Ester quaternary ammonium salt industrial raw material emulsifying aid stirrer and use method thereof

Abstract

The invention relates to the technical field of stirrers, in particular to an esterquats industrial raw material emulsifying aid stirrer and a using method thereof.The esterquats industrial raw material emulsifying aid stirrer comprises a transmission assembly, the transmission assembly comprises a rotating assembly and a swinging assembly arranged on the lower side of the rotating assembly, and a lower cover is arranged on the lower side of the transmission assembly; the vertical turning assembly, the transverse turning assembly and the shearing and stirring assembly penetrate through the lower cover and are connected with the transmission assembly. According to the stirring machine, the vertical stirring assembly, the transverse stirring assembly and the shearing and stirring assembly can be driven to do circular motion through the motor, the vertical stirring assembly, the transverse stirring assembly and the shearing and stirring assembly can be driven to make uniform contact with mixed liquid in the emulsifying process, the stirring machine is simple in structure, and the production cost is reduced; a mixed solution can be transversely and vertically pushed, so that the mixed solution is always in a large-range flowing state in the emulsifying process, and the mixing effect is improved.

Description

Technical Field

[0001] The invention relates to the technical field of stirrers, in particular to an ester-based quaternary ammonium salt industrial raw material emulsifying auxiliary agent stirrer and a use method thereof. Background Art

[0002] Ester quaternary ammonium salt is a new type of cationic surfactant with excellent softening, antistatic and anti-yellowing properties. It does not contain APEO and formaldehyde, is easily biodegradable, green and environmentally friendly, and has a small dosage, good effect, convenient preparation, low comprehensive cost, and extremely high cost performance.

[0003] Quaternary ammonium salt emulsifier is the most widely used type of cationic emulsifier. The properties of quaternary ammonium salt emulsifier are similar to those of inorganic ammonium salts. It exists in the form of quaternary ammonium ions in acidic, neutral and alkaline solutions, so it has the widest range of applications. It has good compatibility with other types of emulsifiers and can be compounded with anionic emulsifiers to have excellent antibacterial properties. In addition, quaternary ammonium salt emulsifiers can form a leakage channel for charge through the adsorption of ions of ionized groups or polar groups on the solid surface, achieving the purpose of antistatic. As the largest and most widely used type of emulsifier, the development of new structures of quaternary ammonium salt cationic emulsifiers and the research on their application performance have always been a hot topic of concern.

[0004] When ester-based quaternary ammonium salts are used as emulsifying aids, a stirrer is usually required. Existing stirrers usually use stirring blades to rotate, driving the mixed liquid to flow and tumble to achieve mixed emulsification. Usually, only one stirring shaft is provided, and the position of the stirring shaft is fixed. During the emulsification process, the viscosity of the mixed liquid gradually increases. As the viscosity of the mixed liquid increases, the flowability of the mixed liquid decreases, or it becomes difficult to flow, resulting in uneven mixing in the later stage and poor emulsification effect.

[0005] At the same time, the emulsification process requires shearing of the mixed liquid. Usually, two motors are set to drive the stirring blade and the shearing blade to rotate respectively to achieve mixed stirring and shearing. However, this makes the mixer large in size, complex in structure, and high in cost. At the same time, the position of the shearing blade is fixed. As the emulsification progresses, the fluidity of the mixed liquid decreases, causing the shearing blade to be unable to evenly shear all the mixed liquid, resulting in poor emulsification effect.

[0006] Therefore, a stirrer for emulsifying auxiliary agent of ester-based quaternary ammonium salt industrial raw material is needed to solve the above-mentioned technical problems. Summary of the invention

[0007] The purpose of the present invention is to solve the above problems and provide an ester-based quaternary ammonium salt industrial raw material emulsifying auxiliary agent stirrer, which can move in a mixed solution to achieve uniform stirring of the mixed solution.

[0008] The invention discloses an ester-based quaternary ammonium salt industrial raw material emulsifying auxiliary agent mixer, comprising a transmission assembly, the transmission assembly comprising a rotating assembly and a swinging assembly arranged at the lower side of the rotating assembly, a motor is fixedly arranged at the upper end of the transmission assembly, and the outer side of the motor is bolted to a connecting seat;

[0009] A lower cover is arranged at the lower side of the transmission assembly, and the vertical flip assembly, the horizontal flip assembly and the shear stirring assembly penetrate the lower cover and are connected with the transmission assembly. The shear stirring assembly is arranged at the lower side of the transmission assembly through the speed increasing assembly at the top. The vertical flip assembly and the horizontal flip assembly are transmission-connected with the swing assembly, and the swing assembly drives the vertical flip assembly and the horizontal flip assembly to swing at the same time;

[0010] The swing assembly includes a central shaft coaxially fixedly connected to the lower side of the gear three, the central shaft is fixedly connected in the through hole of the eccentric column, the through hole and the eccentric column are cylindrical, and the axis of the through hole passes through the center point of the axis of the eccentric column, and the angle between the axis of the through hole and the axis of the eccentric column is an acute angle;

[0011] The outer side of the eccentric column is sleeved with a needle bearing, and the outer side of the needle bearing is sleeved with a bearing sleeve. The upper end of the bearing sleeve is bolted to the upper cover, and two short rods are symmetrically and coaxially arranged on the outer side of the middle part of the bearing sleeve. The short rods are rotatably arranged in two connecting holes on the opposite sides of the rectangular frame. Two swing rods are symmetrically arranged on the outer side of the rectangular frame, and the axis of the swing rod is perpendicular to the axis of the connecting hole. The ends of the two swing rods that are far away from each other are respectively connected to the horizontal flip assembly and the vertical flip assembly.

[0012] Furthermore, the rotating assembly includes a lower shell, a turntable is rotatably arranged on the lower side of the lower shell, three support columns are evenly distributed circumferentially on the upper side of the turntable, gear 2 is rotatably arranged on the three support columns, the sides of the three support columns away from each other are meshed with the inner side of the gear ring 1, the gear ring 1 is fixedly connected in the lower shell, the sides of the three support columns close to each other are meshed with gear 1, gear 1 is fixedly connected to the end of the output shaft of the motor, the output shaft of the motor passes through the upper shell and the motor is fixedly connected to the upper side of the upper shell, the upper shell is bolted to the lower shell, and a vertical flipping assembly, a horizontal flipping assembly and a shear stirring assembly are arranged on the lower side of the turntable;

[0013] The gear ratio between gear 1 and ring gear 1 is 1:5.

[0014] Further, the lower side of the gear is coaxially fixedly connected to the gear three arranged on the lower side of the turntable, the gear three is meshingly connected to the gear four, the gear four is rotatably arranged in the speed increasing assembly, the speed increasing assembly is bolted to the lower side of the turntable, and the lower side of the speed increasing assembly is rotatably connected to the shear stirring assembly;

[0015] The shear stirring assembly includes a rotating rod and a plurality of shear disks fixedly connected to the rotating rod. The rotating rod is rotatably connected to the lower end of the speed increasing assembly. The shear disk includes shear plates evenly distributed on the upper and lower sides of the outer edge of the shear disk. The shear disk has two through grooves symmetrically arranged on the axis of the through groove, and the through grooves are in the shape of an arc. A flip plate is fixedly arranged at both ends of the through groove in the circumferential direction, and the two flip plates are respectively arranged on the upper and lower sides of the through groove.

[0016] Furthermore, the gear ratio of gear two, gear three and gear four is 2:4:1.

[0017] Furthermore, the speed increasing assembly includes a fixed seat, the fixed seat is bolted to the lower side of the rotating disk, the fixed seat is hollow and the upper end is rotatably provided with a gear 4 meshing with the gear 3, the lower end of the gear 4 is coaxially fixedly connected to the driving disk, three gears 5 rotatably connected to the driving disk are evenly distributed on the lower side of the driving disk, the outer sides of the three gears 5 that are far away from each other are meshed with the gear ring 2, and the gear ring 2 is fixedly connected to the inner side of the lower end of the fixed seat;

[0018] The three gears five are meshed and connected to gear six on the sides close to each other. The lower side of gear six is ​​coaxially fixedly connected to the drive shaft. The drive shaft passes through and is rotatably connected to the end cover. The end cover is bolted to the lower end of the fixed seat. The drive shaft is coaxially fixedly connected to the rotating rod.

[0019] Furthermore, the gear ratio of the ring gear 2, the gear 5 and the gear 6 is 7:3:1.

[0020] Furthermore, the angle between the axis of the through hole and the axis of the eccentric column is 20 degrees.

[0021] Furthermore, the lateral flipping assembly includes a chassis bolted to the lower side of the turntable, a rotating sleeve bolted to the lower side of the chassis, a swing shaft rotatably arranged in the rotating sleeve, a plurality of lateral swing plates fixedly connected to the swing shaft, a bevel gear 1 fixedly connected to the swing shaft, the bevel gear 1 is meshedly connected to the bevel gear 2 rotatably connected to the end of the vertical plate, and the bevel gear 2 is coaxially fixedly connected to the swing rod.

[0022] The transverse swing plate is a vertically arranged rectangular plate with multiple mesh holes evenly distributed on the surface. Multiple groups of guide bars 1 and guide bars 2 are arranged on both sides of the transverse swing plate, and the angle between the guide bars 1 and the guide bars 2 is an acute angle.

[0023] Furthermore, the vertical flip assembly includes a fixed frame bolted to the lower side of the turntable, the middle of the fixed frame is rotatably connected to the swing block, an installation shaft is arranged at the end of the swing block, the installation shaft rotates on the side of the fixed frame and is coaxially fixedly connected to the swing rod, a plurality of vertical swing plates are rotatably arranged on the upper side of the swing block, the vertical swing plates are horizontally arranged, and the ends of the swing block and the vertical swing plates are hinged to the same connecting strip.

[0024] A method for using an ester-based quaternary ammonium salt industrial raw material emulsifying agent mixer, comprising: (1) fixing the mixer to a mechanical arm, and moving the mechanical arm to the side of a container containing a mixed solution;

[0025] (2) Programming the running route of the robot arm according to the size of the container so that the robot arm drives the mixer to move back and forth and can reach every position of the container;

[0026] (3) Turn on the motor and the mechanical arm at the same time. When the mechanical arm drives the mixer to move, the motor drives the vertical flipping assembly, the horizontal flipping assembly and the shear stirring assembly to work, so as to stir the mixed solution in the container.

[0027] (4) When mixing is completed, the motor stops working and the robotic arm drives the mixer to reset.

[0028] The beneficial effects of the present invention are as follows: through the setting of the rotating component, the vertical flipping component, the horizontal flipping component and the shear stirring component can be driven by a motor to make circular motion, and during the emulsification process, the vertical flipping component, the horizontal flipping component and the shear stirring component can be driven to contact the mixed liquid evenly, so that the mixer structure is simple and the production cost is reduced.

[0029] By setting the vertical flipping assembly and the horizontal flipping assembly, the mixed solution can be pushed horizontally and vertically, so that the mixed solution is always in a large-scale flow state during the emulsification process, thereby improving the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the following detailed description of the preferred embodiment.The drawings are only for the purpose of illustrating the preferred embodiments and are not to be construed as limiting the invention.

[0031] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the overall three-dimensional bottom-up structure of the present invention;

[0033] Figure 3 This is a schematic diagram of the internal structure of the lower cover of the present invention;

[0034] Figure 4 This is a schematic diagram of the exploded structure of the rotating assembly of the present invention;

[0035] Figure 5 It is another exploded structural schematic diagram of the rotating assembly of the present invention;

[0036] Figure 6 This is a schematic diagram of the structure of the shear stirring assembly of the present invention;

[0037] Figure 7 This is a schematic diagram of the structure of the speed increasing component of the present invention;

[0038] Figure 8This is a schematic diagram of the structure of the speed increasing assembly of the present invention in an exploded state;

[0039] Fig. 9 For the present invention Figure 8 Schematic diagram of the structure at A in the middle;

[0040] Fig.10 This is a schematic diagram of the shear disk structure of the present invention;

[0041] Fig.11 It is a schematic diagram of the local structure of the swing assembly of the present invention;

[0042] Fig.12 For the present invention Fig.11 Schematic diagram of the structure at B in the middle;

[0043] Fig.13 This is a schematic diagram of the structure of the swing assembly of the present invention in an exploded state;

[0044] Fig.14 It is a schematic diagram of the cross-sectional structure of the eccentric column of the present invention;

[0045] Fig.15 This is a schematic diagram of the structure of the lateral flip assembly of the present invention;

[0046] Fig.16 It is a schematic diagram of the structure of the vertical flip assembly of the present invention.

[0047] Reference numerals:

[0048] 1 motor, 11 connecting seat;

[0049] 2 transmission assembly, 21 lower cover, 22 rotating assembly, 221 lower housing, 222 gear ring 1, 223 turntable, 2231 support column, 224 gear 1, 225 gear 2, 226 upper housing, 227 gear 3, 2271 center shaft,

[0050] 23 swing assembly, 231 swing rod, 2311 rectangular frame, 2312 connecting hole, 232 bearing sleeve, 2321 short rod, 233 upper cover, 234 needle bearing, 235 eccentric column, 2351 through hole;

[0051] 3 vertical flip assembly, 31 fixed frame, 32 swing block, 321 mounting shaft, 33 vertical swing plate, 331 trapezoidal plate, 34 connecting strip;

[0052] 4 lateral flip assembly, 41 chassis, 42 rotating sleeve, 43 swing shaft, 44 bevel gear 1, 45 bevel gear 2, 46 vertical plate, 47 lateral swing plate, 471 guide bar 1, 472 guide bar 2, 473 mesh;

[0053] 5 shear stirring assembly, 51 rotating rod, 52 shear disk, 521 disk body, 522 shear plate, 523 through slot, 524 flip plate;

[0054] 6 speed increasing assembly, 61 fixed seat, 611 end cover, 62 gear four, 63 driving plate, 64 gear ring two, 65 gear five, 66 gear six, 661 driving shaft. DETAILED DESCRIPTION

[0055] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-Figure 16 As shown, an ester-based quaternary ammonium salt industrial raw material emulsifying agent mixer includes a transmission assembly 2, the transmission assembly 2 includes a rotating assembly 22 and a swinging assembly 23 arranged on the lower side of the rotating assembly 22, a motor 1 is fixedly arranged on the upper end of the transmission assembly 2, the outer side of the motor 1 is bolted to a connecting seat 11, and the connecting seat 11 is fixedly connected to a moving device, for example, connected to a manipulator or connected to a moving device, and the mixer is driven to move by the manipulator or the moving device to stir the mixed liquid in the container to achieve emulsification of the mixed liquid.

[0056] A lower cover 21 is arranged at the lower side of the transmission assembly 2. The vertical flipping assembly 3, the horizontal flipping assembly 4 and the shear stirring assembly 5 penetrate the lower cover 21 and are connected to the transmission assembly 2. The shear stirring assembly 5 is arranged at the lower side of the transmission assembly 2 through the speed increasing assembly 6 at the top. The vertical flipping assembly 3 and the horizontal flipping assembly 4 are connected to the swing assembly 23 by transmission. The swing assembly 23 drives the vertical flipping assembly 3 and the horizontal flipping assembly 4 to swing at the same time. The transmission assembly 2 drives the vertical flipping assembly 3, the horizontal flipping assembly 4 and the shear stirring assembly 5 to make circular motions to stir the mixed liquid. Through the circular motions of the vertical flipping assembly 3, the horizontal flipping assembly 4 and the shear stirring assembly 5, during the emulsification process of the mixed liquid, the vertical flipping assembly 3, the horizontal flipping assembly 4 and the shear stirring assembly 5 can fully contact and stir the mixed liquid at different parts, thereby improving the uniformity of stirring and the stirring effect, and preventing the mixed liquid from being unable to be uniformly stirred when the viscosity of the mixed liquid increases. The transmission component 2 drives the vertical flipping component 3, the horizontal flipping component 4 and the shear stirring component 5 to rotate or swing through the swing component 23 and the rotating component 22 respectively, so as to stir the mixed liquid. The vertical flipping component 3, the horizontal flipping component 4 and the shear stirring component 5 are driven to move by a motor 1 at the same time, which simplifies the structure and saves costs.

[0057] See also Figure 4 and Figure 5The rotating assembly 22 includes a lower shell 221, a turntable 223 is rotatably arranged on the lower side of the lower shell 221, three support columns 2231 are evenly distributed circumferentially on the upper side of the turntable 223, gears 2 25 are rotatably arranged on the three support columns 2231, the sides of the three support columns 2231 away from each other are meshed with the inner side of the ring gear 1 222, the ring gear 1 222 is fixedly connected in the lower shell 221, the sides of the three support columns 2231 close to each other are meshed with the gear 1 224, the gear 1 224 is fixedly connected to the end of the output shaft of the motor 1, the output shaft of the motor 1 passes through the upper shell 226 and the motor 1 is fixedly connected to the upper side of the upper shell 226, the upper shell 226 is bolted to the lower shell 221, and a vertical flipping assembly 3, a horizontal flipping assembly 4 and a shear stirring assembly 5 are arranged on the lower side of the turntable 223.

[0058] During operation, the motor 1 drives the gear 1 224 to rotate, the gear 1 224 drives the gear 2 225 to rotate, the gear 2 225 meshes with the gear ring 1 222, the gear 2 225 rotates while revolving around the inner side of the gear ring 1 222, thereby driving the turntable 223 to rotate, and the turntable 223 drives the vertical flipping assembly 3, the horizontal flipping assembly 4 and the shear stirring assembly 5 to make circular motion.

[0059] Furthermore, the gear ratio of the gear 1 224 to the gear ring 1 222 is 1:5. By making the gear ratio of the gear 1 224 to the gear ring 1 222 1:5, the turntable 223 can be rotated at a large speed, and the turntable 223 can be rotated at a low speed to prevent the turntable 223 from rotating at an excessive speed.

[0060] For further information, see Figure 5-Figure 9 The lower side of the gear 1 224 is coaxially fixedly connected to the gear 3 227 set on the lower side of the rotating disk 223, the gear 3 227 is meshed with the gear 4 62, the gear 4 62 is rotatably set in the speed increasing assembly 6, the speed increasing assembly 6 is bolted to the lower side of the rotating disk 223, and the lower side of the speed increasing assembly 6 is rotatably connected to the shear stirring assembly 5;

[0061] See also Figure 6 and Fig.10 The shearing and stirring assembly 5 includes a rotating rod 51 and a plurality of shearing discs 52 fixedly connected to the rotating rod 51. The rotating rod 51 is rotatably connected to the lower end of the speed increasing assembly 6. The shearing disc 52 includes shearing pieces 522 evenly distributed on the upper and lower sides of the outer edge of the shearing disc 52. The shearing disc 52 is axially symmetrically provided with two through grooves 523, the through grooves 523 are arc-shaped, and a flip piece 524 is fixedly provided at both ends of the through groove 523 in the circumferential direction. The two flip pieces 524 are respectively provided on the upper and lower sides of the through groove 523. The speed increasing assembly 6 drives the rotating rod 51 and the shearing disc 52 to rotate at a high speed. The shearing pieces 522 on the outer edge of the shearing disc 52 shear and stir the mixed liquid to improve the emulsification efficiency. The flip pieces 524 at both ends of the through groove 523 can drive the mixed liquid to flow, improve the stirring efficiency, and improve the uniformity of stirring.

[0062] Furthermore, the gear ratio of gear 225, gear 3 227 and gear 4 62 is 2:4:1. Through this arrangement, the motor 1 can drive the turntable 223 to rotate at a low speed while driving the gear 4 62 to rotate at a high speed, thereby achieving the speed increase transmission of the gear 4 62.

[0063] Further, the speed increasing assembly 6 includes a fixed seat 61, which is bolted to the lower side of the rotating disk 223. The fixed seat 61 is hollow and the upper end is rotatably provided with a gear 4 62 meshing with the gear 3 227. The lower end of the gear 4 62 is coaxially fixedly connected to the driving disk 63. Three gears 5 65 rotatably connected to the driving disk 63 are evenly distributed on the lower side of the driving disk 63. The outer sides of the three gears 5 65 that are far away from each other are all meshed with the gear ring 2 64. The gear ring 2 64 is fixedly connected to the inner side of the lower end of the fixed seat 61.

[0064] The three gears 5 are meshed and connected to the gear 6 66 on the sides close to each other. The lower side of the gear 6 66 is coaxially fixedly connected to the drive shaft 661. The drive shaft 661 penetrates and is rotatably connected to the end cover 611. The end cover 611 is bolted to the lower end of the fixing seat 61. The drive shaft 661 is coaxially fixedly connected to the rotating rod 51. The gear 3 227 rotates to drive the gear 4 62 to rotate. The gear 4 62 drives the drive disk 63 to rotate. The drive disk 63 drives the three gears 5 65 to revolve. The gear 5 65 is driven by the gear ring 2 64 to rotate. The gear 5 65 rotates to drive the gear 6 66 to rotate at high speed. The gear 6 66 drives the drive shaft 661 and the rotating rod 51 to rotate at high speed, thereby driving the shear disk 52 to rotate at high speed. By setting the speed increasing component 6, the rotation speed of the rotating rod 51 and the shear disk 52 can be increased to reach the rotation speed required for stirring.

[0065] Furthermore, the gear ratio of the second gear ring 64, the fifth gear 65 and the sixth gear 66 is 7:3:1. This arrangement can transmit the rotation speed of the fourth gear 62 to the sixth gear 66, further increasing the rotation speed of the sixth gear 66.

[0066] For further information, see Figure 11-Figure 14 The swing assembly 23 includes a central shaft 2271 coaxially fixedly connected to the lower side of the gear three 227, and the central shaft 2271 is fixedly connected to the through hole 2351 of the eccentric column 235. The through hole 2351 and the eccentric column 235 are cylindrical, and the axis of the through hole 2351 passes through the center point of the axis of the eccentric column 235. The angle between the axis of the through hole 2351 and the axis of the eccentric column 235 is 20 degrees.

[0067] The outer side of the eccentric column 235 is sleeved with a needle bearing 234, and the outer side of the needle bearing 234 is sleeved with a bearing sleeve 232. The upper end of the bearing sleeve 232 is bolted to the upper cover 233. Through the arrangement of the bearing sleeve 232 and the upper cover 233, the needle bearing 234 is arranged in the bearing sleeve 232 to achieve relative positioning between the needle bearing 234 and the bearing sleeve 232.

[0068] Two short rods 2321 are symmetrically and coaxially arranged outside the middle of the bearing sleeve 232. The short rods 2321 are rotatably arranged in two connecting holes 2312 on opposite sides of the rectangular frame 2311. Two swing rods 231 are symmetrically arranged outside the rectangular frame 2311. The axes of the swing rods 231 are perpendicular to the axes of the connecting holes 2312. The ends of the two swing rods 231 that are away from each other are respectively connected to the horizontal flip assembly 4 and the vertical flip assembly 3. The central shaft 2271 is driven to rotate by the gear 3 227. The center axis 2271 drives the eccentric column 235 to rotate. When the eccentric column 235 rotates, it drives the rectangular frame 2311 to swing back and forth. The rectangular frame 2311 drives the swing rod 231 to rotate back and forth.

[0069] For further information, see Fig.15 The lateral flipping assembly 4 includes a chassis 41 bolted to the lower side of the turntable 223, a rotating sleeve 42 bolted to the lower side of the chassis 41, a swing shaft 43 rotatably arranged in the rotating sleeve 42, a plurality of lateral swing plates 47 fixedly connected to the swing shaft 43, a bevel gear 1 44 fixedly connected to the swing shaft 43, the bevel gear 1 44 meshingly connected to the bevel gear 2 45 rotatably connected to the end of the vertical plate 46, and the bevel gear 2 45 is coaxially fixedly connected to the swing rod 231; through the reciprocating rotation of the swing rod 231, the bevel gear 1 44, the bevel gear 2 45 and the swing shaft 43 are driven to reciprocate, and the swing shaft 43 drives the lateral swing plate 47 to swing back and forth, thereby pushing the mixed liquid, realizing the movement of the mixed liquid, and facilitating improving the mixing uniformity.

[0070] Furthermore, the transverse swing plate 47 is a vertically arranged rectangular plate with a plurality of mesh holes 473 uniformly distributed on the surface. The mesh holes 473 facilitate the mixed liquid to pass through the mesh holes 473, thereby realizing cutting and dispersing the mixed liquid and improving the uniform mixing of the mixed liquid. Multiple groups of guide bars 1 471 and guide bars 2 472 are arranged on both sides of the transverse swing plate 47. The angle between guide bar 1 471 and guide bar 2 472 is an acute angle. When working, the mixed liquid enters from the opening with a relatively large distance between guide bar 1 471 and guide bar 2 472, and flows out from the opening with a relatively small distance between guide bar 1 471 and guide bar 2 472. In this process, the speed of the flowing mixed liquid will increase, thereby generating vortices through the high-speed flowing liquid flow, thereby realizing the flipping mixing of the mixed liquid and improving the mixing uniformity.

[0071] For further information, see Fig.16The vertical flip assembly 3 includes a fixed frame 31 bolted to the lower side of the rotating disk 223, the middle of the fixed frame 31 is rotatably connected to the swing block 32, the end of the swing block 32 is provided with a mounting shaft 321, the mounting shaft 321 rotates on the side of the fixed frame 31 and is coaxially fixedly connected to the swing rod 231, a plurality of vertical swing plates 33 are rotatably arranged on the upper side of the swing block 32, the vertical swing plates 33 are arranged horizontally, and the ends of the swing block 32 and the vertical swing plates 33 are both hinged to the same connecting bar 34. The reciprocating rotation of the swing rod 231 drives the swing block 32 to swing back and forth up and down, and the swing block 32 drives the vertical swing plate 33 to swing back and forth through the connecting bar 34, driving the mixed liquid to move up and down, and the swinging directions of the vertical swing plate 33 and the horizontal swing plate 47 are perpendicular, so that the mixed liquid can move vertically and horizontally, and achieve sufficient mixing.

[0072] Directions:

[0073] A method for using an ester-based quaternary ammonium salt industrial raw material emulsifying auxiliary agent mixer, comprising: 1. fixing the mixer to a mechanical arm, and moving the mechanical arm to the side of a container containing a mixed solution;

[0074] 2. Program the running route of the robot arm according to the size of the container, so that the robot arm drives the mixer to move back and forth and can reach every position of the container;

[0075] 3. Turn on the motor 1 and the mechanical arm at the same time. When the mechanical arm drives the mixer to move, the motor 1 drives the vertical flipping component 3, the horizontal flipping component 4 and the shear stirring component 5 to work, so as to stir the mixed solution in the container.

[0076] 4. After the mixing is completed, the motor 1 stops working and the mechanical arm drives the mixer to reset.

[0077] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An ester-based quaternary ammonium salt industrial raw material emulsifying agent mixer, comprising a transmission assembly, characterized in that: The transmission assembly includes a rotating assembly and a swinging assembly arranged at the lower side of the rotating assembly, a motor is fixedly arranged at the upper end of the transmission assembly, and the outer side of the motor is bolted to the connecting seat; A lower cover is arranged at the lower side of the transmission assembly, and a vertical flipping assembly, a horizontal flipping assembly and a shearing and stirring assembly penetrate the lower cover and are connected with the transmission assembly. The shearing and stirring assembly is arranged at the lower side of the transmission assembly through a speed increasing assembly at the top. The vertical flipping assembly and the horizontal flipping assembly are transmission-connected with the swing assembly, and the swing assembly drives the vertical flipping assembly and the horizontal flipping assembly to swing at the same time; The swing assembly includes a central shaft coaxially fixedly connected to the lower side of the gear three, the central shaft is fixedly connected in the through hole of the eccentric column, the through hole and the eccentric column are cylindrical, and the axis of the through hole passes through the center point of the axis of the eccentric column, and the angle between the axis of the through hole and the axis of the eccentric column is an acute angle; The outer side of the eccentric column is sleeved with a needle bearing, and the outer side of the needle bearing is sleeved with a bearing sleeve. The upper end of the bearing sleeve is bolted to the upper cover, and two short rods are symmetrically and coaxially arranged on the outer side of the middle part of the bearing sleeve. The short rods are rotatably arranged in two connecting holes on the opposite sides of the rectangular frame. Two swing rods are symmetrically arranged on the outer side of the rectangular frame, and the axis of the swing rod is perpendicular to the axis of the connecting hole. The ends of the two swing rods that are far away from each other are respectively connected to the horizontal flip assembly and the vertical flip assembly.

2. An ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 1, characterized in that: The rotating assembly includes a lower shell, a turntable is rotatably arranged on the lower side of the lower shell, three support columns are evenly distributed circumferentially on the upper side of the turntable, gear 2 is rotatably arranged on the three support columns, the sides of the three support columns that are away from each other are meshed with the inner side of the gear ring 1, the gear ring 1 is fixedly connected in the lower shell, the sides of the three support columns that are close to each other are meshed with gear 1, the gear 1 is fixedly connected to the end of the output shaft of the motor, the output shaft of the motor passes through the upper shell and the motor is fixedly connected to the upper side of the upper shell, the upper shell is bolted to the lower shell, and a vertical flipping assembly, a horizontal flipping assembly and a shear stirring assembly are arranged on the lower side of the turntable; The gear ratio between the gear 1 and the ring gear 1 is 1:

5.

3. A kind of ester quaternary ammonium salt industrial raw material emulsifying auxiliary agent mixer according to claim 2, characterized in that: The lower side of the gear is coaxially fixedly connected to the gear three arranged on the lower side of the turntable, the gear three is meshingly connected to the gear four, the gear four is rotatably arranged in the speed increasing assembly, the speed increasing assembly is bolted to the lower side of the turntable, and the lower side of the speed increasing assembly is rotatably connected to the shear stirring assembly; The shear stirring assembly includes a rotating rod and a plurality of shear disks fixedly connected to the rotating rod, the rotating rod is rotatably connected to the lower end of the speed increasing assembly, the shear disk includes shear plates evenly distributed on the upper and lower sides of the outer edge of the shear disk; the shear disk has two through grooves symmetrically arranged on the axis, the through grooves are in an arc shape, a flip plate is fixedly arranged at both ends of the through groove in the circumferential direction, and the two flip plates are respectively arranged on the upper and lower sides of the through groove.

4. The ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 3, characterized in that: The gear ratio of gear 2, gear 3 and gear 4 is 2:4:

1.

5. The ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 4, characterized in that: The speed increasing assembly comprises a fixed seat, the fixed seat is bolted to the lower side of the rotating disk, the fixed seat is hollow and the upper end is rotatably provided with a gear 4 meshing with the gear 3, the lower end of the gear 4 is coaxially fixedly connected to the driving disk, three gears 5 rotatably connected to the driving disk are evenly distributed circumferentially on the lower side of the driving disk, the outer sides of the three gears 5 that are far away from each other are meshed with the gear ring 2, and the gear ring 2 is fixedly connected to the inner side of the lower end of the fixed seat; The three gears five are meshed and connected to gear six on their mutually adjacent sides. The lower side of gear six is ​​coaxially fixedly connected to a drive shaft. The drive shaft passes through and is rotatably connected to an end cover. The end cover is bolted to the lower end of a fixing seat. The drive shaft is coaxially fixedly connected to a rotating rod.

6. The ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 5, characterized in that: The gear ratio of the ring gear 2, the gear 5 and the gear 6 is 7:3:

1.

7. The ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 6, characterized in that: The angle between the axis of the through hole and the axis of the eccentric column is 20 degrees.

8. The ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 7, characterized in that: The lateral flip assembly includes a chassis bolted to the lower side of the turntable, a rotating sleeve bolted to the lower side of the chassis, a swing shaft rotatably arranged in the rotating sleeve, a plurality of lateral swing plates fixedly connected to the swing shaft, a bevel gear 1 fixedly connected to the swing shaft, the bevel gear 1 meshingly connected to a bevel gear 2 rotatably connected to the end of the vertical plate, and the bevel gear 2 is coaxially fixedly connected to the swing rod; The transverse swing plate is a vertically arranged rectangular plate with a plurality of mesh holes evenly distributed on the surface. Multiple groups of guide bars 1 and guide bars 2 are arranged on both sides of the transverse swing plate, and the angle between the guide bars 1 and 2 is an acute angle.

9. The ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to claim 8, characterized in that: The vertical flip assembly includes a fixed frame bolted to the lower side of the turntable, the middle of the fixed frame is rotatably connected to a swing block, an installation shaft is arranged at the end of the swing block, the installation shaft rotates on the side of the fixed frame and is coaxially fixedly connected to the swing rod, a plurality of vertical swing plates are rotatably arranged on the upper side of the swing block, the vertical swing plates are arranged horizontally, and the ends of the swing block and the vertical swing plates are hinged to the same connecting strip.

10. A method for using the ester-based quaternary ammonium salt industrial raw material emulsifying aid mixer according to any one of claims 1 to 9, characterized in that: (1) The mixer is fixedly connected to the robotic arm, and the robotic arm is moved to the side of the container containing the mixed solution; (2) Programming the robot arm’s running route according to the container size so that the robot arm drives the mixer to move back and forth and can reach every position of the container; (3) Turn on the motor and the robotic arm at the same time. When the robotic arm drives the stirrer to move, the motor drives the vertical flipping assembly, the horizontal flipping assembly and the shear stirring assembly to work, thereby stirring the mixed solution in the container; (4) After mixing is completed, the motor stops working and the robotic arm drives the mixer to reset.

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