably installed on the inner wall of the through groove, and the outer part of the guide rail is connected to the side of the welding quality inspection equipment 13.

[0030] By adopting the above technical solution, the left end of the positioning mounting frame 2 and the welding bracket body 1 can be adjusted by externally connected fastening bolts to adjust the height of the welding head 4, and the firmness of the positioning bent plate 3 after overall adjustment can be ensured.

[0031] The working principle of the present invention is as follows: after placing the welding workpiece on the operating platform 5, the electric push rod 12 is started to work, and its output end is extended to move the movable plate 11 and the operating platform 5 upward as a whole, and the welding workpiece is adjusted to a suitable height for welding processing. During welding, the workpiece is fixed by an additional positioning component. After welding, the pulling plate 15 is used to move the welding quality detection equipment 13 to the left through the guide slide rail, and the detection position is aligned with the top of the welding workpiece and the welding quality detection is performed, so as to reduce the defective products of the welding workpiece and improve the overall processing quality.

[0032] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0033] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A welding device with a welding quality detection function, comprising a welding bracket body (1), characterized in that: A positioning mounting frame (2) is sleeved and installed on the top of the left end of the welding bracket body (1), a positioning bent plate (3) is fixedly installed on the top of the positioning mounting frame (2), a welding head (4) is fixedly installed on the bottom of the right end of the positioning bent plate (3), an operating platform (5) is arranged above the inner cavity of the welding bracket body (1), a connecting plate (8) is fixedly installed on the bottom of the operating platform (5), an electric push rod (12) is fixedly installed on the bottom of the inner cavity of the welding bracket body (1), a welding quality detection device (13) is arranged through the interior above the right end of the welding bracket body (1), and a pulling plate (15) is fixedly installed on the right side of the welding quality detection device (13).

2. A welding device with welding quality detection function according to claim 1, characterized in that: Fixed blocks (9) are fixedly mounted on both sides of the bottom of the connecting plate (8); a fixed receiving groove (10) is fixedly mounted on the lower end of the fixed block (9); a movable plate (11) is fixedly mounted on the bottom of the fixed receiving groove (10); and the bottom of the movable plate (11) is fixedly mounted on the upper end of the electric push rod (12).

3. A welding device with welding quality detection function according to claim 1, characterized in that: Guide grooves (6) are provided on both sides of the inner cavity of the welding bracket body (1), and a guide block (7) is slidably connected inside the guide groove (6), and the inner side of the guide block (7) is connected to the end of the operating platform (5).

4. A welding device with welding quality detection function according to claim 1, characterized in that: A bearing frame (14) is fixedly mounted on the right side of the welding bracket body (1), and the upper end of the bearing frame (14) fits with the right side of the bottom of the welding quality detection device (13).

5. The welding device with welding quality detection function according to claim 1, characterized in that: The positioning mounting frame (2) is integrally sleeved on the upper part of the left end of the welding bracket body (1), and the connection point is connected to the welding bracket body (1) by means of fastening bolts.

6. A welding device with welding quality detection function according to claim 1, characterized in that: A through slot is provided above the right end of the welding bracket body (1), and a guide rail is slidably mounted on the inner wall of the through slot, and the outside of the guide rail is connected to the side of the welding quality detection device (13).