Raw material surface treatment device for aluminum foil blank processing
By designing an automated surface treatment device for aluminum foil blank processing, the problems of inefficiency and high labor costs caused by the need for hand-held scrapers to perform surface treatment in the prior art are solved, and more efficient aluminum block treatment and reduced labor costs are achieved.
Patent Information
- Application Number
- CN202411844423.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of aluminum foil blanks, the prior art requires staff to hold scrapers for surface treatment, resulting in mental fatigue, inefficiency, and additional human resources, increasing labor costs.
A raw material surface treatment device for processing aluminum foil blanks is designed, including a support plate, a grinding treatment mechanism, a driving mechanism and a scraping mechanism. Through these mechanisms, the grinding treatment of aluminum blocks and scraping of surface waste is automatically completed, avoiding the step of manually holding a scraper.
It effectively reduces the work burden of staff, improves the efficiency of aluminum block processing, avoids additional human resources, and reduces labor costs in the production process of aluminum foil raw materials.
Smart Images

Figure CN119589511A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum foil blank processing, and in particular to a raw material surface treatment device for aluminum foil blank processing. Background Art
[0002] Aluminum foil blank refers to the raw material that is further rolled into aluminum foil after a series of processing techniques. According to different processing methods and uses, aluminum foil blanks can be divided into many types, such as hot-rolled aluminum foil blanks and cold-rolled aluminum foil blanks.
[0003] At present, before the production of aluminum foil billets, multiple aluminum ingots need to be melted at high temperature, then injected into a mold, and cooled and solidified to form aluminum blocks. In order to ensure the smoothness and flawlessness of the surface of the aluminum foil billets, a surface scraper is then used to treat the surface of the aluminum block. During this process, in order to prevent the waste generated during the treatment from interfering with the subsequent hot rolling operation, an oil-water mixture will be used for cleaning. Immediately afterwards, the staff will hold a scraper and carefully remove the residual lubricating fluid and waste on the surface of the aluminum block to ensure that the hot rolling process can proceed smoothly.
[0004] Although the method of using a handheld scraper to clean the surface of the aluminum block can effectively achieve the desired effect, there are still some problems in the actual operation. Specifically, to ensure the cleaning effect, each scraping must accurately coincide with the position of the previous scraping, which requires the staff to always maintain a high degree of concentration. However, maintaining this high concentration state for a long time can easily lead to mental fatigue, which in turn affects the concentration and efficiency of subsequent work; in addition, since both sides of the aluminum block need to be scraped, this often requires the collaborative work of multiple staff members, which not only takes up additional human resources, but also increases labor costs. Summary of the invention
[0005] The present application aims to solve one of the technical problems in the related art at least to some extent.
[0006] To this end, one purpose of the present application is to propose a raw material surface treatment device for aluminum foil blank processing, which does not require the staff to hold a scraper for processing, so as to effectively reduce the workload of the staff and improve the efficiency of aluminum block processing. This not only avoids the occupation of additional human resources, but also reduces the labor cost in the production process of aluminum foil raw materials.
[0007] In order to achieve the above-mentioned purpose, the first embodiment of the present application proposes a raw material surface treatment device for aluminum foil blank processing, comprising a support plate, a grinding treatment mechanism, a driving mechanism and a scraping mechanism, wherein the grinding treatment mechanism is arranged on the support plate, and the grinding treatment mechanism includes a mounting frame, a transmission component, a grinding auxiliary component and a transmission belt, wherein the mounting frame is installed at both ends of the inner side of the support plate, the transmission component is arranged on the mounting frame, the grinding auxiliary component is rotatably connected to the mounting frame, and the grinding auxiliary component is transmission-connected to the transmission component, and the transmission component is provided with two groups The two groups of transmission components are connected through the transmission belt; the driving mechanism is arranged on the mounting frame, and the driving mechanism is connected to the grinding auxiliary component; the scraping mechanism is arranged on the support plate, and the scraping mechanism includes a rotating component, a linkage component and a connecting component, wherein the rotating component is installed on the support plate, the linkage component is connected to the transmission component, the output end of the rotating component is connected to the scraping mechanism, the connecting component is arranged on the support plate, and two groups of linkage components are provided, and the two groups of linkage components are connected through the connecting component.
[0008] The raw material surface treatment device for aluminum foil blank processing in the embodiment of the present application completes the installation of the grinding treatment mechanism under the action of the support plate, and then completes the driving of the grinding treatment mechanism through the driving mechanism. Under the action of the grinding treatment mechanism, the aluminum block is ground to make the surface of the aluminum block smooth, and then under the action of the scraping mechanism, the waste on the surface of the treated aluminum block is scraped away. There is no need for the staff to hold the scraper for processing, which effectively reduces the workload of the staff and improves the efficiency of aluminum block processing. This not only avoids the occupation of additional human resources, but also reduces the labor cost in the production process of aluminum foil raw materials.
[0009] In addition, the raw material surface treatment device for aluminum foil blank processing proposed in the present application may also have the following additional technical features:
[0010] In one embodiment of the present application, the transmission assembly includes a transmission motor, a transmission wheel and a lead screw, wherein the transmission motor is mounted on the support plate, the transmission wheel is mounted on the mounting frame, the output end of the transmission motor is connected to the transmission wheel, the lead screw is rotatably connected to the mounting frame, one end of the lead screw passes through the mounting frame and is connected to the transmission wheel, and the grinding auxiliary assembly is threadedly connected to the lead screw.
[0011] In one embodiment of the present application, the grinding auxiliary component includes a mounting rod, a grinding roller and a transmission roller, wherein a threaded block is installed on the mounting rod, and the threaded block is threadedly connected to the lead screw, the bottom end of the mounting rod is connected to the transmission roller, the top end of the mounting rod rotates through the mounting frame and is connected to the driving mechanism, and the transmission roller is rotationally connected to the mounting frame.
[0012] In one embodiment of the present application, the driving mechanism includes a driving assembly, a driving gear, a driven gear, a limiting rod and a hinged rod, wherein the driving assembly is mounted on the mounting frame, the driving gear is rotatably mounted on the mounting frame, the driving gear is connected to the output end of the driving assembly, the limiting rod is mounted on the bottom end of the driving gear, a sliding groove for sliding the limiting rod is provided on the mounting frame, the driven gear is rotatably mounted on the mounting frame, the driven gear is meshed with the driving gear, and the driven gear is connected to the grinding roller.
[0013] In one embodiment of the present application, the linkage assembly includes a linkage rod, a linkage block, a limit plate, a scraper plate and a sliding block, wherein the linkage rod is rotationally connected to the support plate, the output end of the rotating assembly is connected to the linkage rod, the limit plate is installed between the two groups of the mounting frames, the linkage block is slidably installed on the outside of the limit plate, the linkage rod is connected to the sliding block, a through groove is provided on one side of the linkage block for the sliding block to slide, and the scraper plate is connected to one end of the linkage block away from the linkage rod.
[0014] In one embodiment of the present application, the connecting assembly includes a connecting plate and a linkage plate, wherein the connecting plate is installed between the support plates, the linkage plate is rotatably connected to the connecting plate, and the two ends of the linkage plate are respectively hinged to the two groups of sliding blocks.
[0015] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0017] Figure 1 This is a front view structural schematic diagram of a raw material surface treatment device for aluminum foil blank processing in the present application;
[0018] Figure 2 This is a rear structural schematic diagram of a raw material surface treatment device for aluminum foil blank processing in the present application;
[0019] Figure 3 This is a schematic diagram of the structure of the driving mechanism of the raw material surface treatment device used for aluminum foil blank processing in this application;
[0020] Figure 4 This is a schematic diagram of the structure of the scraping mechanism of the raw material surface treatment device used for aluminum foil blank processing in this application;
[0021] Figure 5 This is a schematic diagram of the structure of the grinding processing mechanism of the raw material surface treatment device used for aluminum foil blank processing in this application.
[0022] As shown in the figure: 1. Support plate; 2. Grinding processing mechanism; 21. Mounting frame; 22. Transmission assembly; 221. Transmission motor; 222. Transmission wheel; 223. Lead screw; 23. Grinding auxiliary assembly; 231. Mounting rod; 232. Grinding roller; 233. Transmission roller; 24. Transmission belt; 3. Driving mechanism; 31. Driving assembly; 32. Driving gear; 33. Driven gear; 34. Limiting rod; 35. Articulated rod; 4. Scraping mechanism; 41. Rotating assembly; 42. Linkage assembly; 421. Linkage rod; 422. Linkage block; 423. Limiting plate; 424. Scraping plate; 425. Sliding block; 43. Connecting assembly; 431. Connecting plate; 432. Linkage plate. DETAILED DESCRIPTION
[0023] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
[0024] The following describes the raw material surface treatment device for aluminum foil blank processing according to an embodiment of the present application in conjunction with the accompanying drawings.
[0025] The raw material surface treatment device for aluminum foil blank processing provided in the embodiment of the present application can be applied to the processing of aluminum foil raw materials. It does not require the staff to hold a scraper for processing, which can effectively reduce the workload of the staff and improve the efficiency of aluminum block processing. This not only avoids the occupation of additional human resources, but also reduces the labor cost in the production process of aluminum foil raw materials.
[0026] like Figure 1-Figure 5 As shown, the raw material surface treatment device for aluminum foil blank processing according to the embodiment of the present application may include a support plate 1, a grinding treatment mechanism 2, a driving mechanism 3 and a scraping mechanism 4.
[0027] It should be noted that the support plate 1 described in the above embodiment is arranged in a U-shaped structure.
[0028] The grinding and processing mechanism 2 is disposed on the support plate 1 , and the grinding and processing mechanism 2 may include a mounting frame 21 , a transmission component 22 , a grinding auxiliary component 23 and a transmission belt 24 .
[0029] It should be noted that the transmission assembly 22 and the grinding auxiliary assembly 23 described in the above embodiment are both provided in two groups.
[0030] Among them, the mounting frame 21 is installed at both ends of the inner side of the support plate 1, the transmission assembly 22 is arranged on the mounting frame 21, the grinding auxiliary assembly 23 is rotationally connected to the mounting frame 21, and the grinding auxiliary assembly 23 is transmission-connected to the transmission assembly 22, and the transmission assembly 22 is provided with two groups, and the two groups of transmission assemblies 22 are transmission-connected through a transmission belt 24.
[0031] It can be understood that the installation of the transmission component 22 is completed under the action of the mounting frame 21, and then the adjustment of the distance between the two groups of grinding auxiliary components 23 is completed under the action of the transmission component 22, and then the transmission and grinding of the aluminum block are completed under the action of the grinding auxiliary component 23.
[0032] The driving mechanism 3 is disposed on the mounting frame 21 , and the driving mechanism 3 is transmission-connected to the grinding auxiliary component 23 .
[0033] It should be noted that the driving mechanism 3 drives the grinding auxiliary component 23 to complete the grinding process of the aluminum block.
[0034] The scraping mechanism 4 is disposed on the support plate 1 , and the scraping mechanism 4 may include a rotating component 41 , a linkage component 42 and a connecting component 43 .
[0035] It should be noted that the rotating assembly 41 described in the above embodiment may be a rotating motor.
[0036] Among them, the rotating component 41 is installed on the support plate 1, the linkage component 42 is connected to the transmission component 22, the output end of the rotating component 41 is connected to the scraping mechanism 4, the connecting component 43 is arranged on the support plate 1, and the linkage component 42 is arranged in two groups, and the two groups of linkage components 42 are connected through the connecting component 43.
[0037] Specifically, driven by the rotating component 41, the linkage component 42 completes the rotation, and at the same time, the linkage component 42 and the linkage between the two groups of linkage components 42 are completed through the connecting component 43, and swing up and down on the inner side of the support plate 1, thereby removing the waste chips on the surface of the aluminum block.
[0038] Specifically, in the actual operation process, the relevant personnel place the aluminum block on the inner side of the grinding auxiliary component 23, and under the action of the pushing device not shown in the figure, complete the feeding of the aluminum block, and then adjust the distance between the grinding auxiliary components 23 through the transmission component 22 according to the thickness of the aluminum block, so as to adjust the thickness of the surface processing and grinding of the aluminum block. Under the drive of the driving mechanism 3, the grinding auxiliary component 23 rotates, so as to complete the grinding process of the aluminum block and ensure the smoothness of the surface of the aluminum block. Then, the waste chips on the surface of the aluminum block after grinding are washed through the oil-water mixture not shown in the figure. Finally, under the drive of the rotating component 41, the linkage component 42 completes the swing, and under the action of the connecting component 43, the linkage between the two groups of linkage components 42 is completed, so as to clean the waste chips on the surface of the aluminum block, thereby ensuring the quality of the subsequent processing process of the aluminum block. There is no need for the staff to hold a scraper to handle the steps, which can effectively reduce the workload of the staff and improve the efficiency of aluminum block processing. This can not only avoid the occupation of additional human resources, but also reduce the labor cost in the production process of aluminum foil raw materials.
[0039] In one embodiment of the present application, Figure 1-Figure 5 As shown, the transmission assembly 22 may include a transmission motor 221 , a transmission wheel 222 and a lead screw 223 .
[0040] It should be noted that the threads provided on the outer sides of both ends of the lead screw 223 described in the above embodiment are arranged in opposite shapes.
[0041] Among them, the transmission motor 221 is installed on the support plate 1, the transmission wheel 222 is installed on the mounting frame 21, the output end of the transmission motor 221 is connected to the transmission wheel 222, the screw 223 is rotationally connected to the mounting frame 21, one end of the screw 223 passes through the mounting frame 21 and is connected to the transmission wheel 222, and the grinding auxiliary component 23 is threadedly connected to the screw 223.
[0042] Specifically, driven by the transmission motor 221 , the transmission wheel 222 drives the lead screw 223 to rotate, and at the same time, under the action of the transmission belt 24 , the other transmission assembly 22 is driven, thereby adjusting the distance between the two grinding auxiliary assemblies 23 .
[0043] In one embodiment of the present application, Figure 1-Figure 5 As shown, the grinding auxiliary assembly 23 may include a mounting rod 231 , a grinding roller 232 , and a driving roller 233 .
[0044] It should be noted that the two groups of driving rollers 233 described in the above embodiment are arranged opposite to each other.
[0045] Among them, a threaded block is installed on the mounting rod 231, and the threaded block is threadedly connected to the lead screw 223, the bottom end of the mounting rod 231 is connected to the transmission roller 233, the top end of the mounting rod 231 rotates through the mounting frame 21 and is connected to the driving mechanism 3, and the transmission roller 233 is rotationally connected to the mounting frame 21.
[0046] It can be understood that under the action of the threaded block, it is connected to the lead screw 223, and then under the action of the mounting rod 231, the grinding roller 232 is connected to the driving mechanism 3, and under the drive of the driving mechanism 3, the grinding roller 232 completes the grinding process of the aluminum block, thereby ensuring the smoothness of the surface of the aluminum block during the process of being processed into aluminum foil raw material.
[0047] In one embodiment of the present application, Figure 1-Figure 5 As shown, the driving mechanism 3 may include a driving assembly 31 , a driving gear 32 , a driven gear 33 , a limiting rod 34 and a hinge rod 35 .
[0048] It should be noted that the driving component 31 described in the above embodiment may be a driving motor.
[0049] Among them, the driving component 31 is installed on the mounting frame 21, the driving gear 32 is rotatably installed on the mounting frame 21, the driving gear 32 is connected to the output end of the driving component 31, the limiting rod 34 is installed at the bottom end of the driving gear 32, and a sliding groove for the limiting rod 34 to slide is provided on the mounting frame 21, the driven gear 33 is rotatably installed on the mounting frame 21, the driven gear 33 is meshed with the driving gear 32, and the driven gear 33 is connected to the grinding roller 232.
[0050] It should be noted that the driven gears 33 described in the above embodiment are provided with two groups.
[0051] Specifically, under the drive of the driving assembly 31 , the driving gear 32 drives the driven gear 33 to rotate, and then under the rotation of the driven gear 33 , the mounting rod 231 drives the grinding roller 232 , thereby providing power for the rotation of the grinding roller 232 .
[0052] In one embodiment of the present application, Figure 1-Figure 5 As shown, the linkage assembly 42 may include a linkage rod 421 , a linkage block 422 , a limiting plate 423 , a scraping plate 424 and a sliding block 425 .
[0053] It should be noted that the linkage components 42 described in the above embodiment are provided in two groups.
[0054] As a possible situation, in order to reduce the friction between the sliding block 425 and the scraping plate 424 , a ball bearing may be installed on the outer side of the sliding block 425 .
[0055] Among them, the connecting rod 421 is rotatably connected to the support plate 1, the output end of the rotating component 41 is connected to the connecting rod 421, the limit plate 423 is installed between the two groups of mounting frames 21, the linkage block 422 is slidably installed on the outside of the limit plate 423, the connecting rod 421 is connected to the sliding block 425, and a through groove for the sliding block 425 to slide is provided on one side of the linkage block 422, and the scraper plate 424 is connected to the end of the linkage block 422 away from the connecting rod 421.
[0056] It should be noted that both ends of the through slot described in the above embodiment are provided with stoppers.
[0057] Specifically, driven by the rotating assembly 41, the connecting rod 421 rotates on the support plate 1, and then the connecting rod 421 drives the sliding block 425 to swing in the linkage block 422, and under the swing of the sliding block 425, the linkage block 422 drives the scraping plate 424 to move up and down, thereby completing the scraping of the surface of the aluminum block after grinding.
[0058] In one embodiment of the present application, Figure 1-Figure 5 As shown, the connection assembly 43 may include a connection plate 431 and a linkage plate 432 .
[0059] The connecting plate 431 is installed between the supporting plates 1 , the linkage plate 432 is rotatably connected to the connecting plate 431 , and both ends of the linkage plate 432 are hinged to the two sets of sliding blocks 425 .
[0060] Specifically, the linkage plate 432 is installed under the action of the connecting plate 431, the two groups of scraping plates 424 are connected under the action of the linkage plate 432, and one group of scraping plates 424 rises and the other group of scraping plates 424 falls under the action of the linkage plate 432, thereby completing the processing of waste chips on the surface of the aluminum block.
[0061] In summary, the raw material surface treatment device for aluminum foil blank processing in the embodiment of the present application completes the installation of the grinding processing mechanism under the action of the support plate, and then completes the driving of the grinding processing mechanism through the driving mechanism. Under the action of the grinding processing mechanism, the aluminum block is ground, so that the surface of the aluminum block is polished and smooth, and then the scraping mechanism is used to scrape the waste on the surface of the treated aluminum block. There is no need for the staff to hold the scraper to process, which effectively reduces the workload of the staff and improves the efficiency of aluminum block processing. This not only avoids the occupation of additional human resources, but also reduces the labor cost in the production process of aluminum foil raw materials.
[0062] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0063] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0064] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.
Claims
1. A raw material surface treatment device for aluminum foil blank processing, characterized in that: It includes a support plate, a grinding mechanism, a driving mechanism and a scraping mechanism, wherein: The grinding processing mechanism is arranged on the support plate, and the grinding processing mechanism includes a mounting frame, a transmission component, a grinding auxiliary component and a transmission belt, wherein: The mounting frame is mounted on both ends of the inner side of the support plate, the transmission assembly is arranged on the mounting frame, the grinding auxiliary assembly is rotationally connected with the mounting frame, and the grinding auxiliary assembly is transmission-connected with the transmission assembly, the transmission assembly is provided with two groups, and the two groups of the transmission assemblies are transmission-connected through the transmission belt; The driving mechanism is arranged on the mounting frame, and the driving mechanism is transmission-connected with the grinding auxiliary component; The scraping mechanism is arranged on the support plate, and the scraping mechanism comprises a rotating component, a linkage component and a connecting component, wherein: The rotating assembly is mounted on the support plate, the linkage assembly is connected to the transmission assembly, the output end of the rotating assembly is connected to the scraping mechanism, the connecting assembly is arranged on the support plate, two groups of linkage assemblies are arranged, and the two groups of linkage assemblies are connected through the connecting assembly.
2. The raw material surface treatment device for aluminum foil blank processing according to claim 1 is characterized in that: The transmission assembly includes a transmission motor, a transmission wheel and a lead screw, wherein: The transmission motor is mounted on the support plate, the transmission wheel is mounted on the mounting frame, the output end of the transmission motor is connected to the transmission wheel, the lead screw is rotationally connected to the mounting frame, one end of the lead screw passes through the mounting frame and is connected to the transmission wheel, and the grinding auxiliary component is threadedly connected to the lead screw.
3. The raw material surface treatment device for aluminum foil blank processing according to claim 2, characterized in that: The grinding auxiliary assembly includes a mounting rod, a grinding roller and a transmission roller, wherein: A threaded block is installed on the mounting rod, and the threaded block is threadedly connected to the lead screw, the bottom end of the mounting rod is connected to the transmission roller, the top end of the mounting rod rotates through the mounting frame and is connected to the driving mechanism, and the transmission roller is rotationally connected to the mounting frame.
4. The raw material surface treatment device for aluminum foil blank processing according to claim 3 is characterized in that: The driving mechanism includes a driving assembly, a driving gear, a driven gear, a limiting rod and a hinge rod, wherein: The driving assembly is mounted on the mounting frame, the driving gear is rotatably mounted on the mounting frame, the driving gear is connected to the output end of the driving assembly, the limiting rod is mounted on the bottom end of the driving gear, a sliding groove for sliding the limiting rod is provided on the mounting frame, the driven gear is rotatably mounted on the mounting frame, the driven gear is meshed with the driving gear, and the driven gear is connected to the grinding roller.
5. The raw material surface treatment device for aluminum foil blank processing according to claim 1, characterized in that: The linkage assembly includes a linkage rod, a linkage block, a limit plate, a scraper plate and a sliding block, wherein: The connecting rod is rotatably connected to the support plate, the output end of the rotating assembly is connected to the connecting rod, the limit plate is installed between the two groups of the mounting frames, the linkage block is slidably installed on the outside of the limit plate, the connecting rod is connected to the sliding block, a through groove for the sliding block to slide is provided on one side of the linkage block, and the scraper plate is connected to one end of the linkage block away from the connecting rod.
6. The raw material surface treatment device for aluminum foil blank processing according to claim 5, characterized in that: The connection assembly includes a connection plate and a linkage plate, wherein: The connecting plate is installed between the supporting plates, the linkage plate is rotatably connected to the connecting plate, and the two ends of the linkage plate are respectively hinged to the two groups of sliding blocks.