Multi-saw-blade ceramic cutting machine
By designing a multi-saw-blade ceramic cutting machine, using positioning parts to fix ceramic blocks and equally spaced saw blade cutting, the problems of low cutting efficiency and poor effect of existing ceramic cutting machines are solved, and efficient and stable ceramic cutting is achieved.
Patent Information
- Application Number
- CN202510076983.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-14
AI Technical Summary
The existing ceramic cutting machines have low cutting efficiency and poor cutting effect.
A multi-saw blade ceramic cutting machine is designed, including a lathe table, cutting parts and driving parts. The ceramic block is fixed by a positioning part, and multiple saw blades are arranged at equal intervals on the saw shaft. The driving part drives the saw shaft to rotate to cut the ceramic block.
It realizes cutting out multiple ceramic sheets at the same time, improves cutting efficiency, effectively fixes the ceramic blocks to avoid displacement, obtains a better cutting effect, and prevents dust pollution.
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Figure CN119610414A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting equipment, and in particular to a multi-saw blade ceramic cutting machine. Background Art
[0002] The surface of porous ceramic sheets has densely distributed macroporous structures, which have the characteristics of strong water absorption. At the same time, due to its inorganic nature, it also has the characteristics of flame retardancy, mildew resistance, and long life. The porous ceramic filler formed by processing is a high-quality heat exchange filler. In order to realize the industrialization demand of porous ceramic fillers, ceramic cutting machines are used more and more. However, the current ceramic cutting machines have low cutting efficiency and poor cutting effect. Summary of the invention
[0003] In view of the problem that the ceramic cutting machine in the prior art has low cutting efficiency and poor cutting effect, the present invention provides a multi-saw blade ceramic cutting machine, which can improve the cutting efficiency and have a better cutting effect.
[0004] To achieve the above object, the present invention can be carried out by adopting the following technical solutions:
[0005] The present invention provides a multi-saw blade ceramic cutting machine, which comprises:
[0006] A lathe table, the surface of which is provided with positioning pieces for fixing the ceramic block;
[0007] A cutting member, comprising a saw shaft, on which a plurality of saw blades are mounted via a fixing member, and the plurality of saw blades are arranged at equal intervals along the length direction of the saw shaft;
[0008] A driving member, the output end of which is fixedly connected to the saw shaft;
[0009] The driving member drives the saw shaft to rotate so that the plurality of saw blades simultaneously cut the ceramic block fixed by the positioning member into a plurality of ceramic sheets.
[0010] The multi-saw blade ceramic cutting machine as mentioned above further includes a propeller, an output end of which is connected to the lathe table, and the propeller is used to push the lathe table to move.
[0011] The multi-saw blade ceramic cutting machine as described above further includes a dust hood, which is installed above the saw shaft.
[0012] The multi-saw blade ceramic cutting machine as described above further comprises a lifting bracket and a height adjuster arranged on the lifting bracket;
[0013] The lifting bracket includes a fixed rod and a lifting rod, the fixed rod is fixedly connected to the lifting rod, the lifting rod can move up and down, and the fixed rod is used to support the saw shaft;
[0014] The height adjuster is used to control the lifting rod to move up and down.
[0015] As in the above-mentioned multi-saw blade ceramic cutting machine, further, the lifting rod is provided with a scale, and the scale is arranged along the height direction of the lifting rod.
[0016] The multi-saw blade ceramic cutting machine as described above further includes a mounting bracket, the driving member is mounted on the mounting bracket, and the mounting bracket is used to support the driving member.
[0017] As mentioned above, the multi-saw blade ceramic cutting machine, further, the positioning member includes a first positioning block and a second positioning block, the first positioning block and the second positioning block are arranged along the direction of movement of the lathe table, and the first positioning block and the second positioning block are symmetrically arranged with the center line of the lathe table as the axis.
[0018] As in the above-mentioned multi-saw blade ceramic cutting machine, further, a slide groove is provided on the surface of the lathe table, the slide groove is arranged along the length direction of the lathe table, and the first positioning block and the second positioning block are slidably arranged in the slide groove;
[0019] The first positioning block and the second positioning block move toward each other to clamp the ceramic block, and the first positioning block and the second positioning block move away from each other to release the ceramic block.
[0020] As in the above-mentioned multi-saw blade ceramic cutting machine, further, the fixing member is a flange, the flange is installed on the saw shaft, the outer peripheral surface of the flange is provided with a groove, and the saw blade is installed in the groove.
[0021] As in the above-mentioned multi-saw blade ceramic cutting machine, further, the driving component is a motor or a hydraulic press.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention can cut multiple ceramic sheets at the same time, thus improving cutting efficiency;
[0024] 2. The present invention can effectively fix the ceramic block, thereby preventing the ceramic block from shifting during the cutting process, thereby obtaining a better cutting effect;
[0025] 3. The present invention can adjust the distance between the cutting piece and the ceramic block to meet the cutting requirements of different depths of the ceramic block;
[0026] 4. The present invention can prevent dust generated when cutting ceramic blocks from flying everywhere and causing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 A schematic diagram of the structure of a cutting machine in an embodiment of the present invention;
[0029] Figure 2 It is a schematic diagram of the structure of the cutting member in an embodiment of the present invention;
[0030] Figure 3 It is a structural schematic diagram of a lathe table in an embodiment of the present invention;
[0031] Among them, 1. lathe table; 2. saw shaft; 3. saw blade; 4. driving member; 5. output end of the driving member; 6. propeller; 7. dust hood; 8. lifting bracket; 9. height adjuster; 10. mounting bracket; 11. first positioning block; 12. second positioning block; 13. slide groove; 14. flange. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0033] Example:
[0034] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations of the embodiments of the present invention are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0035] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0036] In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise clearly defined. In addition, unless otherwise clearly defined and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0038] The present invention provides a multi-saw blade ceramic cutting machine, which includes a lathe table 1, a cutting piece and a driving piece 4. The surface of the lathe table 1 is provided with a positioning piece for fixing a ceramic block. The cutting piece includes a saw shaft 2. A plurality of saw blades 3 are installed on the saw shaft 2 through a fixing piece. The plurality of saw blades 3 are arranged at equal intervals along the length direction of the saw shaft 2. The output end 5 of the driving piece is fixedly connected to the saw shaft 2. The driving piece 4 drives the saw shaft 2 to rotate so that the plurality of saw blades 3 simultaneously cut the ceramic block fixed by the positioning piece into a plurality of ceramic pieces.
[0039] Specifically, see Figure 1 and Figure 2 The cutting machine positions the ceramic block through the positioning piece on the lathe table 1, so that the displacement of the ceramic block can be effectively avoided during the cutting process. At the same time, through the multiple saw blades 3 arranged at equal intervals on the saw shaft 2, the ceramic block can be cut into multiple ceramic sheets of equal thickness at the same time.
[0040] In addition, the positioning parts may include but are not limited to positioning pins, positioning blocks, etc. When positioning pins are used, holes can be opened on both ends of the ceramic block and the lathe table 1, and the positioning pins can be inserted to fix them. When positioning blocks are used, multiple positioning blocks can be welded on the lathe table 1, and the ceramic block can be clamped by multiple positioning blocks. The fixing parts may include but are not limited to flanges, clamping plates, etc. When clamping plates are used, the saw blade 3 is placed between two clamping plates, and the clamping plates clamp the saw blade 3 on the saw shaft 2 by tightening the nuts. When flanges are used, the saw blade 3 is sleeved in the groove of the flange. The driving parts may include but are not limited to motors, hydraulic presses, etc. The saw blade 3 is preferably a circular saw blade, which can remain stable during high-speed rotation, reduce vibration and imbalance of aerodynamic force, and at the same time, the circular saw blade has a larger cutting area, and can cut more efficiently than square or other shaped saw blades, greatly improving cutting accuracy and efficiency.
[0041] In the above embodiment, further, the cutting machine can also realize complete cutting and incomplete cutting, specifically: complete cutting can transform the ceramic brick blank into a number of ceramic sheets, and then arrange the ceramic sheets at different angles to form an inclined porous ceramic filler; incomplete cutting, retaining partial connections, can quickly transform the ceramic brick blank into a vertical integral porous ceramic filler.
[0042] As an optional implementation, in some embodiments, a propeller 6 is further included, the output end of the propeller 6 is connected to the lathe table 1, and the propeller 6 is used to push the lathe table 1 to move. Figure 3 After the pusher 6 is installed, the lathe table 1 can move simultaneously during the ceramic block cutting process to facilitate cutting of the cutting piece, further improving the cutting efficiency.
[0043] In the above embodiment, further, the positioning member includes a first positioning block 11 and a second positioning block 12, the first positioning block 11 and the second positioning block 12 are arranged along the moving direction of the lathe table 1, and the first positioning block 11 and the second positioning block 12 are arranged symmetrically with the center line of the lathe table 1 as the axis. Among them, the cutting machine uses the positioning block as a positioning member to position the ceramic block, see Figure 3 The first positioning block 11 and the second positioning block 12 are used to clamp the two ends of the ceramic block to prevent the ceramic block from shifting during the cutting process.
[0044] In the above embodiment, further, a slide groove 13 is provided on the surface of the lathe table 1, and the slide groove 13 is provided along the length direction of the lathe table 1, and the first positioning block 11 and the second positioning block 12 are slidably provided in the slide groove 13; the first positioning block 11 and the second positioning block 12 move toward each other to clamp the ceramic block, and the first positioning block 11 and the second positioning block 12 move away from each other to release the ceramic block. After the slide groove 13 is provided along the length direction of the lathe table 1, the first positioning block 11 and the second positioning block 12 can slide left and right to adapt to ceramic blocks of different sizes, thereby improving adaptability.
[0045] As an optional implementation, in some embodiments, a dust hood 7 is further included, and the dust hood 7 is installed above the saw shaft 2. After the dust hood 7 is installed, dust generated when cutting the ceramic block can be prevented from polluting the environment.
[0046] As an optional implementation, in some embodiments, it also includes a lifting bracket 8 and a height adjuster 9 arranged on the lifting bracket 8. The lifting bracket includes a fixed rod and a lifting rod. The fixed rod is fixedly connected to the lifting rod. The lifting rod can move up and down. The fixed rod is used to support the saw shaft 2. The height adjuster 9 is used to control the lifting rod to move up and down.
[0047] Specifically, the fixed rod supports the saw shaft 2, and the lifting rod can adopt a rod body that is quite mature in the prior art and is lifted and lowered by electric drive, such as the telescopic rod in Patent No. 202021608797.0. At the same time, the control chip of the height adjuster 9 installed on the lifting bracket 8 is connected to the controller signal that drives the lifting and lowering of the lifting rod, so that the height of the saw shaft 2 can be adjusted according to different ceramic blocks, thereby adapting to the cutting requirements of different ceramic blocks, and further improving stability and adaptability.
[0048] In the above embodiment, further, a scale (not shown) is provided on the lifting rod, and the scale is provided along the height direction of the lifting rod. The scale can provide an intuitive visual reference, so that the operator can accurately control the height of the lifting rod, thereby obtaining a ceramic sheet with a better cutting effect.
[0049] As an optional implementation, in some embodiments, a mounting bracket 10 is further included, and the driving member 4 is mounted on the mounting bracket 10, and the mounting bracket 10 is used to support the driving member 4. The mounting bracket 10 can ensure that the driving member 4 remains stable during operation, avoids movement or tilting, and improves stability.
[0050] As an optional implementation, in some embodiments, the fixing member is a flange 14, which is mounted on the saw shaft 2, and a groove is provided on the outer peripheral surface of the flange 14, and the saw blade 3 is installed in the groove. Among them, the cutting machine uses the flange 14 as a fixing member, the flange 14 is fixed to the saw shaft 2 by bolts, and the saw blade 3 is sleeved in the groove of the flange 14, and this structural mode is convenient for installation and disassembly.
[0051] As an optional implementation, in some embodiments, the driving member 4 is a motor or a hydraulic press. The driving member 4 can be adjusted according to actual use conditions to meet the requirements of cutting ceramic blocks.
[0052] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0053] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable ordinary technicians in the field to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made based on the essence of the content of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-saw blade ceramic cutting machine, characterized in that: include: A lathe table, the surface of which is provided with positioning pieces for fixing the ceramic block; A cutting member, comprising a saw shaft, on which a plurality of saw blades are mounted via a fixing member, and the plurality of saw blades are arranged at equal intervals along the length direction of the saw shaft; A driving member, the output end of which is fixedly connected to the saw shaft; The driving member drives the saw shaft to rotate so that the plurality of saw blades simultaneously cut the ceramic block fixed by the positioning member into a plurality of ceramic sheets.
2. The multi-saw blade ceramic cutting machine according to claim 1, characterized in that: It also includes a propeller, the output end of which is connected to the lathe table, and the propeller is used to push the lathe table to move.
3. The multi-saw blade ceramic cutting machine according to claim 1, characterized in that: Also included is a dust hood, which is installed above the saw shaft.
4. The multi-saw blade ceramic cutting machine according to claim 1, characterized in that: It also includes a lifting bracket and a height adjuster arranged on the lifting bracket; The lifting bracket includes a fixed rod and a lifting rod, the fixed rod is fixedly connected to the lifting rod, the lifting rod can move up and down, and the fixed rod is used to support the saw shaft; The height adjuster is used to control the lifting rod to move up and down.
5. The multi-saw blade ceramic cutting machine according to claim 4, characterized in that: The lifting rod is provided with a scale, and the scale is arranged along the height direction of the lifting rod.
6. The multi-saw blade ceramic cutting machine according to claim 1, characterized in that: It also includes a mounting bracket, the driving member is mounted on the mounting bracket, and the mounting bracket is used to support the driving member.
7. The multi-saw blade ceramic cutting machine according to claim 2, characterized in that: The positioning member includes a first positioning block and a second positioning block, the first positioning block and the second positioning block are arranged along the moving direction of the lathe table, and the first positioning block and the second positioning block are symmetrically arranged with the center line of the lathe table as the axis.
8. The multi-saw blade ceramic cutting machine according to claim 7, characterized in that: The surface of the lathe table is also provided with a slide groove, which is arranged along the length direction of the lathe table, and the first positioning block and the second positioning block are slidably arranged in the slide groove; The first positioning block and the second positioning block move toward each other to clamp the ceramic block, and the first positioning block and the second positioning block move away from each other to release the ceramic block.
9. The multi-saw blade ceramic cutting machine according to claim 1, characterized in that: The fixing member is a flange, which is mounted on the saw shaft. A groove is provided on the outer peripheral surface of the flange, and the saw blade is mounted in the groove.
10. The multi-saw blade ceramic cutting machine according to claim 1, characterized in that: The driving member is a motor or a hydraulic press.
Citation Information
Patent Citations
Electric telescopic rod structure and electric support
CN212899590U