Card seat external dimension detection equipment
By designing an automated lock seat appearance dimension detection equipment, the continuous and comprehensive detection of the lock seat is achieved using displacement mechanisms and rotating fixtures, the problems of low automation and incomplete detection in the prior art are solved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411810000.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-10
AI Technical Summary
The existing deck detection equipment has low degree of automation, cannot achieve uninterrupted detection, low work efficiency, and the detection fixture is simple in structure, and the angle adjustment cannot be achieved, resulting in the deck detection in all aspects.
A locker appearance dimension detection device is designed, including a workbench, a feeding mechanism, a feeding mechanism, a material extraction fixture, a displacement mechanism, a dimension detection mechanism, an appearance detection mechanism and a handling and placing mechanism. The displacement mechanism drives the automatic movement of the material pickup fixture and the handling and placing mechanism to realize continuous detection of the locker. The inspection fixture mechanism adopts a rotary drive assembly and a clamping drive assembly. The fixture assembly is equipped inside the rotating seat, which can rotate synchronously and realize the clamping function, while driving the deck rotation to ensure all-round inspection.
It improves the automation level of the detection equipment, realizes uninterrupted dimensional inspection and appearance inspection, improves work efficiency, and realizes all-round inspection of the deck through rotating fixtures.
Smart Images

Figure CN119619157A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of card socket detection equipment, in particular to card socket appearance size detection equipment. Background Art
[0002] The card socket detection equipment is a special equipment used to detect the size, shape, defects and other parameters of the mobile phone card socket (including the SIM card tray). The card socket detection equipment includes size detection equipment and shape detection equipment. The size detection equipment is used to detect the length, width, height and other size parameters of the mobile phone card socket to ensure that the product meets the design requirements. The shape detection equipment is used to detect whether the shape of the mobile phone card socket is regular, such as flatness, contour, etc., to ensure that the product appearance meets the requirements;
[0003] At present, the size detection equipment and shape detection equipment on the market are usually split-type settings. The staff must first place the card holder to be detected in the size detection equipment. After the card holder completes the size detection, the staff will take out the card holder and then place the card holder in the shape detection equipment again for appearance shape detection. However, this method has a low degree of automation and cannot achieve uninterrupted detection, resulting in low work efficiency. In addition, the existing detection fixture structure is too simple and cannot achieve angle adjustment, so that the card holder cannot be fully detected. Summary of the invention
[0004] In order to overcome the shortcomings of the existing technical solutions, the present invention provides a card holder appearance size detection device, which can effectively solve the current technical problems that the card holder needs to be detected in size and shape by using a size detection device and a shape detection device respectively, the degree of automation is low, uninterrupted detection cannot be achieved, the work efficiency is low, and the existing detection fixture structure is too simple and the angle adjustment cannot be achieved, so that the card holder cannot be detected in all aspects.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a card seat appearance size detection device includes a workbench, and a loading mechanism and a unloading mechanism are respectively installed on both sides of the workbench. The workbench is also equipped with a material taking fixture, a displacement mechanism, a plate transporting mechanism and an unloading mechanism. In addition, a size detection mechanism for detecting product size is installed on one side of the workbench close to the loading mechanism, and an appearance detection mechanism for detecting product appearance is installed on one side of the workbench close to the unloading mechanism.
[0006] A detection fixture mechanism is also installed on one side of the workbench close to the size detection mechanism. The detection fixture mechanism includes a rotation drive assembly, a clamping drive assembly, and multiple rotating seats and fixture assemblies. The number of rotating seats corresponds to the number of fixture assemblies. The fixture assembly is installed inside the rotating seat. The rotation drive assembly is connected to the multiple rotating seats to drive the multiple rotating seats to rotate synchronously, and the rotating seat drives the fixture assembly to rotate. The clamping drive assembly is connected to the multiple fixture assemblies to drive the multiple fixture assemblies to open or close.
[0007] Furthermore, the displacement mechanism includes a first displacement assembly, a first displacement slide, a second displacement assembly and a second displacement slide. The material picking fixture is mounted on the first displacement slide. The first displacement assembly is connected to the first displacement slide to drive the first displacement slide to drive the material picking fixture to move, and the material picking fixture is moved from the loading mechanism to the size detection mechanism. The transporting and swinging plate mechanism is mounted on the second displacement slide. The second displacement assembly is connected to the second displacement slide to drive the second displacement slide to drive the transporting and swinging plate mechanism to move, and the transporting and swinging plate mechanism is moved from the appearance detection mechanism to the unloading mechanism.
[0008] Furthermore, the displacement mechanism also includes a first rack and two displacement guide rails, the bottom of the first displacement slide is equipped with a first displacement slider that slides with the displacement guide rail, the bottom of the second displacement slide is equipped with a second displacement slider that slides with the displacement guide rail, the first displacement assembly includes a third driving member and a first gear, the third driving member is mounted on the side of the first displacement slide close to the first rack, the second displacement assembly includes a seventh driving member and a second gear, the seventh driving member is mounted on the side of the second displacement slide close to the first rack, the first gear and the second gear are respectively meshed with the first rack, the third driving member drives the first gear to rotate, so that the first displacement slide moves, and the seventh driving member drives the second gear to rotate, so that the second displacement slide moves.
[0009] Furthermore, the feeding mechanism includes a tray upper bin, an empty tray lower bin, a tray positioning mechanism and a product secondary positioning mechanism, and the tray positioning mechanism and the product secondary positioning mechanism are arranged side by side;
[0010] The tray positioning mechanism includes a positioning fixture plate and two sets of limiting protrusions and limiting components mounted on the positioning fixture plate. The limiting components are arranged opposite to the limiting protrusions. The limiting components are used to drive the tray to move forward and make the side of the tray contact with the limiting protrusions.
[0011] The secondary positioning mechanism includes a positioning plate and a plurality of positioning components mounted on the positioning plate. The positioning components include a fixed block and a positioning protrusion. The positioning protrusion and the fixed block are spaced to form a positioning groove. A first driving component is mounted on one side of the positioning plate. The first driving component is connected to the positioning protrusion to drive the positioning protrusion to move.
[0012] Furthermore, the size detection mechanism includes a first visual detection component and a second visual detection component. The first visual detection component and the second visual detection component both include a first detection camera and a first light source mounted on the front side of the first detection camera.
[0013] Furthermore, the appearance detection mechanism includes a third visual detection component for detecting the appearance of the bottom of the product, and the third visual detection component includes a second detection camera and a second light source mounted on the top of the second detection camera.
[0014] Furthermore, the material picking fixture includes a flattening mechanism and a clamping mechanism, the flattening mechanism is mounted on one side of the clamping mechanism, the clamping mechanism includes a plurality of material clamping components and a first pusher, the first pusher is connected to the material clamping components to drive the material clamping components to move, each material clamping component includes a transmission component and a plurality of material clamping modules, the transmission component is connected to the plurality of material clamping modules to drive the plurality of material clamping modules to open or close simultaneously;
[0015] The flattening mechanism includes a second pushing body and a pressing assembly. The second pushing body is connected to the pressing assembly to drive the pressing assembly to rise and fall. The pressing assembly includes a third lifting plate and multiple pressing plates. The pressing plate is installed at the bottom of the third lifting plate, and the multiple pressing plates are arranged at equal intervals. The second pushing body drives the third lifting plate to descend, and the multiple pressing plates descend with the third lifting plate. The second pushing body drives the third lifting plate to rise, and the multiple pressing plates rise with the third lifting plate.
[0016] Furthermore, the first displacement slide is equipped with a first transverse movement mechanism, the first transverse movement mechanism is provided with a first transverse movement slide, the material picking fixture is installed on one side of the first transverse movement slide, and the side of the first transverse movement slide close to the material picking fixture is equipped with a lifting mechanism, the lifting mechanism is provided with a first lifting plate, the material picking fixture is installed at the bottom of the first lifting plate, the lifting mechanism drives the first lifting plate to lift and lower to drive the material picking fixture to move longitudinally, and the first transverse movement mechanism drives the first transverse movement slide to move to drive the material picking fixture to move axially.
[0017] Furthermore, the other side of the first transverse sliding plate is equipped with a tray clamping mechanism for clamping the tray, and the tray clamping mechanism includes a first lifting component and a clamping component, and the first lifting component drives the clamping component to lift and lower.
[0018] Furthermore, the plate transporting mechanism includes a second transverse moving module, a second transverse moving slide, a second lifting assembly, a sixth lifting plate and a product clamping assembly. The second transverse moving module is mounted on the second displacement slide, the second lifting assembly is mounted on the second transverse moving slide, the product clamping assembly is mounted on the sixth lifting plate, the second lifting assembly drives the sixth lifting plate to lift and lower to drive the product clamping assembly to move longitudinally, and the second transverse moving module drives the second transverse moving slide to move to drive the product clamping assembly to move axially.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The equipment includes a loading mechanism, a unloading mechanism, a material picking fixture, a displacement mechanism, a size detection mechanism, an appearance detection mechanism, a transport and swing plate mechanism and an unloading mechanism. The displacement mechanism drives the material picking fixture to and from the loading mechanism and the size detection mechanism, and the displacement mechanism drives the transport and swing plate mechanism to and from the appearance detection mechanism and the unloading mechanism. It has a high degree of automation and can realize uninterrupted size detection and appearance detection, thereby improving work efficiency. The fixture assembly is installed inside the rotating seat, and the rotating drive assembly is connected to multiple rotating seats to drive the multiple rotating seats to rotate synchronously, and the rotating seat drives the fixture assembly to rotate. The clamping drive assembly is connected to multiple fixture assemblies to drive the multiple fixture assemblies to open or close, so that it can drive the card seat to rotate while realizing the clamping function, so that the card seat can be fully detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A three-dimensional diagram of a card holder appearance dimension detection device of the present invention;
[0022] Figure 2 It is a plan view of the card seat appearance dimension detection device of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the tray clamping mechanism in the card seat appearance size detection device of the present invention;
[0024] Figure 4 It is a structural schematic diagram of a material taking fixture in the card holder appearance dimension detection device of the present invention;
[0025] Figure 5 It is a bottom view of the material taking fixture and the material tray clamping mechanism in the card seat appearance size detection device of the present invention;
[0026] Figure 6 It is a structural schematic diagram of the secondary positioning mechanism for picking up materials in the card seat appearance dimension detection device of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the cleaning component in the card seat appearance dimension detection device of the present invention;
[0028] Figure 8 A perspective view of the front view of the second visual inspection component in the card holder appearance dimension inspection device of the present invention;
[0029] Fig. 9 A three-dimensional diagram of the rear view angle of the second visual detection component in the card holder appearance size detection device of the present invention;
[0030] Fig.10 It is a structural schematic diagram of a detection fixture in the card holder appearance dimension detection device of the present invention;
[0031] Fig.11 It is a schematic diagram of the internal structure of the detection fixture in the card seat appearance size detection device of the present invention;
[0032] Fig.12 for Figure 1 A magnified view of the structure of part A;
[0033] Fig.13 for Figure 1 The structure of the E part is enlarged;
[0034] Fig.14 for Figure 2 The structure of the D part is enlarged;
[0035] Fig.15 for Figure 4 A magnified view of the structure of part B;
[0036] Fig.16 for Figure 6 A magnified view of the structure of part C.
[0037] Numbers in the figure:
[0038] 100-working table; 101-displacement guide rail; 102-first rack; 103-third driving member; 104-first displacement slide plate; 105-first transverse slide plate; 106-limiting protrusion; 107-first transverse module; 108-positioning fixture plate; 109-second driving member; 110-first transverse guide rail; 111-fifth pusher; 112-tray positioning plate; 200-material picking fixture; 201-first driving member; 202-second pusher; 203-pressing plate; 204-first lifting module; 205-first lifting slider; 206-first lifting plate; 207-third lifting plate; 208-first clamping claw; 209-mounting plate; 210-first pusher; 211-second lifting plate; 212- Movable block; 213-guide hole; 300-tray clamping mechanism; 301-fourth driving member; 302-fourth lifting plate; 303-third pushing body; 304-fifth lifting plate; 306-tray clamping arm; 307-second lifting module; 308-second lifting slider; 400-secondary positioning mechanism; 401-positioning plate; 402-installation slot; 403-first telescopic plate; 404-first telescopic body; 405-positioning slot; 406-fixed block; 407-first pushing block; 408-groove; 409-slide; 410-cover plate; 411-positioning protrusion; 412-telescopic spring; 413-first pushing plate; 414-positioning slot; 415-pushing part; 416-movable plate; 500-cleaning component ;501-second telescopic body;502-second telescopic plate;503-synchronous wheel;504-mounting bump;505-synchronous belt;506-driving wheel;507-fifth driving member;600-first visual detection component;601-bottom plate;602-first detection camera;603-adjusting base;604-locking hole;605-waist hole;606-first light source;700-second visual detection component;701-second detection camera;702-mounting sheet;703-bolt hole;704-adjusting seat;705-base;706-adjusting bolt;707-second light source;708-angle adjustment slot;709-connecting sheet;800-detection fixture mechanism;801-linear transmission module;802-moving plate; 803- jig plate; 804- fixture assembly; 805- sixth driving member; 806- clamping part; 807- mounting shell; 809- opening slot; 810- limit plate; 811- third clamping claw; 812- rotating seat; 813- clamping slot; 814- third telescopic body; 815- second rack; 816- second push plate; 817- transmission gear; 818- fourth telescopic body; 819- rotating rod; 820- second push block; 821- second inclined plane; 822- material clamping part; 824- fixing member; 825- rotating bearing; 826- third push plate; 827- rotating base; 828- reset spring; 829- first inclined plane; 830- push rod; 900- transporting swing plate mechanism; 901- second transverse module;902-cylinder mounting seat; 903-ninth driving member; 904-third lifting slider; 905-second transverse sliding plate; 906-eighth driving member; 907-sixth lifting plate; 908-third lifting module; 909-gripping driving member; 910-second clamping claw; 911-lifting seat; 912-third lifting guide rail; 913-sixth pushing body; 914-second displacement slide plate; 916-seventh driving member; 917-second transverse sliding guide rail. ; DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figure 1-16 As shown, the present invention provides a card seat appearance size detection device, including a workbench 100 and a card seat injection molding device, the two sides of the workbench 100 are respectively equipped with a loading mechanism and a unloading mechanism, the workbench 100 is also equipped with a material taking fixture 200, a material tray clamping mechanism 300, a displacement mechanism, a plate transporting and swinging mechanism 900 and a unloading mechanism, and the side of the workbench 100 close to the loading mechanism is equipped with a size detection mechanism for detecting the product size, and the side of the workbench 100 close to the unloading mechanism is equipped with an appearance detection mechanism for detecting the product appearance;
[0041] The displacement mechanism includes a first displacement assembly, a first displacement slide 104, a second displacement assembly, a second displacement slide 914, a first rack 102 and two displacement guide rails 101. The material picking fixture 200 is mounted on the first displacement slide 104. The first displacement assembly is connected to the first displacement slide 104 to drive the first displacement slide 104 to drive the material picking fixture 200 to move, and the material picking fixture 200 moves from the feeding mechanism to the size detection mechanism. Specifically, the bottom of the first displacement slide 104 is equipped with a first displacement slider that slides with the displacement guide rail 101. The first displacement assembly includes a third driving member 103 and a first gear. The first gear is meshed with the first rack 102. The third driving member 103 is mounted on the side of the first displacement slide 104 close to the first rack 102. The third driving member 103 drives the first gear to rotate, so that the first displacement slide 104 drives the material picking fixture 200. The third driving member 103 adopts a servo motor of conventional technology. The plate transporting and swinging mechanism 900 is mounted on the second displacement slide 914. The second displacement assembly is connected to the second displacement slide 914 to drive the second displacement slide 914 to drive the plate transporting and swinging mechanism 900 to move, and the plate transporting and swinging mechanism 900 is moved from the appearance detection mechanism to the unloading mechanism. Specifically, the bottom of the second displacement slide 914 is equipped with a second displacement slider that is slidably matched with the displacement guide rail 101. The second displacement assembly includes a seventh driving member 916 and a second gear. The second gear is meshed with the first rack 102. The seventh driving member 916 is mounted on the side of the second displacement slide 914 close to the first rack 102. The seventh driving member 916 adopts a servo motor of conventional technology. The seventh driving member 916 drives the second gear to rotate, so that the second displacement slide 914 drives the plate transporting and swinging mechanism 900 to move.
[0042] The first displacement slide 104 is equipped with a first transverse mechanism, the first transverse mechanism is provided with a first transverse slide 105, the material picking fixture 200 is equipped on one side of the first transverse slide 105, the material tray clamping mechanism 300 is equipped on the other side of the first transverse slide 105, and the first transverse slide 105 is equipped with a lifting mechanism on the side close to the material picking fixture 200, the lifting mechanism is provided with a first lifting plate 206, the material picking fixture 200 is equipped at the bottom of the first lifting plate 206, the lifting mechanism drives the first lifting plate 206 to lift and lower to drive the material picking fixture 200 and the material tray clamping mechanism 300 to move longitudinally, and the first transverse mechanism drives the first transverse slide 105 to move to drive the material picking fixture 200 and the material tray clamping mechanism 300 to move axially;
[0043] The tray clamping mechanism 300 includes a first lifting component and a clamping component. The first lifting component drives the clamping component to lift. The first lifting component includes a fourth driving member 301, a second lifting module 307, a second lifting slider 308, a second lifting guide rail and a fourth lifting plate 302. The clamping component is mounted on the fourth lifting plate 302, and the fourth lifting plate 302 is mounted on the second lifting slider 308. The second lifting slider 308 is slidably matched with the second lifting guide rail. The fourth driving member 301 and the second lifting module 307 cooperate to drive the second lifting slider 308 to move longitudinally, and the fourth lifting plate 302 drives the clamping component to descend together. The second lifting module 307 adopts a lifting screw rod of traditional technology. The fourth driving member 301 adopts a servo motor of conventional technology, the clamping assembly includes a third pusher 303, a fifth lifting plate 304, a fifth pusher 111 and two symmetrically distributed tray clamping arms 306, the fifth pusher 111 adopts a cylinder or oil cylinder of conventional technology, the fifth pusher 111 is connected to the tray clamping arms 306 to drive the two tray clamping arms 306 to open or close, and the fifth pusher 111 is mounted on the fifth lifting plate 304, the third pusher 303 adopts a cylinder or oil cylinder of conventional technology, the third pusher 303 drives the fifth lifting plate 304 to rise and fall, and the fifth lifting plate 304 drives the fifth pusher 111 and the two tray clamping arms 306 to rise and fall together;
[0044] The feeding mechanism includes a tray upper bin, an empty tray lower bin, a tray positioning mechanism and a product secondary positioning mechanism 400. The tray positioning mechanism and the product secondary positioning mechanism 400 are arranged side by side. The tray positioning mechanism includes a positioning fixture 1 plate 108 and two groups of limiting protrusions 106 and limiting components mounted on the positioning fixture 1 plate 108. The limiting components and the limiting protrusions 106 are arranged opposite to each other. A tray is placed on the positioning fixture 1 plate 108, and a holder for completing the silicone injection molding process is placed on the tray. The limiting component includes a fifth pusher 111 and a tray positioning plate 112. The fifth pusher 111 is connected to the tray positioning plate 112 to drive the tray positioning plate 112 to move forward and make the side of the tray contact with the limiting protrusion 106.
[0045] The secondary positioning mechanism 400 includes a positioning plate 401 and a plurality of positioning components mounted on the positioning plate 401. The positioning plate 401 is provided with a plurality of mounting grooves 402 for mounting the positioning components (the number of mounting grooves 402 in this embodiment is 32). A slide groove 409 is provided between two adjacent mounting grooves 402 on the left and right (the number of slide grooves 409 in this embodiment is 2), and two positioning components are installed in each mounting groove 402. The positioning component includes a fixed block 406 and a positioning protrusion 411. A groove 408 is provided on one side of the fixed block 406 facing the positioning protrusion 411. The positioning protrusion 411 is provided inside the groove 408 and slidably cooperates with the groove. The fixed block 406 is provided with a plurality of mounting grooves 402 for mounting the positioning components. The first push plate 413 is disposed inside the groove 408 and is connected to the positioning plate 401. The positioning protrusion 411 is spaced apart from the fixed block 406 to form a positioning groove 405. One side of the positioning plate 401 is equipped with at least one first driving component (the number of first driving components set in this embodiment is 2). The first driving component is connected to the positioning protrusion 411 to drive the positioning protrusion 411 to move and make the positioning protrusion 411 away from the fixed block 406. The first driving component includes a first telescopic body 404, a first pushing plate 413 and a plurality of movable plates 416 (the number of movable plates 416 set in this embodiment is 16). The first pushing plate 413 is disposed inside the slide groove 409 and slidably cooperates with it. The front end of the first telescopic body 404 is provided with a pushing portion 415 perpendicular to the first telescopic body 404, the output shaft of the first telescopic body 404 is connected with the first telescopic plate 403 for driving the first telescopic plate 413 to move, the first telescopic plate 403 is provided with a positioning groove 414 adapted to the pushing portion 415, the first pushing plate 413 is connected with the movable plate 416, specifically: the first pushing plate 413 is provided with a first pushing block 407 adapted to the number and corresponding to the movable plate 416, the first pushing block 407 is arranged on the front side of the movable plate 416 and is non-fixedly connected thereto, the positioning protrusion 411 is made of elastic material, the two positioning protrusions 411 are respectively mounted on the two ends of the movable plate 416, and the positioning protrusion 411 and the movable plate 416 are connected. The movable plates 416 are connected to each other, the movable plate 416 is arranged inside the installation groove 402 and slidably cooperates therewith, and the installation groove 402 is also equipped with a telescopic spring 412 connected to the movable plate 416, the positioning plate 401 is provided with a cover plate 410 for preventing the telescopic spring 412 and the movable plate 416 from being separated from the installation groove 402, the positioning plate 401 is equipped above the telescopic spring 412 and the movable plate 416, the first telescopic body 404 drives the first push plate 413 to move backward, the positioning protrusion 411 moves to the side away from the fixed block 406, the first telescopic body 404 drives the first push plate 413 to reset, and the telescopic spring 412 pushes the positioning protrusion 411 to move to the side close to the fixed block 406;
[0046] The material picking fixture 200 includes a flattening mechanism and a clamping mechanism. There are two flattening mechanisms, which are respectively mounted on the front and rear sides of the clamping mechanism. The clamping mechanism includes multiple clamping components and a first pusher 210. The first pusher 210 adopts a cylinder or oil cylinder of conventional technology. The first pusher 210 is connected to the clamping component to drive the clamping component to move. Each clamping component includes a transmission component and multiple clamping modules. The transmission component is connected to the multiple clamping modules to drive the multiple clamping modules to open or close at the same time. The transmission component includes a second lifting plate 211 and multiple The movable block 212, the clamping module includes two springs and a first clamping jaw 208, the two first clamping jaws 208 are symmetrically arranged, the movable block 212 is arranged between the two first clamping jaws 208, the spring is arranged on the outside of the first clamping jaw 208, the first pusher 210 drives the second lifting plate 211 to rise, and the multiple movable blocks 212 rise together with the second lifting plate 211 and move away from the first clamping jaw 208, the spring drives the first clamping jaw 208 to close, the first pusher 210 drives the second lifting plate 211 to descend, and the multiple movable blocks 212 descend together with the second lifting plate 211 and push the first clamping jaw 208 to open;
[0047] The flattening mechanism includes a second pusher 202 and a material pressing assembly. The second pusher 202 is connected to the material pressing assembly to drive the material pressing assembly to rise and fall. The material pressing assembly includes a third lifting plate 207 and a plurality of material pressing plates 203. The material pressing plate 203 is mounted on the bottom of the third lifting plate 207, and the plurality of material pressing plates 203 are evenly spaced and arranged. The second pusher 202 adopts a cylinder or oil cylinder of conventional technology. The second pusher 202 drives the third lifting plate 207 to descend, and the plurality of material pressing plates 203 descend together with the third lifting plate 207. The second pusher 202 drives the third lifting plate 207 to rise, and the plurality of material pressing plates 203 rise together with the third lifting plate 207.
[0048] The utility model also includes a mounting plate 209 for mounting a flattening mechanism and a clamping mechanism, the mounting plate 209 is in the shape of an I-shaped character, the second pushing body 202 is mounted on the side of the mounting plate 209, the first pushing body 210 is mounted on the mounting plate 209, the output shaft of the first pushing body 210 is arranged downward, the second lifting plate 211 is non-fixedly connected to the mounting plate 209, the mounting plate 209 is provided with guide holes 213 which are adapted to and corresponding to the number of movable blocks 212, the spring is mounted inside the mounting plate 209, and the first clamping claw 208 is mounted on the bottom of the mounting plate 209, the lifting mechanism includes a first driving member 201, a first lifting module 204, a first lifting slider 205 and a first lifting guide rail, the mounting plate 209 is mounted on the bottom of the first lifting plate 206, and the first lifting plate 206 is mounted on the first lifting slider 205, and the first lifting slider 205 is slidably matched with the first lifting guide rail The first driving member 201 and the first lifting module 204 cooperate to drive the first lifting slider 205 to lift and lower, and make the first lifting plate 206 drive the mounting plate 209 to descend. The first lifting module 204 adopts the screw lifting assembly of the traditional technology, and the first driving member 201 adopts the servo motor of the traditional technology. The first transverse mechanism includes the second driving member 109, the first transverse module 107, the first transverse slider and the first transverse guide rail 110. The lifting mechanism is mounted on one side of the first transverse slide 105, and the first transverse slide 105 is mounted on the first transverse slider. The first transverse slider and the first transverse guide rail 110 are slidably matched. The second driving member 109 and the first transverse module 107 cooperate to drive the first transverse slide 105 to drive the mounting plate 209 to move. The first transverse module 107 adopts the screw linear transmission assembly of the traditional technology, and the second driving member 109 adopts the servo motor of the traditional technology.
[0049] A detection fixture mechanism 800 is also provided on one side of the workbench 100 close to the size detection mechanism. The detection fixture mechanism 800 includes a rotation drive component, a clamping drive component, and a plurality of rotating seats 812 and a fixture component 804. The number of the rotating seats 812 corresponds to the number of the fixture components 804. The fixture component 804 is provided inside the rotating seat 812. The rotation drive component is connected to the plurality of rotating seats 812 to drive the plurality of rotating seats 812 to rotate synchronously, and the rotating seat 812 drives the fixture component 804 to rotate. The rotating seat 812 includes a rotating base 827, a mounting shell 807 and a limiting plate 810 which are arranged in sequence from bottom to top. A group of card slots 813 are provided on both the front and rear sides of the mounting shell 807. An opening slot 809 is provided on one side of the limiting plate 810. The clamping drive component is connected to the plurality of fixture components 804 to drive the plurality of fixture components 804 to open or close.
[0050] The clamp assembly 804 includes a fixing member 824, a third clamping jaw 811 and a return spring 828. The fixing member 824 is mounted on a rotating base 827. The mounting shell 807 is arranged on the outer side of the fixing member 824 and is interconnected with the rotating base 827. The fixing member 824 is provided with a clamping portion 806 for cooperating with the clamping slot 813. One end of the fixing member 824 is provided with a clamping portion 822 integrally formed therewith. The third clamping jaw 811 is arranged on one side of the clamping portion 822. The third clamping jaw 811 and the clamping portion 822 are spaced apart to form a material clamping groove. The return spring 828 is arranged between the third clamping jaw 811 and the mounting shell 807. The clamping drive assembly includes a fourth telescopic body 818, a third push plate 826 and a plurality of push rods 830. The number of the push rods 830 is the same as that of the clamp The number of components 804 corresponds to each other, a second push block 820 is arranged at the top of the push rod 830, and a plurality of push rods 830 are arranged at equal intervals on the third push plate 826, the second push block 820 is arranged between the clamping portion 822 and the third clamping jaw 811, the inner ends of the clamping portion 822 and the third clamping jaw 811 are both provided with a first inclined surface 829, and both sides of the second push block 820 are both provided with a second inclined surface 821 matched with the first inclined surface 829, the fourth telescopic body 818 drives the third push plate 826 to rise, and makes the second push block 820 push the third clamping jaw 811 to move to the side away from the clamping portion 822, the fourth telescopic body 818 drives the third push plate 826 to descend, and the return spring 828 pushes the third clamping jaw 811 to move to the side close to the clamping portion 822;
[0051] A rotating rod 819 is provided at the bottom of the rotating seat 812, and a transmission gear 817 is installed on the outside of the rotating rod 819, so that the rotating seat 812 and the transmission gear 817 rotate synchronously. The interior of the rotating rod 819 is hollow, and the push rod 830 is arranged inside the rotating rod 819 and slides with it, and the outer side of the rotating rod 819 is equipped with a rotating bearing 825 that rotates with it. The rotating drive assembly includes a third telescopic body 814, a second push plate 816 and a second rack 815. The second push plate 816 is arranged at one end of the second rack 815 and connected thereto. The second rack 815 is meshed with a plurality of transmission gears 817, and also includes a The jig plate 803 of the seat 812 and the fixture assembly 804, multiple rotating seats 812 are installed on the jig plate 803 at equal intervals, and the rotating seats 812 are non-fixedly connected to the jig plate 803, the second rack 815, the transmission gear 817 and the rotating bearing 825 are all arranged inside the jig plate 803, the second push plate 816 is L-shaped, and the end of the second push plate 816 close to the second rack 815 is arranged inside the jig plate 803 and slidably cooperates with it, and the third telescopic body 814 drives the second push plate 816 to move, so that the second rack 815 drives the multiple transmission gears 817 to rotate, and the rotating rod 819 drives the fixture assembly 804 to rotate;
[0052] The size detection mechanism includes a cleaning component 500, a first visual detection component 600 and a second visual detection component 700. The cleaning component includes a cleaning component and a first displacement adjustment component for driving the cleaning component to move. The first displacement adjustment component includes a second telescopic body 501 and a second telescopic plate 502. The cleaning component is mounted on the second telescopic plate 502. The output shaft of the second telescopic body 501 is connected to the second telescopic plate 502 to drive the second telescopic plate 502 to move, and the second telescopic plate 502 drives the cleaning component to move. One end of the second telescopic plate 502 is equipped with two mutually parallel mounting protrusions 504. The cleaning component includes a fifth driving member 507, a driving wheel 506, a synchronous belt 505 and two synchronous wheels 503. The synchronous wheel 503 is mounted on the mounting protrusion 504. The fifth driving member 507 is mounted on the second telescopic plate 502. The synchronous belt 505 is arranged on the outer side of the driving wheel 506 and the synchronous wheel 503 and is transmission-connected thereto. A cleaning brush strip is mounted on the outer side of the synchronous belt 505. The fifth driving member 507 adopts a servo motor of conventional technology. The fifth driving member 507 drives the driving wheel 506, the synchronous wheel 503 and the synchronous belt 505 to move, and the synchronous belt 505 drives the cleaning brush strip to move synchronously therewith.
[0053] The first visual detection component 600 and the second visual detection component 700 are spaced apart and arranged opposite to each other. The first visual detection component 600 and the second visual detection component 700 have the same structure. The first visual detection component 600 and the second visual detection component 700 both include a first detection camera 602 and a first light source 606 mounted on the front side of the first detection camera 602. The first visual detection component 600 and the second visual detection component 700 also include a second displacement adjustment component for adjusting the distance between the first detection camera 602 and the first light source 606. The second displacement adjustment component includes a bottom plate 601 and an adjustment base 603. The first detection camera 602 is mounted on the adjustment base 603. The bottom plate 601 is provided with a plurality of locking holes 604. The adjustment base 603 is provided with a waist hole 605 that cooperates with the locking hole 604.
[0054] It also includes a transmission mechanism for transmitting the card holder, the transmission mechanism includes a sixth driving member 805, a linear transmission module 801, a moving plate 802 and a plurality of fixture assemblies 804, the fixture plate 803 is mounted on the moving plate 802, the fixture assembly 804 is used to clamp the card holder, and a plurality of fixture assemblies 804 are evenly spaced and mounted on the fixture plate 803, the sixth driving member 805 and the linear transmission module 801 cooperate to drive the moving plate 802 to move, and the moving plate 802 drives the fixture plate 803 to move to the front side of the cleaning component and the first visual inspection mechanism, the linear transmission module 801 adopts a screw linear transmission assembly of the traditional technology, and the sixth driving member 805 adopts a servo motor of the traditional technology;
[0055] The appearance inspection mechanism includes a third visual inspection component for inspecting the appearance of the bottom of the product, the third visual inspection component includes a second inspection camera 701 and a second light source 707 mounted on the top of the second inspection camera 701, the third visual inspection component also includes a position adjustment component for adjusting the displacement and angle of the second inspection camera 701, the position adjustment component includes a base 705, an adjustment seat 704, an adjustment bolt 706, a locking bolt, a connecting piece 709 and a mounting piece 702, the second inspection camera 701 is mounted on the mounting piece 707 02, the connecting piece 709 is mounted on the adjusting seat 704, the adjusting seat 704 and the base 705 are slidably matched, the adjusting seat 704 is moved to adjust the distance between the second detection camera 701 and the second light source 707, the adjusting bolt 706 is used to lock the position of the adjusting seat 704, the mounting piece 702 is provided with a plurality of bolt holes 703, the connecting piece 709 is provided with an arc-shaped angle adjustment groove 708, the mounting piece 702 is rotated to adjust the angle of the second detection camera 701, and the locking bolt is used to lock the position of the mounting piece 702;
[0056] The plate handling mechanism 900 includes a second transverse shift module 901, an eighth driving member 906, a second transverse shift slide 905, a second lifting assembly, a sixth lifting plate 907, and a product clamping assembly. The second transverse shift module 901 and the eighth driving member 906 are mounted on the second displacement slide 914, and the second lifting assembly is mounted on the second transverse shift slide 905. The eighth driving member 906 and the second transverse shift module 901 cooperate to drive the second transverse shift slide 905 to move, and the second transverse shift slide 905 drives the second lifting assembly to move, and the product clamping assembly The picking assembly is mounted on the sixth lifting plate 907. The second lifting assembly drives the sixth lifting plate 907 to move up and down to drive the product clamping assembly to move longitudinally. The second lifting assembly includes a ninth driving member 903 and a third lifting module 908. The third lifting module 908 adopts a screw lifting assembly of traditional technology, and is provided with a third lifting slider 904 and a third lifting guide rail 912 that play an auxiliary guiding role. The ninth driving member 903 adopts a servo motor of traditional technology. The second transverse movement module 901 drives the second transverse movement slide plate 905 to move to drive the product clamping assembly to move axially. The second transverse movement module 901 adopts a screw linear transmission assembly of traditional technology, and is provided with a second transverse movement guide rail 917 and a second transverse movement slider that play an auxiliary guiding role. The eighth driving member 906 adopts a servo motor of traditional technology. The product clamping assembly includes a cylinder mounting seat 902 and a plurality of lifting components and clamping components. The cylinder mounting seat 902 is mounted on the sixth lifting plate 907 and rises and falls therewith. The number of lifting components corresponds to that of the clamping components. The lifting components include a sixth pushing body 913 and a lifting seat 911, the sixth pusher 913 is mounted on the cylinder mounting seat 902, and the material clamping component is mounted on the lifting seat 911. The sixth pusher 913 adopts a cylinder or oil cylinder of conventional technology. The sixth pusher 913 is connected to the lifting seat 911 to drive the lifting seat 911 to move up and down, and the lifting seat 911 drives the material clamping component to move up and down. The material clamping component includes a material clamping driving member 909 and two symmetrically distributed second clamping jaws 910. The material clamping driving member 909 is connected to the second clamping jaws 910 to drive the two second clamping jaws 910 to open or close;
[0057] The unloading mechanism includes an empty tray loading bin, a good product unloading bin and a defective product unloading bin, and in this embodiment, two sets of size detection mechanisms, a detection fixture mechanism 800, a cleaning component and a transmission mechanism are provided. At the same time, the workbench 100 is equipped with a displacement module for driving the positioning plate 401 and the positioning fixture 1 plate 108 to move. The displacement module adopts a screw linear transmission component of traditional technology;
[0058] Working principle:
[0059] Feeding and secondary positioning steps: There are material trays stacked inside the upper bin of the material tray, and the manipulator of the card holder injection molding equipment clamps the material tray. After the card holder completes the silicone injection molding, the material tray is placed on the positioning fixture 1 plate 108 by the manipulator. The displacement mechanism, the first transverse movement mechanism, the lifting mechanism, the clamping mechanism, and the first drive assembly are in operation. The first clamping claw 208 clamps all the products on the material tray, and then drives the product to move to the secondary positioning mechanism 400. The first drive assembly drives the positioning protrusion 411 to move, and the positioning protrusion 411 and the fixed block 406 are in an open state. The first clamping claw 208 releases the product and places it in the positioning groove 405. The first drive assembly is reversed, the positioning protrusion 411 is reset, and the product is clamped to realize the secondary positioning step of the product. The material tray clamping arm 306 clamps the empty material tray and places it in the lower bin of the empty material tray;
[0060] Product transmission and size detection steps: the displacement mechanism, the first transverse movement mechanism, the lifting mechanism, the clamping mechanism, and the first drive assembly operate again, the first drive assembly drives the positioning protrusion 411 to move, and makes the positioning protrusion 411 and the fixed block 406 in an open state, the first clamping jaw 208 moves to the top of the positioning plate 401 and clamps a row of products located in the positioning groove 405, and then transfers a row of products to the first group of detection fixture mechanisms 800, the first group of clamping drive assemblies operate, the third clamping jaw 811 is away from the clamping portion 822 and is in an open state, the first clamping jaw 208 places the product between the third clamping jaw 811 and the clamping portion 822, the clamping drive assembly reverses, the third clamping jaw 811 moves to the side close to the clamping portion 822, clamps the product, and repeats the above steps until the first clamping jaw 208 places 16 products in the first group of detection fixtures In the mechanism 800, the displacement module drives the positioning plate 401 and the positioning fixture 1 plate 108 to move, the first clamping jaw 208 moves to the top of the positioning plate 401 again and clamps a row of products located in the positioning groove 405, and then transfers a row of products to the second group of detection fixture mechanisms 800, the second group of clamping drive components operates, the third clamping jaw 811 is away from the clamping portion 822 and is in an open state, the first clamping jaw 208 places the product between the third clamping jaw 811 and the clamping portion 822, the clamping drive component reverses, the third clamping jaw 811 moves to the side close to the clamping portion 822, clamps the product, and repeats the above steps until the first clamping jaw 208 places 16 products in the second group of detection fixture mechanisms 800, and the second pusher 202 drives the pressing plate 203 to descend, and further fixes the holder in the third clamping jaw 811;
[0061] The two sets of transmission mechanisms, cleaning components, inspection fixture mechanism 800 and size inspection mechanism operate simultaneously, the moving plate 802 drives the product to move toward the cleaning components and the first visual inspection component 600, and the rotating drive component drives the fixture component 804 to rotate, so that the fixture component 804 clamps the product while moving and rotating, the cleaning component performs a comprehensive cleaning on the product, and then the first visual inspection component 600 performs a comprehensive size inspection on the product;
[0062] Product handling and plating, appearance inspection steps: the second displacement component, the second transverse movement module 901, the second lifting component, the product clamping component and the third visual inspection component are in operation. After the products on the first group of inspection fixture mechanisms 800 complete size inspection, the second clamping jaw 910 clamps the first group of products from the third clamping jaw 811, and moves the first group of products to the top of the third visual inspection component in sequence. The third visual inspection component performs appearance inspection on the products, and then places good products in the good product discharge bin, and places defective products in the defective product discharge bin. The moving plate 802 drives the first group of inspection fixture mechanisms 800 to reset and reload. At the same time, the products on the second group of inspection fixture mechanisms 800 complete size inspection. The second clamping jaw 910 clamps the second group of products from the third clamping jaw 811, and moves the second group of products to the top of the third visual inspection component in sequence. The third visual inspection component performs appearance inspection on the products, and then places good products in the good product discharge bin, and places defective products in the defective product discharge bin. Repeat the above steps to continuously perform size and appearance inspection of the card holder.
[0063] Compared with the traditional technology: the equipment collection includes a loading mechanism, a unloading mechanism, a material picking fixture 200, a displacement mechanism, a size detection mechanism, an appearance detection mechanism, a transport and swing plate mechanism 900 and a unloading mechanism. The displacement mechanism drives the material picking fixture 200 to and from the loading mechanism and the size detection mechanism, and the displacement mechanism drives the transport and swing plate mechanism 900 to and from the appearance detection mechanism and the unloading mechanism. It has a high degree of automation and can realize uninterrupted size detection and appearance detection, thereby improving work efficiency.
[0064] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. Card seat appearance dimension detection equipment, characterized in that: The machine comprises a workbench, and a loading mechanism and a unloading mechanism are respectively installed on both sides of the workbench. The workbench is also equipped with a material taking fixture, a displacement mechanism, a plate handling mechanism and an unloading mechanism. In addition, a size detection mechanism for detecting product size is installed on one side of the workbench close to the loading mechanism, and an appearance detection mechanism for detecting product appearance is installed on one side of the workbench close to the unloading mechanism. A detection fixture mechanism is also installed on one side of the workbench close to the size detection mechanism. The detection fixture mechanism includes a rotation drive assembly, a clamping drive assembly, and multiple rotating seats and fixture assemblies. The number of rotating seats corresponds to the number of fixture assemblies. The fixture assembly is installed inside the rotating seat. The rotation drive assembly is connected to the multiple rotating seats to drive the multiple rotating seats to rotate synchronously, and the rotating seat drives the fixture assembly to rotate. The clamping drive assembly is connected to the multiple fixture assemblies to drive the multiple fixture assemblies to open or close.
2. The card holder appearance dimension detection device according to claim 1, characterized in that: The displacement mechanism includes a first displacement assembly, a first displacement slide, a second displacement assembly and a second displacement slide. The material picking fixture is mounted on the first displacement slide. The first displacement assembly is connected to the first displacement slide to drive the first displacement slide to drive the material picking fixture to move, and the material picking fixture is moved from the loading mechanism to the size detection mechanism. The transport and swing plate mechanism is mounted on the second displacement slide. The second displacement assembly is connected to the second displacement slide to drive the second displacement slide to drive the transport and swing plate mechanism to move, and the transport and swing plate mechanism is moved from the appearance detection mechanism to the unloading mechanism.
3. The card holder appearance dimension detection device according to claim 2, characterized in that: The displacement mechanism also includes a first rack and two displacement guide rails. The bottom of the first displacement slide is equipped with a first displacement slider that slides with the displacement guide rail. The bottom of the second displacement slide is equipped with a second displacement slider that slides with the displacement guide rail. The first displacement assembly includes a third driving member and a first gear. The third driving member is mounted on the side of the first displacement slide close to the first rack. The second displacement assembly includes a seventh driving member and a second gear. The seventh driving member is mounted on the side of the second displacement slide close to the first rack. The first gear and the second gear are respectively meshed with the first rack. The third driving member drives the first gear to rotate, so that the first displacement slide moves. The seventh driving member drives the second gear to rotate, so that the second displacement slide moves.
4. The card holder appearance dimension detection device according to claim 3, characterized in that: The feeding mechanism includes a tray upper bin, an empty tray lower bin, a tray positioning mechanism and a product secondary positioning mechanism, and the tray positioning mechanism and the product secondary positioning mechanism are arranged side by side; The tray positioning mechanism includes a positioning fixture plate and two sets of limiting protrusions and limiting components mounted on the positioning fixture plate. The limiting components are arranged opposite to the limiting protrusions. The limiting components are used to drive the tray to move forward and make the side of the tray contact with the limiting protrusions. The secondary positioning mechanism includes a positioning plate and a plurality of positioning components mounted on the positioning plate. The positioning components include a fixed block and a positioning protrusion. The positioning protrusion and the fixed block are spaced to form a positioning groove. A first driving component is mounted on one side of the positioning plate. The first driving component is connected to the positioning protrusion to drive the positioning protrusion to move.
5. The card holder appearance dimension detection device according to claim 4, characterized in that: The size detection mechanism includes a first visual detection component and a second visual detection component. The first visual detection component and the second visual detection camera both include a first detection camera and a first light source mounted on the front side of the first detection camera.
6. The card holder appearance dimension detection device according to claim 5, characterized in that: The appearance detection mechanism includes a third visual detection component for detecting the appearance of the bottom of the product. The third visual detection component includes a second detection camera and a second light source mounted on the top of the second detection camera.
7. The card holder appearance dimension detection device according to claim 6, characterized in that: The material picking fixture includes a flattening mechanism and a clamping mechanism. The flattening mechanism is mounted on one side of the clamping mechanism. The clamping mechanism includes a plurality of material clamping components and a first pusher. The first pusher is connected to the material clamping components to drive the material clamping components to move. Each material clamping component includes a transmission component and a plurality of material clamping modules. The transmission component is connected to the plurality of material clamping modules to drive the plurality of material clamping modules to open or close simultaneously. The flattening mechanism includes a second pushing body and a pressing assembly. The second pushing body is connected to the pressing assembly to drive the pressing assembly to rise and fall. The pressing assembly includes a third lifting plate and multiple pressing plates. The pressing plate is installed at the bottom of the third lifting plate, and the multiple pressing plates are arranged at equal intervals. The second pushing body drives the third lifting plate to descend, and the multiple pressing plates descend with the third lifting plate. The second pushing body drives the third lifting plate to rise, and the multiple pressing plates rise with the third lifting plate.
8. The card holder appearance dimension detection device according to claim 7, characterized in that: The first displacement slide is equipped with a first transverse movement mechanism, the first transverse movement mechanism is provided with a first transverse movement slide, the material picking fixture is equipped on one side of the first transverse movement slide, and the side of the first transverse movement slide close to the material picking fixture is equipped with a lifting mechanism, the lifting mechanism is provided with a first lifting plate, the material picking fixture is equipped at the bottom of the first lifting plate, the lifting mechanism drives the first lifting plate to lift and lower to drive the material picking fixture to move longitudinally, and the first transverse movement mechanism drives the first transverse movement slide to move to drive the material picking fixture to move axially.
9. The card holder appearance dimension detection device according to claim 8, characterized in that: The other side of the first transverse sliding plate is equipped with a tray clamping mechanism for clamping the tray. The tray clamping mechanism includes a first lifting component and a clamping component. The first lifting component drives the clamping component to lift.
10. The card holder appearance dimension detection device according to claim 9, characterized in that: The plate transporting and swinging mechanism includes a second transverse moving module, a second transverse moving slide, a second lifting assembly, a sixth lifting plate and a product clamping assembly. The second transverse moving module is mounted on the second displacement slide, the second lifting assembly is mounted on the second transverse moving slide, the product clamping assembly is mounted on the sixth lifting plate, the second lifting assembly drives the sixth lifting plate to lift and lower to drive the product clamping assembly to move longitudinally, and the second transverse moving module drives the second transverse moving slide to move to drive the product clamping assembly to move axially.
Citation Information
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