Mounting structure of inner coil pipe and outer coil pipe
By introducing a tolerance adjustment mechanism and a removable coil fixing assembly into the installation structure of the inner coil and outer coil of the reactor, multiple defects of the installation structure in the prior art are solved, and more efficient installation and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202411794988.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-14
AI Technical Summary
In the prior art, the installation structure of the inner coil and outer coil has multiple defects, including the lack of a tolerance adjustment mechanism, which increases manufacturing difficulty, easy to break, cannot be disassembled after installation, and low installation efficiency.
The installation structure including a cylinder, an inner coil, an outer coil and a vertical bracket is adopted. By setting a tolerance adjustment mechanism between the vertical bracket and the cylinder, the position adjustment of the vertical bracket is realized, and the installation efficiency is improved through the design of the removable coil fixing assembly and the common fixing assembly.
It reduces the equipment manufacturing accuracy requirements, realizes the convenience of subsequent maintenance, and greatly improves the installation efficiency of inner coils and outer coils.
Smart Images

Figure CN119617188A_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the field of reactors, and in particular to an installation structure of an inner coil and an outer coil. [Background technology]
[0002] Reactors are equipment that realize the reaction process and are used in chemical, oil refining, metallurgy, light industry and other industrial sectors. Reactors are composed of shells, coils and other components. Coils are important components in reactors, and their structural stability and installation efficiency are particularly important.
[0003] See also Figure 1 , which discloses an installation structure of an inner coil and an outer coil in the prior art, comprising: a plurality of vertical brackets 1' arranged in a cylinder, the inner coil 2' is installed on the inner side of the vertical bracket 1' through a plurality of fixing members 3', and the outer coil 4' is installed on the outer side of the vertical bracket 1' through a plurality of fixing members 3', please refer to Figure 2 The fixing parts 3' were originally arranged in a flat plate shape, which were horizontally inserted into the vertical bracket 1' and welded to the vertical bracket 1'. When the coil and the vertical bracket were installed, the workers bent the free end of the fixing parts to hook the coil to complete the installation. The defects of the installation structure of the inner coil and the outer coil in the prior art are: 1. There is no tolerance adjustment mechanism between the vertical bracket and the cylinder, which increases the difficulty of manufacturing the equipment; 2. The fixing parts of the structure in the prior art are easily broken at the welding point between the fixing parts and the vertical bracket when bent; 3. The coil fixing structure in the prior art cannot be disassembled after installation, so when the internal parts such as the heat exchange tube need to be repaired later, it cannot be repaired. Because the heat exchange tube is located on the inner side of the coil in the radial direction, the outer coil must be removed for repair of the heat exchange tube; 4. The inner coil and the outer coil are composed of several circles from top to bottom. In the prior art, each circle of the inner coil needs to be fixed with a fixing piece separately, and each circle of the outer coil also needs to be fixed with a fixing piece separately, which greatly reduces the installation efficiency of the entire coil.
[0004] Therefore, it is necessary to provide an installation structure for the inner coil and the outer coil that solves the above-mentioned technical problems. [Summary of the invention]
[0005] In order to solve the above problems, an object of the present invention is to provide an installation structure of an inner coil and an outer coil which can improve the installation efficiency.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an installation structure for an inner coil and an outer coil, comprising: a cylinder and an inner coil, an outer coil and a plurality of vertical brackets arranged in parallel in the cylinder, the inner coil is arranged on the inner side of the plurality of vertical brackets, the outer coil is arranged on the outer side of the plurality of vertical brackets, the inner coil is wound with a plurality of inner coil circles along a vertical spiral, the outer coil is wound with a plurality of outer coil circles along a vertical spiral, every two adjacent inner coil circles and every two adjacent outer coil circles are fixed to the vertical bracket through a coil fixing assembly, the coil fixing assembly comprises: a stud, a first nut, a second nut, an outer coil clamp, an inner coil clamp and a first support plate and a second support plate welded to the vertical bracket, the outer coil clamp comprises a first vertical section, a first arc-shaped bent section extending from an upper free end of the first vertical section and a second arc-shaped bent section extending from a lower free end of the first vertical section. The arc-shaped bending section, the first arc-shaped bending section hooks the upper circle of each two adjacent outer coil circles, the second arc-shaped bending section hooks the lower circle of each two adjacent outer coil circles, the upper circle of each two adjacent outer coil circles is supported on the first supporting plate, the inner coil clamp comprises a second vertical section, a third arc-shaped bending section extending from the upper free end of the second vertical section, and a fourth arc-shaped bending section extending from the lower free end of the second vertical section, the third arc-shaped bending section hooks the upper circle of each two adjacent inner coil circles, the fourth arc-shaped bending section hooks the lower circle of each two adjacent inner coil circles, and the upper circle of each two adjacent inner coil circles is supported on the second supporting plate, the stud bolt passes through the outer coil clamp, the vertical bracket and the inner coil clamp respectively, and one end is fixed by the first nut, and the other end is fixed by the second nut, and the vertical bracket is connected to the cylinder body by a tolerance adjustment mechanism.
[0007] Preferably, an installation structure of an inner coil and an outer coil in the present invention is further configured as follows: the tolerance adjustment mechanism includes: a first connecting plate and a second connecting plate, the first connecting plate is welded to the inner wall of the cylinder, a first mounting hole is provided on the first connecting plate, a second mounting hole is provided on the second connecting plate, a first fixing member is passed through the first mounting hole and the second mounting hole to thereby install the first connecting plate and the second connecting plate together, one of the first mounting hole and the second mounting hole is a circular hole, and the other is a vertically arranged oblong hole, a third mounting hole is provided on the second connecting plate, a fourth mounting hole is provided on the vertical bracket, the second fixing member is passed through the third mounting hole and the fourth mounting hole to thereby install the second connecting plate and the vertical bracket together, one of the third mounting hole and the fourth mounting hole is a circular hole, and the other is a horizontally arranged oblong hole.
[0008] Preferably, the installation structure of the inner coil and the outer coil in the present invention is further configured as follows: the second connecting plate is vertically arranged to the vertical bracket.
[0009] Preferably, the installation structure of the inner coil and the outer coil in the present invention is further configured as follows: the inner coil clamp and the outer coil clamp are symmetrically arranged.
[0010] Preferably, the installation structure of the inner coil and the outer coil in the present invention is further configured as follows: the material of the inner coil clamp and the outer coil clamp are both stainless steel.
[0011] Preferably, a mounting structure of an inner coil and an outer coil in the present invention is further configured as follows: the first support plate and the second support plate are the same support plate.
[0012] Preferably, the installation structure of the inner coil and the outer coil in the present invention is further configured as follows: the vertical support is made of steel.
[0013] Preferably, the installation structure of the inner coil and the outer coil in the present invention is further configured as follows: the number of the vertical brackets is four.
[0014] Compared with the prior art, the present invention has the following beneficial effects: the present invention sets a tolerance adjustment mechanism between the vertical bracket and the cylinder, so that the vertical bracket can be adjusted in the up, down, left and right positions during installation, thereby reducing the manufacturing accuracy requirements for the equipment; the coil fixing assembly in the present invention is a detachable structure, so it is convenient for the subsequent inspection and maintenance of internal parts such as heat exchange tubes; in addition, the present invention installs each adjacent upper and lower circles of the inner coil and each adjacent upper and lower circles of the outer coil using a common coil fixing assembly, which greatly improves the installation efficiency compared to the prior art in which each circle of the inner coil and the outer coil needs to be installed using a separate fixing.
Brief Description of the Drawings
[0015] Figure 1 It is a schematic diagram of the installation structure of the inner coil and the outer coil in the prior art.
[0016] Figure 2 It is a schematic diagram of the structure in which the fixing member in the prior art is originally in a flat plate shape.
[0017] Figure 3 It is a schematic diagram of the installation structure of the inner coil and the outer coil in the present invention.
[0018] Figure 4 for Figure 3 A partial enlarged view of point A in the middle.
[0019] Figure 5 for Figure 3 A partial enlarged view of point B in the middle.
[0020] Figure 1 and Figure 2 Middle: 1`, vertical support, 2`, inner coil, 3`, fixings, 4`, outer coil.
[0021] Figures 3 to 5 In: 1. Cylinder, 2. Inner coil, 20. Inner coil ring, 200. The upper ring of each two adjacent inner coil rings, 201. The lower ring of each two adjacent inner coil rings, 3. Outer coil, 30. Outer coil ring, 300. The upper ring of each two adjacent outer coil rings, 301. The lower ring of each two adjacent outer coil rings, 4. Vertical bracket, 40. Fourth mounting hole, 5. Coil fixing assembly, 50. Stud, 51. First nut, 52 , second nut, 53, outer coil clamp, 530, first vertical section, 531, first arc-shaped bending section, 532, second arc-shaped bending section, 54, inner coil clamp, 540, second vertical section, 541, third arc-shaped bending section, 542, fourth arc-shaped bending section, 55, first support plate, 56, second support plate, 6, tolerance adjustment mechanism, 60, first connecting plate, 600, first mounting hole, 61, second connecting plate, 610, second mounting hole, 611, third mounting hole. [Specific implementation method]
[0022] The following is a further detailed description of the installation structure of the inner coil and the outer coil according to the present invention through specific embodiments.
[0023] Ginseng Figures 3 to 5As shown, an installation structure of an inner coil and an outer coil comprises: a cylinder 1, an inner coil 2, an outer coil 3 and a plurality of vertical brackets 4 arranged in parallel in a vertical direction, wherein the vertical brackets 4 are made of steel and thus have a high structural strength. In this embodiment, the number of the vertical brackets 4 is four, and in other embodiments, the number of the vertical brackets 4 can be determined according to specific needs. The inner coil 2 is arranged on the inner side of a plurality of vertical brackets 4, and the outer coil 3 is arranged on the outer side of a plurality of vertical brackets 4. The inner coil 2 is wound with a plurality of inner coil circles 20 along a vertical spiral, and the outer coil 3 is wound with a plurality of outer coil circles 30 along a vertical spiral. Every two adjacent inner coil circles 20 and every two adjacent outer coil circles 30 are fixed to the vertical bracket 4 through a coil fixing assembly 5. The coil fixing assembly 5 includes: a stud 50, a first nut 51, a second nut 52, an outer coil clamp 53, an inner coil clamp 54, and a first support plate 55 and a second support plate 56 welded to the vertical bracket 4. In the present embodiment, the first support plate 55 and the second support plate 56 are the same support plate, and the inner coil clamp 54 and the outer coil clamp 53 are symmetrically arranged. In the present embodiment, the material of the inner coil clamp 54 and the outer coil clamp 53 are both stainless steel, so they have good corrosion resistance. The outer coil clamp 53 includes a first vertical section 530, a first arc-shaped bending section 531 extending from the upper free end of the first vertical section 530, and a second arc-shaped bending section 532 extending from the lower free end of the first vertical section 530. The first arc-shaped bending section 531 hooks the upper circle 300 of each two adjacent outer coil circles 30, and the second arc-shaped bending section 532 hooks the lower circle 301 of each two adjacent outer coil circles 30. The upper circle 300 of each two adjacent outer coil circles 30 is supported on the first support plate 55. The inner coil clamp 54 includes a second vertical section 540, a first arc-shaped bending section 531 extending from the upper free end of the first vertical section 540, and a second arc-shaped bending section 532 extending from the lower free end of the first vertical section 530. A third arc-shaped bending section 541 extending from the upper free end and a fourth arc-shaped bending section 542 extending from the lower free end of the second vertical section 540, the third arc-shaped bending section 541 hooks the upper circle 200 of each two adjacent inner coil circles 20, and the fourth arc-shaped bending section 542 hooks the lower circle 201 of each two adjacent inner coil circles 20, and the upper circle 200 of each two adjacent inner coil circles 20 is supported on the second support plate 56, and the stud 50 passes through the outer coil clamp 53, the vertical bracket 4 and the inner coil clamp 54 respectively, and then one end is fixed by the first nut 51, and the other end is fixed by the second nut 52.
[0024] The vertical bracket 4 is connected to the cylinder 1 through a tolerance adjustment mechanism 6, and the tolerance adjustment mechanism 6 includes: a first connecting plate 60 and a second connecting plate 61, and the second connecting plate 61 is vertically arranged with the vertical bracket 4. The first connecting plate 60 is welded to the inner wall of the cylinder 1, and a first mounting hole 600 is provided on the first connecting plate 60, and a second mounting hole 610 is provided on the second connecting plate 61. In this embodiment, the number of the first mounting hole 600 and the number of the second mounting hole 610 is six. The first fixing member is passed through the first mounting hole 600 and the second mounting hole 610 to mount the first connecting plate 60 and the second connecting plate 61 together. One of the first mounting hole 600 and the second mounting hole 610 is a circular hole, and the other is an oblong hole arranged vertically. The second connecting plate 61 is provided with a third mounting hole 611, and the vertical bracket 4 is provided with a fourth mounting hole 40. In the present embodiment, the number of the third mounting hole 611 and the fourth mounting hole 40 is four. The second fixing member is passed through the third mounting hole 611 and the fourth mounting hole 40 to mount the second connecting plate 61 and the vertical bracket 4 together. One of the third mounting hole 611 and the fourth mounting hole 40 is a circular hole, and the other is an oblong hole arranged horizontally.
[0025] In summary, the present invention sets a tolerance adjustment mechanism between the vertical bracket and the cylinder, and the vertical bracket can be adjusted in the up, down, left and right positions during installation, thereby reducing the manufacturing accuracy requirements for the equipment. The coil fixing assembly in the present invention is a detachable structure, so it is convenient for the subsequent inspection and maintenance of internal parts such as heat exchange tubes; in addition, the present invention installs each adjacent upper and lower circles of the inner coil and each adjacent upper and lower circles of the outer coil using a common coil fixing assembly, which greatly improves the installation efficiency compared to the prior art in which each circle of the inner coil and the outer coil needs to be installed using a separate fixing.
[0026] The above-mentioned embodiments are only illustrative of the principles and effects of the invention, as well as some embodiments of its application, and are not intended to limit the invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the invention, and all of these belong to the protection scope of the invention.
Claims
1. An installation structure for an inner coil and an outer coil, characterized in that: include: A cylinder body and an inner coil tube, an outer coil tube and a plurality of vertical brackets arranged in parallel in the cylinder body, the inner coil tube is arranged on the inner side of the plurality of vertical brackets, the outer coil tube is arranged on the outer side of the plurality of vertical brackets, the inner coil tube is wound with a plurality of inner coil tube circles along a vertical spiral, the outer coil tube is wound with a plurality of outer coil tube circles along a vertical spiral, every two adjacent inner coil tube circles and every two adjacent outer coil tube circles are fixed to the vertical bracket through a coil tube fixing assembly, the coil tube fixing assembly comprises: a stud, a first nut, a second nut, an outer coil tube clamp, an inner coil tube clamp and a first support plate and a second support plate welded to the vertical bracket, the outer coil tube clamp comprises a first vertical section, a first arc-shaped bending section extending from the upper free end of the first vertical section and a second arc-shaped bending section extending from the lower free end of the first vertical section, the first arc-shaped bending section hooks each adjacent The upper circle of the two outer coil circles, the second arc-shaped bending section hooks the lower circle of each adjacent two outer coil circles, the upper circle of each adjacent two outer coil circles is supported on the first supporting plate, the inner coil clamp comprises a second vertical section, a third arc-shaped bending section extending from the upper free end of the second vertical section, and a fourth arc-shaped bending section extending from the lower free end of the second vertical section, the third arc-shaped bending section hooks the upper circle of each adjacent two inner coil circles, the fourth arc-shaped bending section hooks the lower circle of each adjacent two inner coil circles, the upper circle of each adjacent two inner coil circles is supported on the second supporting plate, the stud bolt passes through the outer coil clamp, the vertical bracket and the inner coil clamp respectively, and then one end is fixed by the first nut, and the other end is fixed by the second nut, and the vertical bracket is connected to the cylinder by a tolerance adjustment mechanism.
2. The installation structure of the inner coil and the outer coil according to claim 1, characterized in that: The tolerance adjustment mechanism includes: a first connecting plate and a second connecting plate, the first connecting plate is welded to the inner wall of the cylinder, a first mounting hole is provided on the first connecting plate, a second mounting hole is provided on the second connecting plate, a first fixing member is passed through the first mounting hole and the second mounting hole to install the first connecting plate and the second connecting plate together, one of the first mounting hole and the second mounting hole is a circular hole, and the other is a vertically arranged oblong hole, a third mounting hole is provided on the second connecting plate, a fourth mounting hole is provided on the vertical bracket, the second fixing member is passed through the third mounting hole and the fourth mounting hole to install the second connecting plate and the vertical bracket together, one of the third mounting hole and the fourth mounting hole is a circular hole, and the other is a horizontally arranged oblong hole.
3. The installation structure of the inner coil and the outer coil according to claim 2, characterized in that: The second connecting plate is arranged perpendicularly to the vertical bracket.
4. The installation structure of the inner coil and the outer coil according to claim 1, characterized in that: The inner coil pipe clamp and the outer coil pipe clamp are symmetrically arranged.
5. The installation structure of the inner coil and the outer coil according to claim 1, characterized in that: The inner coil pipe clamp and the outer coil pipe clamp are both made of stainless steel.
6. The installation structure of the inner coil and the outer coil according to claim 1, characterized in that: The first support plate and the second support plate are the same support plate.
7. The installation structure of the inner coil and the outer coil according to claim 1, characterized in that: The vertical support is made of section steel.
8. The installation structure of the inner coil and the outer coil according to claim 1, characterized in that: The number of the vertical brackets is four.