Engineering part surface coating device for railway construction
By designing an automated surface coating device for railway engineering parts, using electric telescopic rods, rotary cleaning brushes, high-speed rotary cross brush plates and permanent magnet-driven drying systems, the problems of uneven, low efficiency and incomplete cleaning of traditional coating methods are solved, and efficient and uniform coating and drying effects are achieved, meeting the rapid, efficient and high-quality needs of modern railway construction.
Patent Information
- Application Number
- CN202411934468.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The coating methods of traditional railway engineering parts have problems such as uneven coating, inefficiency and incomplete cleaning, resulting in poor protection effects and cannot meet the rapid, efficient and high-quality needs of modern railway construction.
A surface coating device for engineering parts for railway construction was designed, and a clamping mechanism composed of electric telescopic rods and cross rods, a rotary cleaning brush, a high-speed rotary cross brush plate and a permanent magnet drive drying system was used to realize an automated, high-precision and high-efficiency coating and drying process.
Through the automated coating and drying process, the uniformity and quality of the surface coating of parts are improved, production efficiency is improved, the coating cycle is shortened, production costs are reduced, and the service life of parts is extended.
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Figure CN119608490A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of railway engineering parts processing equipment, in particular to a surface coating device for engineering parts used in railway construction. Background Art
[0002] In railway construction projects, various engineering parts play a vital role, such as rail connectors, bridge support components, etc. These parts are exposed to harsh natural environments for a long time, facing the influence of wind, sun, rain, oxidation, corrosion and other factors. In order to improve the durability and reliability of engineering parts and extend their service life, coating and protective treatment of the parts surface has become an indispensable link.
[0003] Traditional methods of coating engineering parts rely on manual operation, such as workers holding spray guns to spray paint on parts one by one. This method has many disadvantages: First, manual operation is difficult to ensure the uniformity of paint coating, and inconsistent paint layer thickness is prone to occur, resulting in insufficient protection in some areas, and paint accumulation in some areas affects the assembly accuracy of parts. Secondly, manual coating is inefficient, and it is difficult to meet the needs of rapid production for the large number of parts required for large-scale railway construction, which seriously restricts the progress of the project. Furthermore, in the cleaning of parts before coating, manual cleaning is often not thorough enough, and residual dust, oil and other impurities will affect the adhesion between the paint and the surface of the parts, reduce the coating quality, and thus affect the protective effect of the parts.
[0004] With the continuous expansion of railway construction and the increasing technical requirements, the quality and efficiency of surface coating of engineering parts have been more stringently challenged. The existing coating process can no longer adapt to the development trend of rapid, efficient and high-quality modern railway construction. Therefore, there is an urgent need for an automated, high-precision and high-efficiency surface coating device for engineering parts for railway construction to solve the problems of traditional coating methods, meet the needs of railway construction projects for surface treatment of parts, ensure the smooth progress of railway projects and improve the overall quality and service life of railway facilities. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a surface coating device for engineering parts for railway construction, which solves the problems of uneven coating, low efficiency, and incomplete cleaning affecting adhesion caused by manual operation when coating railway engineering parts.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a surface coating device for engineering parts for railway construction, comprising a base, a workbench is fixedly connected to the outer side of the top end of the base through a plurality of support rods, a loading port is provided on the front side of the upper surface of the workbench, a coating chamber is fixedly connected to the rear side of the upper surface of the workbench, a coating groove is provided in the middle of the coating chamber, coating cavities are provided on the four inner side walls of the coating groove, short shafts are movably installed on the inner side walls of the coating cavities, cross brush plates are fixedly connected to the inner ends of the short shafts, a drying chamber is fixedly installed on the right side of the upper surface of the workbench, a drying groove is provided in the middle of the drying chamber, an electric heater is fixedly installed on the inner bottom of the drying chamber, a cylinder is movably installed in the middle of the top end of the workbench, a lifting rod is movably installed inside the cylinder, and four cross frames are evenly fixedly connected to the top of the lifting rod.
[0007] Preferably, a cleaning port is opened on the left side of the upper surface of the workbench, a first rotating shaft is movably installed at a position below the top of the base near the cleaning port, a chuck is fixedly installed at the top of the first rotating shaft, and cleaning brushes are fixedly connected to both sides of the top of the chuck.
[0008] Preferably, the outer ends of the short shafts are fixedly connected to the first driven bevel gears, and the second rotating shaft is movably installed at the top of the base near the lower position of the coating chamber. The end of the second rotating shaft extends to the interior of the coating chamber and is fixedly installed with the first driving bevel gear, and the top of the first driving bevel gear is meshed and connected with the bottom ends of all the first driven bevel gears.
[0009] Preferably, an annular infusion tube is fixedly installed on the upper surface of the coating chamber, the bottom end of the annular infusion tube is fixedly connected to four branches and the ends of the branches extend to the inside of the coating cavity on the corresponding side, and an inlet tube is fixedly installed on one side of the top end of the annular infusion tube.
[0010] Preferably, a rotating ring is movably installed on the upper surface of the workbench near the outer side of the drying chamber, and permanent magnets are fixedly installed on both sides of the top of the rotating ring. A third rotating shaft is movably installed on the top of the base near the bottom of the drying chamber, and diagonal support frames are fixedly connected to both sides of the top of the third rotating shaft, and the ends of the diagonal support frames are respectively fixedly connected to both sides of the bottom end of the rotating ring.
[0011] Preferably, synchronous wheels are fixedly mounted on the middle outer diameters of the first rotating shaft, the second rotating shaft and the third rotating shaft, and the outer diameters of the synchronous wheels are connected by synchronous belts, a first motor is also fixedly mounted on the top side of the base, a second active bevel gear is fixedly mounted on the driving end of the first motor, a second driven bevel gear is fixedly mounted on the lower outer diameter of the first rotating shaft, and the second driven bevel gear is meshed and connected with the inner ends of the second active bevel gear.
[0012] Preferably, a lifting cylinder is fixedly installed in the middle of the bottom end of the workbench, the driving end of the lifting cylinder extends to the interior of the cylinder and is movably installed on the bottom end of the lifting rod, both ends of the lifting rod are fixedly connected with splines, key slots are provided on both sides of the interior of the cylinder, the outer walls of the splines are movably connected to the inside of the key slots on the corresponding sides, a worm gear is fixedly installed on the lower outer diameter of the cylinder, a second motor is fixedly installed on one side of the top end of the workbench, a worm is fixedly installed on the driving end of the second motor, and the inner ends of the worm and the worm wheel are meshingly connected.
[0013] Preferably, an electric telescopic rod is fixedly installed on the outer side of the top end of the cross frame, an aluminum cylinder is movably installed on the outer side of the bottom end of the cross frame, a movable sleeve is movably installed on the bottom of the aluminum cylinder, a plurality of first cross rods are evenly and movably installed on the outer wall of the movable sleeve, a plurality of second cross rods are evenly and movably installed on the lower outer diameter of the aluminum cylinder, the ends of the first cross rods and the second cross rods on the corresponding sides are movably installed on both sides of the inner end of the support plate, and the driving ends of the electric telescopic rods pass through the interior of the aluminum cylinder on the corresponding side and are movably installed in the middle of the movable sleeve.
[0014] The present invention provides a surface coating device for engineering parts used in railway construction, which has the following beneficial effects: 1. The present invention can effectively clamp engineering parts from the inside through a mechanism composed of an electric telescopic rod and a cross rod, preventing the parts from falling off during operations such as coating, thereby ensuring the stability and accuracy of the operation.
[0015] 2. The present invention utilizes a rotating cleaning brush to clean the outer surface of a part, which can effectively remove dust and dirt on the surface of the part, improve the quality of subsequent painting, and facilitate better adhesion of the paint to the surface of the part.
[0016] 3. The cross brush plate in the coating chamber of the present invention rotates at high speed, which can scatter the paint and mix it with air to form a gas flow that is sprayed onto the outer surface of the part, which not only improves the uniformity of the paint coating, but also improves the coating quality, making the paint layer more uniform and firm.
[0017] 4. During the drying process, the present invention uses the movement of the permanent magnet to cause the magnetic flux of the aluminum cylinder to change and generate Ampere force, so that the parts can rotate accordingly, thereby achieving more uniform heating of the parts during heating and drying, effectively improving the drying quality, and reducing problems such as paint layer defects that may be caused by uneven heating.
[0018] 5. The present invention is a multi-station design, including orderly switching of multiple stations such as loading, cleaning, coating, and drying, which can effectively shorten the coating cycle of a single part, significantly improve production efficiency, reduce production costs, and is conducive to the coating processing of parts for large-scale railway construction projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A perspective view of the present invention; Figure 2 for Figure 1 Enlarged view of point A in the middle; Figure 3 for Figure 1 Enlarged view of point B in the middle; Figure 4 It is a schematic diagram of the structure of the coating chamber in the present invention; Figure 5 It is a schematic diagram of the internal structure of the coating chamber in the present invention; Figure 6 It is a bottom view structural schematic diagram of the present invention; Figure 7 It is a structural schematic diagram of the support plate in the present invention.
[0020] Among them, 1. base; 2. support rod; 3. workbench; 4. loading port; 5. cleaning port; 6. first rotating shaft; 7. chuck; 8. cleaning brush; 9. coating chamber; 10. coating tank; 11. coating cavity; 12. short shaft; 13. cross brush plate; 14. first driven bevel gear; 15. second rotating shaft; 16. first driving bevel gear; 17. annular infusion pipe; 18. branch pipe; 19. liquid inlet pipe; 20. drying chamber; 21. drying tank; 22. electric heater; 23. rotating ring; 24. Permanent magnet; 25, third rotating shaft; 26, diagonal support frame; 27, synchronous wheel; 28, synchronous belt; 29, first motor; 30, second active bevel gear; 31, second driven bevel gear; 32, cylinder; 33, lifting cylinder; 34, lifting rod; 35, spline; 36, keyway; 37, worm wheel; 38, second motor; 39, worm; 40, cross frame; 41, aluminum cylinder; 42, electric telescopic rod; 43, movable sleeve; 44, first cross rod; 45, second cross rod; 46, support plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example: Please refer to the attached Figure 1 -Attached Figure 7 The embodiment of the present invention provides a surface coating device for engineering parts used in railway construction, such as Figure 1As shown, the base 1 includes a base 1, which serves as the supporting foundation of the entire device and provides a stable installation platform for other components. The outer side of the top thereof is fixedly connected to a workbench 3 through a plurality of support rods 2. The support rods 2 are evenly distributed between the base 1 and the workbench 3 to ensure that the workbench 3 can be stably fixed at a certain height. A loading port 4 is provided on the front side of the upper surface of the workbench 3. The loading port 4 is designed to facilitate the staff to place the engineering parts to be coated with paint in the device to start the subsequent processing process. A special upper and lower mechanism or manual loading and unloading can be installed. A coating chamber 9 is fixedly connected to the rear side of the upper surface of the workbench 3. A coating groove 10 is provided in the middle of the coating chamber 9. The four inner side walls of the coating groove 10 are carefully provided with coating Cavity 11, the inner wall of the coating cavity 11 is movably installed with a short shaft 12 through a precise installation structure, the inner end of the short shaft 12 is firmly fixedly connected with a cross brush plate 13, and these cross brush plates 13 play a key role in the subsequent coating work, a drying chamber 20 is fixedly installed on the right side of the upper surface of the workbench 3, a drying trough 21 is opened in the middle of the drying chamber 20, and an electric heater 22 is precisely fixedly installed on the inner bottom of the drying chamber 20 to provide the heat required for drying the parts, a cylinder 32 is movably installed in the middle of the top of the workbench 3, and a lifting rod 34 is flexibly and movably installed inside the cylinder 32, and four cross frames 40 are evenly and fixedly connected to the top of the lifting rod 34, which provides a multi-directional support structure for subsequent operations on the parts.
[0023] In this embodiment, a cleaning port 5 is opened on the left side of the upper surface of the workbench 3, and a first rotating shaft 6 is movably installed at a position below the top of the base 1 near the cleaning port 5. The first rotating shaft 6 is installed on the base 1 through a high-precision bearing structure to ensure that it can rotate flexibly. A chuck 7 is fixedly installed on the top of the chuck 7. The chuck 7 is made of a strong and stable material, and cleaning brushes 8 are fixedly connected on both sides of the top of the chuck. The bristles of the cleaning brush 8 are made of a material suitable for cleaning dust and dirt on the surface of engineering parts, and have good wear resistance and cleaning effects.
[0024] Specifically, the first motor 29 is started, and the second active bevel gear 30 is driven to rotate by the first motor 29. The rotating second active bevel gear 30 drives the second driven bevel gear 31 and the first rotating shaft 6 to rotate through meshing transmission. The first rotating shaft 6 drives the top chuck 7 to rotate, thereby driving the cleaning brush 8 on the top to rotate along. The rotating cleaning brush 8 is used to carefully clean the outer surface of the part to remove dust and dirt on the surface, thereby improving the quality of subsequent painting.
[0025] Furthermore, the outer ends of the short shafts 12 are fixedly connected to the first driven bevel gears 14, and the second rotating shaft 15 is movably installed at the top of the base 1 near the lower position of the coating chamber 9. The second rotating shaft 15 is also made of high-quality metal material, and its end extends to the interior of the coating chamber 9 and is fixedly installed with the first active bevel gear 16. The top of the first active bevel gear 16 is meshed and connected with the bottom ends of all the first driven bevel gears 14. This meshing connection method can accurately transmit power and ensure that the short shaft 12 drives the cross brush plate 13 to rotate stably and at high speed.
[0026] Furthermore, an annular liquid infusion tube 17 is fixedly installed on the upper surface of the coating chamber 9. The annular liquid infusion tube 17 is made of a corrosion-resistant and well-sealed material. Four branch tubes 18 are fixedly connected to the bottom end thereof, and the ends of the branch tubes 18 extend to the interior of the corresponding side coating cavity 11. An inlet pipe 19 is fixedly installed on one side of the top end of the annular liquid infusion tube 17. The inlet pipe 19 can be connected to an external paint supply device to ensure that the paint can flow smoothly into the coating cavity 11.
[0027] Specifically, the lifting cylinder 33 controls the parts to descend into the coating tank 10, and introduces paint into the annular liquid infusion pipe 17 through the liquid inlet pipe 19. The paint will flow into each coating cavity 11 through the branch pipe 18. While the first rotating shaft 6 rotates, it will also drive the second rotating shaft 15 to rotate through the transmission of the synchronous wheel 27 and the synchronous belt 28. The second rotating shaft 15 drives the first active bevel gear 16 to rotate. The rotating first active bevel gear 16 drives all the first driven bevel gears 14 to rotate at high speed through meshing transmission. The rotating first driven bevel gear 14 drives all the cross brush plates 13 to rotate at high speed through the short shaft 12, and the paint introduced into the coating cavity 11 is scattered and mixed with air to form a gas flow. These paint gas flows are sprayed onto the outer surface of the parts at high speed to achieve surface coating of the parts, which not only improves the uniformity of paint coating, but also improves the coating quality.
[0028] Furthermore, a rotating ring 23 is movably installed on the upper surface of the workbench 3 near the outer side of the drying chamber 20, and permanent magnets 24 are fixedly installed on both sides of the top of the rotating ring 23. The permanent magnets 24 have a stable and strong magnetic field strength. A third rotating shaft 25 is movably installed on the top of the base 1 near the bottom of the drying chamber 20. Both sides of the top of the third rotating shaft 25 are fixedly connected with diagonal support frames 26, and the ends of the diagonal support frames 26 are respectively fixedly connected to both sides of the bottom end of the rotating ring 23. The diagonal support frames 26 can stably support the rotating ring 23 and transmit the power of the third rotating shaft 25.
[0029] Specifically, the parts are moved to the top of the drying chamber 20, and the lifting cylinder 33 is used to control the parts to descend into the drying tank 21. At the same time, the aluminum tube 41 will enter between the two permanent magnets 24, and the electric heater 22 will be started to heat and cure the parts. When the first rotating shaft 6 rotates, the third rotating shaft 25 will be driven to rotate by the transmission of the synchronous wheel 27 and the synchronous belt 28. The rotating third rotating shaft 25 drives the rotating ring 23 to rotate through the diagonal support frame 26 on the top. The rotating ring 23 will drive the permanent magnet 24 on the top to make a circular motion. When the permanent magnet 24 moves, it will drive the magnetic field to follow the movement, causing the magnetic flux of the aluminum tube 41 to change. At this time, the aluminum tube 41 will be affected by the Ampere force and follow the direction of the magnetic field movement to rotate, thereby driving the movable sleeve 43 and the clamped parts to follow the rotation, so that the parts are heated more evenly during heating and drying, thereby improving the drying quality.
[0030] Furthermore, synchronous wheels 27 are fixedly mounted on the middle outer diameters of the first rotating shaft 6, the second rotating shaft 15 and the third rotating shaft 25, and the outer diameters of the synchronous wheels 27 are connected by synchronous belts 28. The synchronous belts 28 have good transmission performance and durability. A first motor 29 is also fixedly mounted on one side of the top of the base 1. The first motor 29 adopts a high-performance motor, and a second driving bevel gear 30 is fixedly mounted on its driving end. A second driven bevel gear 31 is fixedly mounted on the lower outer diameter of the first rotating shaft 6, and the second driven bevel gear 31 is meshed and connected with the inner ends of the second driving bevel gear 30. A series of gears and rotating shafts are driven by the motor to achieve coordinated work of various components.
[0031] Furthermore, a lifting cylinder 33 is fixedly installed in the middle of the bottom end of the workbench 3. The lifting cylinder 33 has sufficient power and stroke. Its driving end extends to the interior of the cylinder 32 and is movably installed at the bottom end of the lifting rod 34. Both ends of the lifting rod 34 are fixedly connected with splines 35. Key grooves 36 are provided on both sides of the interior of the cylinder 32. The outer walls of the splines 35 are movably connected to the corresponding side key grooves 36. This structure can not only ensure the stable lifting and lowering of the lifting rod 34 in the cylinder 32, but also realize the transmission of rotational motion. A worm gear 37 is fixedly installed on the outer diameter of the lower side of the cylinder 32, and a second motor 38 is fixedly installed on one side of the top end of the workbench 3. A worm 39 is fixedly installed on the driving end of the second motor 38, and the worm 39 is meshed and connected with the inner end of the worm wheel 37. The rotational motion of the cylinder 32 and the lifting rod 34 is realized through the transmission of the worm and worm wheel.
[0032] Furthermore, an electric telescopic rod 42 is fixedly installed on the outer side of the top end of the cross frame 40, and the electric telescopic rod 42 can accurately control the telescopic length. An aluminum cylinder 41 is movably installed on the outer side of the bottom end of the cross frame 40, and a movable sleeve 43 is movably installed on the bottom of the aluminum cylinder 41. A plurality of first cross rods 44 are evenly and movably installed on the outer wall of the movable sleeve 43, and a plurality of second cross rods 45 are evenly and movably installed on the lower outer diameter of the aluminum cylinder 41. The ends of the first cross rods 44 and the second cross rods 45 on the corresponding sides are movably installed on both sides of the inner end of the support plate 46. The driving ends of the electric telescopic rods 42 pass through the interior of the aluminum cylinder 41 on the corresponding side and are movably installed in the middle of the movable sleeve 43. The movement of the cross rods is driven by the extension and retraction of the electric telescopic rod 42, so that the support plate 46 can clamp and release the parts.
[0033] Specifically, the electric telescopic rod 42 is started, and the internal piston rod is retracted through the electric telescopic rod 42, driving the movable sleeve 43 to rise. The rising movable sleeve 43 will drive one end of the first cross rod 44 to rise, and cooperate with the second cross rod 45 to form a stable scissor-type structure, driving all the support plates 46 to expand outward, thereby clamping the engineering parts from the inside to prevent the parts from falling off during later operations.
[0034] Working principle: First, the staff places the engineering parts to be coated with paint at the loading port 4, and then starts the lifting cylinder 33. The lifting cylinder 33 accurately controls the lifting rod 34 to descend, driving the cross frame 40 and the aluminum tube 41 at the end of the cross frame 40 to descend and enter the interior of the engineering parts. Then, the electric telescopic rod 42 is started, and the internal piston rod is retracted by the electric telescopic rod 42, driving the movable sleeve 43 to rise. The rising movable sleeve 43 will drive one end of the first cross rod 44 to rise, and cooperate with the second cross rod 45 to form a stable scissor-type structure, driving all the support plates 46 to expand outward, thereby clamping the engineering parts from the inside to prevent the parts from falling off during later operations. After completion, the lifting cylinder 33 controls the lifting rod 34 and the clamped parts to rise and reset. Then, the second motor 38 is started, and the worm 39 is driven to rotate by the second motor 38. The rotating worm 39 drives the worm wheel 37 and the cylinder 32 to rotate through meshing transmission. The spline 35 and the keyway 36 are used to limit the lifting rod 34 to rotate ninety degrees, so that the clamped parts move above the cleaning port 5. The lifting cylinder 33 is used to control the parts to fall below the cleaning port 5 again. Then, the first motor 29 is started, and the second active bevel gear 30 is driven to rotate by the first motor 29. The rotating second active bevel gear 30 drives the second driven bevel gear 31 and the first rotating shaft 6 to rotate through meshing transmission. The first rotating shaft 6 drives the top chuck 7 to rotate, thereby driving the cleaning brush 8 on the top to rotate with it, and the rotating cleaning brush 8 is used to clean the outer surface of the part. Careful cleaning is performed to remove dust and dirt on the surface, which can improve the quality of subsequent painting. After cleaning, the lifting cylinder 33 controls the parts to rise and reset again, and the second motor 38 drives the worm 39 to rotate again, and cooperates with the worm gear 37, the cylinder 32 and other structures to rotate the lifting rod 34 ninety degrees again, so that the parts are moved above the coating chamber 9, and the lifting cylinder 33 controls the parts to descend into the coating tank 10, and the paint is introduced into the annular infusion pipe 17 through the liquid inlet pipe 19. The paint will flow into each coating cavity 11 through the branch pipe 18, and the first rotating shaft 6 will drive the second rotating shaft 15 to rotate through the transmission of the synchronous wheel 27 and the synchronous belt 28 while the first rotating shaft 6 rotates, and the second rotating shaft 15 drives the first active bevel gear 16 to rotate, and the rotating first active bevel gear The gear 16 drives all the first driven bevel gears 14 to rotate at high speed through meshing transmission. The rotating first driven bevel gears 14 drive all the cross brush plates 13 to rotate at high speed through the short shaft 12, and the paint introduced into the coating chamber 11 is scattered and mixed with air to form a gas flow. These paint gas flows are sprayed onto the outer surface of the parts at high speed to achieve surface coating of the parts, which not only improves the uniformity of paint coating, but also improves the coating quality. After the coating is completed, the parts are raised and reset by the control of the lifting cylinder 33. The second motor 38 controls the lifting rod 34 to rotate ninety degrees again to move the parts to the top of the drying chamber 20. The lifting cylinder 33 is used to control the parts to descend into the drying tank 21. At the same time, the aluminum cylinder 41 will enter between the two permanent magnets 24.The electric heater 22 is started to heat and cure the parts. When the first rotating shaft 6 rotates, the third rotating shaft 25 is also driven to rotate by the transmission of the synchronous wheel 27 and the synchronous belt 28. The rotating third rotating shaft 25 drives the rotating ring 23 to rotate through the top diagonal support frame 26. The rotating ring 23 drives the permanent magnet 24 on the top to make a circular motion. When the permanent magnet 24 moves, it drives the magnetic field to follow the movement, causing the magnetic flux of the aluminum cylinder 41 to change. At this time, the aluminum cylinder 41 will be affected by the Ampere force and follow the direction of the magnetic field to rotate, thereby driving the movable sleeve 43 and the clamped parts to follow the rotation, so that the parts are heated more evenly during heating and drying, and the drying quality is improved. After the drying is completed, the parts are controlled to rise and reset again. After the lifting rod 34 rotates ninety degrees again, the parts return to the initial loading port 4 position, and the electric telescopic rod 42 is started again to tighten the support plate 46 inward to release the clamping effect on the parts. The staff can remove the parts and put in new workpieces. The multi-station design can shorten the coating cycle of a single part and improve production efficiency.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface coating device for engineering parts for railway construction, comprising a base (1), characterized in that: The top outer side of the base (1) is fixedly connected to a workbench (3) via a plurality of support rods (2); a loading port (4) is provided on the front side of the upper surface of the workbench (3); a coating chamber (9) is fixedly connected to the rear side of the upper surface of the workbench (3); a coating groove (10) is provided in the middle of the coating chamber (9); coating cavities (11) are provided on the four inner side walls of the coating groove (10); short shafts (12) are movably mounted on the inner side walls of the coating cavities (11); the inner side walls of the short shafts (12) are provided with a plurality of support rods (2); the inner side walls of the short shafts (12) are provided with a plurality of support rods (3 ... The side ends are fixedly connected with a cross brush plate (13); a drying chamber (20) is fixedly installed on the right side of the upper surface of the workbench (3); a drying groove (21) is opened in the middle of the drying chamber (20); an electric heater (22) is fixedly installed on the inner bottom of the drying chamber (20); a cylinder (32) is movably installed in the middle of the top of the workbench (3); a lifting rod (34) is movably installed inside the cylinder (32); and four cross frames (40) are evenly fixedly connected to the top of the lifting rod (34).
2. A surface coating device for engineering parts for railway construction according to claim 1, characterized in that: A cleaning opening (5) is provided on the left side of the upper surface of the workbench (3); a first rotating shaft (6) is movably mounted on the top of the base (1) at a position below the cleaning opening (5) and a chuck (7) is fixedly mounted on the top of the first rotating shaft (6); cleaning brushes (8) are fixedly connected to both sides of the top of the chuck (7).
3. A surface coating device for engineering parts for railway construction according to claim 2, characterized in that: The outer ends of the short shafts (12) are fixedly connected to first driven bevel gears (14); a second rotating shaft (15) is movably mounted on the top of the base (1) near the bottom of the coating chamber (9); the end of the second rotating shaft (15) extends into the interior of the coating chamber (9) and is fixedly mounted with a first driving bevel gear (16); the top end of the first driving bevel gear (16) is meshed and connected with the bottom ends of all the first driven bevel gears (14).
4. A surface coating device for engineering parts for railway construction according to claim 3, characterized in that: An annular liquid infusion tube (17) is fixedly mounted on the upper surface of the coating chamber (9); four branch tubes (18) are fixedly connected to the bottom end of the annular liquid infusion tube (17), and the ends of the branch tubes (18) extend to the inside of the coating cavity (11) on the corresponding side; and a liquid inlet tube (19) is fixedly mounted on one side of the top end of the annular liquid infusion tube (17).
5. The surface coating device for railway construction engineering parts according to claim 3, characterized in that: A rotating ring (23) is movably mounted on the upper surface of the workbench (3) at a position close to the outer side of the drying chamber (20), and permanent magnets (24) are fixedly mounted on both sides of the top of the rotating ring (23). A third rotating shaft (25) is movably mounted on the top of the base (1) at a position close to the bottom of the drying chamber (20), and both sides of the top of the third rotating shaft (25) are fixedly connected to diagonal braces (26), and the ends of the diagonal braces (26) are respectively fixedly connected to both sides of the bottom of the rotating ring (23).
6. A surface coating device for engineering parts for railway construction according to claim 5, characterized in that: A synchronous wheel (27) is fixedly mounted on the middle outer diameters of the first rotating shaft (6), the second rotating shaft (15) and the third rotating shaft (25), and the outer diameters of the synchronous wheels (27) are connected via a synchronous belt (28). A first motor (29) is also fixedly mounted on one side of the top end of the base (1), and a second active bevel gear (30) is fixedly mounted on the driving end of the first motor (29). A second driven bevel gear (31) is fixedly mounted on the lower outer diameter of the first rotating shaft (6), and the second driven bevel gear (31) is meshedly connected to the inner side ends of the second active bevel gear (30).
7. The surface coating device for engineering parts for railway construction according to claim 1 is characterized in that: A lifting cylinder (33) is fixedly mounted at the middle of the bottom end of the workbench (3), the driving end of the lifting cylinder (33) extends to the inside of the cylinder (32) and is movably mounted on the bottom end of the lifting rod (34), both ends of the lifting rod (34) are fixedly connected with splines (35), both sides of the inside of the cylinder (32) are provided with keyways (36), the outer walls of the splines (35) are movably connected to the inside of the keyways (36) on the corresponding sides, a worm gear (37) is fixedly mounted on the outer diameter of the lower side of the cylinder (32), a second motor (38) is fixedly mounted on one side of the top end of the workbench (3), a worm (39) is fixedly mounted on the driving end of the second motor (38), and the inner ends of the worm (39) and the worm gear (37) are meshingly connected.
8. The surface coating device for engineering parts for railway construction according to claim 1 is characterized in that: An electric telescopic rod (42) is fixedly mounted on the outer side of the top end of the cross frame (40), an aluminum cylinder (41) is movably mounted on the outer side of the bottom end of the cross frame (40), a movable sleeve (43) is movably mounted on the bottom of the aluminum cylinder (41), a plurality of first cross rods (44) are evenly and movably mounted on the outer wall of the movable sleeve (43), a plurality of second cross rods (45) are evenly and movably mounted on the lower outer diameter of the aluminum cylinder (41), the ends of the first cross rods (44) and the second cross rods (45) on the corresponding side are movably mounted on both sides of the inner end of the support plate (46), and the driving end of the electric telescopic rod (42) passes through the interior of the aluminum cylinder (41) on the corresponding side and is movably mounted on the middle of the movable sleeve (43).