Drip irrigation tape production equipment

By designing a drip irrigation belt production equipment including cooling system, reciprocating mechanism, slider and drive mechanism, the problems of labor and low efficiency in the winding and packaging process of existing equipment are solved, and rapid winding and efficient production are achieved.

CN119610595APending Publication Date: 2025-03-14URUMQI ZHENXING RUIAN PLASTIC MASCH CO LTD
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Patent Information

Application Number
CN202411819330.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing drip irrigation belt production equipment is laborious during the winding and packaging process, and production needs to be stopped and manually replaced with the winding wheel, resulting in wasted time, large labor for workers and high costs.

Method used

A drip irrigation belt production equipment including a platform, a cooling system, a reciprocating mechanism, a slider, a winding wheel and a driving mechanism are designed. The cooling system rapidly forms the drip irrigation belt, and the reciprocating mechanism and sliders ensure that the drip irrigation belt is wrapped layer by layer on the winding wheel, and the driving mechanism realizes the rapid conversion and launch of the winding wheel.

Benefits of technology

By quickly completing the conversion of the winding wheel and reducing cross-winding, production efficiency is improved, time and worker labor is saved, and costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses drip irrigation tape production equipment, and relates to the technical field of drip irrigation tape production, the drip irrigation tape production equipment comprises a platform, a cooling system is mounted on the platform, the cooling system is used for rapidly cooling and forming a drip irrigation tape, a box body is arranged on one side of the cooling system, a reciprocating mechanism is mounted in the box body, a sliding block is slidably connected to the top surface of the box body, and a groove is formed in the sliding block; grooves are formed in the platform, drip irrigation belts are conveyed through the grooves, a disc is arranged on one side of the platform, winding wheels are symmetrically arranged on the disc, protection boxes are symmetrically arranged on the side, away from the winding wheels, of the disc, driving mechanisms are installed in the protection boxes and are in transmission connection with the winding wheels, and a rail is arranged on one side of the disc and used for transferring the coiled drip irrigation belts. Switching of the winding wheels can be rapidly completed through the disc and the driving mechanism, the downtime is shortened, the working efficiency is improved, drip irrigation belts can be sequentially wound around the winding wheels through the arrangement of the reciprocating mechanism and the sliding block, the crossing situation is reduced, and reworking is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of drip irrigation tape production, in particular to a drip irrigation tape production device. Background Art

[0002] Drip irrigation is a precise irrigation method that uses a low-pressure pipe system to deliver water directly to the field, so that the soil in the most developed crop root system always maintains an appropriate humidity, and the soil's water, fertilizer, air, heat, and microbial activity are always in good condition, creating favorable conditions for high and stable crop yields. Drip irrigation tapes are generally divided into patch-type drip irrigation tapes, embedded cylindrical drip irrigation pipes, maze-type drip irrigation tapes, blue track drip irrigation tapes, etc. With the continuous development and popularization of drip irrigation technology, the use of drip irrigation tapes is also increasing every year.

[0003] The existing drip irrigation tape production equipment is relatively complete, but it is rather laborious to roll and pack the drip irrigation tape after production. It is necessary to stop production and manually replace the winding wheel, and then continue to roll it after the replacement is completed. This not only wastes a lot of time and delays production, but also requires a lot of labor and high costs for workers.

[0004] Therefore, there is an urgent need for a drip irrigation tape production device to solve the problems existing in the above-mentioned prior art. Summary of the invention

[0005] The purpose of the present invention is to provide a drip irrigation tape production device to solve the problems existing in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides the following scheme: The present invention provides a drip irrigation tape production equipment, including a platform, a cooling system is installed on the platform, the cooling system is used to quickly cool the drip irrigation tape into shape, a box is provided on one side of the cooling system, a reciprocating mechanism is installed in the box, a slider is slidably connected to the top surface of the box, a groove is provided on the slider, and the drip irrigation tape is transported through the groove, a disc is provided on one side of the platform, winding wheels are symmetrically arranged on the disc, a protective box is symmetrically arranged on the side of the disc away from the winding wheel, a driving mechanism is installed in the protective box, the driving mechanism is connected to the winding wheel in transmission, a track is provided on one side of the disc, and the track is used to transport the rolled drip irrigation tape.

[0007] Preferably, the reciprocating mechanism includes a square tube symmetrically fixed to the inner wall of the box body, a square rod is slidably connected in the square tube, a frame is fixed between the two square rods, an eccentric disk is rotatably connected in the frame, a transmission assembly is fixed to the eccentric disk, the transmission assembly is fixed to the inner wall of the box body, a connecting assembly is fixed to the top surface of the frame, and the connecting assembly is fixed to the slider.

[0008] Preferably, the transmission assembly includes a third motor fixedly connected to the inner wall of the casing, the output shaft of the third motor is fixedly connected to a first gear, the first gear is meshed with a second gear, a connecting shaft passes through the center of the second gear, both ends of the connecting shaft are respectively rotatably connected to the inner wall of the casing, and the eccentric disc is fixedly connected to the connecting shaft.

[0009] Preferably, the connecting assembly includes a square plate fixed to the top surface of the frame, connecting rods are respectively fixed to the four corners of the top surface of the square plate, and sliding grooves are symmetrically opened on the top surface of the box body. The top of the connecting rod passes through the sliding groove and is fixed to the slider, and the connecting rod is adapted to the sliding groove.

[0010] Preferably, an extension plate is fixedly connected to the side wall of the slider, and the extension plate is used to convey the drip irrigation tape. A limiting ring is fixedly connected to the side of the extension plate away from the slider, and the drip irrigation tape passes through the limiting ring, and the limiting ring is used to prevent the drip irrigation tape from tilting. A material delivery pipe is fixedly connected to the side of the slider away from the extension plate, and the material delivery pipe is arranged at an angle. The material delivery pipe is used to receive the drip irrigation tape output from the cooling system.

[0011] Preferably, the driving mechanism includes a second motor fixedly connected to the inner wall of the protective box, the output shaft of the second motor is fixedly connected to a partition, the side wall of the partition is fixedly connected to a hydraulic rod, the output end of the hydraulic rod is fixedly connected to a connecting plate, the connecting plate is symmetrically fixed with a clamping rod on one side away from the hydraulic rod, and the winding wheel is symmetrically provided with clamping slots, and the clamping rod extends into the clamping slot.

[0012] Preferably, a feeder is also placed on the top surface of the platform, one side of the feeder is connected to an extruder, the side of the extruder away from the feeder is connected to a puncher, and the puncher is connected to the cooling system.

[0013] Preferably, a central shaft is fixedly connected to the center of the disc, the central shaft is rotatably connected to a support plate, a triangular support is provided at the bottom of the support plate, a first motor is fixedly connected to the support plate, and an output shaft of the first motor is fixedly connected to the central shaft.

[0014] Preferably, legs are fixedly connected to the four corners of the bottom surface of the platform.

[0015] Preferably, a bracket is fixedly mounted on the bottom surface of the track.

[0016] The invention discloses the following technical effects: the drip irrigation tape is quickly formed by a cooling system and then transported to a slider on the top surface of a box body, and is wound on a reel through the slider, a driving mechanism drives the reel to rotate, and at the same time a reciprocating mechanism drives the slider to perform reciprocating motion on the top surface of the box body, so as to ensure that the drip irrigation tube is wound on the reel layer by layer without cross winding, which is convenient for later packaging and fixing work; when a reel is wound to a set number of meters, a disc rotates 180 degrees, so that another empty reel is rotated over, and the reeling work is continued, which saves time and improves production efficiency, and the completed reel is pushed out by the driving mechanism and pushed onto a track, which is convenient for packaging work, and then the empty reel is replaced, and so on and so forth, which can greatly improve production efficiency, save time, reduce the workload of workers, and reduce costs. The present invention can quickly complete the conversion of the winding wheel through the disc and the driving mechanism, reduce downtime, and improve work efficiency. The reciprocating mechanism and the slider are set to enable the drip irrigation tape to be wound on the winding wheel in sequence, reduce crossing and avoid rework. At the same time, the completed winding wheel can be transported through the track, reducing the labor workload of workers and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 For the present invention Figure 1 A partial enlarged view of middle A;

[0020] Figure 3 is a side view of the present invention;

[0021] Figure 4 It is a schematic diagram of the internal structure of the protection box of the present invention;

[0022] Figure 5 It is a top sectional view of the box body of the present invention;

[0023] Figure 6 is a side sectional view of the box body of the present invention;

[0024] In the figure: 1. platform; 2. outriggers; 3. loader; 4. extruder; 5. puncher; 6. cooling system; 7. drip irrigation tape; 8. feed pipe; 9. box; 10. disc; 11. reel; 12. track; 13. bracket; 14. extension plate; 15. limit ring; 16. slider; 17. support plate; 18. first motor; 19. protective box; 20. second motor; 21. hydraulic rod; 22. connecting plate; 23. clamping rod; 24. square tube; 25. square plate; 26. connecting rod; 27. first gear; 28. third motor; 29. ​​connecting shaft; 30. second gear; 31. square rod; 32. frame; 33. eccentric disc; 34. slide rail. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] Reference Figure 1-Figure 6 As shown, the present embodiment provides a drip irrigation tape production device, including a platform 1, on which a cooling system 6 is installed, the cooling system 6 is used to quickly cool and shape the drip irrigation tape 7, a box body 9 is provided on one side of the cooling system 6, a reciprocating mechanism is installed in the box body 9, a slider 16 is slidably connected to the top surface of the box body 9, a groove is provided on the slider 16, and the drip irrigation tape 7 is transported through the groove, a disc 10 is provided on one side of the platform 1, a winding wheel 11 is symmetrically arranged on the disc 10, a protective box 19 is symmetrically arranged on the side of the disc 10 away from the winding wheel 11, a driving mechanism is installed in the protective box 19, the driving mechanism is connected to the winding wheel 11 by transmission, and a track 12 is provided on one side of the disc 10, and the track 12 is used to transport the rolled drip irrigation tape 7.

[0028] After the drip irrigation belt 7 is quickly formed by the cooling system 6, it is transported to the slider 16 on the top surface of the box body 9, and is wound on the reel 11 through the slider 16. The driving mechanism drives the reel 11 to rotate, and the reciprocating mechanism drives the slider 16 to reciprocate on the top surface of the box body 9, so as to ensure that the drip irrigation pipe is wound on the reel 11 layer by layer without cross winding, which is convenient for the later packaging and fixing work; when one reel 11 is wound to the set number of meters, the disc 10 rotates 180 degrees, so that the other empty reel 11 rotates over, and the reeling work is continued, which saves time and improves production efficiency, and the completed reel 11 is pushed out by the driving mechanism and pushed onto the track 12, which is convenient for packaging work, and then the empty reel 11 can be replaced, and so on and so forth, which can greatly improve production efficiency, save time, reduce the labor of workers and reduce costs. The present invention can quickly complete the conversion of the winding wheel 11 through the disc 10 and the driving mechanism, reduce downtime, and improve work efficiency. The reciprocating mechanism and the slider 16 can be set to allow the drip irrigation tape 7 to be wound around the winding wheel 11 in sequence, reduce crossing, and avoid rework. At the same time, the completed winding wheel 11 can be transported through the track 12, reducing the workload of workers and saving time and effort.

[0029] Further optimized solution, the reciprocating mechanism includes a square tube 24 symmetrically fixed to the inner wall of the box body 9, a square rod 31 is slidably connected in the square tube 24, a frame 32 is fixed between the two square rods 31, an eccentric disc 33 is rotatably connected in the frame 32, the eccentric disc 33 is fixed to a transmission assembly, the transmission assembly is fixed to the inner wall of the box body 9, a connecting assembly is fixed to the top surface of the frame 32, and the connecting assembly is fixed to the slider 16. The transmission assembly drives the eccentric disc 33 to rotate, the eccentric disc 33 pushes the frame 32 to reciprocate, the frame 32 drives the connecting assembly to reciprocate, and the connecting assembly drives the slider 16 to move, thereby smoothly completing the delivery of the drip irrigation tape 7; the square tube 24 and the square rod 31 are set to limit the frame 32, ensure the transmission performance, and prevent deviation.

[0030] Further optimized solution, the transmission assembly includes a third motor 28 fixedly connected to the inner wall of the box body 9, the output shaft of the third motor 28 is fixedly connected to the first gear 27, the first gear 27 is meshed with the second gear 30, the center of the second gear 30 is penetrated by a connecting shaft 29, the two ends of the connecting shaft 29 are respectively connected to the inner wall of the box body 9 for rotation, and the eccentric disc 33 is fixedly connected to the connecting shaft 29. The third motor 28 drives the first gear 27 to rotate, the first gear 27 drives the second gear 30 to rotate, the second gear 30 drives the connecting shaft 29 to rotate, and the connecting shaft 29 drives the eccentric disc 33 to rotate, thereby completing the reciprocating movement.

[0031] Further optimization scheme, the connection assembly includes a square plate 25 fixed to the top surface of the frame 32, and the four corners of the top surface of the square plate 25 are respectively fixed to the connecting rods 26. The top surface of the box body 9 is symmetrically provided with a slide groove, and the top of the connecting rod 26 passes through the slide groove and is fixed to the slider 16. The connecting rod 26 is adapted to the slide groove. The frame 32 drives the square plate 25 to move, and the square plate 25 drives the four connecting rods 26 to move. The connecting rod 26 slides back and forth in the slide groove, and at the same time, the connecting rod 26 drives the slider 16 to move back and forth, so that the drip irrigation tape 7 is smoothly wound on the reel 11.

[0032] Further optimization scheme, the side wall of the slider 16 is fixed with an extension plate 14, the extension plate 14 is used to transport the drip irrigation belt 7, the side of the extension plate 14 away from the slider 16 is fixed with a limit ring 15, the drip irrigation belt 7 passes through the limit ring 15, the limit ring 15 is used to prevent the drip irrigation belt 7 from tilting, and the side of the slider 16 away from the extension plate 14 is fixed with a feed pipe 8, the feed pipe 8 is tilted, and the feed pipe 8 is used to receive the drip irrigation belt 7 output from the cooling system 6. The setting of the extension plate 14 supports the drip irrigation belt 7 to ensure good tension during the transportation process; the setting of the limit ring 15 prevents the drip irrigation belt 7 from jumping back and forth during the transportation process, ensuring the stability of the transportation process; the feed pipe 8 is used to transport the drip irrigation belt 7 from the cooling system 6 to the slider 16, and plays a connecting role.

[0033] Further optimization scheme, the driving mechanism includes a second motor 20 fixedly connected to the inner wall of the protection box 19, the output shaft of the second motor 20 is fixedly connected to a partition, the side wall of the partition is fixedly connected to a hydraulic rod 21, the output end of the hydraulic rod 21 is fixedly connected to a connecting plate 22, the side of the connecting plate 22 away from the hydraulic rod 21 is symmetrically fixedly connected to a clamping rod 23, and the winding wheel 11 is symmetrically provided with a bayonet, and the clamping rod 23 extends into the bayonet. The second motor 20 drives the partition to rotate, and the partition drives the hydraulic rod 21 and the clamping rod 23 to rotate. The clamping rod 23 is clamped with the winding wheel 11 and fixed by means of pins, etc., which is convenient for installation and disassembly, and can also ensure good rotation performance; when the winding wheel 11 needs to be replaced, the hydraulic rod 21 is started to drive the connecting plate 22 and the clamping rod 23 to extend until the winding wheel 11 is located on the track 12, and then the hydraulic rod 21 is retracted back, and the winding wheel 11 above is replaced, which replaces manual replacement, saves time and effort, and is highly efficient.

[0034] To further optimize the solution, a feeder 3 is placed on the top surface of the platform 1, one side of the feeder 3 is connected to an extruder 4, and the side of the extruder 4 away from the feeder 3 is connected to a puncher 5, and the puncher 5 is connected to the cooling system 6. The raw materials are mixed in the feeder 3, initially formed by the extruder 4, and then holes are punched on the drip irrigation belt 7 by the puncher 5, and finally quickly and stably formed by the cooling system 6, and then the winding work is carried out.

[0035] Further optimization scheme, the center of the disc 10 is fixedly connected with a central shaft, the central shaft is rotatably connected with a support plate 17, a triangular support is provided at the bottom of the support plate 17, a first motor 18 is fixedly connected to the support plate 17, and the output shaft of the first motor 18 is fixedly connected to the central shaft. The first motor 18 drives the central shaft to rotate, and the central shaft drives the disc 10 to rotate, which facilitates the replacement of the two winding wheels 11 and improves work efficiency; the triangular support improves the stability of the support plate 17.

[0036] To further optimize the solution, the four corners of the bottom surface of the platform 1 are respectively fixed with legs 2. The legs 2 support the platform 1 to maintain stability.

[0037] Further optimizing the scheme, a bracket 13 is fixedly installed on the bottom surface of the track 12. The bracket 13 supports the track 12 to ensure the smooth transportation of the winding wheel 11.

[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0039] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A drip irrigation tape production equipment, characterized in that: The invention comprises a platform (1), on which a cooling system (6) is installed, and the cooling system (6) is used to quickly cool and shape a drip irrigation tape (7); a box (9) is provided on one side of the cooling system (6), and a reciprocating mechanism is installed in the box (9); a slider (16) is slidably connected to the top surface of the box (9), and a groove is provided on the slider (16), and the drip irrigation tape (7) is transported through the groove; a disc (10) is provided on one side of the platform (1), and a winding wheel (11) is symmetrically arranged on the disc (10); a protective box (19) is symmetrically arranged on the side of the disc (10) away from the winding wheel (11), and a driving mechanism is installed in the protective box (19), and the driving mechanism is connected to the winding wheel (11) in a transmission manner; a track (12) is provided on one side of the disc (10), and the track (12) is used to transport the rolled drip irrigation tape (7).

2. The drip irrigation tape production equipment according to claim 1, characterized in that: The reciprocating mechanism comprises a square tube (24) symmetrically fixed to the inner wall of the box body (9), a square rod (31) is slidably connected inside the square tube (24), a frame (32) is fixed between the two square rods (31), an eccentric disc (33) is rotatably connected inside the frame (32), the eccentric disc (33) is fixedly connected to a transmission component, the transmission component is fixedly connected to the inner wall of the box body (9), a connecting component is fixedly connected to the top surface of the frame (32), and the connecting component is fixedly connected to the slider (16).

3. The drip irrigation tape production equipment according to claim 2, characterized in that: The transmission assembly comprises a third motor (28) fixedly connected to the inner wall of the housing (9); the output shaft of the third motor (28) is fixedly connected to a first gear (27); the first gear (27) is meshed with a second gear (30); a connecting shaft (29) passes through the center of the second gear (30); both ends of the connecting shaft (29) are respectively rotatably connected to the inner wall of the housing (9); and the eccentric disc (33) is fixedly connected to the connecting shaft (29).

4. The drip irrigation tape production equipment according to claim 2, characterized in that: The connecting assembly comprises a square plate (25) fixedly connected to the top surface of the frame (32), the four corners of the top surface of the square plate (25) are respectively fixedly connected to connecting rods (26), the top surface of the box body (9) is symmetrically provided with sliding grooves, the top of the connecting rod (26) passes through the sliding grooves and is fixedly connected to the slider (16), and the connecting rod (26) is adapted to the sliding grooves.

5. The drip irrigation tape production equipment according to claim 1, characterized in that: An extension plate (14) is fixedly connected to the side wall of the slider (16), and the extension plate (14) is used to transport the drip irrigation tape (7). A limiting ring (15) is fixedly connected to the side of the extension plate (14) away from the slider (16), and the drip irrigation tape (7) passes through the limiting ring (15). The limiting ring (15) is used to prevent the drip irrigation tape (7) from tilting. A material delivery pipe (8) is fixedly connected to the side of the slider (16) away from the extension plate (14), and the material delivery pipe (8) is arranged obliquely. The material delivery pipe (8) is used to receive the drip irrigation tape (7) output from the cooling system (6).

6. The drip irrigation tape production equipment according to claim 1, characterized in that: The driving mechanism comprises a second motor (20) fixedly connected to the inner wall of the protective box (19); the output shaft of the second motor (20) is fixedly connected to a partition; the side wall of the partition is fixedly connected to a hydraulic rod (21); the output end of the hydraulic rod (21) is fixedly connected to a connecting plate (22); a side of the connecting plate (22) away from the hydraulic rod (21) is symmetrically fixedly connected to a clamping rod (23); a clamping slot is symmetrically provided on the winding wheel (11), and the clamping rod (23) extends into the clamping slot.

7. The drip irrigation tape production equipment according to claim 1, characterized in that: A feeder (3) is also placed on the top surface of the platform (1), one side of the feeder (3) is connected to an extruder (4), and the side of the extruder (4) away from the feeder (3) is connected to a puncher (5), and the puncher (5) is connected to the cooling system (6).

8. The drip irrigation tape production equipment according to claim 1, characterized in that: A central shaft is fixedly connected to the center of the disk (10), and the central shaft is rotatably connected to a support plate (17). A triangular support is provided at the bottom of the support plate (17). A first motor (18) is fixedly connected to the support plate (17), and an output shaft of the first motor (18) is fixedly connected to the central shaft.

9. The drip irrigation tape production equipment according to claim 1, characterized in that: Support legs (2) are respectively fixedly connected to the four corners of the bottom surface of the platform (1).

10. The drip irrigation tape production equipment according to claim 1, characterized in that: A bracket (13) is fixedly mounted on the bottom surface of the track (12).