Integrated station intelligent manufacturing device

Through the design of integrated station intelligent manufacturing device, the problem of poor oil and coolant treatment during metal processing is solved, efficient circulation purification is achieved, environmental pollution and resource waste are reduced, workers' health is protected and processing accuracy is improved.

CN119589491AInactive Publication Date: 2025-03-11SHENYANG INST OF ENG

Patent Information

Application Number
CN202510031052.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the oil stains, coolant and other chemical substances generated during metal processing are poorly treated, resulting in environmental pollution and waste of resources, and pose a threat to the health of workers.

Method used

Design an integrated station intelligent manufacturing device, including an operating table, a door frame, a metal workpiece, a central drainage area, a workpiece fixing, a cooling part and a purification part. The device drains the oil impurities produced by the central drainage area and is circulated and purified through the multi-stage filtered purifier to ensure the quality of the coolant.

Benefits of technology

It realizes efficient circulating purification of oil impurities generated during metal processing, reduces environmental pollution and resource waste, protects workers' health, and improves processing accuracy and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of manufacturing and machining, and discloses an integrated station intelligent manufacturing device which comprises an operation table, a door-shaped frame is arranged above the operation table, a metal machining part is arranged at the lower end of the door-shaped frame, and a central drainage area is arranged at the upper end of the operation table. The multi-stage filtering part is located under the central drainage area and can filter the oil dirt impurities flowing down in stages, it is guaranteed that pollutants of different sizes can be effectively removed, and therefore the quality of cooling liquid is guaranteed, and the service life of the cooling liquid is prolonged. Meanwhile, through the design of a coarse filter screen and a fine filter screen, large particles are intercepted firstly, then finer impurities are removed, the blocking problem in the follow-up treatment process is effectively prevented, and the device has the advantages of being high in practicability and capable of conducting multiple purification on a waste liquid mixture.
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Description

Technical Field

[0001] The present invention relates to the technical field of manufacturing and processing, and in particular to an integrated workstation intelligent manufacturing device. Background Art

[0002] In the early days, the working environment of the manufacturing industry in factories was often poor, and there was a lack of effective pollution control measures. For example, oil, coolant and other chemicals generated during metal processing were often discharged directly into the environment, which not only caused a waste of resources but also posed a threat to the surrounding ecosystem. In addition, long-term exposure to such an environment would also affect the health of workers.

[0003] In recent years, as the world's attention to environmental protection continues to increase, governments around the world have introduced more stringent environmental laws and regulations, requiring companies to take effective measures to reduce pollutant emissions during the production process. For example, in the metal processing industry, the use of cutting fluids and coolants is essential, but if these fluids are not properly handled, they may cause serious environmental pollution problems.

[0004] In the prior art, people collect oil, coolant and other chemicals generated in the metal processing process, and uniformly treat and discharge them to reduce the impact on the environment and protect the health of workers. In the prior art, coolant is usually used once and discharged after use, which not only wastes a lot of water resources and other chemical components, but also increases the operating costs of the enterprise. Therefore, it is necessary to design an integrated workstation intelligent manufacturing device that is highly practical and can perform multiple purifications on waste liquid mixtures. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated workstation intelligent manufacturing device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an integrated workstation intelligent manufacturing device, comprising an operating table, a gantry is provided above the operating table, a metal processing part is provided at the lower end of the gantry, a central drainage area is provided at the upper end of the operating table, the central drainage area drains the oil impurities generated by the processing of the metal processing part, the central drainage area is located at the lower end of the gantry and a workpiece fixing part is provided in the gantry, the workpiece fixing part fixes and clamps the metal workpiece, a cooling part is provided at the lower end of the gantry, the cooling part sprays liquid to cool the metal processing part during the metal processing process, a purification part is provided at the lower end of the operating table, the purification part connects the central drainage area and the cooling part, the purification part and the cooling part together constitute a circulation purification system for oil impurities, and the purification part performs multi-stage filtration on the oil impurities flowing down from the central drainage area.

[0007] According to the above technical solution, the metal processing part includes a cylinder, a lifting plate, a servo motor and a cutting head. The cylinder is fixedly installed in the middle position of the lower end of the gantry, the lifting plate is fixedly installed in the telescopic end of the cylinder, the servo motor is fixedly installed in the lower end of the lifting plate, and the cutting head is fixedly installed at the output end of the servo motor. The central drainage area includes an inclined collection area and a through drainage groove, and the inclined collection area and the through drainage groove are superimposed up and down and arranged in the middle position of the operating table.

[0008] According to the above technical solution, the workpiece fixing part includes an adjustment seat, an adjustment part 1, a slider, an adjustment part 2 and a fixed block. The adjustment seat is symmetrically arranged in the gantry through the adjustment part 1, the slider is symmetrically arranged in the adjustment seat through the adjustment part 2, and the fixed block is fixedly installed on the corresponding upper end of the slider. A rectangular clamping groove is commonly provided between the fixing blocks for clamping and fixing rectangular metals. An arc-shaped clamping groove is provided between adjacent fixing blocks for clamping and fixing round rod-shaped metals.

[0009] According to the above technical solution, the adjusting member 1 includes a servo motor 2, a bidirectional threaded rod 1 and a guide rod. The bidirectional threaded rod 1 and the guide rod are arranged in the gantry in a mirror-like manner. The thread directions of the two ends of the bidirectional threaded rod 1 are opposite. A guide block is fixedly installed on the side wall of the adjusting seat. The guide block is symmetrically threadedly connected to the bidirectional threaded rod 1. The guide block is symmetrically movably installed on the guide rod. The servo motor 2 is fixedly installed on the outer wall of the gantry and the output end is fixedly connected to the bidirectional threaded rod 1. The adjusting member 2 includes a servo motor 3, a bidirectional threaded rod 2 and a limit block. The servo motor 3 is fixedly installed in the adjusting seat and the bidirectional threaded rod 2 is fixedly installed on the output end. The thread directions of the two ends of the bidirectional threaded rod 2 are opposite. The two ends of the bidirectional threaded rod 2 are movably installed in the adjusting seat, and the slider is symmetrically threadedly connected to the bidirectional threaded rod 2.

[0010] According to the above technical solution, the cooling component includes a liquid storage tank, a delivery pump, a delivery pipe, a telescopic tube and a nozzle. The liquid storage tank stores coolant for metal processing. The delivery pump is fixedly installed at one end of the liquid storage tank. One end of the delivery pump is connected to a delivery pipe and the telescopic tube is provided at the end of the delivery pipe. A nozzle is fixedly installed at the end of the telescopic tube, and the nozzle is arranged on the lifting plate.

[0011] According to the above technical scheme, the purification element includes a multi-stage filter element, a fixing frame, a receiving plate, a servo motor four and a delivery pipe two, the fixing frame is fixedly installed at the lower end of the operating table, the multi-stage filter element is movably installed directly below the central drainage area through the fixing frame, the multi-stage filter element performs multi-stage filtration on the oil and impurities flowing down from the central drainage area, the receiving plate is fixedly installed at the lower end of the multi-stage filter element through the fixing frame, the receiving plate and the multi-stage filter element are in sliding contact, the receiving plate collects the coolant purified by the multi-stage filter element, the servo motor four is fixedly installed at the lower end of the receiving plate and the output end is fixedly connected to the multi-stage filter element, an eccentric collecting port is provided at the upper end of the receiving plate, the eccentric collecting port and the liquid storage tank are connected through the delivery pipe two, a delivery pump two is provided on the delivery pipe two and the delivery pump two is fixedly installed on the side wall of the liquid storage tank.

[0012] According to the above technical solution, the multi-stage filter element includes an inner cylinder, an outer cylinder, a connecting block, a coarse filter, a fine filter and an ultrafiltration membrane. The inner cylinder is arranged in the outer cylinder and the inner cylinder and the outer cylinder are fixedly connected by the connecting block. The connecting blocks are grouped in pairs to form a filtering area. The filtering area is arranged in a circular array between the inner cylinder and the outer cylinder. The inner cylinder is provided with a notch groove corresponding to the filtering area, and the coarse filter is arranged in the notch groove. The outer cylinder is provided with a plug-in groove corresponding to the filtering area, and the fine filter is arranged in the plug-in groove. The lower end of the inner cylinder is sealed, and the ultrafiltration membrane is fixedly mounted on the lower end of the outer cylinder by fastening bolts.

[0013] According to the above technical solution, the fixing frame includes an arc-shaped fixing plate 1, a T-shaped sliding ring and an arc-shaped fixing plate 2. A T-shaped ring groove is provided on the outer wall of the outer cylinder. The T-shaped sliding ring is movably installed in the T-shaped ring groove. The T-shaped sliding ring and the operating table are fixedly connected through the arc-shaped fixing plate 1. The arc-shaped fixing plate 1 is arranged in an array in a circumferential direction. The arc-shaped fixing plate 2 and the arc-shaped fixing plate 1 are arranged one by one. The ends of the arc-shaped fixing plate 2 are fixedly installed on the side wall of the receiving plate.

[0014] According to the above technical solution, a handle plate 1 is fixedly installed at the lower end of the coarse filter, and the handle plate 1 is embedded in the bottom wall of the inner cylinder. A handle plate 2 is fixedly installed at the end of the fine filter, and the handle plate 2 is embedded in the side wall of the outer cylinder.

[0015] According to the above technical solution, a protective cover is provided on the upper end of the operating table in the central drainage area, the gantry, the metal processing parts and the workpiece fixing parts are all located in the protective cover, and sealing doors are symmetrically and movably installed at the front and rear ends of the protective cover.

[0016] Compared with the prior art, the beneficial effects achieved by the present invention are: (1) Efficient circulation filtration system: The multi-stage filter is located directly below the central drainage area, which can filter the flowing oil and impurities in stages, ensuring that pollutants of different sizes can be effectively removed, thereby ensuring the quality of the coolant. At the same time, through the design of the coarse filter and the fine filter, larger particles are intercepted first, and then the finer impurities are also removed, effectively preventing blockage problems in the subsequent processing process and improving the smoothness of the system operation. At the same time, clean coolant can extend the life of the tool, reduce wear, and thus improve processing accuracy and product quality; (2) Convenient disassembly and maintenance: The fixing frame not only provides a stable support for the multi-stage filter element, but also is easy to disassemble and assemble because it is fixed with bolts. It is also conducive to the replacement of the coarse filter screen, fine filter screen and ultrafiltration membrane in the multi-stage filter element, which greatly simplifies the maintenance process and reduces downtime; (3) Reduce environmental pollution: The eccentric collecting port on the receiving plate is connected to the liquid storage tank through a delivery pipe 2, and a delivery pump 2 is provided on the delivery pipe 2. The delivery pump 2 is fixedly installed on the side wall of the liquid storage tank, ensuring that the purified coolant can be safely and reliably pumped from the receiving plate to the liquid storage tank for storage so that it can be recycled again. This not only reduces production costs, but also reduces waste liquid discharge, reduces pollution to the environment, and protects the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 is a first stereoscopic schematic diagram of the present invention; Figure 2 is a second stereoscopic schematic diagram of the present invention; Figure 3 is a third stereoscopic schematic diagram of the present invention; Figure 4 is a first partial stereoscopic schematic diagram of the present invention; Figure 5 is a second partial stereoscopic schematic diagram of the present invention; Figure 6 is a third partial stereoscopic schematic diagram of the present invention; Figure 7 is a fourth partial stereoscopic schematic diagram of the present invention; Figure 8 The present invention Figure 7 The enlarged schematic diagram of point A in the middle; Fig. 9 is a fifth partial stereoscopic schematic diagram of the present invention; Fig.10 is a first stereoscopic schematic diagram of a multi-stage filter element of the present invention; Fig.11 is a second stereoscopic schematic diagram of the multi-stage filter element of the present invention; In the figure: 1-operating table, 2-gantry, 3-metal processing part, 31-cylinder, 32-lifting plate, 33-servo motor 1, 34-cutting head, 4-central drainage area, 41-inclined collection area, 42-through drainage groove, 5-workpiece fixing part, 51-adjusting seat, 511-guide block, 52-adjusting part 1, 521-servo motor 2, 522-bidirectional threaded rod 1, 523-guide rod, 53-slider, 54-adjusting part 2, 541-servo motor 3, 542-bidirectional threaded rod 2, 543-limiting block, 55-fixing block, 551-rectangular clamping groove, 552-arc clamping groove, 6-cooling part, 61-liquid storage tank , 62-delivery pump 1, 63-delivery pipe 1, 64-telescopic pipe, 65-nozzle, 7-purification component, 71-multi-stage filter component, 711-inner cylinder, 712-outer cylinder, 713-connecting block, 714-coarse filter screen, 7141-handle plate 1, 715-fine filter screen, 7151-handle plate 2, 716-ultrafiltration membrane, 717-filtration area, 718-notch groove, 719-plug-in groove, 72-fixed frame, 721-arc-shaped fixed plate 1, 722-T-shaped sliding ring, 723-arc-shaped fixed plate 2, 73-receiving plate, 731-eccentric collection port, 74-servo motor 4, 75-delivery pipe 2, 8-protective cover, 81-sealing door. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-11The present invention provides a technical solution: an integrated workstation intelligent manufacturing device, comprising an operating table 1, a gantry 2 is provided above the operating table 1, a metal processing part 3 is provided at the lower end of the gantry 2, a central drainage area 4 is provided at the upper end of the operating table 1, the central drainage area 4 drains the oily impurities generated by the processing of the metal processing part 3, the central drainage area 4 is located at the lower end of the gantry 2 and a workpiece fixing part 5 is provided in the gantry 2, the workpiece fixing part 5 fixes and clamps the metal workpiece, a cooling part 6 is provided at the lower end of the gantry 2, the cooling part 6 performs liquid spray cooling on the metal processing part during the metal processing process, a purification part 7 is provided at the lower end of the operating table 1, the purification part 7 connects the central drainage area 4 and the cooling part 6, the purification part 7 and the cooling part 6 together constitute a circulation purification system for oily impurities, and the purification part 7 performs multi-stage filtration on the oily impurities flowing down from the central drainage area 4; The operating table 1 is the basic structure of the whole device. The gantry 2 is located at the upper end of the operating table 1, which is used to support the equipment above and is installed with a workpiece fixing part 5 to ensure that the position of the metal workpiece to be processed is stable and unchanged, which helps to improve the processing accuracy and reduce the error caused by the movement of the metal workpiece. The metal workpiece refers to the metal part to be processed placed on the operating table 1 and fixed by the workpiece fixing part 5. According to the specific processing requirements, it can be cutting, drilling or other forms of mechanical processing of metal plates or bars. The central drainage area 4 is set on the operating table 1. The central drainage area 4 is responsible for collecting oil impurities generated during the processing and guiding them to the purification system below. This design can effectively Preventing oil pollution from flowing directly into the workshop floor, keeping the work area clean and hygienic, and protecting the health of employees, the cooling member 6 is usually located at the lower end of the gantry 2 near the processing position, and spraying coolant to the processing part during processing to reduce the high temperature caused by high-speed cutting, extend the tool life, and also help improve the processing surface quality. The purification member 7 located below the operating table 1 connects the central drainage area 4 and the cooling member 6, forming an oil pollution impurity circulation purification system, which removes solid particles and other pollutants in the oil pollution by multi-stage filtration, so that the coolant can be recycled and reused, which saves resources and is environmentally friendly, and at the same time, the metal debris is uniformly collected and processed to promote the recycling and reuse of resources; Specifically, the metal processing part 3 includes a cylinder 31, a lifting plate 32, a servo motor 33 and a cutting head 34. The cylinder 31 is fixedly installed at the middle position of the lower end of the gantry 2, the lifting plate 32 is fixedly installed at the telescopic end of the cylinder 31, the servo motor 33 is fixedly installed at the lower end of the lifting plate 32, and the cutting head 34 is fixedly installed at the output end of the servo motor 33. The central drainage area 4 includes an inclined collection area 41 and a through drainage groove 42. The inclined collection area 41 and the through drainage groove 42 are arranged in the middle position of the operating table 1 in an upper and lower stacked manner; The metal processing part 3 in the present application includes a cylinder 31, a lifting plate 32, a servo motor 33 and a cutting head 34. The cutting head 34 is fixedly installed at the output end of the servo motor 33. It is the component that actually performs the cutting work. According to the specific application scenario, the cutting head 34 can have different forms, such as a drill bit, a milling cutter or a turning tool, etc. The central drainage area 4 is composed of an inclined collection area 41 and a through drainage groove 42. The inclined collection area 41 can guide the waste liquid and metal debris splashed during processing to a lower place for subsequent centralized treatment. Its inclined surface design helps to reduce the accumulation of residues and prevent safety hazards or equipment damage caused by accumulation. The through drainage groove 42 located below further receives the waste liquid and metal debris flowing down from the inclined collection area 41 and guides them to the purification part 7, which not only helps to maintain the cleanliness of the working environment, but also promotes the recycling of resources, such as the reuse of coolant and the unified collection and treatment of metal debris. Specifically, the workpiece fixing member 5 includes an adjusting seat 51, an adjusting member 1 52, a slider 53, an adjusting member 2 54 and a fixing block 55. The adjusting seat 51 is symmetrically arranged in the gantry 2 through the adjusting member 1 52, the slider 53 is symmetrically arranged in the adjusting seat 51 through the adjusting member 2 54, the fixing block 55 is fixedly installed on the upper end of the corresponding slider 53, and a rectangular clamping groove 551 is commonly provided between the fixing blocks 55 for clamping and fixing rectangular metals, and an arc-shaped clamping groove 552 is provided between adjacent fixing blocks 55 for clamping and fixing round rod-shaped metals; The adjustment seat 51 is the basic structure of the entire fixing system. It is symmetrically arranged inside the gantry 2 through the adjustment piece 1 52. The main function of the adjustment seat 51 is to provide a stable installation platform for the slider 53 and allow the user to adjust the position of the fixing block 55 according to actual needs, ensuring that even when facing workpieces of different sizes or shapes, a suitable working position can be found. The adjustment piece 1 52 is used to connect the adjustment seat 51 and the gantry 2, and can achieve fine adjustment in the horizontal direction, which enables the operator to accurately control the distance between the two adjustment seats, so as to adapt to workpieces of various widths, and can be automatically clamped to reduce manual intervention. The fixing block 55 is fixedly installed on the upper end of the slider 53, and a rectangular clamping groove 551 and an arc clamping groove 552 are formed between them. These two grooves are used to clamp rectangular metals and round rod-shaped metals respectively, ensuring that the metal workpieces remain stable and motionless during the entire processing process. In order to increase the clamping force and protect the workpiece surface from damage, the fixing block 55 can use a rubber pad to wrap the contact surface; Specifically, the adjusting member 1 52 includes a servo motor 2 521, a bidirectional threaded rod 1 522 and a guide rod 523. The bidirectional threaded rod 1 522 and the guide rod 523 are arranged in the gantry 2 in a mirror-image manner. The thread directions of the two ends of the bidirectional threaded rod 1 522 are opposite. A guide block 511 is fixedly installed on the side wall of the adjusting seat 51. The guide block 511 is symmetrically threadedly connected to the bidirectional threaded rod 1 522. The guide block 511 is symmetrically movably installed on the guide rod 523. The servo motor 2 521 is fixedly installed. The outer wall of the gantry 2 and the output end are fixedly connected to the bidirectional threaded rod 1 522, the adjusting member 2 54 comprises a servo motor 3 541, a bidirectional threaded rod 2 542 and a limit block 543, the servo motor 3 541 is fixedly installed in the adjusting seat 51 and the output end is fixedly installed with the bidirectional threaded rod 2 542, the two ends of the bidirectional threaded rod 2 542 have opposite thread directions, the end of the bidirectional threaded rod 2 542 is movably installed in the adjusting seat 51, and the slider 53 is symmetrically threadedly connected to the bidirectional threaded rod 2 542; Servo motor 2 521 is one of the core power sources of the entire adjustment system. It is fixedly installed on the outer wall of the gantry 2. The output end of servo motor 2 521 is directly connected to one end of the bidirectional threaded rod 1 522, and drives the bidirectional threaded rod 1 522 to rotate through its rotation. The two ends of the bidirectional threaded rod 1 522 are designed with threads in opposite directions, which means that when the bidirectional threaded rod 1 522 rotates, the two guide blocks 511 located thereon will move in opposite directions. This design allows the adjustment seat 51 to move toward each other, thereby changing the distance between the two to adapt to workpieces of different lengths. Servo motor 3 541 is also a key power source. It is mainly used to control the relative position between the sliders 53. For the spacing, the servo motor 3 541 is fixedly installed inside the adjustment seat 51, and its output end is connected to the bidirectional threaded rod 2 542. Through the precise control of the servo motor 3 541, the position of the slider 53 can be finely adjusted to adapt to workpieces of different widths. At the same time, since the servo motor has a high-precision position control capability, it can ensure the required accuracy of the movement of the adjustment seat 51 and the slider 53. The limit block 543 is used to prevent the slider 53 from moving beyond the safe range to avoid mechanical damage caused by misoperation or other reasons. The limit block 543 is set at the maximum stroke of the slider 53. Once the slider 543 approaches the limit position, the protection mechanism will be triggered to stop further action; Specifically, the cooling member 6 includes a liquid storage tank 61, a delivery pump 62, a delivery pipe 63, a telescopic pipe 64 and a nozzle 65. The liquid storage tank 61 stores coolant for metal processing. The delivery pump 62 is fixedly installed at one end of the liquid storage tank 61. The delivery pump 62 is connected to the delivery pipe 63 at one end of the delivery pipe 63. The telescopic pipe 64 is provided at the end of the delivery pipe 63. The nozzle 65 is fixedly installed at the end of the telescopic pipe 64. The nozzle 65 is arranged on the lifting plate 32. The liquid storage tank 61 is one of the core components of the entire cooling system. It is responsible for storing the coolant used for metal processing. A refilling port is provided on one side of the liquid storage tank 61, which makes it easy to replenish the coolant after it is consumed to ensure the continuous operation of the system. The delivery pump 62 is fixedly installed at one end of the liquid storage tank 61. Its main function is to extract the coolant from the liquid storage tank 61 and deliver it to the nozzle 65 through the delivery pipe 63. The telescopic pipe 64 is located at the end of the delivery pipe 63 and is directly connected to the nozzle 65. The nozzle 65 flexibly adjusts its height as the position of the lifting plate 32 changes, so as to better cover the processing area. When the metal processing starts, the delivery pump 62 is started to deliver the coolant stored in the liquid storage tank 61 to the nozzle 65 through the delivery pipe 63 and the telescopic pipe 64. Subsequently, the coolant is sprayed onto the cutting head 34 and the workpiece surface through the nozzle 65 to take away the heat generated by friction, prevent the tool from being overheated and damaged, and improve the processing accuracy. During the whole process, the operator can optimize the cooling effect by adjusting the flow rate of the coolant to ensure that the system is always in the best working state; Specifically, the purification element 7 includes a multi-stage filter element 71, a fixing frame 72, a receiving plate 73, a servo motor 74 and a conveying pipe 75. The fixing frame 72 is fixedly installed at the lower end of the operating table 1. The multi-stage filter element 71 is movably installed directly below the central drainage area 4 through the fixing frame 72. The multi-stage filter element 71 performs multi-stage filtration on the oil and impurities flowing down from the central drainage area 4. The receiving plate 73 is fixedly installed at the lower end of the multi-stage filter element 71 through the fixing frame 72. The receiving plate 73 and the multi-stage filter element 71 are fixedly installed at the lower end of the multi-stage filter element 71. The receiving plate 73 collects the coolant purified by the multi-stage filter 71, the servo motor 4 74 is fixedly mounted at the lower end of the receiving plate 73 and the output end is fixedly connected to the multi-stage filter 71, the receiving plate 73 is provided with an eccentric collecting port 731 at the upper end, the eccentric collecting port 731 and the liquid storage tank 61 are connected via the delivery pipe 2 75, the delivery pipe 2 75 is provided with a delivery pump 2 751 and the delivery pump 2 751 is fixedly mounted on the side wall of the liquid storage tank 61; The multi-stage filter 71 is located directly below the central drainage area 4 and is movably mounted on the operating table 1 through a fixing frame 72. It is responsible for multi-stage filtering of oily impurities flowing down from the central drainage area 4, ensuring that pollutants of different sizes can be effectively removed, thereby ensuring the quality of the subsequent coolant. The main function of the receiving tray 73 is to collect the coolant after multi-stage filtration and guide the liquid to the liquid storage tank 61 through the eccentric collection port 731 thereon; Specifically, the multi-stage filter element 71 includes an inner cylinder 711, an outer cylinder 712, a connecting block 713, a coarse filter screen 714, a fine filter screen 715 and an ultrafiltration membrane 716. The inner cylinder 711 is arranged in the outer cylinder 712 and the inner cylinder 711 and the outer cylinder 712 are fixedly connected by the connecting block 713. The connecting blocks 713 are grouped in pairs to form a filtering area 717. The filtering area 717 is arranged in a circular array between the inner cylinder 711 and the outer cylinder 712. The inner cylinder 711 is provided with a notch groove 718 corresponding to the filtering area 717, and the coarse filter screen 714 is arranged in the notch groove 718. The outer cylinder 712 is provided with a plug-in groove 719 corresponding to the filtering area 717, and the fine filter screen 715 is arranged in the plug-in groove 719. The lower end of the inner cylinder 711 is sealed, and the ultrafiltration membrane 716 is fixedly mounted on the lower end of the outer cylinder 712 by fastening bolts. The inner cylinder 711 is arranged inside the outer cylinder 712, and the two are fixedly connected by a connecting block 713. The lower end of the inner cylinder 711 is sealed to ensure that the liquid can only enter and exit from a specific path, thereby ensuring the filtering effect. The connecting block 713 not only fixes the inner cylinder 711 and the outer cylinder 712, but the existence of the connecting block 713 also enhances the structural stability to prevent deformation or displacement under a high-pressure environment. The connecting blocks 713 are grouped in pairs to form a plurality of filtering areas 717. These filtering areas 717 are evenly distributed along the circumferential direction, and at the same time provide installation positions for the coarse filter screen 714 and the fine filter screen 715. The liquid can be purified step by step in stages when passing through each filtering area 717, thereby improving the overall filtering efficiency. The coarse filter screen 714 is installed in the notch groove 718 on the inner cylinder 711, and is mainly responsible for intercepting larger particles of impurities, such as large particles of metal fragments. The fine filter 715 is located in the plug-in slot 719 on the outer cylinder 712. Its aperture is smaller than that of the coarse filter 714, and it can capture finer particulate matter. The ultrafiltration membrane 716 is the most critical part of the entire multi-stage filtration system. It is fixed to the lower end of the outer cylinder 712 by fastening bolts. The ultrafiltration membrane 716 has a very high separation ability and can effectively remove bacteria, oil, viruses, colloids and other tiny particles in the water. Through this step-by-step progressive method, not only can the effect of a single filtration be improved, but also the service life of each layer of filter material can be extended, and the maintenance cost can be reduced. If a filter component fails or needs to be replaced, only the corresponding component needs to be disassembled separately, which will not affect the normal operation of other parts, which helps to simplify daily management and maintenance processes and ensure the long-term stable operation of the equipment. Specifically, the fixing frame 72 includes an arc-shaped fixing plate 1 721, a T-shaped sliding ring 722 and an arc-shaped fixing plate 2 723. The outer wall of the outer cylinder 712 is provided with a T-shaped ring groove. The T-shaped sliding ring 722 is movably installed in the T-shaped ring groove. The T-shaped sliding ring 722 and the operating table 1 are fixedly connected through the arc-shaped fixing plate 1 721. The arc-shaped fixing plate 1 721 is arranged in an array in the circumferential direction. The arc-shaped fixing plate 2 723 and the arc-shaped fixing plate 1 721 are arranged one by one. The end of the arc-shaped fixing plate 2 723 is fixedly installed on the side wall of the receiving plate 73. The arc-shaped fixing plate 1 721 is one of the key components connecting the outer cylinder 712 and the operating table 1. Bolt fixing connection is preferably adopted. It is movably installed in the T-shaped ring groove of the outer cylinder 712 through the T-shaped sliding ring 722, and is arranged in a circumferential array. This design not only enables the arc-shaped fixing plate 1 721 to be evenly distributed around the outer cylinder 712, but also ensures the connection strength between the outer cylinder 712 and the operating table 1, and ensures the overall stability of the system. The arc-shaped fixing plate 2 723 is arranged in a one-to-one correspondence with the arc-shaped fixing plate 1 721, and bolt fixing connection is preferably adopted. The ends of the arc-shaped fixing plate 1 721 are fixedly installed on the side wall of the receiving plate 73, which means that each arc-shaped fixing plate 1 721 has a corresponding arc-shaped fixing plate 2 723 to form a pair of complete fixing structures. This symmetrical arrangement not only strengthens the connection between the outer cylinder 712 and the receiving plate 73, but also helps to disperse the force and reduce the risk caused by excessive local force. At the same time, the design of the arc-shaped fixing plate 2 723 is also conducive to simplifying the assembly process and improving work efficiency. Specifically, a handle plate 7141 is fixedly installed at the lower end of the coarse filter 714, and the handle plate 7141 is embedded in the bottom wall of the inner cylinder 711. A handle plate 7151 is fixedly installed at the end of the fine filter 715, and the handle plate 7151 is embedded in the side wall of the outer cylinder 712. Handle plate 1 7141 is fixedly installed at the lower end of coarse filter screen 714 and embedded in the bottom wall of inner cylinder 711. In order to facilitate the user to easily remove coarse filter screen 714 from notch groove 718 when it is necessary to replace or clean it, by embedding handle plate 1 7141 in the bottom wall of inner cylinder 711, an intuitive and easy-to-operate handle can be provided to the user without affecting the flow of liquid. Handle plate 1 7141 can also be reinforced with magnetic connection stability. Handle plate 2 7151 is similar to the operation method of handle plate 1 71414. Handle plate 2 7151 makes the disassembly and assembly of fine filter screen 715 simple and quick, which is particularly important for application scenarios that require frequent replacement of filter screens. It can significantly shorten downtime and improve equipment utilization. At the same time, since handle plate 2 7151 is greatly affected by centrifugal force, it can be reinforced with bolts for stability. Specifically, a protective cover 8 is provided at the upper end of the operating table 1 in the central drainage area 4, the gantry 2, the metal processing part 3 and the workpiece fixing part 5 are all located in the protective cover 8, and the front and rear ends of the protective cover 8 are symmetrically and movably installed with sealing doors 81; The protective cover 8 is a closed structure installed on the upper end of the operating table 1, which surrounds the gantry 2, the metal processing part 3 and the workpiece fixing part 5. The main function of the protective cover 8 is to provide a safety barrier for the entire processing operation area to prevent chips, coolant and other possible splashing substances from causing harm to the operator, and to reduce the entry of external dust and impurities into the processing area, thereby maintaining the metal processing accuracy. At the same time, ventilation filter ports can also be opened on the protective cover to maintain internal air circulation to avoid affecting the normal operation of the equipment due to excessive temperature.

[0020] Working principle: The operating table 1 is the basic structure of the whole device. The gantry 2 is located at the upper end of the operating table 1, which is used to support the equipment above and is installed with a workpiece fixing part 5 to ensure that the position of the metal workpiece to be processed is stable and unchanged, which helps to improve the processing accuracy and reduce the error caused by the movement of the metal workpiece. The metal workpiece refers to the metal part to be processed placed on the operating table 1 and fixed by the workpiece fixing part 5. According to the specific processing requirements, it can be cutting, drilling or other forms of mechanical processing of metal plates or bars. The central drainage area 4 is set on the operating table 1. The central drainage area 4 is responsible for collecting the oil impurities generated during the processing and guiding them to the purification system below. This design can It effectively prevents oil stains from flowing directly into the workshop floor, keeps the work area clean and sanitary, and protects the health of employees. The cooling member 6 is usually located at the lower end of the gantry 2 near the processing position. During processing, coolant is sprayed to the processing part to reduce the high temperature caused by high-speed cutting, extend the tool life, and also help improve the processing surface quality. The purification member 7 located below the operating table 1 connects the central drainage area 4 and the cooling member 6 to form an oil stain impurity circulation purification system. The solid particles and other pollutants in the oil stain are removed by multi-stage filtration, so that the coolant can be recycled and reused, which saves resources and is environmentally friendly. At the same time, the metal scraps are uniformly collected and processed to promote the recycling and reuse of resources; The liquid storage tank 61 is one of the core components of the entire cooling system. It is responsible for storing the coolant used for metal processing. A refilling port is provided on one side of the liquid storage tank 61, which makes it easy to replenish the coolant after it is consumed to ensure the continuous operation of the system. The delivery pump 62 is fixedly installed at one end of the liquid storage tank 61. Its main function is to extract the coolant from the liquid storage tank 61 and deliver it to the nozzle 65 through the delivery pipe 63. The telescopic pipe 64 is located at the end of the delivery pipe 63 and is directly connected to the nozzle 65. The nozzle 65 flexibly adjusts its height as the position of the lifting plate 32 changes, so as to better cover the processing area. When the metal processing starts, the delivery pump 62 is started to deliver the coolant stored in the liquid storage tank 61 to the nozzle 65 through the delivery pipe 63 and the telescopic pipe 64. Subsequently, the coolant is sprayed onto the cutting head 34 and the workpiece surface through the nozzle 65 to take away the heat generated by friction, prevent the tool from being overheated and damaged, and improve the processing accuracy. During the whole process, the operator can optimize the cooling effect by adjusting the flow rate of the coolant to ensure that the system is always in the best working state; The multi-stage filter 71 is located directly below the central drainage area 4 and is movably mounted on the operating table 1 through a fixing frame 72. It is responsible for multi-stage filtering of oily impurities flowing down from the central drainage area 4, ensuring that pollutants of different sizes can be effectively removed, thereby ensuring the quality of the subsequent coolant. The main function of the receiving tray 73 is to collect the coolant after multi-stage filtration and guide the liquid to the liquid storage tank 61 through the eccentric collection port 731 thereon; The inner cylinder 711 is arranged inside the outer cylinder 712, and the two are fixedly connected by a connecting block 713. The lower end of the inner cylinder 711 is sealed to ensure that the liquid can only enter and exit from a specific path, thereby ensuring the filtering effect. The connecting block 713 not only fixes the inner cylinder 711 and the outer cylinder 712, but the existence of the connecting block 713 also enhances the structural stability to prevent deformation or displacement under a high-pressure environment. The connecting blocks 713 are grouped in pairs to form a plurality of filtering areas 717. These filtering areas 717 are evenly distributed along the circumferential direction, and at the same time provide installation positions for the coarse filter screen 714 and the fine filter screen 715. The liquid can be purified step by step in stages when passing through each filtering area 717, thereby improving the overall filtering efficiency. The coarse filter screen 714 is installed in the notch groove 718 on the inner cylinder 711, and is mainly responsible for intercepting larger particles of impurities, such as large particles of metal fragments. The fine filter 715 is located in the insertion slot 719 on the outer cylinder 712. Its aperture is smaller than that of the coarse filter 714 and can capture finer particulate matter. The ultrafiltration membrane 716 is the most critical link in the entire multi-stage filtration system. It is fixed to the lower end of the outer cylinder 712 by fastening bolts. The ultrafiltration membrane 716 has a very high separation ability and can effectively remove bacteria, oil, viruses, colloids and other tiny particles in the water. This step-by-step approach can not only improve the effect of a single filtration, but also extend the service life of each layer of filter material and reduce maintenance costs. If a filter component fails or needs to be replaced, it is only necessary to disassemble the corresponding component separately without affecting the normal operation of other parts. This helps to simplify daily management and maintenance processes and ensure long-term stable operation of the equipment.

[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated workstation intelligent manufacturing device, comprising an operating table (1), characterized in that: A gantry (2) is provided above the operating table (1), a metal processing part (3) is provided at the lower end of the gantry (2), a central drainage area (4) is provided at the upper end of the operating table (1), the central drainage area (4) drains oily impurities generated by the processing of the metal processing part (3), the central drainage area (4) is located at the lower end of the gantry (2), and a workpiece fixing part (5) is provided in the gantry (2), the workpiece fixing part (5) fixes and clamps the metal workpiece, a cooling part (6) is provided at the lower end of the gantry (2), the cooling part (6) performs liquid spray cooling on the metal processing part during the metal processing process, a purification part (7) is provided at the lower end of the operating table (1), the purification part (7) is connected to the central drainage area (4) and the cooling part (6), the purification part (7) and the cooling part (6) together constitute a circulation purification system for oily impurities, and the purification part (7) performs multi-stage filtration on the oily impurities flowing down from the central drainage area (4).

2. The integrated workstation intelligent manufacturing device according to claim 1, characterized in that: The metal processing part (3) comprises a cylinder (31), a lifting plate (32), a servo motor (33) and a cutting head (34); the cylinder (31) is fixedly mounted at a middle position of the lower end of the gantry (2); the lifting plate (32) is fixedly mounted at the telescopic end of the cylinder (31); the servo motor (33) is fixedly mounted at the lower end of the lifting plate (32); the cutting head (34) is fixedly mounted at the output end of the servo motor (33); the central drainage area (4) comprises an inclined collection area (41) and a through drainage groove (42); the inclined collection area (41) and the through drainage groove (42) are arranged in a stacked manner at a middle position of the operating table (1).

3. The integrated workstation intelligent manufacturing device according to claim 1, characterized in that: The workpiece fixing member (5) comprises an adjustment seat (51), an adjustment member 1 (52), a slider (53), an adjustment member 2 (54) and a fixing block (55); the adjustment seat (51) is symmetrically arranged in the door frame (2) via the adjustment member 1 (52); the slider (53) is symmetrically arranged in the adjustment seat (51) via the adjustment member 2 (54); the fixing block (55) is fixedly mounted on the upper end of the corresponding slider (53); a rectangular clamping groove (551) is commonly provided between the fixing blocks (55) for clamping and fixing rectangular metal; an arc-shaped clamping groove (552) is provided between adjacent fixing blocks (55) for clamping and fixing round rod-shaped metal.

4. The integrated workstation intelligent manufacturing device according to claim 3 is characterized in that: The adjusting member 1 (52) comprises a servo motor 2 (521), a bidirectional threaded rod 1 (522) and a guide rod (523), the bidirectional threaded rod 1 (522) and the guide rod (523) being arranged in a mirror image in the gantry (2), the threads of the two ends of the bidirectional threaded rod 1 (522) being in opposite directions, a guide block (511) being fixedly mounted on the side wall of the adjusting seat (51), the guide block (511) being symmetrically threadedly connected to the bidirectional threaded rod 1 (522), the guide block (511) being symmetrically movably mounted on the guide rod (523), and the servo motor 2 (521) being fixedly mounted on the gantry (2). The outer wall of the gantry (2) and the output end are fixedly connected to the bidirectional threaded rod (522); the adjusting member (54) comprises a servo motor (541), a bidirectional threaded rod (542) and a limit block (543); the servo motor (541) is fixedly mounted in the adjusting seat (51) and the bidirectional threaded rod (542) is fixedly mounted on the output end; the two ends of the bidirectional threaded rod (542) have opposite thread directions; the end of the bidirectional threaded rod (542) is movably mounted in the adjusting seat (51); and the sliding block (53) is symmetrically threadedly connected to the bidirectional threaded rod (542).

5. The integrated workstation intelligent manufacturing device according to claim 2, characterized in that: The cooling element (6) comprises a liquid storage tank (61), a delivery pump (62), a delivery pipe (63), a telescopic tube (64) and a nozzle (65); the liquid storage tank (61) stores cooling liquid for metal processing; one end of the liquid storage tank (61) is fixedly mounted with the delivery pump (62); one end of the delivery pump (62) is connected to the delivery pipe (63); the end of the delivery pipe (63) is provided with the telescopic tube (64); the end of the telescopic tube (64) is fixedly mounted with the nozzle (65); the nozzle (65) is arranged on the lifting plate (32).

6. The integrated workstation intelligent manufacturing device according to claim 5, characterized in that: The purification element (7) comprises a multi-stage filter element (71), a fixing frame (72), a receiving plate (73), a servo motor four (74) and a conveying pipe two (75), wherein the fixing frame (72) is fixedly mounted at the lower end of the operating table (1), the multi-stage filter element (71) is movably mounted directly below the central drainage area (4) through the fixing frame (72), the multi-stage filter element (71) performs multi-stage filtration on the oily impurities flowing down from the central drainage area (4), the receiving plate (73) is fixedly mounted at the lower end of the multi-stage filter element (71) through the fixing frame (72), the receiving plate (73) and the multi-stage filter element (71) are ... The receiving plate (73) collects the coolant purified by the multi-stage filter element (71); the servo motor four (74) is fixedly mounted on the lower end of the receiving plate (73) and the output end is fixedly connected to the multi-stage filter element (71); an eccentric collecting port (731) is provided on the upper end of the receiving plate (73); the eccentric collecting port (731) and the liquid storage tank (61) are connected via the delivery pipe two (75); a delivery pump two (751) is provided on the delivery pipe two (75) and the delivery pump two (751) is fixedly mounted on the side wall of the liquid storage tank (61).

7. The integrated workstation intelligent manufacturing device according to claim 6, characterized in that: The multi-stage filter element (71) comprises an inner cylinder (711), an outer cylinder (712), a connecting block (713), a coarse filter screen (714), a fine filter screen (715), and an ultrafiltration membrane (716); the inner cylinder (711) is arranged inside the outer cylinder (712); the inner cylinder (711) and the outer cylinder (712) are fixedly connected via the connecting block (713); the connecting blocks (713) are arranged in pairs to form a filtering area (717); the filtering areas (717) are arranged in a circular array between the inner cylinder (711) and the outer cylinder (712). The inner cylinder (711) is provided with a notch groove (718) corresponding to the filtering area (717), the coarse filter screen (714) is arranged in the notch groove (718), the outer cylinder (712) is provided with a plug-in groove (719) corresponding to the filtering area (717), the fine filter screen (715) is arranged in the plug-in groove (719), the lower end of the inner cylinder (711) is sealed, and the ultrafiltration membrane (716) is fixedly mounted on the lower end of the outer cylinder (712) by means of fastening bolts.

8. The integrated workstation intelligent manufacturing device according to claim 7, characterized in that: The fixing frame (72) comprises an arc-shaped fixing plate 1 (721), a T-shaped sliding ring (722) and an arc-shaped fixing plate 2 (723); the outer wall of the outer cylinder (712) is provided with a T-shaped ring groove; the T-shaped sliding ring (722) is movably mounted in the T-shaped ring groove; the T-shaped sliding ring (722) and the operating table (1) are fixedly connected via the arc-shaped fixing plate 1 (721); the arc-shaped fixing plate 1 (721) is arranged in an array in a circumferential direction; the arc-shaped fixing plate 2 (723) and the arc-shaped fixing plate 1 (721) are arranged in a one-to-one correspondence; and the end of the arc-shaped fixing plate 2 (723) is fixedly mounted on the side wall of the receiving plate (73).

9. The integrated workstation intelligent manufacturing device according to claim 7, characterized in that: A handle plate 1 (7141) is fixedly mounted on the lower end of the coarse filter (714), and the handle plate 1 (7141) is embedded in the bottom wall of the inner cylinder (711). A handle plate 2 (7151) is fixedly mounted on the end of the fine filter (715), and the handle plate 2 (7151) is embedded in the side wall of the outer cylinder (712).

10. The integrated workstation intelligent manufacturing device according to claim 1, characterized in that: A protective cover (8) is provided at the upper end of the operating table (1) in the central drainage area (4); the gantry (2), the metal processing part (3) and the workpiece fixing part (5) are all located within the protective cover (8); and sealing doors (81) are symmetrically and movably installed at the front and rear ends of the protective cover (8).

Citation Information

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