Lithium iron phosphate battery film protection device
By designing a coating protection device for lithium iron phosphate batteries, including vibration, execution and driving components, the problems of high labor consumption and low efficiency during the battery coating process are solved, and efficient coating and automatic collection of batteries of different sizes are achieved, thereby improving overall production efficiency.
Patent Information
- Application Number
- CN202411811115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-11
AI Technical Summary
In the process of battery coating, the prior art has large labor consumption, low efficiency, different machine coatings need to be classified and selected in different battery sizes, and the timely collection of the coating is lack of battery collection, resulting in low overall efficiency.
A lithium iron phosphate battery coating protection device is designed, including a vibration mechanism, an actuator and a drive assembly. The vibration mechanism is used to convert the unscheduled batteries into lateral placement, the actuator is adapted to different sizes of batteries for coating, and the driving component is used to automatically transport and collect the coated batteries.
Through this device, manpower is saved, the coating speed is improved, and efficient coating of batteries of different sizes is achieved. The overall production efficiency is improved through automatic conveying and collection measures.
Smart Images

Figure CN119590681A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of battery processing, and in particular to a lithium iron phosphate battery coating protection device. Background Art
[0002] Lithium batteries are a type of battery that uses lithium metal or lithium alloy as the negative electrode material and a non-aqueous electrolyte solution. During the battery production process, the battery shell is often worn, scratched, and corroded. In order to prevent accidental contact between the positive and negative electrodes of the battery, people cover the battery shell with a protective film, but there are still the following defects:
[0003] (1) During the lamination process, workers are required to place the batteries one by one on the assembly line, which greatly reduces the lamination speed, consumes a lot of manpower and increases the production cost, which is not conducive to long-term production and lamination use;
[0004] (2) In the coating process, due to the different sizes of batteries, batteries of different sizes often need to be classified in advance, and then different machines are selected according to the size, which is more cumbersome;
[0005] (3) At the same time, after the coating is completed, there is a lack of measures to collect the coated batteries in a timely manner.
[0006] To this end, a lithium iron phosphate battery coating protection device is proposed. Summary of the invention
[0007] The purpose of the present invention is to address the current problem that workers need to place batteries one by one on the assembly line, which greatly reduces the speed of coating. In addition, during the coating process, due to the different sizes of batteries, the coating of batteries of different sizes often needs to be classified in advance, and then different machines are selected for coating according to the size. There is a lack of timely collection of the batteries that have been coated, resulting in a relatively low overall efficiency.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lithium iron phosphate battery coating protection device, comprising a frame, one end of which is provided with a vibration mechanism for converting batteries placed in disorder into a horizontal position, an actuator is provided in the middle of the frame for coating batteries of different sizes, and a driving assembly is provided at the bottom of the other end of the frame for automatically conveying the coated batteries.
[0009] The vibration mechanism includes a vibration box, a vibration motor, a buffer spring and a discharge port. The vibration box is located in the middle of the two side frames, the vibration motor is fixedly arranged on one side of the vibration box, the buffer spring is fixedly arranged on both sides of the vibration box and connected to the frame through a connecting seat, and the discharge port is opened on one side of the vibration box.
[0010] As a preferred technical solution of the present invention, the actuator includes a guide shaft, a copper sleeve, a connecting plate, a first spring, a bearing seat and a roller, the guide shaft is arranged at the top of the frame, the copper sleeve is fixedly arranged on the bottom side of the top of the frame, and the guide shaft and the copper sleeve are threadedly connected, the connecting plate is rotatably connected to the bottom end of the guide shaft, the first spring is sleeved on the guide shaft, the bearing seat is fixedly arranged on the connecting plate, and the roller is rotatably installed between the bearing seats on both sides.
[0011] As a preferred technical solution of the present invention, the driving assembly includes a reduction motor, a pulley, a connecting belt, a conveyor roller and a conveyor belt. The reduction motor is fixedly arranged at one end of the frame, and the pulley is cooperatively installed at the output end of the reduction motor, and the number of pulleys is two groups. The connecting belt is installed on two groups of pulleys, the conveyor roller is installed on the frame through a rotating seat, and the conveyor belt is installed on the conveyor rollers at both ends.
[0012] As a preferred technical solution of the present invention, a collecting bin is fixedly arranged between the frames, and the collecting bin is located at the end of the conveyor belt.
[0013] As a preferred technical solution of the present invention, two groups of lighting lamps are fixedly installed between the tops of the racks, and the lighting lamps are electrically connected to an external power supply.
[0014] As a preferred technical solution of the present invention, a plurality of grooves are evenly formed on the surface of the conveyor belt, and the grooves are used to place cylindrical batteries, and the batteries move in the grooves following the conveyor belt.
[0015] As a preferred technical solution of the present invention, elastic limiting components are installed at both ends of the groove for limiting and fixing batteries of different lengths. The elastic limiting components are composed of a sliding sleeve, a spring and an inner rod. The spring is sleeved in the inner rod, and the sliding sleeve slides in the inner rod. The spring limits the sliding of the sliding sleeve, and the inner rod is fixed on both ends of the groove.
[0016] As a preferred technical solution of the present invention, the number of the actuators on the frame is two groups, and the actuators are arranged in two groups front and back along the direction of the conveyor belt on the frame.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention sets up a vibration mechanism. Before coating, firstly, all the batteries to be coated are placed in a vibration box. The batteries are arranged in a disorderly order in the vibration box. The vibration motor works to drive the vibration box as a whole to shake continuously, and the batteries are discharged from the discharge port. The disordered batteries are converted to be placed horizontally, and the battery sorting and placement are completed, which saves manpower, speeds up the coating speed, and makes the device more stable and accurate.
[0019] 2. The present invention installs the coating roller on the drum through the actuator. According to the different sizes of batteries, the guide shaft is rotated to drive the connecting plate and the drum to move up and down to adjust the distance between the drum and the battery, so as to achieve the purpose of adapting to the coating of batteries of different sizes.
[0020] 3. The present invention provides a driving assembly and a collecting bin, and the reduction motor works, and drives the conveyor belt to rotate through the pulley and the connecting belt, so as to convey the coated batteries to the collecting bin, so as to facilitate the centralized collection of the coated batteries. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is one of the overall structural schematic diagrams of the film coating protection device of the present invention;
[0022] Figure 2 This is the second schematic diagram of the overall structure of the film protection device of the present invention;
[0023] Figure 3 The third schematic diagram of the overall structure of the film protection device of the present invention;
[0024] Figure 4 It is a schematic diagram of the local structure of the present invention;
[0025] Figure 5 It is a schematic diagram of the structure of the collection bin of the present invention;
[0026] Figure 6 Schematic diagram of the internal structure of the groove of the present invention.
[0027] In the figure: 1. frame; 2. vibration mechanism; 3. actuator; 4. drive assembly; 201. vibration box; 202. vibration motor; 203. buffer spring; 204. discharge port; 301. guide shaft; 302. copper sleeve; 303. connecting plate; 304. first spring; 305. bearing seat; 306. roller; 401. reduction motor; 402. pulley; 403. connecting belt; 404. conveyor roller; 405. conveyor belt; 5. collecting bin; 6. lighting lamp; 7. groove; 701. inner rod; 702. sliding sleeve; 703. spring. DETAILED DESCRIPTION
[0028] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0029] like Figure 1-6As shown, this embodiment proposes a lithium iron phosphate battery coating protection device, including a frame 1, one end of the frame 1 is provided with a vibration mechanism 2 for converting the disorderly placed batteries into a horizontal placement, the middle of the frame 1 is provided with an actuator 3 for coating batteries of different sizes, and the other end of the frame 1 is provided with a driving component 4 at the bottom for automatically conveying the coated batteries.
[0030] like Figure 2 and Figure 3 As shown, the vibration mechanism 2 includes a vibration box 201, a vibration motor 202, a buffer spring 203 and a discharge port 204. The vibration box 201 is located in the middle of the two side frames 1, the vibration motor 202 is fixedly arranged on one side of the vibration box 201, the buffer spring 203 is fixedly arranged on both sides of the vibration box 201 and connected to the frame 1 through a connecting seat, and the discharge port 204 is opened on one side of the vibration box 201. All the batteries to be coated are placed in the vibration box 201, and the batteries are randomly arranged in the vibration box 201. The vibration motor 202 works, driving the vibration box 201 to shake continuously as a whole, and the batteries are discharged from the discharge port 204, and the disordered batteries are converted to be placed horizontally, which is convenient for subsequent coating work.
[0031] like Figure 2 and Figure 3 As shown, the actuator 3 includes a guide shaft 301, a copper sleeve 302, a connecting plate 303, a first spring 304, a bearing seat 305 and a roller 306. The guide shaft 301 is arranged at the top of the frame 1, the copper sleeve 302 is fixedly arranged at the bottom side of the top of the frame 1, and the guide shaft 301 and the copper sleeve 302 are threadedly connected. The connecting plate 303 is rotatably connected to the bottom end of the guide shaft 301, the first spring 304 is sleeved on the guide shaft 301, the bearing seat 305 is fixedly arranged on the connecting plate 303, and the roller 306 is rotatably installed between the bearing seats 305 on both sides. The film coating roller is installed on the roller 306. According to the different sizes of the batteries, the guide shaft 301 is rotated to drive the connecting plate 303 and the roller 306 to move up and down to adjust the distance between the roller 306 and the battery, so as to achieve the purpose of adapting to the coating of batteries of different sizes.
[0032] like Figure 2 and Figure 3As shown, the driving assembly 4 includes a reduction motor 401, a pulley 402, a connecting belt 403, a conveying roller 404 and a conveying belt 405. The reduction motor 401 is fixedly arranged at one end of the frame 1, and the pulley 402 is matched and installed at the output end of the reduction motor 401, and the number of the pulleys 402 is two groups, the connecting belt 403 is installed on the two groups of pulleys 402, the conveying roller 404 is installed on the frame 1 through a rotating seat, and the conveying belt 405 is installed on the conveying rollers 404 at both ends. The reduction motor 401 works to drive one group of pulleys 402 to rotate, and then drives the other group of pulleys 402 to rotate through the connecting belt 403, thereby driving the conveying belt 405 to operate through the conveying roller 404, and the batteries are conveyed in an assembly line manner.
[0033] like Figure 2 As shown, a collecting bin 5 is fixedly arranged between the racks 1, and the collecting bin 5 is located at the end of the conveyor belt 405. The batteries that have been coated are collected in the collecting bin 5.
[0034] like Figure 1 As shown, two groups of lighting lamps 6 are fixedly installed between the tops of the frame 1, and the lighting lamps 6 are electrically connected to an external power supply. The lighting lamps 6 facilitate operation during the laminating process.
[0035] like Figure 2 As shown, the surface of the conveyor belt 405 is evenly provided with multiple groups of grooves 7, which are used to place cylindrical batteries, and the batteries move along the conveyor belt in the grooves 7. The batteries are limited in position in the grooves 7, and one battery corresponds to one groove 7 to keep the position of the battery stable.
[0036] like Figure 6 As shown, elastic limiting components are installed at both ends of the groove 7 for limiting and fixing batteries of different lengths. The elastic limiting components are composed of a sliding sleeve 702, a spring 703 and an inner rod 701. The spring 703 is sleeved in the inner rod 701, and the sliding sleeve 702 slides in the inner rod 701. The spring 703 limits the sliding of the sliding sleeve 702. The inner rod 701 is fixed on both ends of the groove 7. The two ends of the battery squeeze the sliding sleeve 702, thereby fixing the battery, and the battery can roll on the sliding sleeve 702. A turntable connected to a bearing can also be set at the end of the sliding sleeve 702. When the battery is against the rotatable turntable, the battery can rotate with the turntable.
[0037] like Figure 2 and Figure 3As shown, there are two groups of actuators 3 on the frame 1, and the two groups are arranged in the front and rear directions of the frame 1 along the direction of the conveyor belt 405. The coating roller is installed on the roller 306. Since the battery is coated for one circle, after the first group of actuators 3 coats the upper half of the battery, the friction between the battery and the coating roller can drive the battery to rotate half a circle in the groove 7, and the second group of actuators 3 continues to coat the remaining half circle.
[0038] Specifically, when the lithium iron phosphate battery coating protection device is working: the coating roller is installed on the roller 306, and according to the different sizes of the batteries, the guide shaft 301 is rotated to drive the connecting plate 303 and the roller 306 to move up and down to adjust the distance between the roller 306 and the batteries, and all the batteries to be coated are placed in the vibration box 201, and the batteries are randomly arranged in the vibration box 201. The vibration motor 202 works to drive the vibration box 201 to shake continuously as a whole, and the batteries are discharged from the discharge port 204, and the disordered batteries are converted to be placed horizontally and fall into the groove 7. In the process, the reduction motor 401 works to drive one set of pulleys 402 to rotate, and then drives the other set of pulleys 402 to rotate through the connecting belt 403, thereby driving the conveyor belt 405 to operate through the conveyor roller 404, and the batteries are conveyed in an assembly line manner. After the first set of actuators 3 coats the upper half of the battery, the friction between the battery and the coating roller can just drive the battery to rotate half a circle in the groove 7, and the second set of actuators 3 continues to coat the remaining half circle. The coated batteries are collected in the collection bin 5.
[0039] All technical features in this embodiment can be freely combined according to actual needs.
[0040] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A lithium iron phosphate battery coating protection device, comprising a frame (1), characterized in that: A vibration mechanism (2) is provided at one end of the frame (1) for converting batteries placed in disorder into a horizontal position; an actuator (3) is provided in the middle of the frame (1) for coating batteries of different sizes; and a driving assembly (4) is provided at the bottom of the other end of the frame (1) for automatically conveying the coated batteries; The vibration mechanism (2) comprises a vibration box (201), a vibration motor (202), a buffer spring (203) and a discharge port (204); the vibration box (201) is located between the two side frames (1); the vibration motor (202) is fixedly arranged on one side of the vibration box (201); the buffer spring (203) is fixedly arranged on both sides of the vibration box (201) and connected to the frame (1) via a connecting seat; and the discharge port (204) is opened on one side of the vibration box (201); The actuator (3) comprises a guide shaft (301), a copper sleeve (302), a connecting plate (303), a first spring (304), a bearing seat (305) and a roller (306); The driving assembly (4) comprises a reduction motor (401), a pulley (402), a connecting belt (403), a conveying roller (404) and a conveying belt (405).
2. A lithium iron phosphate battery coating protection device according to claim 1, characterized in that: The guide shaft (301) is arranged on the top of the frame (1), the copper sleeve (302) is fixedly arranged on the bottom side of the top of the frame (1), and the guide shaft (301) and the copper sleeve (302) are threadedly connected, the connecting plate (303) is rotatably connected to one end of the bottom of the guide shaft (301), the first spring (304) is sleeved on the guide shaft (301), the bearing seat (305) is fixedly arranged on the connecting plate (303), and the roller (306) is rotatably installed between the bearing seats (305) on both sides.
3. A lithium iron phosphate battery coating protection device according to claim 1, characterized in that: The reduction motor (401) is fixedly arranged at one end of the frame (1), the pulley (402) is installed at the output end of the reduction motor (401), and the number of the pulleys (402) is two groups, the connecting belt (403) is installed on the two groups of pulleys (402), the conveying roller (404) is installed on the frame (1) through a rotating seat, and the conveying belt (405) is installed on the conveying rollers (404) at both ends.
4. A lithium iron phosphate battery coating protection device according to claim 3, characterized in that: A collecting bin (5) is fixedly arranged between the frames (1), and the collecting bin (5) is located at the end of the conveyor belt (405).
5. The lithium iron phosphate battery coating protection device according to claim 1, characterized in that: Two groups of lighting lamps (6) are fixedly installed between the tops of the frame (1), and the lighting lamps (6) are electrically connected to an external power supply.
6. A lithium iron phosphate battery coating protection device according to claim 3, characterized in that: The surface of the conveyor belt (405) is evenly provided with a plurality of grooves (7), the grooves (7) being used for placing cylindrical batteries, and the batteries can rotate in the grooves (7), and the batteries move along with the conveyor belt in the grooves (7).
7. A lithium iron phosphate battery coating protection device according to claim 6, characterized in that: Elastic limiting components are installed at both ends of the groove (7) for limiting and fixing batteries of different lengths. The elastic limiting components are composed of a sliding sleeve (702), a spring (703) and an inner rod (701). The spring (703) is sleeved in the inner rod (701), the sliding sleeve (702) slides in the inner rod (701), the spring (703) limits the sliding of the sliding sleeve (702), and the inner rod (701) is fixed on both ends of the groove (7).
8. The lithium iron phosphate battery coating protection device according to claim 3, characterized in that: The number of the actuators (3) on the frame (1) is two groups, and the actuators (3) are arranged in two groups front and back on the frame (1) along the direction of the conveyor belt (405).