Grinding device for mechanical cutter production
By designing grinding devices for anti-adhesive tool components, grinding components and chip removal components, the problems of cutting fluid sticking, uneven grinding and metal debris residues in mechanical tool production are solved, and a more efficient and even tool processing process is achieved.
Patent Information
- Application Number
- CN202510071632.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-14
AI Technical Summary
The existing grinding devices for mechanical tool production are prone to the phenomenon of cutting fluid sticking during the cutting process, the grinding wheel abrasive particles fall off, and the residue of metal debris affecting tool processing.
A grinding device including an anti-adhesive knife assembly, a grinding assembly and a chip removal assembly is designed. The anti-adhesive knife assembly cleans the adhesive knife with a water-based cleaning agent, the grinding component ensures uniform grinding through grinding wheel replacement and spring structure, and the chip removal component uses strong magnets to adsorb metal debris.
It effectively avoids the phenomenon of cutting fluid sticking, ensures the uniformity and quality of the grinding process, reduces metal debris residues, and extends the service life of the device.
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Figure CN119609783A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tool processing, and in particular to a grinding device for producing mechanical tools. Background Art
[0002] Cutting tools are tools used for cutting in mechanical manufacturing, also known as cutting tools; cutting tools used in mechanical manufacturing are basically used for cutting metal materials; mechanical cutting tools are cutting tools that need to be machined to obtain a certain shape and precision before mechanical parts become finished products.
[0003] At present, the temperature of the existing grinding devices used in the production of mechanical tools continues to rise during cutting. In order to avoid the grinding tools being burned, cutting fluid is needed to cool them down. However, as the grinding temperature continues to rise, the cutting fluid will stick to the cutting area, resulting in increased friction between the tool and the iron chips, affecting the processing; in addition, after a long period of grinding, the grinding wheel will cause abrasive particles to fall off, causing local wear of the grinding wheel, resulting in uneven grinding, and increasing the roughness of the processed surface, affecting the grinding of the tool; and when the tool is ground, the metal debris generated adheres to the grinding area of the tool. Even if most of the metal debris can be taken away by the cutting fluid, some metal debris will still remain at the grinding area. If it is not cleaned in time, it will enter the grinding position and after high-temperature grinding, it will aggravate the wear and breakage of the tool.
[0004] Therefore, the present invention proposes a grinding device for producing mechanical tools to solve the above technical problems. Summary of the invention
[0005] In order to solve the above problems, the present invention provides a grinding device for the production of mechanical tools. By adopting this device, the problem of tool sticking during grinding in the above background is solved, which affects the processing. In addition, after the grinding wheel is used for a long time, abrasive particles will fall off, causing uneven grinding. Moreover, during grinding, metal debris will remain, affecting the tool processing.
[0006] In order to achieve the above-mentioned purpose, the technical solution of the present invention is as follows: a grinding device for producing mechanical tools, comprising a machine tool, an electric push rod fixedly installed on the top of the machine tool, the movable end of the electric push rod fixedly connected to a connecting seat, an anti-sticking knife assembly for cleaning cutting fluid at the cutting site is installed on the top of the connecting seat, a grinding assembly is installed on the bottom end of the connecting seat, and a chip removal assembly is installed on the side wall of the grinding assembly.
[0007] Furthermore, the anti-stick knife assembly includes a first motor, the first motor is fixedly connected to the top of the connecting seat, the first motor output shaft is coaxially fixedly connected to the motor shaft, one end of the motor shaft passes through the side wall of the connecting seat and is fixedly connected to the first synchronous wheel, the side wall of the connecting seat passes through a reciprocating screw that is rotatably connected, one end of the reciprocating screw is fixedly connected to the side wall with a second synchronous wheel, and the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt.
[0008] Furthermore, a sleeve is threadedly connected to the side wall of the other end of the reciprocating screw, a connecting rod is symmetrically fixedly connected to the top of the sleeve, a sealing box is fixedly connected to the side wall of the connecting seat, a first pressure relief hole is symmetrically opened at the top of the sealing box, a first control valve is installed inside the first pressure relief hole, a second pressure relief hole is symmetrically opened at the bottom end of the sealing box, a second control valve is installed inside the second pressure relief hole, a piston plate is sealingly and slidingly connected to the inner wall of the sealing box, the connecting rods are sealed and penetrated through the bottom wall of the sealing box, the connecting rods and the sealing box are in sliding cooperation, and the connecting rods are fixedly connected to the bottom end of the piston plate.
[0009] Furthermore, the top of the connecting seat is fixedly connected to the first liquid storage tank and the second liquid storage tank respectively, the side wall of the first liquid storage tank is fixedly connected to the first connecting pipe, a first one-way liquid outlet valve is installed inside the first connecting pipe, one end of the first connecting pipe is fixedly connected to the side wall of the sealing box, and the side wall of the second liquid storage tank is fixedly connected to the second connecting pipe.
[0010] Furthermore, a second one-way liquid outlet valve is installed inside the second connecting pipe, one end of the second connecting pipe is fixedly connected to the side wall of the sealed box, the side wall of the sealed box is fixedly connected to a guide pipe, both ends of the guide pipe are fixedly connected to the side wall of the sealed box, the inside of the guide pipe is respectively installed with a first one-way liquid discharge valve and a second one-way liquid discharge valve, the side wall of the guide pipe is fixedly connected to a liquid outlet pipe, and one end of the liquid outlet pipe extends to the bottom of the connecting seat.
[0011] Furthermore, the grinding assembly includes a mounting plate and a plurality of first springs, a plurality of clamping blocks are fixedly connected to the side walls of the motor shaft at equal intervals, a mounting groove is opened at the bottom end of the connecting seat, the first springs are fixedly connected to the top wall in the mounting groove, one end of the first springs is fixedly connected to the top of the mounting plate, the mounting plate is slidably matched with the inner wall of the mounting groove, and the top wall in the mounting groove is symmetrically fixedly connected with a limiting rod.
[0012] Furthermore, the limit rods are penetrated and slidably connected to the side walls of the mounting plate, an electromagnet is fixedly connected to the top wall in the mounting groove, a permanent magnet is fixedly connected to the top of the mounting plate, a second motor is fixedly connected to the bottom end of the mounting plate, the second motor output shaft is coaxially fixedly connected to the rotating shaft, a switching plate is fixedly connected to the side walls of the rotating shaft, and the first sleeve and the second sleeve are symmetrically penetrated and rotatably connected to the side walls of the switching plate.
[0013] Furthermore, the inner walls of the first sleeve and the second sleeve are both provided with a card slot, the top of the card slot and the bottom end of the card block are both wedge-shaped structures and correspond to each other, the first sleeve and the second sleeve are both slidingly matched with the card block, the side wall of the first sleeve is fixedly connected to the second grinding wheel, and the side wall of the second sleeve is fixedly connected to the first grinding wheel.
[0014] Furthermore, the chip removal assembly includes a fixed plate, which is fixedly connected to the side wall of the motor shaft. A plurality of slide grooves are opened at equal angles at the bottom end of the fixed plate. Strong magnets that slide with the slide grooves are embedded in the inner walls of the slide grooves. A plurality of first rotating rods are rotatably connected to the side wall of the motor shaft at equal angles. A second rotating rod is hinged at one end of the first rotating rod, and one end of the second rotating rod is rotatably matched with the adjacent strong magnet side wall.
[0015] Furthermore, the side walls of the first rotating rod are fixedly connected to the second spring, one end of the second spring is fixedly connected to the adjacent side wall of the second rotating rod, the side walls of the motor shaft are fixedly connected to the scraper, the bottom ends of the strong magnets are in contact with the side walls of the scraper, the side walls of the motor shaft are fixedly connected to the collecting box, and the collecting box is located below the scraper.
[0016] The above scheme has the following beneficial effects: 1. In this scheme, by setting an anti-knife sticking component, the grinding temperature continues to rise. When the cutting fluid sticks to the knife, the first one-way liquid outlet valve, the first one-way liquid drain valve and the second control valve are closed, and the second one-way liquid outlet valve, the second one-way liquid drain valve and the first control valve are opened. At this time, the second connecting pipe and the lower half of the guide pipe are connected, and the upper part of the sealing box is connected to the outside world. A pressure difference will be generated between the lower end of the piston plate and the sealing box. By utilizing the generated pressure difference, the water-based cleaning agent in the second liquid storage tank can only enter the inside of the sealing box along the second connecting pipe, and then be discharged through the lower half of the guide pipe and the liquid outlet pipe to clean the sticking knife, avoid affecting the normal processing of the tool, and improve the practicality of the device.
[0017] 2. This solution, by setting a grinding component and a second grinding wheel, can effectively swap the positions of the first grinding wheel and the second grinding wheel when the first grinding wheel is damaged, thereby avoiding the need to stop the device and replace it after the first grinding wheel is damaged, thereby improving the use effect of the device; by setting a chip removal component, when the tool is ground, the rotation speed of the motor shaft is relatively fast, and the centrifugal force generated by the motor shaft is used to drive multiple strong magnets to move along the slide groove toward the outer ring. At this time, the second spring is in a stretched state. During the grinding operation, the elastic force of the second spring is less than the centrifugal force generated by the rotation of the motor shaft. When the strong magnet moves to the limit, it rotates synchronously with the motor shaft. Therefore, during the rotation of the first grinding wheel, it can rotate synchronously through the strong magnet above it and adsorb the residual metal debris to avoid the residual metal debris from entering the grinding area and affecting the tool quality.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an overall isometric view of an embodiment of a grinding device for producing mechanical tools of the present invention; Figure 2 It is a partial enlarged schematic diagram of part A of an embodiment of a grinding device for producing a mechanical tool according to the present invention; Figure 3 It is a side view of the overall structure of an embodiment of a grinding device for producing mechanical tools of the present invention; Figure 4 It is a schematic structural diagram of a connecting seat, an anti-sticking knife assembly, a grinding assembly and a chip removal assembly in an embodiment of a grinding device for producing mechanical tools of the present invention; Figure 5 It is a side view of a connecting seat, an anti-sticking knife assembly, a grinding assembly and a chip removal assembly in an embodiment of a grinding device for producing mechanical tools of the present invention; Figure 6 It is a cross-sectional view of a connecting seat, an anti-sticking knife assembly, a grinding assembly and a chip removal assembly in an embodiment of a grinding device for producing mechanical tools of the present invention; Figure 7 In the embodiment of the grinding device for producing mechanical tools of the present invention, Figure 6 A partial enlarged schematic diagram of part B; Figure 8 It is a structural schematic diagram of the anti-sticking knife assembly in the embodiment of the grinding device for producing mechanical knives of the present invention; Fig. 9 It is an isometric view of the anti-sticking knife assembly in the embodiment of the grinding device for producing mechanical knives of the present invention; Fig.10 A cross-sectional view of a grinding assembly in an embodiment of a grinding device for producing a mechanical tool according to the present invention; Fig.11 It is a schematic structural diagram of a grinding assembly in an embodiment of a grinding device for producing mechanical tools of the present invention; Fig.12 An exploded view of a grinding assembly in an embodiment of a grinding device for producing a mechanical tool according to the present invention; Fig.13 A bottom view of a chip removal assembly in an embodiment of a grinding device for producing a mechanical tool according to the present invention; Fig.14 A cross-sectional view of a chip removal assembly in an embodiment of a grinding device for producing a mechanical tool according to the present invention; Fig.15 It is a front view of the chip removal assembly in the embodiment of the grinding device for producing mechanical tools of the present invention.
[0020] The reference numerals in the drawings of the specification include: 1, machine tool; 11, electric push rod; 2, connecting seat; 21, mounting groove; 3, anti-sticking knife assembly; 31, first motor; 32, motor shaft; 33, first synchronous wheel; 34, reciprocating screw; 35, second synchronous wheel; 36, synchronous belt; 37, sliding sleeve; 38, connecting rod; 39, piston plate; 310, sealing box; 311, first pressure relief hole; 312, first control valve; 313, second pressure relief hole; 314, second control valve; 315, first liquid storage tank; 316, first connecting pipe; 317, first one-way liquid outlet valve; 318, second liquid storage tank; 319, second connecting pipe; 320, second one-way liquid outlet valve outlet valve; 321, guide tube; 322, first one-way drain valve; 323, second one-way drain valve; 324, outlet pipe; 4, grinding assembly; 41, first spring; 42, limit rod; 43, mounting plate; 44, second motor; 45, rotating shaft; 46, switching plate; 47, first sleeve; 48, second sleeve; 49, first grinding wheel; 410, second grinding wheel; 411, electromagnet; 412, permanent magnet; 413, card slot; 414, card block; 5, chip removal assembly; 51, fixed plate; 52, slide slot; 53, first rotating rod; 54, second rotating rod; 55, second spring; 56, strong magnet; 57, scraper; 58, collection box. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] The following is further described in detail through specific implementation methods: Embodiment 1: As attached Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown: a grinding device for mechanical tool production, including a machine tool 1, the machine tool 11 is an existing technology used for tool grinding processing, and can realize XYZ axis control of the grinding wheel to facilitate tool processing, an electric push rod 11 is fixedly installed on the top of the machine tool 1, and the movable end of the electric push rod 11 is fixedly connected to a connecting seat 2, an anti-sticking knife assembly 3 for cleaning the cutting fluid at the cutting site is installed on the top of the connecting seat 2, a grinding assembly 4 is installed at the bottom of the connecting seat 2, and a chip removal assembly 5 is installed on the side wall of the grinding assembly 4.
[0025] The anti-stick knife assembly 3 includes a first motor 31, which is fixedly connected to the top of the connecting seat 2 with screws, and the output shaft of the first motor 31 is fixedly connected to the motor shaft 32 through the coaxial coupling, and one end of the motor shaft 32 passes through the side wall of the connecting seat 2 and is fixedly connected to the first synchronous wheel 33 with bolts, and the side wall of the connecting seat 2 passes through a reciprocating screw 34 that is rotatably connected, and one end of the reciprocating screw 34 is fixedly connected to the side wall with a second synchronous wheel 35 with bolts, and the first synchronous wheel 33 and the second synchronous wheel 35 are connected by a synchronous belt 36.
[0026] The other end side wall of the reciprocating screw 34 is threadedly connected with a sliding sleeve 37, and a connecting rod 38 is symmetrically integrally formed with the top of the sliding sleeve 37, and a sealing box 310 is integrally formed with the side wall of the connecting seat 2, and a first pressure relief hole 311 is symmetrically opened at the top of the sealing box 310, and a first control valve 312 is installed inside the first pressure relief hole 311, and a second pressure relief hole 313 is symmetrically opened at the bottom end of the sealing box 310, and a second control valve 314 is installed inside the second pressure relief hole 313, and the inner wall of the sealing box 310 is sealingly and slidingly connected with a piston plate 39, and the connecting rod 38 is sealed and penetrated through the bottom wall of the sealing box 310, and the connecting rod 38 and the sealing box 310 are in sliding cooperation, and the connecting rod 38 is fixedly connected with the bottom end of the piston plate 39 by bolts.
[0027] The top of the connecting seat 2 is respectively fixedly connected with the first liquid storage tank 315 and the second liquid storage tank 318 by bolts, the side wall of the first liquid storage tank 315 is fixedly connected with the first connecting pipe 316, the first one-way liquid outlet valve 317 is installed inside the first connecting pipe 316, one end of the first connecting pipe 316 is fixedly connected with the side wall of the sealing box 310, and the side wall of the second liquid storage tank 318 is fixedly connected with the second connecting pipe 319.
[0028] A second one-way liquid outlet valve 320 is installed inside the second connecting pipe 319, one end of the second connecting pipe 319 is fixedly connected to the side wall of the sealed box 310, and a guide pipe 321 is fixedly connected to the side wall of the sealed box 310. Both ends of the guide pipe 321 are fixedly connected to the side wall of the sealed box 310, and a first one-way liquid discharge valve 322 and a second one-way liquid discharge valve 323 are respectively installed inside the guide pipe 321. The side wall of the guide pipe 321 is fixedly connected to a liquid outlet pipe 324, and one end of the liquid outlet pipe 324 extends to the bottom of the connecting seat 2.
[0029] The specific implementation process is as follows: During the grinding process, the first motor 31 drives the motor shaft 32 to rotate, so that the grinding assembly 4 rotates synchronously to grind the tool. During the rotation of the motor shaft 32, the second synchronous wheel 35 and the reciprocating screw 34 are driven to rotate through the first synchronous wheel 33 and the synchronous belt 36, so that the sliding sleeve 37 and the connecting rod 38 drive the piston plate 39 to move up and down. In general, the first one-way liquid outlet valve 317, the first one-way liquid discharge valve 322 and the second control valve 314 Open, at this time, the first connecting pipe 316 is connected to the upper half of the guide pipe 321, and the bottom of the sealed box 310 is connected to the outside, so that a pressure difference is generated between the piston plate 39 and the upper half of the sealed box 310. By utilizing the generated pressure difference, the cutting fluid inside the first liquid storage tank 315 can only enter the sealed box 310 along the first connecting pipe 316, and then be discharged through the upper half of the guide pipe 321 and the liquid outlet pipe 324, so as to spray the cutting fluid on the grinding part of the first grinding wheel 49 and the tool to improve the grinding effect; When the grinding temperature continues to rise and the cutting fluid sticks to the tool, the first one-way liquid outlet valve 317, the first one-way drain valve 322 and the second control valve 314 are closed, and the second one-way liquid outlet valve 320, the second one-way drain valve 323 and the first control valve 312 are opened. At this time, the second connecting pipe 319 and the lower half of the guide pipe 321 are connected, and the upper part of the sealed box 310 is connected to the outside world. A pressure difference will be generated between the lower end of the piston plate 39 and the sealed box 310. By utilizing the generated pressure difference, the water-based cleaning agent inside the second liquid storage tank 318 can only enter the sealed box 310 along the second connecting pipe 319, and then be discharged through the lower half of the guide pipe 321 and the liquid outlet pipe 324 to clean the sticking part of the tool, avoid affecting the normal processing of the tool, and improve the practicality of the device.
[0030] Embodiment 2: The difference from Example 1 is that Figure 6 , Figure 7 , Fig.10 , Fig.11 and Fig.12 As shown, the grinding assembly 4 includes a mounting plate 43 and a plurality of first springs 41, a plurality of blocks 414 are integrally formed at equal intervals on the side wall of the motor shaft 32, a mounting groove 21 is opened at the bottom end of the connecting seat 2, the first springs 41 are fixedly connected to the inner top wall of the mounting groove 21, one end of the first spring 41 is fixedly connected to the top of the mounting plate 43, the mounting plate 43 is slidably matched with the inner wall of the mounting groove 21, and the inner top wall of the mounting groove 21 is symmetrically fixedly connected with a limiting rod 42.
[0031] The limiting rods 42 are all penetrated by the side walls of the mounting plate 43 and are slidably connected. The inner top wall of the mounting groove 21 is fixedly connected with an electromagnet 411. The top of the mounting plate 43 is fixedly connected with a permanent magnet 412. The bottom of the mounting plate 43 is fixedly connected with a second motor 44. The output shaft of the second motor 44 is coaxially fixedly connected with a rotating shaft 45. The side wall of the rotating shaft 45 is fixedly connected with a switching plate 46. The side wall of the switching plate 46 is symmetrically penetrated by a first sleeve 47 and a second sleeve 48 that is rotatably connected.
[0032] The inner walls of the first sleeve 47 and the second sleeve 48 are both provided with a slot 413, the top of the slot 413 and the bottom of the block 414 are both wedge-shaped structures and correspond to each other, the first sleeve 47 and the second sleeve 48 are both slidably matched with the block 414, the side wall of the first sleeve 47 is fixedly connected to the second grinding wheel 410, and the side wall of the second sleeve 48 is fixedly connected to the first grinding wheel 49, so that when the first grinding wheel 49 is damaged, the positions of the first grinding wheel 49 and the second grinding wheel 410 can be effectively swapped, so as to avoid the need to stop the device and replace it after the first grinding wheel 49 is damaged, thereby improving the use effect of the device.
[0033] The specific implementation process is as follows: After a long period of grinding, abrasive particles will fall off the grinding wheel, causing local wear of the grinding wheel, resulting in uneven grinding, increased roughness of the processed surface, and affecting tool grinding. The abrasive grains are located on the rough surface of the grinding wheel side wall, and the filling parts of the first grinding wheel 49 and the second grinding wheel 410 are the abrasive grains. Generally, the first grinding wheel 49 is normally used for tool grinding, and the second grinding wheel 410 is not working and is in a standby state; when the first grinding wheel 49 is used for a long time, abrasive grains fall off, causing uneven grinding of the first grinding wheel 49. At this time, the electromagnet 411 is energized, and the electromagnet 411 generates magnetic poles after being energized. The magnetic repulsion force generated by the same magnetic poles between the electromagnet 411 and the permanent magnet 412 is used to push the mounting plate 43, the second motor 44, the switching plate 46, the first grinding wheel 49 and the second grinding wheel 410 to move downward synchronously. At this time, the first spring 41 is in a stretched state, wherein the first grinding wheel 49 is clamped with the motor shaft 32 through the second sleeve 48, so that when the electromagnet 411 is energized, the first grinding wheel 49 begins to separate from the motor shaft 32;
[0034] When the first grinding wheel 49 is completely separated from the motor shaft 32, the second motor 44 starts to work, driving the rotating shaft 45 to rotate 180 degrees, replacing the first grinding wheel 49 and the second grinding wheel 410, so that the second grinding wheel 410 is concentrically arranged with the motor shaft 32, and then the electromagnet 411 is powered off, so that the magnetism between the electromagnet 411 and the permanent magnet 412 is lost, and then under the elastic action of the first spring 41, the mounting plate 43, the second motor 44, the switching plate 46, the first grinding wheel 49 and the second grinding wheel 410 are driven to move up and reset. During the upward movement, the second grinding wheel 410 is clamped with the motor shaft 32. The top ends of the card slots 413 inside the first sleeve 47 and the second sleeve 48 are both wedge-shaped structures, and the bottom ends of the card blocks 414 on the side walls of the motor shaft 32 are also wedge-shaped structures, so that they can be effectively connected, so that the first grinding wheel 49 or the second grinding wheel 410 rotates synchronously with the motor shaft 32, wherein the elastic force of the first spring 41 is greater than the sum of the gravity below the mounting plate 43; by providing the second grinding wheel 410, when the first grinding wheel 49 is damaged, the positions of the first grinding wheel 49 and the second grinding wheel 410 can be effectively swapped, so as to avoid the need to stop the device and then replace it after the first grinding wheel 49 is damaged, thereby improving the use effect of the device.
[0035] Embodiment 3: The difference from Example 2 is that Fig.13 , Fig.14 and Fig.15As shown, the chip removal assembly 5 includes a fixed plate 51, which is fixedly connected to the side wall of the motor shaft 32. A plurality of slide grooves 52 are provided at equal angles at the bottom end of the fixed plate 51. The inner walls of the slide grooves 52 are embedded with strong magnets 56 that slide with the slide grooves 52. A plurality of first rotating rods 53 are rotatably connected to the side wall of the motor shaft 32 at equal angles. A second rotating rod 54 is hinged at one end of the first rotating rod 53. One end of the second rotating rod 54 is rotatably matched with the side wall of the adjacent strong magnet 56.
[0036] The side walls of the first rotating rod 53 are fixedly connected with the second spring 55, one end of the second spring 55 is fixedly connected to the side wall of the adjacent second rotating rod 54, the side walls of the motor shaft 32 are fixedly connected with the scraper 57, the bottom ends of the strong magnets 56 are in contact with the side walls of the scraper 57, the side walls of the motor shaft 32 are fixedly connected with the collecting box 58, and the collecting box 58 is located below the scraper 57.
[0037] The specific implementation process is as follows: Since the metal debris generated during tool grinding will adhere to the tool grinding area, and even if most of the metal debris can be taken away by the cutting fluid, some metal debris will still remain at the grinding site. If it is not cleaned in time and enters the grinding position, after high-temperature grinding, it will aggravate the wear and breakage of the tool. Furthermore, when the tool is being ground, the motor shaft 32 rotates at a relatively fast speed, and the centrifugal force generated by the motor shaft 32 is used to drive multiple strong magnets 56 to move along the slide groove 52 toward the outer ring. At this time, the second spring 55 is in a stretched state. During the grinding operation, the elastic force of the second spring 55 is less than the centrifugal force generated by the rotation of the motor shaft 32. When the strong magnet 56 moves to the limit, it rotates synchronously with the motor shaft 32, so that the first grinding wheel 49 can rotate synchronously through the strong magnet 56 above it during the rotation process, and absorb the remaining metal debris to prevent the remaining metal debris from entering the grinding area and affecting the tool quality; when the tool is ground, the second spring 55 is in a stretched state. When switching or adjusting the position of the first grinding wheel 49, the rotation speed of the motor shaft 32 will decrease accordingly, and the centrifugal force generated at this time will become smaller. At this time, under the elastic action of the second spring 55, the first rotating rod 53 and the second rotating rod 54 are driven to rotate and contract, pulling the strong magnet 56 back to the motor shaft 32. The side walls of the strong magnet 56 are provided with magnetic isolation strips for isolating the magnetic attraction generated by the strong magnet 56 on the surroundings, so that it can only magnetically adsorb the grinding area directly below. In the process of the strong magnet 56 approaching the motor shaft 32, the scraper 57 is used to scrape off the metal debris adsorbed on the bottom of each strong magnet 56, so that the metal debris falls into the collection box 58.
[0038] Among them, the inside of the collection box 58 is provided with a sticky material with strong viscosity, which can effectively wrap and stick the metal debris to prevent the metal debris from being thrown out under the centrifugal action, and when grinding again later, after the speed of the motor shaft 32 increases, the strong magnet 56 will bring out the metal debris inside the collection box 58 again when it leaves, causing an impact. The port of the collection box 58 is slightly lower than the bottom end of the scraper 57, so that the strong magnet 56 will only contact the top of the scraper 57 during the movement, and will not contact the port of the collection box 58, avoiding the limiting effect.
[0039] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A grinding device for producing mechanical tools, comprising a machine tool (1), characterized in that: An electric push rod (11) is fixedly mounted on the top of the machine tool (1); a movable end of the electric push rod (11) is fixedly connected to a connecting seat (2); an anti-sticking knife assembly (3) for cleaning cutting fluid at a cutting position is mounted on the top of the connecting seat (2); a grinding assembly (4) is mounted on the bottom of the connecting seat (2); and a chip removal assembly (5) is mounted on the side wall of the grinding assembly (4).
2. The grinding device for producing mechanical tools according to claim 1, characterized in that: The anti-sticking knife assembly (3) comprises a first motor (31), the first motor (31) is fixedly connected to the top of the connecting seat (2), the output shaft of the first motor (31) is coaxially fixedly connected to the motor shaft (32), one end of the motor shaft (32) passes through the side wall of the connecting seat (2) and is fixedly connected to the first synchronous wheel (33), the side wall of the connecting seat (2) passes through a reciprocating screw (34) and is rotatably connected, one end of the side wall of the reciprocating screw (34) is fixedly connected to the second synchronous wheel (35), and the first synchronous wheel (33) and the second synchronous wheel (35) are connected via a synchronous belt (36).
3. The grinding device for producing mechanical tools according to claim 2, characterized in that: The other end side wall of the reciprocating screw (34) is threadedly connected to a sliding sleeve (37), the top end of the sliding sleeve (37) is symmetrically fixedly connected to a connecting rod (38), the side wall of the connecting seat (2) is fixedly connected to a sealing box (310), the top end of the sealing box (310) is symmetrically provided with first pressure relief holes (311), the first pressure relief holes (311) are each internally provided with a first control valve (312), the bottom end of the sealing box (310) is symmetrically provided with second pressure relief holes (313), the second pressure relief holes (313) are each internally provided with a second control valve (314), the inner wall of the sealing box (310) is sealingly and slidably connected to a piston plate (39), the connecting rods (38) are sealedly penetrated through the bottom wall of the sealing box (310), the connecting rods (38) and the sealing box (310) are in sliding cooperation, and the connecting rods (38) and the bottom end of the piston plate (39) are fixedly connected.
4. The grinding device for producing mechanical tools according to claim 3, characterized in that: The top end of the connection seat (2) is respectively fixedly connected to a first liquid storage tank (315) and a second liquid storage tank (318); a first connecting pipe (316) is fixedly connected to the side wall of the first liquid storage tank (315); a first one-way liquid outlet valve (317) is installed inside the first connecting pipe (316); one end of the first connecting pipe (316) is fixedly connected to the side wall of the sealing box (310); and a second connecting pipe (319) is fixedly connected to the side wall of the second liquid storage tank (318).
5. The grinding device for producing mechanical tools according to claim 4, characterized in that: A second one-way liquid outlet valve (320) is installed inside the second connecting pipe (319); one end of the second connecting pipe (319) is fixedly connected to the side wall of the sealing box (310); a flow guide pipe (321) is fixedly connected to the side wall of the sealing box (310); both ends of the flow guide pipe (321) are fixedly connected to the side wall of the sealing box (310); a first one-way liquid discharge valve (322) and a second one-way liquid discharge valve (323) are installed inside the flow guide pipe (321), respectively; a liquid outlet pipe (324) is fixedly connected to the side wall of the flow guide pipe (321); one end of the liquid outlet pipe (324) extends to the bottom of the connecting seat (2).
6. The grinding device for producing mechanical tools according to claim 5, characterized in that: The grinding assembly (4) comprises a mounting plate (43) and a plurality of first springs (41); a plurality of clamping blocks (414) are fixedly connected to the side wall of the motor shaft (32) at equal intervals; a mounting groove (21) is provided at the bottom end of the connecting seat (2); the first springs (41) are fixedly connected to the inner top wall of the mounting groove (21); one end of the first spring (41) is fixedly connected to the top of the mounting plate (43); the mounting plate (43) is slidably matched with the inner wall of the mounting groove (21); and the inner top wall of the mounting groove (21) is symmetrically fixedly connected to a limiting rod (42).
7. The grinding device for producing mechanical tools according to claim 6, characterized in that: The limiting rods (42) are all penetrated by the side wall of the mounting plate (43) and are slidably connected. The top wall of the mounting groove (21) is fixedly connected with an electromagnet (411). The top of the mounting plate (43) is fixedly connected with a permanent magnet (412). The bottom of the mounting plate (43) is fixedly connected with a second motor (44). The output shaft of the second motor (44) is coaxially fixedly connected with a rotating shaft (45). The side wall of the rotating shaft (45) is fixedly connected with a switching plate (46). The side wall of the switching plate (46) is symmetrically penetrated by a first sleeve (47) and a second sleeve (48) that are rotatably connected.
8. The grinding device for producing mechanical tools according to claim 7, characterized in that: The inner walls of the first sleeve (47) and the second sleeve (48) are both provided with a clamping groove (413); the top end of the clamping groove (413) and the bottom end of the clamping block (414) are both wedge-shaped structures and correspond to each other; the first sleeve (47) and the second sleeve (48) are both slidably matched with the clamping block (414); the side wall of the first sleeve (47) is fixedly connected to the second grinding wheel (410); and the side wall of the second sleeve (48) is fixedly connected to the first grinding wheel (49).
9. The grinding device for producing mechanical tools according to claim 8, characterized in that: The chip removal assembly (5) comprises a fixed plate (51), the fixed plate (51) being fixedly connected to the side wall of the motor shaft (32), a plurality of slide grooves (52) being provided at equal angles at the bottom end of the fixed plate (51), the inner walls of the slide grooves (52) being embedded with strong magnets (56) that slide in cooperation with the slide grooves (52), a plurality of first rotating rods (53) being rotatably connected to the side wall of the motor shaft (32) at equal angles, one end of each of the first rotating rods (53) being hingedly connected to a second rotating rod (54), and one end of each of the second rotating rods (54) being rotatably cooperated with the side wall of an adjacent strong magnet (56).
10. The grinding device for producing mechanical tools according to claim 9, characterized in that: The side walls of the first rotating rod (53) are fixedly connected to the second spring (55), one end of the second spring (55) is fixedly connected to the side wall of the adjacent second rotating rod (54), the side walls of the motor shaft (32) are fixedly connected to the scraper (57), the bottom ends of the strong magnets (56) are in contact with the side walls of the scraper (57), the side walls of the motor shaft (32) are fixedly connected to the collection box (58), and the collection box (58) is located below the scraper (57).