Mounting and adjusting device for electric control integrated device
By designing the integrated electronic control device for installation and adjustment devices, and using the foundation positioning ball and limit holes in conjunction with the limit hole, the problems of difficulty in positioning and settlement of the civil foundation during the installation of the integrated electronic control device are solved, and a fast, stable and efficient installation process is achieved.
Patent Information
- Application Number
- CN202311178052.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-12
- Publication Date
- 2025-03-14
AI Technical Summary
The prior art has problems of difficulty in positioning and settlement of civil foundation parts during the installation of electronic control integrated devices, resulting in high construction technology requirements, affected structural strength and low installation efficiency.
An integrated electronic control device installation and adjustment device is designed, including a foundation plate, limiting hole, bolt column and locking nut. The foundation positioning ball and limiting hole are used in conjunction with the limiting hole to achieve rapid positioning and adjustment, ensuring the smoothness and stability of the device installation.
It solves the problems of difficulty in positioning during installation and settlement of civil foundation parts after installation, improves installation speed and stability, and enhances the seismic performance and service life of the device.
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Figure CN119615959A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of auxiliary devices for electric control integrated devices, and relates to an installation and adjustment device for electric control integrated devices. Background Art
[0002] The electric control integrated device is an integrated electric control integrated device developed for oilfield surface engineering, integrating power distribution, control and communication systems. It is integrated with functional modules such as power distribution unit, station control unit, communication unit, dynamic environment monitoring unit, etc. It has the characteristics of standardized and modular design, single-layer and three-dimensional diversified splicing mode, high overall protection level and anti-electromagnetic interference level. It also has the advantages of convenient construction, factory manufacturing, debugging, overall hoisting, high reuse rate, and can be adjusted between stations according to the scale of the station.
[0003] The existing device installation adopts the method of overall hoisting on the prefabricated civil foundation on site, and the civil foundation is mainly strip foundation, supplemented by point foundation. The strip foundation has a simple structure, low cost and short construction period, and is an economical and applicable method for the installation of oilfield electric control integrated devices. However, as the electric control integrated device develops from a single skid to a multi-skid three-dimensional combination layout, higher requirements are put forward for the flatness of the foundation, the leveling method during the hoisting process, and the elimination of the influence of the later resistance to uneven settlement. The existing technology has the following problems:
[0004] (1) The length of the strip foundation increases, which places high demands on the construction process and the site flatness cannot meet the requirements;
[0005] (2) The use of metal sheets for leveling on site will affect the structural strength of the electronic control integrated device and have a certain impact on the seismic stability of the later device. Once uneven settlement of the foundation occurs in the later stage, it is necessary to carry out lifting operations again and carry out foundation remediation, which wastes manpower and material resources.
[0006] In summary, the existing technology has the problems of difficult positioning during installation and partial settlement of the civil foundation after installation. Summary of the invention
[0007] The purpose of the present invention is to provide an installation and adjustment device for an electric control integrated device, which solves the problems existing in the prior art of difficult positioning during installation and partial settlement of the civil foundation after installation.
[0008] The technical solution adopted by the present invention is an electronic control integrated device installation and adjustment device, including a base plate, a limiting hole is opened on the base plate, bolt columns are evenly arranged around the limiting hole, and a lower locking nut and an upper locking nut are sleeved on the bolt columns.
[0009] The present invention is also characterized in that the lower surface of the base plate is tightly fitted with the strip base plate, and the surface of the strip base plate is provided with a base positioning ball.
[0010] The present invention is also characterized in that the limiting hole is located at the center of the base plate surface, and the base positioning ball is used in conjunction with the limiting hole.
[0011] The present invention is also characterized in that: a base plate, a fixing nut, an adjusting nut, a lower locking nut, an electric control integrated device type base plate, and an upper locking nut are sleeved on the bolt column in sequence from bottom to top.
[0012] The present invention is also characterized in that the bolt column passes through the base plate and is connected with the fixing nut.
[0013] The present invention is also characterized in that the upper surface of the adjusting nut is tightly fitted with the lower locking nut.
[0014] The present invention is also characterized in that the upper plate surface of the electronically controlled integrated device type base plate is fitted with the upper locking nut, and the lower plate surface of the electronically controlled integrated device type base plate is fitted with the lower locking nut.
[0015] The beneficial effects of the present invention are: solving the problems of difficult positioning during installation and partial settlement of the civil foundation after installation in the prior art, and adjusting the installation according to the actual horizontal height of the strip foundation during installation, with fast installation speed and good stability after installation. At the same time, bolts are used to connect the support points of the main structure design of the electric control integrated device, which improves the reliability of the device installation and also improves the service life of the electric control integrated device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the installation and adjustment device of the electric control integrated device;
[0017] Figure 2 It is a schematic diagram of the installation of the adjustment device of the electric control integrated device;
[0018] Figure 3 It is a structural schematic diagram of a three-dimensional combined electric control integrated device.
[0019] In the figure, 1. base plate; 2. limit hole; 3. bolt column; 4. fixing nut; 5. adjusting nut; 6. lower locking nut; 7. upper locking nut; 8. basic positioning ball; 9. strip base plate; 10. electric control integrated device type base plate, 11 maintenance platform; 12 outgoing cable tray; 13 electric control integrated device first layer; 14. electric control integrated device cable layer; 15. electric control integrated device second layer. DETAILED DESCRIPTION
[0020] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] like Figure 1As shown, the main structure of the electronic control integrated device installation and adjustment device includes a base plate 1, a limiting hole 2, and a bolt column 3. The base plate 1 is a square steel plate. The hole at the center of the base plate 1 is the limiting hole 2, and four bolt columns 3 are evenly arranged on the base plate 1 around the limiting hole 2.
[0022] like Figure 2 As shown, the base plate 1 fits tightly with the strip base plate 9. A semicircular protrusion on the strip base plate 9 is a base positioning ball 8. During the installation process, the base positioning ball 8 is embedded in the limiting hole 2 to achieve a quick positioning effect.
[0023] The fixing nut 4, the adjusting nut 5, the lower locking nut 6, and the upper locking nut 7 are all connected to the bolt column 3. The bolt column 3 is connected to the base plate 1 by cooperating with the fixing nut 4. The lower locking nut 6 and the upper locking nut 7 are tightly fitted with the electric control integrated device type base plate 10, the lower locking nut 6 is located below the electric control integrated device type base plate 10, and the upper locking nut 7 is above the electric control integrated device type base plate 10. The adjusting nut 5 is located below the lower locking nut 6 and is used to limit the position of the lower locking nut 6 on the bolt column 3.
[0024] like Figure 3 As shown, the main structure of the three-dimensional combined electric control integrated device is the first layer 13 of the electric control integrated device, the cable layer 14 of the electric control integrated device, and the second layer 15 of the electric control integrated device. The second layer 15 of the electric control integrated device is provided with a maintenance platform 11, the cable layer 14 of the electric control integrated device is provided with an outlet cable bridge 12, and the bottom of the first layer 13 of the electric control integrated device is provided with several structural support points as the electric control integrated device type base plate 10.
[0025] The base plate 1, the strip base plate 9 and the electric control integrated device type base plate 10 can be made of steel.
[0026] The working process of installing the adjustment device of the electronic control integrated device is as follows:
[0027] Step 1: Before the lifting begins, pre-adjust the initial position of the locking nut 6 on the bolt column 3 according to the foundation conditions of the civil engineering foundation and the electric control integrated device;
[0028] Step 2: After the position adjustment is completed, the electric control integrated device is hoisted, and several electric control integrated device installation adjustment devices are fixedly connected to the electric control integrated device type base plate 10 at the bottom of the first layer 13 of the electric control integrated device through the upper locking nut 7 and the bolt column 3;
[0029] Step 3: After the electric control integrated device installation and adjustment device is fixedly connected to the electric control integrated device, the electric control integrated device is positioned through the limiting hole 2 at the bottom of the electric control integrated device installation and adjustment device and the foundation positioning ball 8 on the strip steel plate of the civil foundation, so that the electric control integrated device can be quickly placed on the civil foundation;
[0030] Step 4: fine-tune the lower locking nut 6 and the upper locking nut 7 according to the specific situation after falling, so that the electronic control integrated device is relatively parallel to the ground. After the fine-tune is completed, adjust the adjustment nut 5 so that the adjustment nut 5 and the lower locking nut 6 fit tightly, so that the lower locking nut 6 is locked on the bolt column 3. At this point, the installation of the electronic control integrated device is completed;
[0031] Step five, after the installation of the electronic control integrated device is completed, if there is a problem of settlement of the civil foundation part, the electronic control integrated device installation adjustment device in the settlement area can be adjusted to maintain the normal operation of the electronic control integrated device. The specific operation is as follows: By adjusting the lower locking nut 6 and the upper locking nut 7, the relative position between the electronic control integrated device type base plate 10 and the bolt column 3 is changed, and the local height of the electronic control integrated device is raised, thereby solving the problem of settlement of the civil foundation part of the electronic control integrated device.
[0032] Example 1
[0033] like Figure 1 , Figure 2 As shown, the electric control integrated device installation and adjustment device proposed in this embodiment includes a base plate 1, a limiting hole 2 is opened on the base plate 1, bolt columns 3 are evenly arranged around the limiting hole 2 on the base plate 1, and a lower locking nut 6 and an upper locking nut 7 are sleeved on the bolt column 3.
[0034] Example 2
[0035] like Figure 1 , Figure 2 As shown, the electric control integrated device installation and adjustment device proposed in this embodiment includes a base plate 1, a limiting hole 2 is opened on the base plate 1, bolt columns 3 are evenly arranged around the limiting hole 2 on the base plate 1, and a lower locking nut 6 and an upper locking nut 7 are sleeved on the bolt column 3.
[0036] The lower surface of the base plate 1 is tightly fitted with the strip base plate 9 , and a basic positioning ball 8 is arranged on the surface of the strip base plate 9 .
[0037] The limiting hole 2 is located at the center of the surface of the base plate 1 , and the base positioning ball 8 is used in conjunction with the limiting hole 2 .
[0038] Example 3
[0039] like Figure 1 , Figure 2 As shown, the electric control integrated device installation and adjustment device proposed in this embodiment includes a base plate 1, a limiting hole 2 is opened on the base plate 1, bolt columns 3 are evenly arranged around the limiting hole 2 on the base plate 1, and a lower locking nut 6 and an upper locking nut 7 are sleeved on the bolt column 3.
[0040] The lower surface of the base plate 1 is tightly fitted with the strip base plate 9 , and a basic positioning ball 8 is arranged on the surface of the strip base plate 9 .
[0041] The limiting hole 2 is located at the center of the surface of the base plate 1 , and the base positioning ball 8 is used in conjunction with the limiting hole 2 .
[0042] The bolt column 3 is sleeved with a base plate 1, a fixing nut 4, an adjusting nut 5, a lower locking nut 6, an electric control integrated device type base plate 10, and an upper locking nut 7 in sequence from bottom to top.
[0043] The bolt column 3 passes through the base plate 1 and is connected with the fixing nut 4 .
[0044] Example 4
[0045] like Figure 1 , Figure 2 As shown, the electric control integrated device installation and adjustment device proposed in this embodiment includes a base plate 1, a limiting hole 2 is opened on the base plate 1, bolt columns 3 are evenly arranged around the limiting hole 2 on the base plate 1, and a lower locking nut 6 and an upper locking nut 7 are sleeved on the bolt column 3.
[0046] The lower surface of the base plate 1 is tightly fitted with the strip base plate 9 , and a basic positioning ball 8 is arranged on the surface of the strip base plate 9 .
[0047] The limiting hole 2 is located at the center of the surface of the base plate 1 , and the base positioning ball 8 is used in conjunction with the limiting hole 2 .
[0048] The bolt column 3 is sleeved with a base plate 1, a fixing nut 4, an adjusting nut 5, a lower locking nut 6, an electric control integrated device type base plate 10, and an upper locking nut 7 in sequence from bottom to top.
[0049] The bolt column 3 passes through the base plate 1 and is connected with the fixing nut 4 .
[0050] The upper surface of the adjusting nut 5 is tightly fitted with the lower locking nut 6 .
[0051] The upper plate surface of the electronically-controlled integrated device type base plate 10 is fitted with the upper locking nut 7 , and the lower plate surface of the electronically-controlled integrated device type base plate 10 is fitted with the lower locking nut 6 .
Claims
1. The electronic control integrated device is installed with an adjusting device, characterized in that: The invention comprises a base plate (1), wherein a limiting hole (2) is formed on the base plate (1), bolt columns (3) are evenly arranged around the limiting hole (2) on the base plate (1), and a lower locking nut (6) and an upper locking nut (7) are sleeved on the bolt columns (3).
2. The installation and adjustment device for the electric control integrated device according to claim 1, characterized in that: The lower surface of the base plate (1) is tightly fitted to the strip-shaped base plate (9), and a base positioning ball (8) is arranged on the surface of the strip-shaped base plate (9).
3. The installation and adjustment device for the electric control integrated device according to claim 2, characterized in that: The limiting hole (2) is located at the center of the surface of the base plate (1), and the base positioning ball (8) is used in conjunction with the limiting hole (2).
4. The installation and adjustment device for the electric control integrated device according to claim 3, characterized in that: The bolt column (3) is sleeved with a base plate (1), a fixing nut (4), an adjusting nut (5), a lower locking nut (6), an electric control integrated device type base plate (10), and an upper locking nut (7) in sequence from bottom to top.
5. The installation and adjustment device for the electric control integrated device according to claim 4, characterized in that: The bolt column (3) passes through the base plate (1) and is connected to the fixing nut (4).
6. The installation and adjustment device for the electric control integrated device according to claim 5, characterized in that: The upper surface of the adjusting nut (5) is tightly fitted with the lower locking nut (6).
7. The installation and adjustment device for the electric control integrated device according to claim 6, characterized in that: The upper plate surface of the electric control integrated device type base plate (10) is fitted with the upper locking nut (7), and the lower plate surface of the electric control integrated device type base plate (10) is fitted with the lower locking nut (6).