Adsorption catalysis device for industrial organic waste gas
By setting up storage boxes, adding pipes and sealing blocks on the adsorption bed of the industrial organic waste gas treatment device, the regular replacement of activated carbon and the discharge of crushed substances are achieved, which solves the problems of activated carbon loss and pore blockage in traditional methods, and improves the adsorption effect and treatment efficiency.
Patent Information
- Application Number
- CN202411984674.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional industrial organic waste gas treatment methods have problems such as low efficiency, high cost or narrow application range. The crushing and powdering of activated carbon in the adsorption bed leads to a reduced adsorption effect, and corrosive components erode the activated carbon, resulting in loss of the adsorption bed.
An adsorption catalytic device for industrial organic exhaust gas is designed, including a base, an adsorption mechanism, a catalytic mechanism, a hot air circulation mechanism and a controller. The device is equipped with a storage box, adding pipes and sealing blocks on the adsorption bed. By moving the telescopic plate and agitating motor, it realizes regular replacement of activated carbon and discharge of crushed substances, preventing activated carbon from losing and pore blocking.
Through regular replacement and discharge of crushed substances, the service life of activated carbon is extended, the adsorption effect of organic waste gas is improved, the loss of activated carbon and pore blockage is avoided, and the treatment efficiency is improved.
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Figure CN119607787A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste gas treatment devices, and in particular to an adsorption catalytic device for industrial organic waste gas. Background Art
[0002] With the acceleration of industrialization, organic waste gas emitted from various industrial production activities has become a serious environmental problem. These waste gases contain a variety of harmful substances such as benzene, toluene, xylene, formaldehyde, etc., which pose a huge threat to human health and the ecological environment. Traditional waste gas treatment methods such as direct combustion and condensation have limitations such as low efficiency, high cost or narrow scope of application. Against this background, adsorption catalytic devices for industrial organic waste gas came into being. Adsorption catalytic technology combines the high efficiency of adsorption and the thoroughness of catalysis. It uses the strong adsorption capacity of the adsorbent to first concentrate the organic matter in the waste gas, and then use the catalyst to promote the oxidation reaction of the organic matter at a lower temperature to convert it into harmless substances. The activated carbon adsorption concentration - RCO catalytic oxidation device uses activated carbon to adsorb organic waste gas. When the activated carbon reaches adsorption saturation, hot air is used to desorb the activated carbon to desorb the adsorbed organic waste gas. The high-concentration organic waste gas after desorption enters the RCO catalytic oxidation furnace. Under the action of the catalyst, the organic waste gas undergoes oxygen-free combustion at a lower ignition temperature and is converted into harmless substances such as carbon dioxide and water. During the desorption process, the scouring of hot air and the change in temperature increase the friction between the activated carbon particles, causing the activated carbon to break and pulverize, reducing the height of the activated carbon in the adsorption bed. If the exhaust gas contains corrosive components, it will corrode the activated carbon, causing the activated carbon on the activated carbon adsorption bed to be lost. The loss of activated carbon will reduce the effective adsorption area of the adsorption bed, affecting the adsorption effect, and thus causing limitations.
[0003] To this end, we propose an adsorption catalytic device for industrial organic waste gas. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides an adsorption catalytic device for industrial organic waste gas, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an adsorption catalytic device for industrial organic waste gas, comprising: A base, an adsorption mechanism, a catalytic mechanism, a hot air circulation mechanism and a controller; the adsorption mechanism and the catalytic mechanism are fixedly connected to the base; the hot air circulation mechanism is fixedly connected to the adsorption mechanism; The adsorption mechanism comprises a shell, an adsorption bed, a partition plate and a bottom box; the bottom box is fixedly connected to the shell; the adsorption bed is fixedly connected to the bottom box; the adsorption bed is filled with an adsorbent; the adsorbent is selected to be activated carbon; the two ends of the hot air circulation mechanism are connected to the two ends of the shell; the catalytic mechanism is connected to the shell; solenoid valves are arranged between the shell and the catalytic mechanism and the hot air circulation mechanism; The shell is provided with an adding mechanism; the adding mechanism adds the activated carbon in the adsorption bed after the activated carbon in the adsorption bed is crushed and pulverized.
[0006] Preferably, the adding mechanism includes a storage box, an adding pipe and a blocking block; the storage box is fixedly connected to the outer shell; a through groove is provided on the outer shell; the adding pipe is fixedly connected to the storage box and is communicated with the through groove; a movable groove is provided under the storage box; a movable motor is fixedly connected in the movable groove, and the blocking block is slidably connected in the movable groove; a screw rod which cooperates with the thread of the blocking block is fixedly connected to the output end of the movable motor; and an electromagnetic valve is provided on the adding pipe.
[0007] Preferably, sealing plates are slidably connected to both sides of the adsorption bed; ventilation holes are evenly provided on the sealing plates and the adsorption bed; a sealed electric push rod is fixedly connected to the adsorption bed; and the output end of the sealed electric push rod is fixedly connected to the sealing plate.
[0008] By setting a storage box, an addition pipe and a sealing block above the adsorption bed, activated carbon in the adsorption bed is added after the activated carbon in the adsorption bed is consumed, thereby preventing the activated carbon from being consumed or pulverized, resulting in a reduction in the volume of the activated carbon in the adsorption bed, thereby weakening the adsorption effect on organic waste gas.
[0009] Preferably, two groups of the adsorption mechanisms are provided on the base; and the catalytic mechanism is connected to both groups of the adsorption mechanisms.
[0010] Preferably, a connecting groove is provided at the lower end of the adsorption bed; a telescopic groove is provided on the side wall of the connecting groove; a telescopic plate is slidably connected in the telescopic groove, and a telescopic electric push rod is fixedly connected in the telescopic groove; the output end of the telescopic electric push rod is fixedly connected to the telescopic plate.
[0011] Preferably, a stirring motor is fixedly connected in the bottom box; and a conveying dragon is fixedly connected to the output end of the stirring motor.
[0012] Preferably, one end of the bottom box away from the conveying dragon is fixedly connected to a pushing motor and slidably connected to a pushing plate; the output end of the pushing motor is fixedly connected to a screw rod that cooperates with the thread of the pushing plate; a vibration assembly is fixedly connected to the adsorption bed; the vibration assembly consists of a motor and a deflection block; and a hole is opened at the bottom of the adsorption bed.
[0013] Preferably, a discharge groove is provided on the side wall of the outer shell; the position of the discharge groove corresponds to the conveying dragon; a discharge block is provided in the discharge groove; and the discharge block is fixed to the outer shell by bolts.
[0014] By moving the telescopic plate, the activated carbon in the adsorption bed that first contacts with the organic waste gas falls into the bottom box, and then is discharged through the conveying dragon. The telescopic plate re-blocks the connecting groove, and then the pipeline is added to add activated carbon, thereby completing the replacement of the activated carbon in the adsorption bed that first contacts with the organic waste gas, thereby preventing the pores of the activated carbon that first contacts with the organic waste gas from being blocked by large molecular organic matter, affecting the adsorption effect.
[0015] Beneficial effects of the present invention: 1. The present invention arranges a storage box, an addition pipeline and a blocking block above the adsorption bed, and adds activated carbon in the adsorption bed after the activated carbon in the adsorption bed is consumed, thereby preventing the activated carbon from being consumed or pulverized, resulting in a reduction in the volume of the activated carbon in the adsorption bed, thereby weakening the adsorption effect on organic waste gas.
[0016] 2. The present invention moves the telescopic plate so that the activated carbon in the adsorption bed that first contacts the organic waste gas falls into the bottom box and is then discharged through the conveying dragon. The telescopic plate re-blocks the connecting groove, and then the activated carbon is added through the adding pipeline, thereby completing the replacement of the activated carbon in the adsorption bed that first contacts the organic waste gas, thereby preventing the pores of the activated carbon that first contacts the organic waste gas from being blocked by macromolecular organic matter, which affects the adsorption effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the housing of the present invention in a partially cut-away state; Figure 3 for Figure 2 The enlarged view of point A in the middle; Figure 4 for Figure 2 A cross-sectional view of the storage box, bottom box, outer shell and adsorption bed at the cross-sectional view angle at the middle BB; Figure 5 for Figure 4 The schematic diagram of the structure of the bottom box, stirring motor and conveying dragon from the cross-sectional view at the center CC; Figure 6 It is a cross-sectional view of the adsorption box, the telescopic block and the telescopic slot in the present invention; Figure 7 It is a partial cross-sectional view of the adsorption box, the sealing plate and the vibration assembly in the present invention.
[0018] In the figure: 1. base; 2. adsorption mechanism; 21. shell; 22. adsorption bed; 23. partition plate; 24. bottom box; 3. catalytic mechanism; 4. hot air circulation mechanism; 5. storage box; 51. adding pipeline; 52. blocking block; 53. through slot; 54. moving slot; 55. moving motor; 56. sealing plate; 57. vent; 58. sealed electric push rod; 6. connecting slot; 61. telescopic slot; 62. telescopic plate; 63. telescopic electric push rod; 7. stirring motor; 71. conveying dragon; 72. pushing motor; 73. pushing plate; 74. discharge slot; 75. discharge block; 8. vibration component. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Embodiment 1: Refer to the attached specification Figure 1 , 2 , 3 and 4, an adsorption catalytic device for industrial organic waste gas, comprising: Base 1, adsorption mechanism 2, catalytic mechanism 3, hot air circulation mechanism 4 and controller; adsorption mechanism 2 and catalytic mechanism 3 are fixedly connected to base 1; hot air circulation mechanism 4 is fixedly connected to adsorption mechanism 2; The adsorption mechanism 2 includes a housing 21, an adsorption bed 22, a partition plate 23 and a bottom box 24; the bottom box 24 is fixedly connected to the housing 21; the adsorption bed 22 is fixedly connected to the bottom box 24; the adsorption bed 22 is filled with an adsorbent; the adsorbent is selected to be activated carbon; the two ends of the hot air circulation mechanism 4 are connected to the two ends of the housing 21; the catalytic mechanism 3 is connected to the housing 21; and electromagnetic valves are provided between the housing 21 and the catalytic mechanism 3 and the hot air circulation mechanism 4; The housing 21 is provided with an adding mechanism; the adding mechanism adds the activated carbon in the adsorption bed 22 after the activated carbon in the adsorption bed 22 is crushed and pulverized.
[0021] In the present invention, the adding mechanism includes a storage box 5, an adding pipe 51 and a blocking block 52; the storage box 5 is fixedly connected to the outer shell 21; a through groove 53 is provided on the outer shell 21; the adding pipe 51 is fixedly connected to the storage box 5 and is connected to the through groove 53; a moving groove 54 is provided below the storage box 5; a moving motor 55 is fixedly connected in the moving groove 54, and the blocking block 52 is slidably connected in the moving groove 54; a screw rod which is threadedly matched with the blocking block 52 is fixedly connected to the output end of the moving motor 55; and an electromagnetic valve is provided on the adding pipe 51.
[0022] In the present invention, sealing plates 56 are slidably connected to both sides of the adsorption bed 22; ventilation holes 57 are evenly opened on the sealing plate 56 and the adsorption bed 22; a sealed electric push rod 58 is fixedly connected to the adsorption bed 22; and the output end of the sealed electric push rod 58 is fixedly connected to the sealing plate 56.
[0023] In the present invention, the industrial organic waste gas enters the shell 21 from the pipe on the shell 21 of the adsorption mechanism 2, moves from the inside of the shell 21 to the other side, enters the adsorption bed 22 from the vent hole 57, and is adsorbed by the activated carbon in the adsorption bed 22 after entering the adsorption bed 22. A partition plate 23 is provided in the adsorption bed 22, and holes are provided on the partition plate 23, so that the activated carbon can be separated and the industrial organic waste gas does not affect the passage of the adsorption bed 22; when the activated carbon is saturated with adsorption, the sealing electric push rods 58 on the front and rear sides of the adsorption bed 22 push the sealing plate 56, so that the sealing plate 56 seals the two sides of the adsorption bed 22, and then the hot air circulation mechanism 4 blows hot air into the adsorption bed 22 for circulation, so that the organic waste gas adsorbed by the activated carbon is separated from the activated carbon, and then the hot air carrying the industrial organic waste gas is introduced into the catalytic mechanism 3, so that the catalytic mechanism 3 catalytically reduces the industrial organic waste gas; In the present invention, when the blocking block 52 is in the initial position, it is located below the adding pipe 51 and blocks the adding pipe 51. When the activated carbon in the adsorption bed 22 is consumed, the amount of activated carbon in the adsorption bed 22 is reduced, so that the moving motor 55 drives the corresponding screw rod to rotate, so that the blocking block 52 moves to the left, exposing the lower end of the adding pipe 51, so that the solenoid valve on the adding pipe 51 is opened, and the activated carbon in the storage box 5 falls onto the adsorption bed 22 through the adding pipe 51; the adding pipe 51 is closed after adding a part of the activated carbon, and the blocking block 52 pushes the activated carbon, so that the added activated carbon is evenly distributed on the adsorption bed 22, and then the solenoid valve is opened again to add the activated carbon again; The present invention arranges a storage box 5, an addition pipe 51 and a blocking block 52 above the adsorption bed 22, and adds activated carbon in the adsorption bed 22 after the activated carbon in the adsorption bed 22 is consumed, thereby preventing the activated carbon from being consumed or pulverized, resulting in a reduction in the volume of the activated carbon in the adsorption bed 22, thereby weakening the adsorption effect on organic waste gas.
[0024] In the present invention, two groups of adsorption mechanisms 2 are arranged on the base 1 ; the catalytic mechanism 3 is connected to the two groups of adsorption mechanisms 2 .
[0025] In the present invention, two groups of adsorption mechanisms 2 are provided, and the two groups of adsorption mechanisms 2 absorb organic waste gas at intervals. Therefore, when one group of adsorption mechanisms 2 heats the activated carbon and discharges the organic waste gas into the catalytic mechanism 3, the other group of adsorption mechanisms 2 is still working, thereby making the absorption of organic waste gas uninterrupted and improving the treatment efficiency.
[0026] Embodiment 2: Based on Embodiment 1, refer to the attached Figure 5 , 6 and 7. In the present invention, a connecting groove 6 is provided at the lower end of the adsorption bed 22; a telescopic groove 61 is provided on the side wall of the connecting groove 6; a telescopic plate 62 is slidably connected in the telescopic groove 61, and a telescopic electric push rod 63 is fixedly connected in the telescopic groove 61; the output end of the telescopic electric push rod 63 is fixedly connected to the telescopic plate 62.
[0027] In the present invention, a stirring motor 7 is fixedly connected in the bottom box 24 ; and a conveying dragon 71 is fixedly connected to the output end of the stirring motor 7 .
[0028] In the present invention, one end of the bottom box 24 away from the conveying dragon 71 is fixedly connected to a pushing motor 72 and is slidably connected to a pushing plate 73; the output end of the pushing motor 72 is fixedly connected to a screw rod threadedly matched with the pushing plate 73; a vibration component 8 is fixedly connected to the adsorption bed 22; the vibration component 8 is composed of a motor and a deflection block; a hole is opened at the bottom of the adsorption bed 22.
[0029] In the present invention, a discharge groove 74 is provided on the side wall of the housing 21 ; the position of the discharge groove 74 corresponds to the conveying dragon 71 ; a discharge block 75 is provided in the discharge groove 74 ; and the discharge block 75 is fixed to the housing 21 by bolts.
[0030] In the present invention, the waste gas contains high boiling point, macromolecular organic matter or particulate matter, which will block the pores of the activated carbon and affect the adsorption effect. Therefore, it is necessary to replace the activated carbon in the adsorption bed 22 that first contacts the organic waste gas; In the present invention, the telescopic electric push rod 63 in the telescopic groove 61 pulls the telescopic plate 62 back, so that the telescopic plate 62 is retracted into the telescopic groove 61, so that the activated carbon of this part falls into the bottom box 24 below, and the staff unscrews the bolts on the discharge block 75 and takes out the discharge block 75, and then the stirring motor 7 drives the conveying dragon 71 to rotate, so that the conveying dragon 71 discharges the activated carbon out of the discharge groove 74. After the activated carbon is discharged, the discharge block 75 is inserted into the discharge groove 74 and fixed with bolts. At the same time, the telescopic electric push rod 63 pushes the telescopic plate 62 out of the telescopic groove 61, so that the telescopic plate 62 blocks the connecting groove 6, and then the adding pipe 51 adds new activated carbon to the part of the activated carbon in the adsorption bed 22 that is emptied, thereby completing the replacement of the activated carbon in the adsorption bed 22 that first contacts the organic waste gas; In the present invention, the vibration component 8 generates vibration, causing the adsorption bed 22 to vibrate, so that the powder generated by the pulverization of the activated carbon moves downward in the adsorption bed 22, and then falls to the bottom of the adsorption bed 22 and passes through the holes at the bottom of the adsorption bed 22, and falls into the bottom box 24, while large particles of activated carbon cannot pass through the holes at the bottom of the adsorption bed 22. Therefore, the present invention can discharge the activated carbon powder in the adsorption bed 22, and at the same time, the push motor 72 drives the corresponding screw to rotate, so that the push plate 73 pushes the activated carbon powder in the bottom box 24, so that the activated carbon powder gathers toward the conveying dragon 71, and then is discharged through the conveying dragon 71; The present invention moves the telescopic plate 62 so that the activated carbon in the adsorption bed 22 that first contacts the organic waste gas falls into the bottom box 24 and is then discharged through the conveying dragon 71. The telescopic plate 62 re-blocks the connecting groove 6, and then the activated carbon is added through the adding pipe 51, thereby completing the replacement of the activated carbon in the adsorption bed 22 that first contacts the organic waste gas, thereby preventing the pores of the activated carbon that first contacts the organic waste gas from being blocked by macromolecular organic matter, thereby affecting the adsorption effect.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected; the scope of the present invention to be protected is defined by the attached claims and their equivalents.
Claims
1. An adsorption catalytic device for industrial organic waste gas, characterized in that: include A base (1), an adsorption mechanism (2), a catalytic mechanism (3), a hot air circulation mechanism (4) and a controller; the adsorption mechanism (2) and the catalytic mechanism (3) are fixedly connected to the base (1); the hot air circulation mechanism (4) is fixedly connected to the adsorption mechanism (2); The adsorption mechanism (2) comprises a shell (21), an adsorption bed (22), a partition plate (23) and a bottom box (24); the bottom box (24) is fixedly connected to the shell (21); the adsorption bed (22) is fixedly connected to the bottom box (24); the adsorption bed (22) is filled with an adsorbent; the adsorbent is selected to be activated carbon; two ends of the hot air circulation mechanism (4) are connected to two ends of the shell (21); the catalytic mechanism (3) is connected to the shell (21); solenoid valves are provided between the shell (21) and the catalytic mechanism (3) and the hot air circulation mechanism (4); The outer shell (21) is provided with an adding mechanism; the adding mechanism adds the activated carbon in the adsorption bed (22) after the activated carbon in the adsorption bed (22) is crushed and pulverized.
2. The adsorption catalytic device for industrial organic waste gas according to claim 1, characterized in that: The adding mechanism comprises a storage box (5), an adding pipe (51) and a blocking block (52); the storage box (5) is fixedly connected to the housing (21); a through groove (53) is provided on the housing (21); the adding pipe (51) is fixedly connected to the storage box (5) and communicates with the through groove (53); a moving groove (54) is provided below the storage box (5); a moving motor (55) is fixedly connected in the moving groove (54), and the blocking block (52) is slidably connected in the moving groove (54); a screw rod threadedly matched with the blocking block (52) is fixedly connected to the output end of the moving motor (55); and a solenoid valve is provided on the adding pipe (51).
3. The adsorption catalytic device for industrial organic waste gas according to claim 2, characterized in that: Sealing plates (56) are slidably connected to both sides of the adsorption bed (22); ventilation holes (57) are evenly provided on the sealing plate (56) and the adsorption bed (22); a sealed electric push rod (58) is fixedly connected to the adsorption bed (22); and an output end of the sealed electric push rod (58) is fixedly connected to the sealing plate (56).
4. The adsorption catalytic device for industrial organic waste gas according to claim 3, characterized in that: Two groups of the adsorption mechanisms (2) are arranged on the base (1); the catalytic mechanism (3) is connected to the two groups of the adsorption mechanisms (2).
5. The adsorption catalytic device for industrial organic waste gas according to claim 4, characterized in that: A connecting groove (6) is provided at the lower end of the adsorption bed (22); a telescopic groove (61) is provided on the side wall of the connecting groove (6); a telescopic plate (62) is slidably connected in the telescopic groove (61), and a telescopic electric push rod (63) is fixedly connected in the telescopic groove (61); an output end of the telescopic electric push rod (63) is fixedly connected to the telescopic plate (62).
6. The adsorption catalytic device for industrial organic waste gas according to claim 5, characterized in that: A stirring motor (7) is fixedly connected inside the bottom box (24); and a conveying dragon (71) is fixedly connected to the output end of the stirring motor (7).
7. The adsorption catalytic device for industrial organic waste gas according to claim 6, characterized in that: An end of the bottom box (24) away from the conveying dragon (71) is fixedly connected to a driving motor (72) and is slidably connected to a driving plate (73); an output end of the driving motor (72) is fixedly connected to a screw rod threadably matched with the driving plate (73); a vibration component (8) is fixedly connected to the adsorption bed (22); the vibration component (8) is composed of a motor and a deflection block; and a hole is provided at the bottom of the adsorption bed (22).
8. The adsorption catalytic device for industrial organic waste gas according to claim 7, characterized in that: A discharge groove (74) is provided on a side wall of the housing (21); the position of the discharge groove (74) corresponds to the conveying dragon (71); a discharge block (75) is provided in the discharge groove (74); and the discharge block (75) is fixed to the housing (21) by means of bolts.
Citation Information
Patent Citations
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