Multi-point synchronous measurement industrial displacement sensor and measurement system

By introducing the main control system and contactless detection components into the multi-point measurement system, the problems of sensor independent operation and contact operation are solved, and high-precision, stability and reliability of material displacement analysis is achieved.

CN119596319AActive Publication Date: 2025-03-11QINHUANGDAO XINFU ELECTRONIC TECH CO LTD
View PDF 13 Cites 0 Cited by

Patent Information

Application Number
CN202411989454.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-11
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

The sensors in the existing multi-point measurement system work independently and lack an effective coordination mechanism, which increases the difficulty of data integration, affects the accuracy of the analysis results, and cannot achieve contactless operation, which is susceptible to environmental factors, reducing the stability and reliability of the system.

Method used

An industrial displacement sensor and measurement system for multi-point synchronous measurement is designed, and the main control system and detection system are used for overall management and scheduling. Through non-contact detection components such as vibration, density, laser, sonar, etc., synchronous detection of material height, density and internal structure is achieved.

Benefits of technology

Through the collaborative working mode, the consistency and accuracy of data collection are improved, high-precision material displacement analysis is achieved, the stability and reliability of the system are enhanced, and the difficulty of data integration is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119596319A_ABST
    Figure CN119596319A_ABST
Patent Text Reader

Abstract

The invention provides a multi-point synchronous measurement industrial displacement sensor and a measurement system, and relates to the technical field of industrial measurement, and the multi-point synchronous measurement industrial displacement sensor comprises a plurality of composite sensors which are used in cooperation with each other; the vibration sensing assembly is arranged between the two composite sensors and used for detecting the materials between the two composite sensors and judging the stacking height of the materials; and the compactness assembly is arranged between the two composite sensors and is used for detecting the compactness of the stacked materials, so that the stacking density is guaranteed. According to the sensor and the measurement system, through the main control system and the detection system, synchronous cooperation of the multiple sensors is achieved, the data integration difficulty is reduced, the consistency and accuracy of data collection are improved through the cooperative work mode, the final analysis result is more reliable, and the detection efficiency is improved by using multiple non-contact detection assemblies. And meanwhile, continuous verification is carried out, so that long-term stable high-precision monitoring is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of industrial measurement, in particular to an industrial displacement sensor and a measurement system for multi-point synchronous measurement. Background Art

[0002] In modern industrial production, such as coke oven incineration production, material storage and management is one of the most important links. In order to ensure the continuity and efficiency of production, it is particularly important to accurately monitor the material status in the container. Traditional material measurement methods mainly rely on single-point measurement or manual detection, which are not only inefficient but also difficult to provide comprehensive and real-time data support. With the development of automation technology and sensor technology, multi-point synchronous measurement systems have gradually become an industry trend. This type of system can achieve synchronous monitoring of multiple parameters such as material height, density, internal structure, etc. by distributing multiple sensors on the inner wall of the container, thereby providing the factory with more accurate and reliable material information. Especially for large storage tanks or containers with complex shapes, the advantages of multi-point synchronous measurement systems are more obvious.

[0003] Although the existing multi-point measurement system has improved the accuracy and efficiency of material management to a certain extent, there are still some limitations. The various sensors in the existing system usually work independently and lack an effective coordination mechanism, which makes data integration more difficult and affects the accuracy of the final analysis results. In addition, many systems cannot achieve non-contact operation when performing density and internal structure detection, and are easily disturbed by environmental factors, reducing the stability and reliability of long-term work. Summary of the invention

[0004] The present invention aims to solve the shortcomings of the background technology, provide an industrial displacement sensor and a measurement system for multi-point synchronous measurement, utilize the effect of multi-sensor simultaneous modeling to detect and judge materials in the storage or movement process, and provide a more accurate and stable material displacement analysis effect.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an industrial displacement sensor for multi-point synchronous measurement, comprising: a composite sensor, a plurality of the composite sensors are used in conjunction with each other; a vibration sensing component, the vibration sensing component is arranged between two of the composite sensors, and is used to detect the material between the two composite sensors to determine the material stacking height; a density component, the density component is arranged between the two composite sensors, and is used to detect the density of the stacked materials, so as to ensure the stacking density; a laser detection component, the laser detection component is arranged on one side of the bottom of the composite sensor, and is a laser detection component for detecting the top edge of the material; a sonar detection component, the sonar detection component is arranged on one side of the composite sensor, and is used to detect the cavity inside the material pile; and a fixed installation component, the fixed installation component is arranged on the back of the composite sensor, and is used to fix the composite sensor for easy installation on the inner surface of the container.

[0006] Furthermore, the vibration sensing component includes: a detection wire arranged between the two composite sensors; an oscillation groove opened at the top of the composite sensor, a sensing groove opened at the bottom of the composite sensor, the top of the detection wire arranged inside the sensing groove, and the bottom of the detection wire connected to the inside of the oscillation groove; an oscillation motor arranged inside the oscillation groove, one side of the oscillation motor is in contact between the detection wires, and a plurality of contact sensors are arranged on the inner wall of the sensing groove, and the detection wire is in contact with the contact sensors on both sides when oscillating.

[0007] Furthermore, the density component includes: a pressurized tube arranged between the two composite sensors, a plurality of telescopic sleeves are provided on the surface of the pressurized tube, and the plurality of telescopic sleeves are connected to the interior of the pressurized tube; a pressurized chamber arranged at the top and bottom of the composite sensor, a pressurized plate is slidably connected to the interior of the pressurized chamber; an electric push rod arranged inside the pressurized chamber, the end of the electric push rod is connected to the pressurized plate, and a pressure sensor is provided on one side of the pressurized plate.

[0008] Furthermore, the laser sensing assembly includes: a plurality of laser detectors arranged on one side of the composite sensor, wherein the plurality of laser detectors are distributed in two groups, one group being arranged in a transverse horizontal structure, and the other group being arranged in a downwardly inclined structure.

[0009] Furthermore, the sonar detection component includes: a sonar detection platform arranged on one side of the composite sensor, and a plurality of sonar transmitters are arranged on one side of the sonar detection platform; a plurality of sonar receivers are arranged on one side of the sonar detection platform, and the plurality of sonar receivers are located below the sonar transmitters.

[0010] Furthermore, the fixed assembly includes: a mounting plate arranged on one side of the composite sensor, a fixing platform is sleeved on one side of the mounting plate for being connected to the inner wall of the device to be detected, and a threaded bolt is installed between the fixing platform and the mounting plate through a threaded rotation connection; an adsorption chamber is opened on one side of the composite sensor, an adsorption plate is arranged inside the adsorption chamber, an adsorption motor is arranged on the inner wall of the adsorption chamber, a threaded rod is connected to one side of the adsorption motor through a driving shaft, and the threaded rod is threadedly engaged with the adsorption plate.

[0011] A measurement system for multi-point synchronous measurement, comprising: a main control system, the main control system at least comprising a main control terminal and an analysis module, for controlling and deploying a plurality of sensors in the system as a whole, and at the same time building a model based on the results obtained by the plurality of sensors to analyze the overall material quantity in a container; a plurality of sensors, the plurality of sensors being distributed on the inner wall of the container, the plurality of sensors being equidistantly distributed and arranged around the inner surface of the container; a detection system, the detection system being used to cooperate with the control of the main control system to detect the material in the volume cavity to determine the quantity of the contained material, and to establish a containment model; and a verification system, the verification system being used to verify and determine the material quantity obtained by the detection system and the main control system.

[0012] Furthermore, the detection system is internally divided into a primary detection subsystem and a secondary detection subsystem. The primary detection subsystem performs sensing through a sensing module, wherein the sensing module at least includes a vibration sensing component for detecting the material filling height or filling depth, and the secondary detection subsystem includes a density detection module and a laser detection module, wherein the density detection module at least includes a density component for detecting the overall density, and the laser detection module at least includes a laser detection component for detecting the distance between the edge of the material and the sensor to determine the precise stacking height of the material.

[0013] Furthermore, the inspection system includes a sonar verification module, wherein the sonar verification module at least includes a sonar detection component for detecting the cavity.

[0014] Furthermore, the main control system and the detection system include the following working steps:

[0015] Step S1, the main control system starts and triggers the sensor through the main control end, detects the feeding depth of the material through the sensor, and performs preliminary sensing judgment through the sensing module;

[0016] Step S2, after the depth is initially sensed by the sensing module, the density detection module is started to perform a push detection on the material to determine the filling density of the material and obtain the actual density ρ;

[0017] Step S3, further performing laser detection on the material from the upper part of the material pile through the laser detection module to determine the feeding amount and the precise height of the material. The heights recorded by the probes of multiple laser detection modules are recorded as h~h respectively;

[0018] Step S4, using the analysis module to judge and model the heights detected by multiple probes, and using the heights of multiple points to generate a surface, so as to generate a model that adapts to the surface shape of the material, and record each height h, and at the same time judge the density of each laser point, so that the area around the laser point is calculated as S with a diameter of 0.1mm to 2mm, according to the formula Get h (n) is the volume of the cylindrical structure at the basic point, and the volume V of multiple points h Perform integration calculation and finally get V 总 , and the total volume is obtained by the total volume V 总 Multiplying it with the density ρ gives the total mass M and the overall model, which the worker can view through the main control system;

[0019] Step S5, use the sonar calibration module in the inspection system to perform sonar calibration on the inside and the top of the material as a whole to obtain a rough sonar model, and use the rough sonar model to compare and calibrate the detailed overall model obtained in step S4 to verify the accuracy of the model.

[0020] The present invention provides an industrial displacement sensor and a measuring system for multi-point synchronous measurement, which have the following beneficial effects:

[0021] The advantage of the present invention is that, by introducing the main control system and the detection system, the problem of independent operation of sensors and lack of effective coordination mechanism in the prior art is solved. The main control system is responsible for overall management and scheduling of multiple sensor components distributed on the inner wall of the container, ensuring that they can work together synchronously, reducing the difficulty of data integration. This collaborative working mode not only improves the consistency and accuracy of data collection, but also makes the final analysis results more reliable.

[0022] Secondly, the use of a variety of non-contact detection components can complete the detection of height, density and internal structure without direct contact with the material, avoiding the wear and error caused by physical contact, and continuous calibration can provide long-term stable monitoring while achieving high-precision detection results. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the composite sensor of the present invention.

[0024] Figure 2 It is a cross-sectional view of the overall structure of the present invention.

[0025] Figure 3 This is a schematic diagram of the combined use of the composite sensor of the present invention.

[0026] Figure 4 It is a schematic diagram of the overall structure of the measurement system of the present invention.

[0027] Figure 5 It is a schematic diagram of the working of the analysis module of the present invention.

[0028] Figure 6 The following is a schematic diagram of the measurement system used in the present invention.

[0029] Figure 1-6 Middle: 1-composite sensor; 101-mounting plate; 102-fixing table; 103-threaded bolt; 104-adsorption chamber; 105-adsorption motor; 106-adsorption plate; 2-pressurization tube; 201-telescopic sleeve; 202-pressurization chamber; 203-pressurization plate; 204-electric push rod; 205-pressure sensor; 3-detection wire; 301-oscillation slot; 302-oscillation motor; 303-sensing slot; 304-contact sensor; 4 -Sonar detection station; 401-sonar transmitter; 402-sonar receiver; 5-laser detector; S1-main control system; S101-main control terminal; S102-analysis module; S2-detection system; S210-primary detection subsystem; S211-sensing module; S220-secondary detection subsystem; S221-density detection module; S222-laser detection module; S3-inspection system; S301-sonar verification module. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0031] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.

[0032] The embodiment of the present application provides an industrial displacement sensor and a measuring system for multi-point synchronous measurement. The industrial displacement sensor and the measuring system for multi-point synchronous measurement can be realized by introducing a main control system and a detection system, solving the problem of independent operation of sensors and lack of effective coordination mechanism in the prior art. The main control system is responsible for overall management and scheduling of multiple sensor components distributed on the inner wall of the container to ensure that they can work together synchronously, reducing the difficulty of data integration. This collaborative working mode not only improves the consistency and accuracy of data collection, but also makes the final analysis results more reliable. By using a variety of non-contact detection components, it is possible to complete the detection of height, density and internal structure without direct contact with the material, avoiding wear and error caused by physical contact, and continuously performing verification. While providing long-term stable monitoring, it can also achieve high-precision detection results. The following is a detailed description of the industrial displacement sensor and the measuring system for multi-point synchronous measurement. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.

[0033] The present application is described in detail below in conjunction with the accompanying drawings and specific implementation methods. Figure 1-6 In the embodiment, an industrial displacement sensor for multi-point synchronous measurement is provided, comprising: a composite sensor 1, wherein a plurality of composite sensors 1 are used in conjunction with each other; a vibration sensing component, wherein the vibration sensing component is arranged between two composite sensors 1, and is used to detect the material between the two composite sensors 1, and to determine the material stacking height; a density component, wherein the density component is arranged between the two composite sensors 1, and is used to detect the density of the stacked material, so as to ensure the stacking density; a laser detection component, wherein the laser detection component is arranged at one side of the bottom of the composite sensor 1, and is used to detect the top edge of the material; a sonar detection component, wherein the sonar detection component is arranged at one side of the composite sensor 1, and is used to detect the cavity inside the material pile; and a fixed installation component, wherein the fixed installation component is arranged at the back of the composite sensor 1, and is used to fix and install the composite sensor 1, so as to facilitate its arrangement on the inner surface of the container.

[0034] Furthermore, the vibration sensing component includes: a detection wire 3 arranged between two composite sensors 1; an oscillation groove 301 opened at the top of the composite sensor 1, a sensing groove 303 opened at the bottom of the composite sensor 1, the top of the detection wire 3 arranged inside the sensing groove 303, and the bottom of the detection wire 3 connected to the inside of the oscillation groove 301; an oscillation motor 302 arranged inside the oscillation groove 301, one side of the oscillation motor 302 is in contact between the detection wires 3, and a plurality of contact sensors 304 are arranged on the inner wall of the sensing groove 303, and the detection wire 3 contacts the contact sensors 304 on both sides when oscillating;

[0035] During use, when the material contacts the detection wire 3, the vibration generated by the oscillation motor 302 will be transmitted to the contact sensor 304 in the sensing slot 303, and the material height will be determined according to the change of contact frequency or intensity, thereby realizing material height detection through mechanical vibration.

[0036] Furthermore, the density component includes: a pressurized tube 2 disposed between two composite sensors 1, a plurality of telescopic sleeves 201 are disposed on the surface of the pressurized tube 2, and the plurality of telescopic sleeves 201 are in conduction with the inside of the pressurized tube 2; a pressurized chamber 202 disposed at the top and bottom of the composite sensor 1, a pressurized plate 203 is slidably connected inside the pressurized chamber 202; an electric push rod 204 is disposed inside the pressurized chamber 202, a terminal end of the electric push rod 204 is connected to the pressurized plate 203, and a pressure sensor 205 is disposed on one side of the pressurized plate 203;

[0037] During use, the electric push rod 204 can push the pressure plate 203 to move, and the moving pressure plate 203 can pressurize the air inside the pressure tube 2. When the air pressure increases, the pressure will push out the multiple telescopic sleeves 201 on both sides and squeeze the materials on both sides through the telescopic sleeves 201. In this process, the materials will also give pressure to the telescopic sleeves 201. When the telescopic sleeves 201 are pushed out, the pressure plate 203 can move. At this time, it means that the pressure applied by the electric push rod 204 on the pressure plate 203 is greater than the pressure given to the telescopic sleeves 201 by the materials on both sides. At this time, the critical pressure before the pressure plate 203 moves can be recorded by the pressure sensor 205 and sent to the sensing module S211 in the main control system S1 for sensing and judgment, so as to record the internal density.

[0038] Furthermore, the laser sensing component includes: a plurality of laser detectors 5 arranged on one side of the composite sensor 1, the plurality of laser detectors 5 are distributed in two groups, one group is arranged in a horizontal structure, and the other group is arranged in a downward inclined structure; during use, the plurality of laser detectors 5 can irradiate the top surface of the material with laser and detect the return angle to determine the top height of the material, and this method is used to complete the detection of the top height of the material.

[0039] Furthermore, the sonar detection component includes: a sonar detection platform 4 arranged on one side of the composite sensor 1, and a plurality of sonar transmitters 401 are arranged on one side of the sonar detection platform 4; a plurality of sonar receivers 402 are arranged on one side of the sonar detection platform 4, and the plurality of sonar receivers 402 are located below the sonar transmitters 401. During use, the plurality of sonar transmitters 401 are used to transmit sonar and the plurality of sonar receivers 402 are used to receive sonar data, and thereby the height of the surface to be detected and the surface height distribution are roughly detected by sonar, thereby facilitating the judgment of the stacking condition of the material.

[0040] Furthermore, the fixed assembly includes: a mounting plate 101 arranged on one side of the composite sensor 1, a fixing platform 102 is sleeved on one side of the mounting plate 101 for interconnecting with the inner wall of the device to be detected, and a threaded bolt 103 is installed between the fixing platform 102 and the mounting plate 101 through a threaded rotation connection; an adsorption chamber 104 is opened on one side of the composite sensor 1, an adsorption plate 106 is arranged inside the adsorption chamber 104, an adsorption motor 105 is arranged on the inner wall of the adsorption chamber 104, a threaded rod is connected to one side of the adsorption motor 105 through a driving shaft, and the threaded rod is threadedly engaged with the adsorption plate 106. During use, first determine the position where the composite sensor 1 needs to be installed, The fixing platform 102 is nailed to a predetermined position and connected to the mounting plate 101 by threaded rotation. The threaded bolt 103 is rotated with a tool to tightly connect the fixing platform 102 and the mounting plate 101. At the same time, it is ensured that both are firmly attached to the inner wall of the container. After the power is turned on, the adsorption motor 105 starts to work and drives the internal threaded rod to rotate. As the threaded rod rotates, the adsorption plate 106 approaches the inner wall of the container along the direction of thread engagement until it is fully contacted and generates sufficient adsorption force to ensure the stable installation of the composite sensor 1. The assembly adopts a combination of mechanical fixation and magnetic adsorption. The double guarantee increases the stability of the installation and is also convenient for disassembly and maintenance.

[0041] A measurement system for multi-point synchronous measurement, comprising: a main control system S1, the main control system S1 at least comprising a main control terminal S101 and an analysis module S102, for controlling and deploying multiple sensors in the system as a whole, and at the same time building models based on the results obtained by the multiple sensors to analyze the overall material quantity in a container; multiple sensors, the multiple sensors are distributed on the inner wall of the container, and the multiple sensors are equidistantly distributed around the inner surface of the container; a detection system S2, the detection system S2 is used to cooperate with the control of the main control system S1 to detect the material in the volume cavity to determine the quantity of the contained material, and establish a containment model; an inspection system S3, the inspection system S3 is used to inspect and determine the material quantity obtained by the detection system S2 and the main control system S1.

[0042] During use, the main control system S1 integrates control and analysis functions, which can efficiently manage and coordinate multiple sensors to ensure the consistency and accuracy of data collection. At the same time, multiple sensors are evenly distributed around the inner wall of the container, realizing all-round and no-dead-angle monitoring of the material status, improving the reliability of the system and the integrity of the data. Finally, through the analysis module S102, the material model can be automatically established according to the sensor data to assist managers in making decisions and improve work efficiency.

[0043] Furthermore, the detection system S2 is internally divided into a primary detection subsystem S210 and a secondary detection subsystem S220. The primary detection subsystem S210 performs sensing through a sensing module S211, wherein the sensing module S211 at least includes a vibration sensing component for detecting the material filling height or filling depth. The secondary detection subsystem S220 includes a density detection module S221 and a laser detection module S222, wherein the density detection module S221 at least includes a density component for detecting the overall density, and the laser detection module S222 at least includes a laser detection component for detecting the distance between the edge of the material and the sensor to determine the precise stacking height of the material.

[0044] During the working process, the design of the primary detection subsystem S210 and the secondary detection subsystem S220 divides the detection process into two stages, first performing preliminary sensing and then performing detailed detection, which improves the detection efficiency and reduces unnecessary resource consumption. The density detection module S221 and the laser detection module S222 provide more detailed material property information, which helps to generate a more accurate material model.

[0045] Furthermore, the inspection system S3 includes a sonar verification module S301, wherein the sonar verification module S301 includes at least a sonar detection component for detecting cavities. The sonar verification module S301 can detect the cavities inside the material, thereby ensuring the uniformity and quality of material filling and avoiding potential safety hazards. By comparing with the detailed overall model, the sonar verification module can correct possible errors and improve the accuracy of the final model.

[0046] Furthermore, the main control system S1 and the detection system S2 include the following working steps:

[0047] Step S1, the main control system S1 starts and triggers the sensor through the main control terminal S101, detects the feeding depth of the material through the sensor, and performs preliminary sensing judgment through the sensing module S211;

[0048] Step S2, after the depth is initially sensed by the sensing module S211, the density detection module S221 is started to perform a push detection on the material to determine the filling density of the material and obtain the actual density ρ;

[0049] Step S3: Further laser detection of the material from the upper part of the material pile is performed by the laser detection module S222 to determine the amount of material fed and the precise height. The heights recorded by the probes of the multiple laser detection modules S222 are recorded as h 1 ~h n ;

[0050] Step S4: Use the analysis module S102 to judge and model the heights detected by multiple probes, generate a surface using the heights of multiple points, and thus generate a model that adapts to the surface shape of the material, and record h for each height. n At the same time, the density of each laser point is judged, so that the area around the laser point is calculated as S with a diameter of 0.1mm to 2mm. According to the formula Get h n is the volume of the cylindrical structure at the basic point, and the volume V of multiple points h Perform integration calculation and finally get V 总 , and the total volume is obtained by the total volume V 总 Multiplying it with the density ρ gives the total mass M and the overall model, which the worker can view through the main control system S1;

[0051] Step S5, use the sonar calibration module S301 in the inspection system S3 to perform sonar calibration on the inside and the top of the material as a whole to obtain a rough sonar model, and compare and calibrate the rough sonar model with the detailed overall model obtained in step S4 to verify the accuracy of the model.

[0052] Through the above process, the main control end S101 can automatically start each sensor, simplifying the operation process and reducing the need for manual intervention. The step-by-step approach from initial sensing to density detection to laser detection ensures that the most accurate data can be obtained at each step, providing a solid foundation for subsequent modeling. At the same time, multi-point heights are used to generate surfaces, and the total volume and total mass are calculated in combination with density to form an accurate material model, which improves the depth and breadth of data analysis. Finally, workers can intuitively view the status and model of the material through the main control system, which is convenient for real-time monitoring and management.

[0053] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0054] The above is a detailed introduction to an industrial displacement sensor and measurement system for multi-point synchronous measurement provided in the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present application.

Claims

1. An industrial displacement sensor for multi-point synchronous measurement, characterized in that: include: A composite sensor (1), wherein a plurality of the composite sensors (1) are used in conjunction with each other; A vibration sensing component, the vibration sensing component is arranged between the two composite sensors (1) and is used to detect the material between the two composite sensors (1) and determine the material accumulation height; A density component, the density component is arranged between the two composite sensors (1) and is used to detect the density of the stacked materials, thereby ensuring the density of the stack; A laser detection component, the laser detection component being arranged on one side of the bottom of the composite sensor (1) and being used for detecting the top edge of the material; A sonar detection component, the sonar detection component is arranged on one side of the composite sensor (1) and is used to detect the cavity inside the material pile; and A fixed assembly, the fixed assembly being arranged on the back of the composite sensor (1) and being used for fixedly installing the composite sensor (1) so as to be conveniently arranged on the inner surface of a container.

2. The industrial displacement sensor for multi-point synchronous measurement according to claim 1, characterized in that: The vibration sensing component comprises: A detection wire (3) disposed between the two composite sensors (1); An oscillation groove (301) is provided at the top of the composite sensor (1), a sensing groove (303) is provided at the bottom of the composite sensor (1), the top of the detection wire (3) is arranged inside the sensing groove (303), and the bottom of the detection wire (3) is connected to the inside of the oscillation groove (301); An oscillating motor (302) is arranged inside the oscillating groove (301), one side of the oscillating motor (302) is in contact with the detection wires (3), and a plurality of contact sensors (304) are arranged on the inner wall of the sensing groove (303), and the detection wire (3) is in contact with the contact sensors (304) on both sides when oscillating.

3. The industrial displacement sensor for multi-point synchronous measurement according to claim 1, characterized in that: The density component includes: A pressurized tube (2) is arranged between the two composite sensors (1), a plurality of telescopic sleeves (201) are arranged on the surface of the pressurized tube (2), and the plurality of telescopic sleeves (201) are in conduction with the interior of the pressurized tube (2); A pressurizing chamber (202) is provided at the top and bottom of the composite sensor (1), wherein a pressurizing plate (203) is slidably connected inside the pressurizing chamber (202); An electric push rod (204) is disposed inside the pressurizing chamber (202), wherein the end of the electric push rod (204) is connected to the pressurizing plate (203), and a pressure sensor (205) is disposed on one side of the pressurizing plate (203).

4. The industrial displacement sensor for multi-point synchronous measurement according to claim 1, characterized in that: The laser sensor assembly comprises: a plurality of laser detectors (5) arranged on one side of the composite sensor (1); the plurality of laser detectors (5) are distributed and arranged in two groups, one group being arranged in a horizontal structure, and the other group being arranged in a downwardly inclined structure.

5. The industrial displacement sensor for multi-point synchronous measurement according to claim 1, characterized in that: The sonar detection component comprises: A sonar detection platform (4) disposed on one side of the composite sensor (1), wherein a plurality of sonar transmitters (401) are disposed on one side of the sonar detection platform (4); A plurality of sonar receivers (402) are arranged on one side of the sonar detection platform (4), and the plurality of sonar receivers (402) are located below the sonar transmitter (401).

6. The industrial displacement sensor for multi-point synchronous measurement according to claim 1, characterized in that: The fixed assembly comprises: A mounting plate (101) is provided on one side of the composite sensor (1), a fixing platform (102) is sleeved on one side of the mounting plate (101) and is used to be connected to the inner wall of the device to be detected, and a threaded bolt (103) is installed between the fixing platform (102) and the mounting plate (101) through a threaded rotation connection; An adsorption chamber (104) is provided on one side of the composite sensor (1), an adsorption plate (106) is provided inside the adsorption chamber (104), an adsorption motor (105) is provided on the inner wall of the adsorption chamber (104), a threaded rod is connected to one side of the adsorption motor (105) via a driving shaft, and the threaded rod is threadedly engaged with the adsorption plate (106).

7. A measurement system for multi-point synchronous measurement, characterized in that: include: A main control system (S1), the main control system (S1) comprising at least a main control terminal (S101) and an analysis module (S102), for controlling and adjusting a plurality of sensors in the entire system, and building models based on the results obtained by the plurality of sensors to analyze the overall amount of materials in the container; A plurality of sensors, wherein the plurality of sensors are distributed on the inner wall of the container, and the plurality of sensors are evenly spaced and arranged around the inner surface of the container; A detection system (S2), the detection system (S2) is used to cooperate with the control of the main control system (S1) to detect the material in the volume cavity to determine the amount of contained material and establish a containment model; An inspection system (S3), the inspection system (S3) is used to inspect and judge the material quantity obtained by the detection system (S2) and the main control system (S1).

8. The multi-point synchronous measurement system according to claim 7, characterized in that: The detection system (S2) is internally divided into a primary detection subsystem (S210) and a secondary detection subsystem (S220), wherein the primary detection subsystem (S210) performs sensing through a sensing module (S211), wherein the sensing module (S211) at least includes a vibration sensing component for detecting the filling height or filling depth of the material, and the secondary detection subsystem (S220) includes a density detection module (S221) and a laser detection module (S222), wherein the density detection module (S221) at least includes a density component for detecting the overall density, and the laser detection module (S222) at least includes a laser detection component for detecting the distance between the edge of the material and the sensor to determine the precise stacking height of the material.

9. The multi-point synchronous measurement system according to claim 8, characterized in that: The inspection system (S3) comprises a sonar verification module (S301) inside, wherein the sonar verification module (S301) comprises at least a sonar detection component for detecting the cavity.

10. The multi-point synchronous measurement system according to claim 9, characterized in that: The main control system (S1) and the detection system (S2) include the following working steps: Step S1, the main control system (S1) starts and triggers the sensor through the main control terminal (S101), detects the feeding depth of the material through the sensor, and performs preliminary sensing judgment through the sensing module (S211); Step S2, after the depth is initially sensed by the sensing module (S211), the density detection module (S221) is started to perform a push detection on the material to determine the filling density of the material and obtain the actual density ρ; Step S3: Further laser detection of the material from the upper part of the material pile is performed by the laser detection module (S222) to determine the amount of material fed and the precise height. The heights recorded by the probes of the multiple laser detection modules (S222) are recorded as h (1) ~h (n) ; Step S4: Use the analysis module (S102) to judge and build a model based on the heights detected by multiple probes, and use the heights of multiple points to generate a surface, so as to generate a model that adapts to the surface shape of the material, and record each height h. (n) At the same time, the density of each laser point is judged, so that the area around the laser point is calculated as S with a diameter of 0.1mm to 2mm. According to the formula Get h (n) is the volume of the cylindrical structure at the basic point, and the volume V of multiple points h Perform integration calculation and finally get V 总 , and the total volume is obtained by the total volume V 总 Multiplying it with the density ρ gives the total mass M and the overall model, which the worker can view through the main control system (S1); Step S5, using the sonar calibration module (S301) in the inspection system (S3) to perform sonar calibration on the inside and the top of the material as a whole, to obtain a coarse sonar model, and using the coarse sonar model to compare and calibrate the detailed overall model obtained in step S4 to verify the accuracy of the model.

Citation Information

Patent Citations

  • Intelligent silo and control method thereof

    CN108082768A

  • Intelligent monitoring method for stage construction of super-large-span cable-stayed bridge

    CN112982180A

  • Tobacco material flow calibration method based on laser ranging system

    CN114485410A

  • Scanning detection device for accumulating volume of outer surface of material by distance measurement method

    CN117053727A

  • Cable bent tower deviation monitoring control system in cable-stayed suspension bridge construction process

    CN117928389A