Welding equipment

By designing a sliding contact rod and clamping plate welding equipment, the problem of component movement when welding special-shaped components is solved, and stable fixation and efficient welding of special-shaped components are achieved.

CN119589082AActive Publication Date: 2025-03-11杭州梦想机械有限公司
View PDF 13 Cites 0 Cited by

Patent Information

Application Number
CN202411823446.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-11
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

When welding special-shaped parts, the parts are easily moved, affecting the welding quality.

Method used

A welding device is designed, using a sliding abutment rod and a clamping plate, and the one-way slip of the abutment rod is achieved through an adjustment mechanism, adapting to components of different shapes, and symmetrical and opposite sides are achieved through symmetrical components and mounting frames.

Benefits of technology

Effectively fix special-shaped components, reduce the probability of parts moving during welding, and improve welding quality and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119589082A_ABST
    Figure CN119589082A_ABST
Patent Text Reader

Abstract

The welding equipment comprises a machine body, a mounting table is arranged on the machine body, a plurality of clamping plates are arranged on the mounting table in the circumferential direction in a sliding mode, a plurality of driving parts are arranged on the mounting table, the driving parts drive the clamping plates to slide towards or away from the mounting table, and a plurality of abutting rods are arranged on the mounting table in an array mode; the abutting rod is arranged on the mounting table in a sliding mode, a welding head is embedded in the clamping plate, and the welding head is embedded in the clamping plate or extends out of the clamping plate in a sliding mode. The welding device has the effect of facilitating welding.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to a field, in particular to a welding device. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure.

[0003] As a common means of transportation, vehicles are composed of many parts. Welding is usually required in the production process of vehicle parts. Smaller parts are assembled into a larger whole through welding. However, there are many special-shaped parts in automotive parts. Due to their unique shape, special-shaped parts are easy to move when placed, thus affecting welding. Summary of the invention

[0004] In order to facilitate welding, the present application provides a welding device.

[0005] The welding equipment provided in this application adopts the following technical solution: A welding device includes a machine body, a mounting table is provided on the machine body, a plurality of clamping plates are circumferentially slidably provided on the mounting table, a plurality of driving members are provided on the mounting table, the driving members drive the clamping plates to slide toward or away from the mounting table, a plurality of abutment rods are arranged in an array on the mounting table, the abutment rods are slidably provided on the mounting table, a welding head is embedded in the clamping plate, and the welding head is embedded in the clamping plate or extends out of the clamping plate by sliding.

[0006] By adopting the above technical solution, the mounting table can be adapted to components of different shapes through the sliding of the abutment rod, so that special-shaped components can be fixed, the probability of movement of special-shaped components during welding is reduced, and welding is facilitated. The clamping plate is used to clamp and fix at the welding point, and spot welding is performed at the welding point at the same time.

[0007] Optionally, an adjustment mechanism is provided between the abutment rod and the mounting platform, and the adjustment mechanism includes a ratchet, a pawl, a torsion spring and an abutment block. The ratchet is provided on the abutment rod, and a number of ratchets are evenly provided along the length direction of the abutment rod. There are a number of pawls, and the plurality of pawls are provided corresponding to the abutment rods. The pawl is rotatably provided on the mounting platform, and the pawl and the ratchet are meshed. The torsion spring is provided between the pawl and the mounting platform, and the torsion spring drives the pawl to reset. The pawl cooperates with the ratchet to limit the abutment rod from sliding toward the mounting platform. The abutment block is slidably provided on the mounting platform, and the abutment block abuts or moves away from the pawl by sliding, and the abutment block abuts the pawl to limit the rotation of the pawl.

[0008] By adopting the above technical solution, the unidirectional sliding of the abutment rod is achieved through the pawl and the ratchet, so as to avoid the rebound of the abutment rod after the component is taken out, thereby facilitating the placement of components from the same batch. The abutment block can limit the rotation of the ratchet by sliding the abutment pawl, thereby fixing the abutment rod, and avoiding the deviation of the components from the same batch, which causes the positioning point abutment rod to move again.

[0009] Optionally, all the abutment blocks are fixed on a driving frame, which is slidably arranged on a mounting table; a driving screw is fixed on the driving frame, which is slidably arranged on the mounting table; a driving nut is rotatably arranged on the mounting table, the driving nut is threadably connected to the driving screw, and the driving nut is rotated to make the driving screw slide on the mounting table.

[0010] By adopting the above technical solution, the driving screw rod is driven to slide by rotating the driving nut, thereby driving the driving frame to slide. The setting of the driving frame can synchronously drive the abutment block, making the positioning of the abutment rod more convenient.

[0011] Optionally, a sliding platform is provided between the mounting platform and the driving member, the sliding platform is slidably provided on the mounting platform, the driving member is fixed on the sliding platform, and the driving member is slidably provided on the mounting platform via the sliding platform.

[0012] By adopting the above technical solution, the setting of the sliding table can adjust the clamping position of the clamping plate, and can also be used to adjust the welding position of the welding head and control the welding head to perform welding.

[0013] Optionally, a symmetrical component is provided on the mounting platform, and the symmetrical component can connect the sliding platforms on two opposite sides to drive the sliding platforms to slide synchronously.

[0014] By adopting the above technical solution, the symmetrical component can simultaneously drive the sliding tables on the opposite sides to slide, thereby achieving symmetry. When the components are symmetrical parts, it is convenient to fix the components.

[0015] Optionally, the symmetrical component includes a symmetrical slider, a symmetrical connecting rod, a block and a slot. The symmetrical slider is slidably set on the mounting table. There are several symmetrical connecting rods, which are slidably set on the circumference of the symmetrical slider. The block is fixed at one end of the symmetrical connecting rod away from the symmetrical slider. The slot is opened on the sliding table. The symmetrical connecting rod slides to drive the block to insert into or detach from the slot.

[0016] By adopting the above technical solution, the connection between the symmetrical component and the sliding table is realized by inserting the card block into the card slot, and the symmetrical driving of the two sliding tables is realized by sliding the symmetrical slider, which facilitates the fixing of the symmetrical components.

[0017] Optionally, a mounting frame is provided on the sliding platform, and the mounting frame includes a vertical plate and a horizontal plate. The vertical plate is vertically fixed on the sliding platform, and the horizontal plate is horizontally arranged on the vertical plate. An adjusting member is provided on the horizontal plate, and a driving member is provided on the adjusting member. The adjusting member controls the driving member to slide toward or away from the center of the mounting platform. A clamping plate is fixed on the driving member, and a welding head is embedded on the clamping plate.

[0018] By adopting the above technical solution, the mounting frame is used to mount the driving member and the clamping plate, so as to clamp and fix the side of the component away from the mounting platform.

[0019] Optionally, the horizontal plate is hinged to the vertical plate, and the horizontal plate is horizontally arranged on the vertical plate or vertically arranged on the vertical plate by rotation.

[0020] By adopting the above technical solution, the hinged horizontal plate can be driven to leave the top of the placement table by rotation when not in use, thereby reducing the influence of the horizontal plate on the placement of components.

[0021] In summary, the present application includes at least one of the following beneficial technical effects: The mounting table can be adapted to parts of different shapes by sliding the abutment rod, so that special-shaped parts can be fixed, the probability of movement of special-shaped parts during welding is reduced, and welding is convenient. The clamping plate is used to clamp at the welding point for fixing, and spot welding is performed at the welding point at the same time; The pawl and ratchet teeth are used to realize the one-way sliding of the abutment rod, so as to prevent the abutment rod from rebounding after the parts are taken out, thereby facilitating the placement of parts of the same batch. The abutment block can limit the rotation of the ratchet by sliding against the pawl, thereby fixing the abutment rod, so as to prevent the abutment rod at the positioning point from moving again due to the deviation of the parts of the same batch. The driving screw rod is driven to slide by rotating the driving nut, thereby driving the driving frame to slide. The setting of the driving frame can synchronously drive the abutment block, making the positioning of the abutment rod more convenient. The symmetrical component can drive the sliding tables on the opposite sides to slide at the same time, so as to achieve symmetry. When the components are symmetrical, it is convenient to fix the components; The mounting frame is used to install the driving member and the clamping plate, so as to clamp and fix the component on the side away from the mounting table. The hinged horizontal plate can be driven to leave the top of the placement table by rotation when not in use, thereby reducing the impact of the horizontal plate on the placement of the component. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of this embodiment.

[0023] Figure 2 It is a cross-sectional view of the overall structure of this embodiment.

[0024] Figure 3yes Figure 2 Magnified view of part A in the middle.

[0025] Figure 4 yes Figure 2 Magnified view of part B in the middle.

[0026] Figure 5 yes Figure 2 Magnified view of section C in the middle.

[0027] Figure 6 yes Figure 2 Magnified view of section D in the middle.

[0028] Explanation of the reference numerals in the accompanying drawings: 1. Machine body; 2. Mounting table; 21. Upper table; 22. Lower table; 23. Connecting rod; 3. Clamping plate; 4. Driving member; 5. Abutting rod; 6. Welding head; 7. Adjusting mechanism; 71. Ratchet; 72. Ratchet; 73. Torsion spring; 74. Abutting block; 8. Driving frame; 9. Driving screw; 10. Driving nut; 11. Sliding table; 12. Symmetrical assembly; 121. Symmetrical slider; 122. Symmetrical connecting rod; 123. Block; 124. Slot; 13. Mounting frame; 131. Vertical plate; 132. Horizontal plate; 14. Driving frame; 15. Adjusting member; 16. Rotating motor; 17. Cross slide; 18. Cylindrical step block; 19. Electric push cylinder. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-6 This application is described in further detail.

[0030] First of all, it should be noted that in the description of this application, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and other directional words appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of this application; in addition, if the terms "first", "second", "third" and other numerical quantifiers appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", and "connected" appear, they should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, a limited connection such as an interference fit, a transition fit, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium; therefore, for ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0031] The present application embodiment discloses a welding device, referring to Figure 1 , Figure 2 and Figure 3 , including a machine body 1, on which is mounted a mounting platform 2 in the shape of a rectangular parallelepiped as a whole, the mounting platform 2 being rotatably arranged on the machine body 1, the mounting platform 2 including an upper table 21 and a lower table 22, the upper table 21 and the lower table 22 being fixed to each other by four connecting rods 23, the mounting platform 2 being provided with a plurality of clamping plates 3 for circumferential sliding, in this embodiment, the mounting platform 2 is a rectangular parallelepiped, the number of pairs of clamping plates 3 is four, and they are respectively arranged around the mounting platform 2, a plurality of driving members 4 are arranged on the mounting platform 2, in this embodiment, four driving members 4 are arranged, in this embodiment, the driving member 4 uses a rodless electric cylinder, and the driving member 4 drives the clamping plate 3 toward or near Slide away from the mounting table 2, a plurality of abutment rods 5 are arranged in an array on the mounting table 2, the abutment rods 5 are slidably arranged on the upper table surface 21 of the mounting table 2, a welding head 6 is embedded in the clamping plate 3, an electric push cylinder 19 is arranged between the clamping plate 3 and the welding head 6, the welding head 6 is slidably embedded in the clamping plate 3 or extended out of the clamping plate 3 through the electric push cylinder 19, the mounting table 2 can be adapted to parts of different shapes through the sliding of the abutment rods 5, so that special-shaped parts can be fixed, the probability of movement of special-shaped parts during welding is reduced, and welding is convenient, the clamping plate 3 is used to clamp at the welding point for fixing, and spot welding is performed at the welding point at the same time.

[0032] Reference Figure 1 , Figure 2 and Figure 4 An adjustment mechanism 7 is provided between the abutment rod 5 and the mounting platform 2. The adjustment mechanism 7 includes a ratchet 71 provided on the abutment rod 5, a plurality of ratchet pawls 72 provided corresponding to the abutment rod 5, a torsion spring 73 provided between the ratchet pawl 72 and the mounting platform 2, and an abutment block 74 slidably provided on the mounting platform 2. The ratchet 71 is evenly arranged in a row along the length direction of the abutment rod 5. The ratchet pawl 72 is rotatably provided on the upper table surface 21 of the mounting platform 2. The ratchet 72 is meshed with the ratchet 71. The torsion spring 73 drives the ratchet 72 to reset. The ratchet 72 cooperates with the ratchet 71 to limit the abutment rod 5 from sliding toward the mounting platform 2. The abutment block 74 abuts against or moves away from the ratchet 72 by sliding. The block 74 abuts against the ratchet 72 to limit the rotation of the ratchet 72, and the one-way sliding of the abutment rod 5 is achieved through the ratchet 72 and the ratchet 71, which can drive the abutment rod 5 to slide when the component is pressed on the mounting table 2, and avoid the abutment rod 5 from rebounding after the component is taken out, thereby facilitating the positioning of the sliding rod for the placement of components of the same batch. The abutment block 74 can limit the rotation of the ratchet 72 by sliding against the ratchet 72, thereby fixing the abutment rod 5, and avoiding the abutment rod 5 of the positioning point from moving again due to the deviation of the components of the same batch. In this embodiment, the abutment rod 5 is a round rod, and the ratchet 71 and the ratchet 72 can be driven to separate by rotating the abutment rod 5, so that the abutment rod 5 can be reset.

[0033] Reference Figure 2 , Figure 4 and Figure 5All the abutment blocks 74 are fixed on the driving frame 8, and the driving frame 8 is slidably set on the mounting table 2. A driving screw 9 is fixed on the driving frame 8, and a driving frame 14 is fixed on the lower table surface 22 of the mounting table 2. The driving screw 9 is slidably penetrated on the driving frame 14, and a driving nut 10 is rotatably set on the driving frame 14. The driving nut 10 is threadedly connected with the driving screw 9. The driving nut 10 is rotated to make the driving screw 9 slide on the mounting table 2; the sliding of the driving screw 9 is achieved by rotating the driving nut 10, thereby driving the sliding of the driving frame 8. The setting of the driving frame 8 can synchronously drive the abutment blocks 74, so that the positioning of the abutment rod 5 is more convenient.

[0034] Reference Figure 1 , Figure 2 and Figure 3 A sliding platform 11 is provided between the mounting platform 2 and the driving member 4. In this embodiment, the sliding platform 11 has four sliding platforms 11 respectively slidably provided around the mounting platform 2. The driving member 4 is fixedly provided on the sliding platform 11. The driving member 4 is slidably provided on the mounting platform 2 through the sliding platform 11. A mounting frame 13 is fixedly provided on the sliding platform 11. The mounting frame 13 includes a vertical plate 131 and a horizontal plate 132. The vertical plate 131 is vertically fixed on the sliding platform 11. The horizontal plate 132 is horizontally provided on the vertical plate 131. An adjusting member 15 is provided on the horizontal plate 132. In this embodiment, the adjusting member 15 uses a rodless electric cylinder. The driving member 4 is fixedly provided on the adjusting member 15. The adjusting member 15 controls the driving member 4 to slide toward or away from the center of the mounting platform 2. A clamping plate 3 is fixedly provided on the driving member 4. The driving member 4 drives the clamping plate 3 Sliding in the direction of approaching or moving away from the mounting table 2, a welding head 6 is embedded in the clamping plate 3, and the welding head 6 slides through the electric push cylinder 19. The mounting frame 13 is used to install the driving member 4 and the clamping plate 3, so as to clamp and fix the side of the component away from the mounting table 2, and can also weld the side of the component away from the mounting table 2; the horizontal plate 132 is hingedly arranged on the vertical plate 131, and a rotating motor 16 is arranged between the horizontal plate 132 and the vertical plate 131. The rotation of the horizontal plate 132 is controlled by the rotating motor 16. The horizontal plate 132 is horizontally arranged on the vertical plate 131 or vertically arranged on the vertical plate 131 through rotation. The hinged horizontal plate 132 can be driven to leave the top of the placement table by rotation when not in use, thereby reducing the influence of the horizontal plate 132 on the placement of components.

[0035] Reference Figure 2 , Figure 5 and Figure 6A symmetrical component 12 is provided on the mounting table 2, and the symmetrical component 12 can connect the sliding tables 11 on opposite sides to drive the sliding tables 11 to slide synchronously; the symmetrical component 12 includes a symmetrical slider 121 slidably provided on the mounting table 2, a plurality of symmetrical connecting rods 122 slidably provided in the circumferential direction of the symmetrical slider 121, a block 123 fixedly provided at one end of the symmetrical connecting rod 122 away from the symmetrical slider 121, and a card slot 124 provided on the sliding table 11, and a cross slide 17 with a T-shaped cross section is provided on the side of the lower table 22 away from the upper table 21, and a cross slide 17 with a T-shaped cross section is slidably provided in the cross slide 17. The cylindrical step block 18 is symmetrical, and the symmetrical slider 121 is fixed on the cylindrical step block 18. The cylindrical step block 18 slides on the mounting platform 2 along the length and width directions of the mounting platform 2. The symmetrical connecting rod 122 is inserted into the symmetrical slider 121 and slides on the symmetrical slider 121. The symmetrical connecting rod 122 drives the card block 123 to be inserted into the card slot 124 or detached from the card slot 124 through sliding. When the card block 123 is inserted into the card slot 124, driving the symmetrical slider 121 to slide can synchronously drive the sliding tables 11 on the opposite sides of the mounting platform 2 to slide synchronously, thereby facilitating the fixing and welding of symmetrical components.

[0036] The implementation principle of the embodiment of the present application is as follows: the components to be welded are placed on the mounting table 2, and then the position of the clamping plates 3 is adjusted according to the position of the welding points, and the components are clamped circumferentially by the clamping plates 3, and then the components are abutted against the components by the clamping plates 3 on the side of the upper table 21 away from the lower table 22 to fix the components on the mounting table 2. During this period, the components will drive the corresponding abutment rods 5 to slide according to their own shapes. After the components are horizontal away from one side of the mounting table 2, the driving screw 9 is made to slide by rotating the driving nut 10, thereby driving the driving frame 8 to drive the abutment block 74 to abut against the pawl 72 to position all the abutment rods 5, and then welding is performed on the components through the welding head 6. After the welding is completed, the welded components are removed, and other components of the same batch that need to be welded are directly placed on the adjusted mounting table 2, and are directly clamped and fixed for welding.

[0037] It should be noted that the above embodiments are only used to illustrate the present application and are not intended to limit the technical solutions described in the present application. Although the present application has been described in detail in this specification with reference to the above embodiments, a person of ordinary skill in the art should understand that a person of ordinary skill in the art can still modify or make equivalent substitutions to the present application, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present application should be included in the scope of the claims of the present application.

Claims

1. A welding device, comprising a machine body (1), a mounting platform (2) being arranged on the machine body (1), a plurality of clamping plates (3) being arranged on the mounting platform (2) for circumferential sliding movement, a plurality of driving members (4) being arranged on the mounting platform (2), the driving members (4) driving the clamping plates (3) to slide towards or away from the mounting platform (2), characterized in that: A plurality of abutment rods (5) are arranged in an array on the mounting platform (2), and the abutment rods (5) are slidably arranged on the mounting platform (2). A welding head (6) is embedded on the clamping plate (3), and the welding head (6) is slidably embedded in the clamping plate (3) or extends out of the clamping plate (3).

2. A welding device according to claim 1, characterized in that: An adjustment mechanism (7) is provided between the abutment rod (5) and the mounting platform (2), the adjustment mechanism (7) comprising a ratchet (71), a ratchet pawl (72), a torsion spring (73) and an abutment block (74), the ratchet (71) being provided on the abutment rod (5), a plurality of ratchet teeth (71) being evenly provided along the length direction of the abutment rod (5), a plurality of ratchet pawls (72) being provided corresponding to the abutment rod (5), the ratchet pawls (72) being rotatably provided on the mounting platform (2), and the ratchet pawls (73) being provided on the mounting platform (2). 2) and the ratchet (71), the torsion spring (73) is arranged between the ratchet (72) and the mounting platform (2), the torsion spring (73) drives the ratchet (72) to reset, the ratchet (72) cooperates with the ratchet (71) to limit the abutment rod (5) from sliding in a direction close to the mounting platform (2), the abutment block (74) is slidably arranged on the mounting platform (2), the abutment block (74) abuts against or moves away from the ratchet (72) by sliding, and the abutment block (74) abuts against the ratchet (72) to limit the rotation of the ratchet (72).

3. A welding device according to claim 2, characterized in that: All of the abutment blocks (74) are fixedly mounted on a drive frame (8), the drive frame (8) is slidably mounted on a mounting platform (2), a drive screw (9) is fixedly mounted on the drive frame (8), the drive screw (9) is slidably mounted on the mounting platform (2), a drive nut (10) is rotatably mounted on the mounting platform (2), the drive nut (10) is threadably connected to the drive screw (9), and the drive nut (10) is rotated to cause the drive screw (9) to slide on the mounting platform (2).

4. A welding device according to claim 1, characterized in that: A sliding platform (11) is provided between the mounting platform (2) and the driving member (4); the sliding platform (11) is slidingly provided on the mounting platform (2); the driving member (4) is fixedly provided on the sliding platform (11); and the driving member (4) is slidingly provided on the mounting platform (2) via the sliding platform (11).

5. A welding device according to claim 4, characterized in that: A symmetrical component (12) is provided on the mounting platform (2), and the symmetrical component (12) is capable of connecting the sliding platforms (11) on two opposite sides to drive the sliding platforms (11) to slide synchronously.

6. A welding device according to claim 5, characterized in that: The symmetrical component (12) comprises a symmetrical slider (121), a symmetrical connecting rod (122), a clamping block (123) and a clamping slot (124); the symmetrical slider (121) is slidably arranged on the mounting platform (2); there are a plurality of symmetrical connecting rods (122) which are slidably arranged in the circumferential direction of the symmetrical slider (121); the clamping block (123) is fixedly arranged at one end of the symmetrical connecting rod (122) away from the symmetrical slider (121); the clamping slot (124) is provided on the sliding platform (11); the symmetrical connecting rod (122) slidably drives the clamping block (123) to be inserted into the clamping slot (124) or to be separated from the clamping slot (124).

7. A welding device according to claim 4, characterized in that: The sliding platform (11) is provided with a mounting frame (13), and the mounting frame (13) comprises a vertical plate (131) and a horizontal plate (132). The vertical plate (131) is vertically fixed on the sliding platform (11), and the horizontal plate (132) is horizontally arranged on the vertical plate (131). An adjusting member (15) is provided on the horizontal plate (132), and a driving member (4) is provided on the adjusting member (15). The adjusting member (15) controls the driving member (4) to slide toward or away from the center of the mounting platform (2). A clamping plate (3) is fixed on the driving member (4), and a welding head (6) is embedded in the clamping plate (3).

8. A welding device according to claim 7, characterized in that: The horizontal plate (132) is hingedly arranged on the vertical plate (131), and the horizontal plate (132) is horizontally arranged on the vertical plate (131) or vertically arranged on the vertical plate (131) by rotating.

Citation Information

Patent Citations

  • ring-shaped multi-purpose carrier device

    AT261362B

  • Non-planar drilling device

    CN108356315A

  • Automobile middle support welding device

    CN112440063A

  • Welding equipment for processing box body of diesel generating set

    CN116372456A

  • High-torque boring and milling center

    CN116728165A