Hydraulic tunnel lining arc-shaped steel bar conveying device

By designing a hydraulic tunnel lining arc-shaped steel bar transportation device including a trolley and a transport part, the arc-shaped steel bars are limited and supported by clamping and bearing members, the problems of difficulty and inefficiency of arc-shaped steel bars in different sections and large slope tunnels are solved, and a more efficient and safe transportation effect is achieved.

CN119616549APending Publication Date: 2025-03-14SINOHYDRO BUREAU 5
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Patent Information

Application Number
CN202411811599.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

In tunnels with different sections and large slopes, the transportation of arc-shaped steel bars is difficult, inefficient, and there are great safety risks.

Method used

A hydraulic tunnel lining curved steel bar transportation device is designed, including a trolley and a transportation department. The transport part consists of a transport frame, a roller, a first clamp, a second clamp and a carrier. The transport part is driven forward through a trolley, and the arc-shaped steel bars are limited and supported by the clamp and carrier to ensure the stability of transportation in a large slope tunnel.

Benefits of technology

The transportation efficiency and safety of arc-shaped steel bars in large slope tunnels are improved, and the problems of inefficiency and safety risks in traditional methods are solved.

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Abstract

The invention relates to the field of hydraulic tunnel construction, and particularly discloses a hydraulic tunnel lining arc-shaped steel bar transporting device which comprises a trolley and a transporting part. The conveying part comprises a conveying frame, rolling wheels, a first clamping piece, a second clamping piece and a bearing piece. The first clamping piece is arranged at the left end of the conveying frame and used for clamping the left portion of the arc-shaped steel bar. The second clamping piece is arranged at the right end of the conveying frame and used for clamping the right portion of the arc-shaped steel bar. The bearing part is arranged in the middle of the conveying frame and used for bearing the middles of the arc-shaped steel bars. The rollers are arranged at the bottom of the transportation frame; the trolley is arranged at the left end of the transportation frame and drives the transportation frame to move. The trolley drives the conveying part to advance, the first clamping piece and the second clamping piece are used for clamping the left end and the right end of the arc-shaped steel bar for limiting correspondingly, the bearing piece is used for supporting the bottom of the arc-shaped steel bar, the conveying stability in the large-gradient tunnel is guaranteed, and the construction efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of hydraulic tunnel construction, and in particular to a hydraulic tunnel lining arc-shaped steel bar transportation device. Background Art

[0002] With the continuous development of tunnel engineering technology, the tunnel construction environment is becoming increasingly complex, and the construction difficulty of small-section and large-slope tunnels is particularly prominent. During the secondary lining construction of the tunnel, the top arch arc steel bar is a key load-bearing component, and its transportation and installation have always been a difficult point in the construction.

[0003] Traditional methods mostly use large flatbed transporters to assist cranes and manual handling, which is not only inefficient but also poses great safety risks. Especially in tunnels with small cross-sections and large slopes, manual handling is more difficult due to the narrow space and large slope, which seriously affects the construction progress and quality.

[0004] At present, there are some steel bar transport devices on the market, but most of them are designed for tunnels with flat or large cross sections and cannot effectively adapt to special environments with different cross sections and large slopes. Therefore, a hydraulic tunnel lining arc steel bar transport device is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a hydraulic tunnel lining arc steel bar transportation device to solve the problem of difficult and low efficiency in transporting arc steel bars under different sections and large slope transportation conditions.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a hydraulic tunnel lining arc steel bar transportation device, comprising a trolley and a transportation part; The transport part comprises a transport frame, a roller, a first clamping member, a second clamping member and a bearing member; the first clamping member is arranged at the left end of the transport frame, and is used to clamp the left part of the arc-shaped steel bar; the second clamping member is arranged at the right end of the transport frame, and is used to clamp the right part of the arc-shaped steel bar; the bearing member is arranged at the middle part of the transport frame, and is used to bear the middle part of the arc-shaped steel bar; the roller is arranged at the bottom of the transport frame; The trolley is arranged at the left end of the transport frame and drives the transport frame to move.

[0007] As a further technical solution of the above scheme, the first clamping member includes a front clamping seat, a rear clamping seat, a first clamping rod and a second clamping rod, the front clamping seat is arranged on the left side of the front frame of the transport frame, and the rear clamping seat is arranged on the left side of the rear frame of the transport frame; one end of the first clamping rod is connected to the lower end of the front clamping seat, and the other end is connected to the lower end of the rear clamping seat; one end of the second clamping rod is hinged to the upper end of the front clamping seat, and the other end is openably connected to the upper end of the rear clamping seat.

[0008] As a further technical solution of the above scheme, the first clamping member also includes a first sliding part and a second sliding part; the first sliding part includes a rail base and a slider, the rail base is arranged on the left side of the front frame of the transport frame, the slider is slidably arranged on the rail base, and the front clamping seat is arranged at the upper end of the slider; the second sliding part has the same structure as the first sliding part, is arranged on the left side of the rear frame of the transport frame, and the rear clamping seat is arranged on the slider of the second sliding part.

[0009] As a further technical solution of the above solution, the structure of the second clamping member is the same as that of the first clamping member, and is arranged on the right side of the transport frame.

[0010] As a further technical solution of the above solution, a steel bar clamping groove is provided at one end of the first clamping rod that contacts the arc-shaped steel bar.

[0011] As a further technical solution of the above scheme, the bearing member includes a first bearing frame; the first bearing frame is U-shaped, including a first vertical plate, a horizontal plate and a second vertical plate, the front end and the rear end of the horizontal plate are respectively connected to the lower ends of the first vertical plate and the second vertical plate, the upper end of the first vertical plate is hinged to the middle part of the front frame of the transport frame, the upper end of the second vertical plate is hinged to the middle part of the rear frame of the transport frame, and the end of the horizontal plate that contacts the arc-shaped steel bar is provided with a steel bar groove.

[0012] As a further technical solution of the above solution, the support member further includes a second support frame, the second support frame has the same structure as the first support frame, and is symmetrically arranged with the first support frame.

[0013] Compared with the prior art, the present invention has the following advantages and beneficial effects: the present invention drives the transport part forward by a trolley, and uses a first clamping member and a second clamping member to respectively clamp the left and right ends of the arc-shaped steel bar for limiting, and uses a bearing member to support the bottom of the arc-shaped steel bar, thereby ensuring the stability of transportation in a tunnel with a large slope and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the Ministry of Transport.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the first clamping member.

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the first supporting frame.

[0018] Figure 5 Schematic diagram of the transportation status of arc steel bars.

[0019] The meanings of the numbers in the figure are: trolley-1; transport part-2; transport frame-21; roller-22; first clamping member-23; front clamping seat-231; rear clamping seat-232; first clamping rod-233; second clamping rod-234; first sliding part-235; second sliding part-236; track base-237; slider-238; second clamping member-24; bearing member-25; first bearing frame-251; first vertical plate-252; horizontal plate-253; second vertical plate-254; second bearing frame-255; steel bar slot-26; arc steel bar-3. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention, so as to have a further understanding of the concept of the present invention, the technical problems solved, the technical features constituting the technical scheme and the technical effects brought about.

[0021] like Figure 1-Figure 5 As shown, a hydraulic tunnel lining arc steel bar transportation device comprises a trolley 1 and a transportation part 2; The transport part 2 includes a transport frame 21, a roller 22, a first clamping member 23, a second clamping member 24 and a bearing member 25; the first clamping member 23 is arranged at the left end of the transport frame 21, and is used to clamp the left part of the arc-shaped steel bar 3; the second clamping member 24 is arranged at the right end of the transport frame 21, and is used to clamp the right part of the arc-shaped steel bar; the bearing member 25 is arranged at the middle part of the transport frame 21, and is used to bear the middle part of the arc-shaped steel bar; the roller 22 is arranged at the bottom of the transport frame 21; The trolley 1 is arranged at the left end of the transport frame 21 to drive the transport frame 21 to move.

[0022] When using the device, first connect the trolley 1 and the transport frame 21 of the transport part 2. Since the lower end of the transport frame 21 is provided with a roller 22, it can move under the drive of the trolley 1; first move the device to the area of ​​lining arc-shaped steel bars through the trolley 1, clamp the left part of the arc-shaped steel bars with the first clamping member 23, and clamp the right part with the second clamping member 24. After clamping, the limiting is completed, and a load-bearing frame 25 is set at the lower part of the arc-shaped steel bars for auxiliary support, so as to further improve the limiting effect, so that the transport part 2 can be transported smoothly in a tunnel with a large slope.

[0023] like Figure 3As shown, as a preferred embodiment, the first clamping member 23 includes a front clamping seat 231, a rear clamping seat 232, a first clamping rod 233 and a second clamping rod 234, the front clamping seat 231 is arranged on the left side of the front frame of the transport frame 21, and the rear clamping seat 232 is arranged on the left side of the rear frame of the transport frame 21; one end of the first clamping rod 233 is connected to the lower end of the front clamping seat 231, and the other end is connected to the lower end of the rear clamping seat 232; one end of the second clamping rod 234 is hinged to the upper end of the front clamping seat 231, and the other end is connected to the upper end of the rear clamping seat 232 in an openable and closable manner. In this embodiment, when using the first clamping member 23 to clamp the arc-shaped steel bar, first open the second clamping rod 234 connected to one end of the rear clamping seat 232, and place the left end of the arc-shaped steel bar on the first clamping rod 233. Since the other end of the second clamping rod 234 is hinged to the upper end of the front clamping seat 231, the second clamping rod 234 is lowered at this time. The first clamping rod 233 and the second clamping rod 234 clamp the arc-shaped steel bar from two directions to limit the position. The arc-shaped steel bar will slide along the slope direction when transported on a slope, but will not move up and down under the limitation of the first clamping rod 233 and the second clamping rod 234, thereby ensuring the stability of transportation.

[0024] like Figure 3 As shown, as a preferred embodiment, the first clamping member 23 also includes a first sliding portion 235 and a second sliding portion 236; the first sliding portion 235 includes a track base 237 and a slider 238, the track base 237 is arranged on the left side of the front frame of the transport frame 21, the slider 238 is slidably arranged on the track base 237, and the front clamping seat 231 is arranged on the upper end of the slider 238; the second sliding portion 236 has the same structure as the first sliding portion 235, and is arranged on the left side of the rear frame of the transport frame 21, and the rear clamping seat 232 is arranged on the slider of the second sliding portion 236. In this embodiment, when transporting curved steel bars, due to the different curvatures of the curved steel bars, certain adjustments need to be made when limiting. At this time, the slider 238 is slid to slide along the track base 237. Since the front clamping seat 231 and the rear clamping seat 232 are respectively arranged on two sliders, they move with the sliders to achieve position adjustment, and can better clamp the curved steel bars.

[0025] like Figure 2 As shown, as a preferred embodiment, the second clamping member 24 has the same structure as the first clamping member 23 and is arranged on the right side of the transport frame 21. In this embodiment, the second clamping member 24 has the same structure as the first clamping member 23 and clamps the two ends of the arc-shaped steel bar together with the first clamping member 23.

[0026] like Figure 3As shown, as a preferred embodiment, the end of the first clamping rod 233 that contacts the arc-shaped steel bar is provided with a steel bar clamping groove 26. In this embodiment, the upper end of the first clamping rod 233 contacts the arc-shaped steel bar. Since many arc-shaped steel bars are put together to meet the lining construction, the steel bar clamping groove 26 is provided at the upper end of the first clamping rod 233 to enhance the connection stability of the arc-shaped steel bar.

[0027] like Figure 4 As shown, as a preferred embodiment, the bearing member 25 includes a first bearing frame 251; the first bearing frame 251 is U-shaped, including a first vertical plate 252, a horizontal plate 253 and a second vertical plate 254, the front end and the rear end of the horizontal plate 253 are respectively connected to the lower ends of the first vertical plate 252 and the second vertical plate 254, the upper end of the first vertical plate 252 is hinged to the middle part of the front frame of the transport frame 21, the upper end of the second vertical plate 254 is hinged to the middle part of the rear frame of the transport frame 21, and the end of the horizontal plate 253 that contacts the arc-shaped steel bar is provided with a steel bar groove. In this embodiment, the first bearing frame 251 is used to bear the middle part of the arc-shaped steel bar. The horizontal plate 253 is at the bottom and directly contacts the arc-shaped steel bar. A steel bar slot is provided to enhance the stability of the connection. The first vertical plate 252 and the second vertical plate 254 are provided at the front and rear ends and are hinged to the transport frame 21. When the device transports the arc-shaped steel bar into a road section with a large slope, the first vertical plate 252 and the second vertical plate 254 are tilted, so that the first vertical plate 252 and the second vertical plate 254 are in a vertical state under the action of gravity, so as to better support the arc-shaped steel bar.

[0028] like Figure 3 As shown, as a preferred embodiment, the bearing member 25 further includes a second bearing frame 255, which has the same structure as the first bearing frame 251 and is symmetrically arranged with the first bearing frame 251. In this embodiment, in addition to the first bearing frame 251, the second bearing frame 255 is also arranged, and the second bearing frame 255 and the first bearing frame 251 work together to support different sections of the arc-shaped steel bar.

[0029] The terms “connection” and “fixation” mentioned in the description of the present invention may refer to fixed connection, processing and forming, welding or mechanical connection. The specific meanings of the above terms in the present invention shall be understood according to the specific circumstances.

[0030] In the description of the present invention, the terms "center", "upper", "lower", "horizontal", "inside", "outside", etc., which indicate the orientation or position relationship, are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying a specific orientation that the device or element referred to must have, and therefore cannot be understood as a limitation on the present invention.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A hydraulic tunnel lining curved steel bar transportation device, characterized in that: It includes a vehicle (1) and a transport unit (2); The transport portion (2) comprises a transport frame (21), a roller (22), a first clamping member (23), a second clamping member (24) and a bearing member (25); the first clamping member (23) is arranged at the left end of the transport frame (21) and is used to clamp the left part of the arc-shaped steel bar; the second clamping member (24) is arranged at the right end of the transport frame (21) and is used to clamp the right part of the arc-shaped steel bar; the bearing member (25) is arranged at the middle part of the transport frame (21) and is used to bear the middle part of the arc-shaped steel bar; the roller (22) is arranged at the bottom of the transport frame (21); The trolley (1) is arranged at the left end of the transport frame (21) and drives the transport frame (21) to move.

2. A hydraulic tunnel lining curved steel bar transportation device as claimed in claim 1, characterized in that: The first clamping member (23) comprises a front clamping seat (231), a rear clamping seat (232), a first clamping rod (233) and a second clamping rod (234); the front clamping seat (231) is arranged on the left side of the front frame of the transport frame (21), and the rear clamping seat (232) is arranged on the left side of the rear frame of the transport frame (21); one end of the first clamping rod (233) is connected to the lower end of the front clamping seat (231), and the other end is connected to the lower end of the rear clamping seat (232); one end of the second clamping rod (234) is hinged to the upper end of the front clamping seat (231), and the other end is connected to the upper end of the rear clamping seat (232) in an openable and closable manner.

3. A hydraulic tunnel lining curved steel bar transportation device as claimed in claim 2, characterized in that: The first clamping member (23) further comprises a first sliding portion (235) and a second sliding portion (236); the first sliding portion (235) comprises a track base (237) and a slider (238); the track base (237) is arranged on the left side of the front frame of the transport frame (21); the slider (238) is slidably arranged on the track base (237); and the front clamping seat (231) is arranged at the upper end of the slider (238); the second sliding portion (236) has the same structure as the first sliding portion (235) and is arranged on the left side of the rear frame of the transport frame (21); and the rear clamping seat (232) is arranged on the slider of the second sliding portion (236).

4. A hydraulic tunnel lining curved steel bar transportation device as claimed in claim 3, characterized in that: The structure of the second clamping member (24) is the same as that of the first clamping member (23), and is arranged on the right side of the transport frame (21).

5. A hydraulic tunnel lining curved steel bar transportation device as claimed in claim 2, characterized in that: A steel bar clamping groove (26) is provided at one end of the first clamping rod (233) that contacts the arc-shaped steel bar.

6. A hydraulic tunnel lining curved steel bar transportation device as claimed in claim 1, characterized in that: The bearing member (25) comprises a first bearing frame (251); the first bearing frame (251) is U-shaped and comprises a first vertical plate (252), a horizontal plate (253) and a second vertical plate (254); the front end and the rear end of the horizontal plate (253) are respectively connected to the lower ends of the first vertical plate (252) and the second vertical plate (254); the upper end of the first vertical plate (252) is hinged to the middle part of the front frame of the transport frame (21); the upper end of the second vertical plate (254) is hinged to the middle part of the rear frame of the transport frame (21); and a steel bar clamping groove is provided at one end of the horizontal plate (253) that contacts the arc-shaped steel bar.

7. A hydraulic tunnel lining curved steel bar transportation device as claimed in claim 6, characterized in that: The bearing member (25) further comprises a second bearing frame (255), the second bearing frame (255) having the same structure as the first bearing frame (251), and being symmetrically arranged with the first bearing frame (251).