Circuit breaker instantaneous operation characteristic detection device and method

By designing an automated circuit breaker detection device, the automatic detection and processing of circuit breakers is achieved using the material change mechanism and pneumatic sliding table, the problem of relying on manual operation in the prior art is solved, and the detection efficiency and accuracy are improved.

CN119596134AInactive Publication Date: 2025-03-11MARKETING SERVICE CENT OF STATE GRID LIAONING ELECTRIC POWER CO LTD +2
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Patent Information

Application Number
CN202411831081.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The instantaneous action characteristics test bench of existing small circuit breakers relies on manual operation, which has high labor intensity, low detection efficiency, and inaccurate placement can easily lead to errors in the test results or damage to the fixture.

Method used

A circuit breaker instantaneous action characteristic detection device is designed, including a base, a detection table, a pneumatic sliding table, a pneumatic clamp, a test insert and a material changer. The circuit breaker is automatically clamped and placed through the material changer, and the pneumatic sliding table and an electric clamp are used to realize the automatic detection and processing of the circuit breaker.

Benefits of technology

Automatic loading and unloading of circuit breakers is realized, manual operation is reduced, detection efficiency is improved, and test result errors and fixture damage is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of circuit breaker detection, in particular to a circuit breaker instantaneous operation characteristic detection device and method, and the device comprises a pedestal, a detection table, a material changing frame, a material changing rotating shaft, a material changing plate, a material changing sliding rod, a material changing shaft sleeve, an overturning shaft, a feeding table, an electric clamping plate and the like. A detection table is fixedly connected to the base, a material changing rotating shaft is rotationally connected to the detection table through a material changing frame, a material changing plate is fixedly connected to the material changing rotating shaft, a material changing sliding rod is slidably connected to the material changing plate, a material changing spring sleeves the material changing sliding rod, a turnover shaft is rotationally connected to the material changing sliding rod through a material changing shaft sleeve in a damping mode, and a feeding table is fixedly connected to the turnover shaft. An electric clamping plate used for clamping the circuit breaker is connected to the feeding table in a sliding mode. According to the device, the circuit breakers stacked in the material box can be automatically placed on the pneumatic sliding table, and the detected circuit breakers can be automatically taken down from the pneumatic sliding table and pushed to the next working procedure.
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Description

Technical Field

[0001] The present invention relates to the technical field of circuit breaker detection, and in particular to a circuit breaker instantaneous action characteristic detection device and method. Background Art

[0002] Miniature circuit breakers are a type of protector widely used in low-voltage power distribution systems in industrial automation and construction. With the gradual advancement of national industrial automation and construction industries, more and more miniature circuit breakers are put into field operation. These circuit breakers have the dual tasks of control and protection in the power system, and their performance is directly related to the safe operation of the power system.

[0003] At present, when testing the instantaneous action characteristics of small circuit breakers, production lines with a high degree of automation can automatically test them on the production line, but for some production lines with a low degree of automation, only a separate instantaneous action characteristic test bench can be used for testing; The instantaneous action characteristic test bench of small circuit breakers in the prior art mainly relies on manual operation, and workers are required to manually place the circuit breaker on the detection station, which has high labor intensity and low detection efficiency. In addition, the test bench needs to be connected to the terminals of the circuit breaker, and inaccurate placement may occur during manual placement, which will not only cause errors in the test results, but also may cause damage to the fixture and the circuit breaker. Summary of the invention

[0004] In order to overcome the disadvantage that the instantaneous action characteristic test bench of a small circuit breaker in the prior art relies on manual operation, the present invention provides a circuit breaker instantaneous action characteristic detection device and method which can reduce manual operation.

[0005] The technical scheme of the present invention is: a circuit breaker instantaneous action characteristic detection device, including a base, a detection platform, a pneumatic slide, a pneumatic clamp, a test plug and a material changing mechanism, the material changing mechanism includes a material changing frame, a material changing shaft, a material changing plate, a material changing slide rod, a material changing shaft sleeve, a turning shaft, a material loading platform, an electric clamp and a material changing spring, the detection platform, the pneumatic slide, the pneumatic clamp and the test plug are components of a small circuit breaker instantaneous action characteristic test platform in the prior art, and the detection platform is rotated by the material changing frame to test the instantaneous action characteristic of the circuit breaker. A material changing shaft is connected, a material changing plate is fixedly connected to the material changing shaft, a material changing slide rod is slidably connected to the material changing plate, a material changing spring is sleeved on the material changing slide rod, a flip shaft is connected to the material changing slide rod through a damping rotation of a material changing shaft sleeve, a loading platform is fixedly connected to the flip shaft, an electric clamping plate for clamping the circuit breaker is slidably connected to the loading platform, the position of the electric clamping plate can be adjusted by rotating the material changing shaft so as to facilitate approaching the circuit breaker, and the direction of the electric clamping plate can be adjusted by rotating the flip shaft so as to facilitate clamping and placing the circuit breaker.

[0006] Optionally, it also includes a flipping assembly for driving the flipping shaft to rotate, the flipping assembly includes a guide frame, a guide frame, a flipping rack and a flipping gear. The guide frame is fixedly connected to the detection table through the guide frame. The guide frame is provided with a circular arc slide and a straight line slide. The two slides are connected. A flipping rack is fixedly connected to the guide frame, and a flipping gear is fixedly connected to the flipping shaft. When the material changing shaft drives the flipping shaft to revolve, the flipping gear will engage with the flipping rack.

[0007] Optionally, a guide assembly for fixing the direction of the electric splint is also included, the guide assembly includes a limited rotation rod and a limited rotation block, the limited rotation rod is fixedly connected to the guide frame, the limited rotation rod is located at a straight slide position on the guide frame, the limited rotation block is fixedly connected to the flip shaft, and the limited rotation rod limits the rotation of the flip shaft through the limited rotation block.

[0008] Optionally, a feeding mechanism is also included for transporting the circuit breaker to the clamping range of the material changing mechanism, the feeding mechanism includes a feeding slide, a feeding table, a feeding plate and a material box, the feeding slide on the testing table is slidably connected to the feeding table, the feeding plate is slidably connected to the feeding table, and the sliding directions of the feeding plate and the feeding table are perpendicular, and a material box for storing the circuit breaker to be tested is placed on the feeding plate.

[0009] Optionally, it also includes a longitudinal movement component for controlling the sliding of the feed plate, the longitudinal movement component includes a lifting rod, a reset spring, a force rod, a first ratchet bar, a feed gear, a driven rack and a pressure rod, the feeding table is slidably connected with the lifting rod, the lifting rod is provided with a reset spring, the lifting rod is fixedly connected with the force rod, the force rod is fixedly connected with the first ratchet bar, the feeding table is rotatably connected with the feed gear, the first ratchet bar drives the feed gear to rotate in one direction, the feed plate is fixedly connected with a driven rack, the feed gear and the driven rack are meshed, and the flip shaft is fixedly connected with a pressure rod for pressing the force rod downward.

[0010] Optionally, it also includes a transverse movement component for controlling the movement of the feeding table and the reset of the feeding plate, the transverse movement component includes a driving table, a screw, a No. 1 motor, a slide, a push rod and a reset plate, the driving table is fixedly connected to the base, the driving table is rotatably connected to the screw, the driving table is fixedly connected to a No. 1 motor for driving the screw to rotate, the screw is threadedly connected to the slide, the slide is fixed to the feeding table, the push rod is fixed to the screw, the reset plate is fixed to the feeding plate, and the push rod is used to push the reset plate to reset in a direction close to the detection table.

[0011] Optionally, two groups of material changing mechanisms, flipping assemblies and guide assemblies are provided, the right group of material changing mechanisms is used to place the circuit breaker to be inspected on the pneumatic slide, and the left group of material changing mechanisms is used to remove the circuit breaker that has been inspected on the pneumatic slide.

[0012] Optionally, a driving assembly for driving two groups of material changing mechanisms is also included, the driving assembly includes a frame, a No. 2 motor, a driving gear and a driven gear, the inspection table is fixedly connected to the No. 2 motor through the frame, the output shaft of the No. 2 motor is fixedly connected to the material changing shaft of a group of material changing mechanisms on the left, and the driving gear is fixedly connected to the material changing shaft, and the driven gear is fixedly connected to the material changing shaft of a group of material changing mechanisms on the right, and the driving gear and the driven gear are meshed.

[0013] Optionally, it also includes a pushing mechanism for arranging the removed circuit breakers for unloading, the pushing mechanism includes a discharging guide rod, a discharging spring, a discharging slide, a pulling rod, a discharging push plate, a discharging pipe, a second ratchet bar and a discharging gear. The discharging slide is slidably connected to the detection platform through the discharging guide rod, the discharging guide rod is sleeved with a discharging spring, one end of the pull rod is rotatably connected to the discharging slide, and a discharging pipe is fixedly connected to the detection platform. The material changing mechanism will place the removed circuit breaker on the discharging pipe, a discharging push plate for pushing the circuit breaker is slidably connected to the discharging pipe, the other end of the pull rod is rotatably connected to the discharging push plate, the second ratchet bar is fixedly connected to the discharging slide, and a discharging gear is fixedly connected to the discharging rotating shaft of a group of material changing mechanisms on the left side, and the discharging gear is a gear with missing teeth, and the discharging gear can only transmit power to the second ratchet bar in one direction.

[0014] A detection method for a circuit breaker instantaneous action characteristic detection device specifically comprises the following steps: The first step is to transport the circuit breaker to be tested to the clamping operation range of the material changing mechanism; The second step is to control the material changing mechanism to clamp the circuit breaker and place it on the pneumatic slide; The third step is to start testing the circuit breaker on the pneumatic slide; The fourth step is to control the pneumatic slide to move to the clamping operation range of another set of material changing mechanisms after the detection is completed; The fifth step is to control another set of material changing mechanisms to remove the circuit breaker that has been inspected on the pneumatic slide, and then control the pneumatic slide to reset.

[0015] The present invention has the following advantages: 1. The device can automatically place the circuit breakers stacked in the material box onto the pneumatic slide, and can automatically remove the tested circuit breakers from the pneumatic slide and push them to the next process, thus realizing automatic loading and unloading of the circuit breakers and solving the problem that the instantaneous action characteristic test bench of small circuit breakers in the prior art relies on manual operation; 2. During the rotation of the material changing shaft, the electric clamping plate can be driven close to the circuit breaker. The flip rack and the flip gear can automatically adjust the direction of the electric clamping plate, so that the electric clamping plate can realize the function of clamping and placing the circuit breaker. In addition, the cooperation of the rotation limit rod and the rotation limit block can make the movement trajectory of the flip shaft straight within a fixed stroke, so as to prevent the circuit breaker in the material box from being displaced due to squeezing and collision. 3. The position of the material box can be adjusted longitudinally and transversely through the longitudinal and transverse moving components, so that the electric clamping plate can clamp all the circuit breakers in the material box; 4. The electric clamp can place the inspected circuit breaker on the discharge pipe, and the discharge push plate can push the circuit breaker on the discharge pipe to the left to the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the positional relationship of the two material changing mechanisms of the present invention.

[0018] Figure 3 It is a schematic diagram of the position of the pneumatic slide table of the present invention.

[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the material changing plate of the present invention.

[0020] Figure 5 It is a schematic diagram of the guide frame structure of the present invention.

[0021] Figure 6 It is a schematic diagram of the position of the feeding plate of the present invention.

[0022] Figure 7 It is a schematic diagram of the position of the reset plate of the present invention.

[0023] Figure 8 It is a schematic diagram of the connection relationship of the pull rods of the present invention.

[0024] The meaning of the reference numerals in the figure: 1: base, 101: test table, 102: pneumatic slide, 103: pneumatic clamp, 104: test plug, 2: material change rack, 201: material change shaft, 202: material change plate, 203: material change slide bar, 204: material change shaft sleeve, 205: flip shaft, 206: loading table, 207: electric clamp, 208: material change spring, 3: guide frame, 301: guide frame, 302: flip rack, 303: flip gear, 4: rotation limit rod, 401: rotation limit block, 5: feeding slide, 501: feeding table, 502: feeding plate, 503: material box, 6: lifting rod, 601: reset spring, 602: force rod, 603: first ratchet bar, 604: feeding gear, 605: driven rack, 606: pressure rod, 7: driving platform, 701: screw, 702: No. 1 motor, 703: slide seat, 704: push rod, 705: reset plate, 8: discharge guide rod, 801: discharge spring, 802: discharge slide plate, 803: pull rod, 804: discharge push plate, 805: discharge pipe, 806: second ratchet bar, 807: discharge gear, 9: frame, 901: No. 2 motor, 902: driving gear, 903: driven gear. DETAILED DESCRIPTION

[0025] Reference to an embodiment herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0026] Embodiment 1: A circuit breaker instantaneous action characteristic detection device, such as Figure 1-Figure 4As shown, it includes a base 1, a test table 101, a pneumatic slide 102, a pneumatic clamp 103, a test plug 104 and a material changing mechanism, the material changing mechanism includes a material changing frame 2, a material changing shaft 201, a material changing plate 202, a material changing slide 203, a material changing shaft sleeve 204, a flip shaft 205, a loading table 206, an electric clamp 207 and a material changing spring 208, the test table 101 is fixedly connected to the base 1, the test table 101 is slidably connected to the pneumatic slide 102 in the horizontal direction, the pneumatic clamp 103 is installed on the pneumatic slide 102, and the pneumatic clamp 103 is used to clamp the pneumatic slide 102 The circuit breaker is easy to detect. Two test plugs 104 are installed on the test table 101. The test plugs 104 are located on the front and rear sides of the pneumatic slide 102. The test plugs 104 are electrically connected to the wiring terminals of the circuit breaker to form a test circuit. The test table 101, the pneumatic slide 102, the pneumatic clamp 103 and the test plugs 104 are components of the instantaneous action characteristic test table of a small circuit breaker in the prior art. The remaining structures of the instantaneous action characteristic test table of a small circuit breaker are not fully illustrated. The specific detection principle can refer to the prior art. A material change rack 2 is fixedly connected to the test table 101, and a rotating connection on the material change rack 2 A material changing shaft 201 is connected, a material changing plate 202 is fixedly connected to the material changing shaft 201, and the material changing plate 202 is provided with two slideways, and a material changing slide bar 203 is slidably connected in each slideway, and the material changing slide bar 203 can slide into the slideway provided on the material changing plate 202, and the sliding direction of the material changing slide bar 203 is perpendicular to the material changing shaft 201, and a material changing spring 208 is sleeved on the material changing slide bar 203, and the material changing spring 208 will be compressed when the material changing slide bar 203 slides into the slideway on the material changing plate 202, and a material changing shaft sleeve 204 is fixedly connected to the end of the material changing slide bar 203 away from the material changing plate 202, and the two A flip shaft 205 is connected to the material changing shaft sleeve 204 in a damping rotation manner to prevent the flip shaft 205 from rotating at will through a damping effect. A loading platform 206 is fixedly connected to the flip shaft 205. Two electric clamps 207 for clamping the circuit breaker are slidably connected to the loading platform 206. The electric clamps 207 are existing technologies. The two electric clamps 207 can move relative to each other under the drive of electricity. By rotating the material changing shaft 201, the position of the electric clamps 207 can be adjusted to facilitate approaching the circuit breaker. By rotating the flip shaft 205, the direction of the electric clamps 207 can be adjusted to facilitate clamping and placing the circuit breaker.

[0027] When it is necessary to place a circuit breaker on the pneumatic slide 102 for testing, first control the material changing shaft 201 to rotate 180 degrees clockwise. During the rotation of the material changing shaft 201, control the flip shaft 205 to rotate clockwise as well, so that the electric clamping plate 207 is adjusted to a downward state to facilitate clamping the circuit breaker. Then control the electric clamping plate 207 to clamp the protruding position on the upper side of the circuit breaker, and then control the material changing shaft 201 to rotate 180 degrees counterclockwise to reset. During this process, the circuit breaker to be tested is transported into the clamping range of the electric clamping plate 207 for easy clamping again, and control the flip shaft 205 to rotate counterclockwise to reset. 207 will place the circuit breaker on the pneumatic slide 102, then control the pneumatic clamp 103 to clamp the circuit breaker, and then control the test plugs 104 on both sides to insert into the wiring terminals of the circuit breaker to start the test. The specific test principle can refer to the instantaneous action characteristic test bench of the small circuit breaker in the prior art, which will not be repeated here; after the detection is completed, the pneumatic slide 102 is controlled to slide to the left to the unloading station, and then the circuit breaker that has been tested is removed from the pneumatic slide 102, and then the pneumatic slide 102 is controlled to reset to the right, and the material changing mechanism is controlled to place the next circuit breaker to be tested on the pneumatic slide 102, and the operation is cyclic.

[0028] like Figure 1 , Figure 4 and Figure 5 As shown, it also includes a flip assembly for driving the flip shaft 205 to rotate. The flip assembly is connected to the flip shaft 205. The flip assembly includes a guide frame 3, a guide frame 301, a flip rack 302 and a flip gear 303. The guide frame 3 is fixedly connected to the upper side of the detection platform 101. Two guide frames 301 are symmetrically fixedly connected to the guide frame 3. The guide frame 301 is composed of two sections of slides, one of which is an arc shape, and the diameter of the arc shape is the same as the rotation path of the flip shaft 205, and the other section of the slide is a vertically arranged straight line, and the straight line slide is located on the side away from the detection platform 101. The flip rack 302 is fixedly connected to the guide frame 301, and the flip rack 302 is located on the opposite side of the two guide frames 301. The flip gear 303 is fixedly connected to the flip shaft 205, and the flip gear 303 will engage with the flip rack 302 when the material changing shaft 201 drives the flip shaft 205 to revolve.

[0029] like Figure 4 and Figure 5As shown, it also includes a guide assembly for fixing the direction of the electric splint 207, the guide assembly is connected to the flip shaft 205, the guide assembly includes a limited rotation rod 4 and a limited rotation block 401, each guide frame 301 is fixed with two limited rotation rods 4, the limited rotation rod 4 is located at the straight slide position on the guide frame 301, and the limited rotation rod 4 is located on the opposite side of the two guide frames 301, and both ends of the flip shaft 205 are fixed with the limited rotation block 401. When the flip shaft 205 moves to the straight slide position on the guide frame 301, the limited rotation block 401 will move between the two limited rotation rods 4 on the same side, and the limited rotation rod 4 limits the rotation of the flip shaft 205 through the limited rotation block 401.

[0030] like Figure 1 , Figure 2 and Figure 6 As shown, it also includes a feeding mechanism for conveying the circuit breaker to the clamping range of the material changing mechanism. The feeding mechanism is connected to the detection table 101. The feeding mechanism includes a feeding slide 5, a feeding table 501, a feeding plate 502 and a material box 503. The detection table 101 is provided with a feeding slide 5, and the feeding table 501 is connected to the feeding slide 5 in a horizontal sliding direction. The feeding table 501 is connected to the feeding plate 502 in a horizontal sliding direction, and the sliding directions of the feeding plate 502 and the feeding table 501 are perpendicular to each other. A square groove is provided on the top of the feeding plate 502, and a material box 503 is placed in the square groove. The material box 503 is used to store the circuit breaker to be tested. The position of the material box 503 can be adjusted by controlling the sliding of the feeding table 501 and the feeding plate 502, so as to move the circuit breaker in the material box 503 to the clamping range of the material changing mechanism.

[0031] The material box 503 is a material turnover box in the prior art. After the circuit breaker is produced, it will be stacked in the material box 503, and the circuit breakers in the material box 503 are stacked in a single layer with three vertical and four horizontal layers. When the circuit breaker needs to be tested, the worker will first place the material box 503 with the circuit breaker stacked in the groove on the feeding plate 502. When the material changing shaft 201 rotates clockwise by 140 degrees, the two sides of the flip shaft 205 will first move in the circular arc slideway on the guide frame 301. In this process, the flip rack 302 will drive the flip shaft 205 to rotate clockwise by 220 degrees through the flip gear 303, thereby adjusting the angle of the rotation limit block 401, so that the rotation limit block 401 can vertically enter between the two rotation limit rods 4, and the upper The material table 206 and the electric clamping plate 207 will be rotated to a vertical downward state. During the process of the material changing shaft 201 continuing to rotate forty degrees clockwise, the rotation limit block 401 slides downward between the two rotation limit rods 4, and the rotation limit rod 4 can limit the rotation of the rotation limit block 401, so that the material loading table 206 and the electric clamping plate 207 will move vertically downward, that is, the movement trajectory of the electric clamping plate 207 in this section of the stroke is a straight line, so as to clamp the circuit breaker below; during the process of the material changing shaft 201 first rotating forty degrees counterclockwise, the rotation limit block 401 slides upward between the two rotation limit rods 4, so that the movement trajectory of the electric clamping plate 207 in this section of the stroke is also a straight line. Since the circuit breakers are stacked together, if the electric clamping plate 207 moves in this section If the motion trajectory during the process is an arc, the clamped circuit breaker will be squeezed and collided with the adjacent circuit breaker, which will cause the adjacent circuit breaker to deviate, affecting the electric clamping plate 207 to clamp again. During the process of the material replacement shaft 201 continuing to rotate counterclockwise by 140 degrees, the flip rack 302 will drive the flip shaft 205 to rotate counterclockwise by 220 degrees through the flip gear 303, so that the loading platform 206 and the electric clamping plate 207 can be restored to a vertical downward state after rotating counterclockwise, so as to place the circuit breaker on the pneumatic slide 102; after the electric clamping plate 207 clamps the first circuit breaker, it first controls the feeding plate 502 to slide a distance of a circuit breaker away from the detection platform 101, and the distance is equal to the width of the circuit breaker. , thereby adjusting the position of the circuit breakers in the material box 503 in the longitudinal direction, so that the electric clamping plate 207 can clamp them again. After the circuit breakers in the first longitudinal column are clamped, the feeding plate 502 is controlled to slide and reset in the direction close to the detection table 101, and the feeding table 501 is controlled to move to the left a distance of a circuit breaker, and the distance is equal to the length of the circuit breaker, so as to adjust the position of the material box 503 in the transverse direction, so that the electric clamping plate 207 can clamp the circuit breakers in the next longitudinal column. By adjusting the position of the feeding plate 502 and the feeding table 501, the electric clamping plate 207 can clamp all the circuit breakers in the material box 503. After the circuit breakers in the material box 503 are clamped, the feeding plate 502 and the feeding table 501 are controlled to reset, and a new material box 503 is replaced.

[0032] Embodiment 2: Based on embodiment 1, Figure 4 and Figure 6 As shown, it also includes a longitudinal movement component for controlling the sliding of the feeding plate 502, the longitudinal movement component is connected to the feeding platform 501, and the longitudinal movement component includes a lifting rod 6, a reset spring 601, a force rod 602, a first ratchet bar 603, a feeding gear 604, a driven rack 605 and a pressure rod 606. There are two lifting rods 6 symmetrically connected to the feeding platform 501. The lifting rod 6 slides in the vertical direction. The lifting rod 6 is sleeved with a reset spring 601. When the lifting rod 6 slides downward, the reset spring 601 will be compressed. The two lifting rods 6 are commonly fixed with a force rod 602. A first ratchet bar 603 is fixedly connected to the rod 602, and a through hole is opened on the feeding platform 501 for the first ratchet bar 603 to pass downward. Two feeding gears 604 are symmetrically connected to the feeding platform 501 for rotation. The first ratchet bar 603 will drive the feeding gear 604 to rotate only when it moves upward. Two driven racks 605 are symmetrically fixedly connected to the feeding plate 502, and the feeding gear 604 and the driven rack 605 on the same side remain in meshing. A pressure rod 606 is fixedly connected to the flip shaft 205, and the pressure rod 606 is used to press the force-bearing rod 602 downward to make the lifting rod 6 slide downward.

[0033] After the flip shaft 205 rotates 220 degrees clockwise, the pressure rod 606 will be rotated to the outside. During the clockwise rotation of the material changing shaft 201, the pressure rod 606 that rotates to the outside will press the force-bearing rod 602 downward, thereby driving the lifting rod 6 and the first ratchet bar 603 to move downward, and the reset spring 601 will be compressed. During the downward movement of the first ratchet bar 603, it will first maintain meshing with the feeding gear 604, and then because there are no teeth on the upper side of the first ratchet bar 603, it will disengage from the feeding gear 604 again, and the first ratchet bar 603 will not drive the feeding gear 604 to rotate during the downward movement; during the counterclockwise rotation reset process of the material changing shaft 201 The middle electric clamp 207 will drive the circuit breaker in the material box 503 to move upward, and the reset spring 601 will push the lifting rod 6, the force rod 602 and the first ratchet bar 603 to reset upward. The first ratchet bar 603 will first keep the material box 503 out of mesh with the feeding gear 604, so that the material box 503 remains stationary to facilitate the removal of the circuit breaker. Then the first ratchet bar 603 engages with the feeding gear 604 and drives the feeding gear 604 to rotate counterclockwise. When the feeding gear 604 rotates, it will drive the feeding plate 502 to move away from the detection table 101 through the driven rack 605 by the distance of the circuit breaker, thereby realizing the function of moving the material box 503 in the longitudinal direction.

[0034] like Figure 1 and Figure 7As shown, it also includes a transverse movement component for controlling the movement of the feeding platform 501 and the reset of the feeding plate 502. The transverse movement component is connected to the feeding platform 501, and the transverse movement component includes a driving platform 7, a screw 701, a No. 1 motor 702, a slide 703, a push rod 704 and a reset plate 705. The driving platform 7 is fixedly connected to the base 1, and the driving platform 7 is rotatably connected to the screw 701. The driving platform 7 is fixedly connected to the motor 702, and the output shaft of the motor 702 is fixedly connected to the end of the screw 701. The slide 703 is threadedly connected to the screw 701, and the top of the slide 703 is fixedly connected to the feeding platform 501. The push rod 704 is fixedly connected to the screw 701, and the reset plate 705 is fixedly connected to the lower end of the feeding plate 502. During the rotation of the push rod 704, the reset plate 705 will be pushed to make the feeding plate 502 slide and reset in the direction close to the detection platform 101.

[0035] Since the lead screw 701 and the slide 703 are threadedly connected, the slide 703 can drive the feeding table 501 to move horizontally when the lead screw 701 rotates, thereby realizing the function of moving the material box 503 horizontally, and the rotation of the lead screw 701 will drive the push rod 704 to rotate. During the rotation of the push rod 704, the reset plate 705 will be pushed toward the direction close to the detection table 101, so that each time the feeding table 501 is moved horizontally, the feeding plate 502 can be driven to reset longitudinally, so as to continuously clamp the circuit breaker.

[0036] like Figure 1 As shown, there are two groups of material changing mechanisms, flipping assemblies and guide assemblies, and the sizes of the two groups are different. Technicians can determine the sizes of the two groups according to actual conditions. The right group of material changing mechanisms is used to take the circuit breaker to be tested in the material box 503 and place it on the pneumatic slide 102, and the left group of material changing mechanisms is used to take the circuit breaker on the pneumatic slide 102 for unloading.

[0037] Embodiment 3: Based on embodiment 2, Figure 2 , Figure 4 and Figure 8 As shown, it also includes a driving component for driving two groups of material changing mechanisms, the driving component includes a frame 9, a second motor 901, a driving gear 902 and a driven gear 903, the inspection table 101 is fixedly connected to the frame 9, the second motor 901 is fixedly connected to the frame 9, the output shaft of the second motor 901 is fixedly connected to the material changing shaft 201 of the left group of material changing mechanisms, and the driving gear 902 is fixedly connected to the material changing shaft 201, and the driven gear 903 is fixedly connected to the material changing shaft 201 of the right group of material changing mechanisms, and the driving gear 902 and the driven gear 903 are meshed.

[0038] After the material changing mechanism on the right places the circuit breaker on the pneumatic slide 102, the second motor 901 is controlled to drive the material changing shaft 201 in the left material changing mechanism to rotate counterclockwise by 180 degrees. During this process, the active gear 902 will drive the material changing shaft 201 in the right material changing mechanism to rotate clockwise by 180 degrees through the driven gear 903, so as to continue to clamp the circuit breaker in the material box 503 through the electric clamping plate 207 in the right material changing mechanism. When the circuit breaker is detected, the pneumatic slide 102 will move to the left to the unloading station, and the circuit breaker on the pneumatic slide 102 will move to the electric clamping plate 207 in the left material changing mechanism. The pneumatic slide 102 is within the clamping range of the movable clamp 207, and then the circuit breaker on the pneumatic slide 102 is clamped by the electric clamp 207 in the left material changing mechanism, and then the No. 2 motor 901 is controlled to drive the material changing shaft 201 in the left material changing mechanism to rotate one hundred and eighty degrees clockwise, thereby removing the circuit breaker from the pneumatic slide 102. During this process, the pneumatic slide 102 is controlled to reset to the right, and the active gear 902 drives the material changing shaft 201 in the right material changing mechanism to rotate one hundred and eighty degrees counterclockwise through the driven gear 903, thereby placing the circuit breaker on the reset pneumatic slide 102, and the cycle is carried out.

[0039] like Figure 1 , Figure 2 and Figure 8 As shown, it also includes a pushing mechanism for arranging the removed circuit breakers for discharging, the pushing mechanism is connected to the material replacement shaft 201, the pushing mechanism includes a discharging guide rod 8, a discharging spring 801, a discharging slide plate 802, a pull rod 803, a discharging push plate 804, a discharging pipe 805, a second ratchet bar 806 and a discharging gear 807, and the detection table 101 is slidably connected to two discharging guide rods 8 in the horizontal direction, the discharging guide rods 8 are sleeved with a discharging spring 801, the discharging guide rods 8 are fixedly connected to the discharging guide rods 8, and the discharging slide plate 802 is slidably connected to the detection table 101 in the front and rear directions, and one end of the pull rod 803 is rotatably connected to the discharging slide plate 802, and the detection table 101 is fixedly connected to the discharging guide rods 8. The discharging pipe 805 and the material changing mechanism will place the removed circuit breaker on the discharging pipe 805, and the discharging pipe 805 is slidably connected with a discharging push plate 804 in the horizontal direction, and the end of the pull rod 803 away from the discharging slide plate 802 is rotatably connected with the discharging push plate 804. When the discharging slide plate 802 is away from the discharging pipe 805, the discharging push plate 804 will be driven to slide through the pull rod 803, and the discharging spring 801 will be compressed, and a second ratchet bar 806 is fixedly connected to the discharging slide plate 802, and a discharging gear 807 is fixedly connected to the discharging rotating shaft 201 of a group of material changing mechanisms on the left side, and the discharging gear 807 is a gear with missing teeth, and the discharging gear 807 will engage with the second ratchet bar 806 during rotation.

[0040] When the material changing shaft 201 in the left material changing mechanism rotates clockwise, the discharging gear 807 will first drive the second ratchet bar 806 to move away from the discharging pipe 805, and the second ratchet bar 806 will drive the discharging slide plate 802 and the discharging guide rod 8 to move synchronously, and the discharging spring 801 will be compressed. When the discharging slide plate 802 moves away from the discharging pipe 805, it will drive the discharging push plate 804 to slide to the left by a distance of a circuit breaker through the pull rod 803, thereby pushing the circuit breaker in the discharging pipe 805 to the left, and then the discharging gear 807 will be out of contact with the second ratchet bar 806, and the discharging spring 801 will be compressed. The spring 801 will push the discharge slide plate 802 to move towards the discharge pipe 805, thereby driving the discharge push plate 804 to reset to the right. After the material changing shaft 201 rotates one hundred and eighty degrees, the circuit breaker will be placed on the discharge pipe 805, and the placement position is located on the left side of the discharge push plate 804, so that the discharge push plate 804 can push the circuit breaker to the left again. The left end of the discharge pipe 805 is connected to the next process, so that the circuit breaker after inspection is automatically pushed to the next process; when the material changing shaft 201 in the left material changing mechanism rotates counterclockwise, the discharge gear 807 will not drive the second ratchet bar 806 to move.

[0041] A detection method for a circuit breaker instantaneous action characteristic detection device specifically comprises the following steps: The first step is to transport the circuit breaker to be tested to the clamping operation range of the material changing mechanism; The second step is to control the material changing mechanism to clamp the circuit breaker and place it on the pneumatic slide 102; The third step is to start testing the circuit breaker on the pneumatic slide 102; The fourth step is to control the pneumatic slide 102 to move to the clamping operation range of another set of material changing mechanisms after the detection is completed; The fifth step is to control another set of material changing mechanisms to remove the circuit breaker that has been tested on the pneumatic slide 102, and then control the pneumatic slide 102 to reset.

[0042] It should be understood that the above description is only for exemplary purposes and is not meant to limit the present invention. Those skilled in the art will appreciate that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A circuit breaker instantaneous action characteristic detection device, comprising a base (1), a detection platform (101), a pneumatic slide (102), a pneumatic clamp (103), and a test plug board (104), wherein the detection platform (101), the pneumatic slide (102), the pneumatic clamp (103), and the test plug board (104) are components of a small circuit breaker instantaneous action characteristic test platform in the prior art, and the device is characterized in that: The inspection platform (101) further comprises a material changing mechanism, which comprises a material changing frame (2), a material changing shaft (201), a material changing plate (202), a material changing slide bar (203), a material changing shaft sleeve (204), a turning shaft (205), a material loading platform (206), an electric clamping plate (207) and a material changing spring (208). The inspection platform (101) is rotatably connected to the material changing shaft (201) via the material changing frame (2). The material changing plate (202) is fixedly connected to the material changing shaft (201). The material changing slide bar (203) is slidably connected to the material changing plate (202). The material changing slide bar (203) is rotatably connected to the material changing shaft sleeve (204). 3) The upper sleeve is provided with a material changing spring (208); the material changing slide bar (203) is connected to a flip shaft (205) in a damping rotation manner via a material changing shaft sleeve (204); a loading platform (206) is fixedly connected to the flip shaft (205); an electric clamping plate (207) for clamping a circuit breaker is slidably connected to the loading platform (206); the position of the electric clamping plate (207) can be adjusted by rotating the material changing shaft (201) so as to be close to the circuit breaker; and the direction of the electric clamping plate (207) can be adjusted by rotating the flip shaft (205) so as to be convenient for clamping and placing the circuit breaker.

2. A circuit breaker instantaneous action characteristic detection device according to claim 1, characterized in that: The invention also comprises a flip assembly for driving the flip shaft (205) to rotate, the flip assembly comprising a guide frame (3), a guide frame (301), a flip rack (302) and a flip gear (303), the guide frame (301) being fixedly connected to the inspection platform (101) via the guide frame (3), the guide frame (301) being provided with a section of circular arc slideway and a section of linear slideway, the two sections of slideway being connected, the flip rack (302) being fixedly connected to the guide frame (301), the flip gear (303) being fixedly connected to the flip shaft (205), and the flip gear (303) being meshed with the flip rack (302) when the material changing rotating shaft (201) drives the flip shaft (205) to revolve.

3. A circuit breaker instantaneous action characteristic detection device according to claim 2, characterized in that: It also includes a guide assembly for fixing the orientation of the electric clamping plate (207), the guide assembly including a limited rotation rod (4) and a limited rotation block (401), the limited rotation rod (4) is fixedly connected to the guide frame (301), the limited rotation rod (4) is located at a straight slideway position on the guide frame (301), the limited rotation block (401) is fixedly connected to the flip shaft (205), and the limited rotation rod (4) limits the rotation of the flip shaft (205) through the limited rotation block (401).

4. A circuit breaker instantaneous action characteristic detection device according to claim 1, characterized in that: It also includes a feeding mechanism for conveying the circuit breaker to the clamping range of the material replacement mechanism, the feeding mechanism including a feeding slideway (5), a feeding table (501), a feeding plate (502) and a material box (503), the feeding slideway (5) on the testing table (101) is slidably connected to the feeding table (501), the feeding plate (502) is slidably connected to the feeding table (501), and the sliding directions of the feeding plate (502) and the feeding table (501) are perpendicular to each other, and a material box (503) for storing the circuit breaker to be tested is placed on the feeding plate (502).

5. A circuit breaker instantaneous action characteristic detection device according to claim 4, characterized in that: The feeding platform (501) is also provided with a longitudinal movement assembly for controlling the sliding of the feeding plate (502), wherein the longitudinal movement assembly comprises a lifting rod (6), a return spring (601), a force rod (602), a first ratchet bar (603), a feeding gear (604), a driven rack (605) and a pressure rod (606); the feeding platform (501) is slidably connected with the lifting rod (6), the lifting rod (6) is sleeved with a return spring (601), and the force rod (602) is fixedly connected to the lifting rod (6). ), a first ratchet bar (603) is fixedly connected to the force-bearing rod (602), a feeding gear (604) is rotatably connected to the feeding platform (501), the first ratchet bar (603) drives the feeding gear (604) to rotate in one direction, a driven rack (605) is fixedly connected to the feeding plate (502), the feeding gear (604) and the driven rack (605) are meshed, and a pressure rod (606) for pressing the force-bearing rod (602) downward is fixedly connected to the flip shaft (205).

6. A circuit breaker instantaneous action characteristic detection device according to claim 5, characterized in that: The invention also includes a transverse movement component for controlling the movement of the feeding platform (501) and the reset of the feeding plate (502), wherein the transverse movement component includes a driving platform (7), a lead screw (701), a first motor (702), a slide seat (703), a push rod (704) and a reset plate (705). The driving platform (7) is fixedly connected to the base (1), the lead screw (701) is rotatably connected to the driving platform (7), the first motor (702) for driving the lead screw (701) to rotate is fixedly connected to the driving platform (7), the slide seat (703) is threadedly connected to the lead screw (701), the slide seat (703) and the feeding platform (501) are fixedly connected, the push rod (704) is fixedly connected to the lead screw (701), the reset plate (705) is fixedly connected to the feeding plate (502), and the push rod (704) is used to push the reset plate (705) to reset in a direction close to the detection platform (101).

7. A circuit breaker instantaneous action characteristic detection device according to claim 3, characterized in that: Two groups of material changing mechanisms, flipping assemblies and guide assemblies are provided in total. The right group of material changing mechanisms is used to place a circuit breaker to be tested on the pneumatic slide table (102), and the left group of material changing mechanisms is used to remove a circuit breaker that has been tested on the pneumatic slide table (102).

8. A circuit breaker instantaneous action characteristic detection device according to claim 7, characterized in that: The apparatus also includes a driving assembly for driving two groups of material changing mechanisms, the driving assembly including a frame (9), a second motor (901), a driving gear (902) and a driven gear (903). The second motor (901) is fixedly connected to the inspection table (101) via the frame (9). The output shaft of the second motor (901) is fixedly connected to a material changing rotating shaft (201) of a group of material changing mechanisms on the left side, and the driving gear (902) is fixedly connected to the material changing rotating shaft (201). The driven gear (903) is fixedly connected to the material changing rotating shaft (201) of the group of material changing mechanisms on the right side, and the driving gear (902) and the driven gear (903) are meshed.

9. A circuit breaker instantaneous action characteristic detection device according to claim 8, characterized in that: The apparatus also includes a push mechanism for arranging the removed circuit breakers for discharge, the push mechanism including a discharge guide rod (8), a discharge spring (801), a discharge slide plate (802), a pull rod (803), a discharge push plate (804), a discharge pipe (805), a second ratchet bar (806) and a discharge gear (807); the discharge slide plate (802) is slidably connected to the detection table (101) via the discharge guide rod (8); the discharge guide rod (8) is sleeved with a discharge spring (801); one end of the discharge slide plate (802) is rotatably connected to the pull rod (803); and the detection table (101) is fixed with a second ratchet bar (806). A discharge pipe (805) is connected, and the material changing mechanism will place the removed circuit breaker on the discharge pipe (805). A discharge push plate (804) for pushing the circuit breaker is slidably connected to the discharge pipe (805). The other end of the pull rod (803) is rotatably connected to the discharge push plate (804). A second ratchet bar (806) is fixedly connected to the discharge slide plate (802). A discharge gear (807) is fixedly connected to the material changing shaft (201) of a group of material changing mechanisms on the left side, and the discharge gear (807) is a gear with missing teeth. The discharge gear (807) can only transmit power to the second ratchet bar (806) in one direction.

10. A detection method for a circuit breaker instantaneous action characteristic detection device, characterized in that: A detection method for a circuit breaker instantaneous action characteristic detection device according to any one of claims 1 to 9, specifically The following steps are involved: The first step is to transport the circuit breaker to be tested to the clamping operation range of the material changing mechanism; The second step is to control the material changing mechanism to clamp the circuit breaker and place it on the pneumatic slide table (102); The third step is to start testing the circuit breaker on the pneumatic slide table (102); The fourth step is to control the pneumatic slide (102) to move to the clamping operation range of another set of material changing mechanisms after the detection is completed; The fifth step is to control another set of material changing mechanisms to remove the circuit breaker on the pneumatic slide table (102) that has been tested, and then control the pneumatic slide table (102) to reset.

Citation Information

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