Organic liquid and dehydrogenation integrated reactor and system
By designing an integrated organic liquid-added and dehydrogenation reactor and system, the unified hydrogenation and dehydrogenation reactions are solved, and the problems of complex integration of existing equipment and large catalyst usage are achieved, simplifying the system design and improving the energy utilization rate are achieved.
Patent Information
- Application Number
- CN202411818184.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-18
AI Technical Summary
The system integration of existing organic liquid hydrogen storage equipment is complex, the catalyst usage is large and the cost is high, complex thermal management systems are required, the energy utilization rate is low, the safety control strategy is complex, and maintenance and maintenance are difficult.
Design an integrated organic liquid-added and dehydrogenated reactor and system. The system unifies the hydrogenation and dehydrogenation reaction in one reactor, uses a thermal oil thermal management module to transfer heat, simplifies system design, optimizes catalyst use, and monitors the reaction conditions in real time through sensors.
It has achieved simplification of system design, improved energy utilization, reduced catalyst usage and operating costs, simplified safety control strategies, reduced maintenance and maintenance difficulties, and improved the overall safety of the system.
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Figure CN119633691A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of organic liquid dehydrogenation, and in particular relates to an organic liquid dehydrogenation integrated reactor and system. Background Art
[0002] Hydrogen storage is a very important part of the hydrogen economy. People have developed a variety of hydrogen storage technologies, such as high-pressure hydrogen storage, liquid hydrogen storage, solid hydrogen storage, and organic hydrogen carrier hydrogen storage. Organic liquid hydrogen carrier technology (hereinafter referred to as LOHC) uses specific organic compounds such as dibenzyltoluene (DBT), benzyltoluene (MBT), N-ethylcarbazole, toluene, methanol, etc. as carriers to achieve hydrogen storage and release through reversible catalytic hydrogenation and dehydrogenation reactions. During the hydrogenation process, hydrogen is chemically combined with organic molecules to form hydrides (such as fully hydrogenated dibenzyltoluene, H 18 -DBT). During the dehydrogenation process, hydrogen is released from the hydride and the organic molecule returns to its original state.
[0003] Currently, most organic liquid hydrogen storage and decomposition equipment still uses independent reactors. This results in complex system integration of the entire equipment, large amounts of catalysts used and high costs, the need for a complex thermal management system to provide the heat transfer required by the reactor, difficulty in improving energy utilization, complex safety control strategies, difficulty in optimizing the space and layout of system integration design, and complex maintenance and overhaul. Summary of the invention
[0004] The purpose of the embodiments of the present invention is to provide an organic liquid dehydrogenation integrated reactor and system, aiming to solve the problems raised in the above background technology.
[0005] The embodiment of the present invention is implemented as follows: an organic liquid dehydrogenation integrated reactor comprises a reactor shell, a reactor upper head is arranged on the top of the reactor shell, and a reactor lower head is arranged on the bottom of the reactor shell;
[0006] The reactor upper head is provided with a first hydrogen port and a liquid inlet distributor, and the reactor upper head is also provided with a LOHC inlet and a LOHC outlet;
[0007] The reactor lower end cap is provided with a second hydrogen inlet and a LOHC liquid inlet;
[0008] An expansion joint is provided in the middle of the reactor shell, a plurality of reaction tubes are provided inside the reactor shell, the reaction tubes are filled with catalysts to form a catalyst fixed bed for catalyzing hydrogenation and dehydrogenation reactions of LOHC, and a temperature sensor is provided near the bottom of the reactor shell;
[0009] A sieve plate is provided at the bottom of the reactor shell, and the aperture of the sieve plate is smaller than the diameter of the catalyst carrier to prevent catalyst leakage while allowing LOHC to pass through;
[0010] The reactor shell is also provided with a heat transfer oil inlet and a heat transfer oil outlet, and the reactor shell is also provided with a baffle for guiding the direction of the heat transfer oil.
[0011] According to a further technical solution, the liquid inlet distributor adopts a pseudo-shower head structure.
[0012] According to a further technical solution, a reactor support is arranged on the outer wall of the reactor shell.
[0013] According to a further technical solution, a first temperature sensor is also provided on the reactor shell for monitoring the temperature of the heat transfer oil inside the reactor shell.
[0014] According to a further technical solution, a first pressure sensor, a second temperature sensor and a first liquid level sensor are also provided on the upper head of the reactor; and a second pressure sensor, a third temperature sensor and a second liquid level sensor are provided on the lower head of the reactor.
[0015] Another object of the embodiment of the present invention is to provide an organic liquid dehydrogenation integrated reaction system, based on the above-mentioned organic liquid dehydrogenation integrated reactor, including an organic liquid dehydrogenation integrated reactor, and also including a hydrogen-containing organic liquid storage tank, a liquid inlet pump and a flow control module, a heat exchange module, a gas-liquid separation module, a dehydrogenated organic liquid storage tank, a hydrogen module, a heat transfer oil thermal management module and a hydrogen supply module;
[0016] The heat transfer oil thermal management module is connected to the heat transfer oil inlet and the heat transfer oil outlet respectively;
[0017] In the hydrogenation mode, the dehydrogenated organic liquid storage tank is connected to the shell side inlet of the heat exchange module through the liquid inlet pump and the flow control module, the shell side outlet of the heat exchange module is connected to the LOHC inlet at the top of the organic liquid dehydrogenation integrated reactor, the LOHC liquid port at the bottom of the organic liquid dehydrogenation integrated reactor is connected to the tube side inlet of the heat exchange module, the tube side outlet of the heat exchange module is connected to the hydrogen-containing organic liquid storage tank, the hydrogen supply module is connected to the first hydrogen port, and the second hydrogen port at the bottom of the organic liquid dehydrogenation integrated reactor is also connected to the first hydrogen port;
[0018] In the hydrogen release mode, the hydrogen-containing organic liquid storage tank is connected to the shell side inlet of the heat exchange module through the liquid inlet pump and the flow control module, the shell side outlet of the heat exchange module is connected to the LOHC liquid port at the bottom of the organic liquid dehydrogenation integrated reactor, the LOHC outlet at the top of the organic liquid dehydrogenation integrated reactor is connected to the tube side inlet of the heat exchange module, the tube side outlet of the heat exchange module is connected to the gas-liquid separation module, and the gas-liquid separation module is connected to the dehydrogenated organic liquid storage tank and the hydrogen use module at the same time.
[0019] A further technical solution is that in the hydrogenation mode, LOHC-(HO-DBT, i.e., dehydrogenated organic liquid) and hydrogen flow from top to bottom, and the LOHC- in the dehydrogenated organic liquid storage tank enters the shell side space of the heat exchange module through the liquid inlet pump and the flow control module, and exchanges heat with the high-temperature fluid in the tube side, and enters the liquid inlet distributor from the LOHC inlet on the reactor upper head after preheating; the hydrogen in the hydrogen supply module enters the reactor upper head through the first hydrogen port, and the hydrogen and LOHC- are mixed in the internal environment of the reactor upper head, and flow downward through the catalyst fixed bed in the reaction tube; when the catalyst fixed bed undergoes hydrogenation reaction, the heat transfer oil is controlled by the heat transfer oil thermal management module to meander along the baffle in the reactor shell to take away the reaction heat; the product LOHC+(H 18 -DBT, i.e. hydrogen-containing organic liquid) flows out of the reactor through the LOHC liquid port, enters the tube space of the heat exchange module, and is then collected into the hydrogen-containing organic liquid storage tank through the pipeline.
[0020] A further technical solution is that in the hydrogen release mode, the LOHC+ in the hydrogen-containing organic liquid storage tank enters the shell side space of the heat exchange module through the liquid inlet pump and the flow control module, and exchanges heat with the high-temperature fluid in the tube side. After preheating, it enters the lower head of the reactor through the LOHC liquid port, passes through the pores of the sieve plate, and enters the reaction tube, flowing from bottom to top;
[0021] LOHC+ conducts dehydrogenation reaction on a fixed catalyst bed, controls the mass flow rate through the liquid inlet pump and flow control module, and controls the reaction temperature through the heat transfer oil thermal management module to comprehensively control the dehydrogenation rate;
[0022] The LOHC- after the reaction flows out of the reactor through the LOHC outlet, enters the tube space of the heat exchange module, and then enters the gas-liquid separation module through the pipeline. The hydrogen is separated from the gas-liquid separation module and enters the hydrogen module for use, while the LOHC- is recovered after separation and stored in the dehydrogenation organic liquid storage tank for subsequent use.
[0023] An organic liquid dehydrogenation integrated reactor and system provided in an embodiment of the present invention has the following beneficial effects:
[0024] (1) Simplified system design: The integrated reactor eliminates the need for separate hydrogenation and dehydrogenation reactors, simplifies the design and layout of the entire system, and effectively reduces the footprint of equipment and facilities;
[0025] (2) Improved efficiency: Since hydrogenation and dehydrogenation are carried out in the same reactor, heat can be managed more efficiently and centrally;
[0026] (3) More flexible switching between hydrogenation and dehydrogenation modes: The integrated reactor can dynamically adjust its operation according to changes in energy demand or supply. For example, when renewable energy is sufficient, the system can switch to hydrogenation mode to store excess electricity; and when energy demand peaks, it can switch to dehydrogenation mode to release hydrogen and provide energy.
[0027] (4) Reduced costs: Since only one reactor is needed, the initial investment cost is reduced; simplified equipment integration can also reduce operator workload and related operating costs;
[0028] (5) Reduce the amount of catalyst used: Since the hydrogenation and dehydrogenation processes can be carried out in the same reactor, the use of catalysts can be optimized, the total amount of catalyst required can be reduced, and the equipment operating costs can be further reduced;
[0029] (6) Easy to expand and integrate: The integrated dehydrogenation reactor is easier to expand or integrate with other energy systems to form a closed-loop energy storage and release system;
[0030] (7) Improved safety: Reducing the number of reactors can reduce operational risks because fewer equipment points need to be monitored and managed. From a system safety design perspective, this helps improve the safety of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of a hydrogenation process of an organic liquid dehydrogenation integrated reaction system provided in an embodiment of the present invention;
[0032] Figure 2 A schematic diagram of a hydrogen release process of an organic liquid dehydrogenation integrated reaction system provided in an embodiment of the present invention;
[0033] Figure 3 A schematic structural diagram of an organic liquid dehydrogenation integrated reactor provided in an embodiment of the present invention;
[0034] Figure 4 A cross-sectional view of an organic liquid dehydrogenation integrated reactor provided in an embodiment of the present invention;
[0035] Figure 5 for Figure 3 The GG section view;
[0036] Figure 6 A schematic structural diagram of a liquid inlet distributor in an organic liquid dehydrogenation integrated reactor provided in an embodiment of the present invention.
[0037] In the attached drawings: a hydrogen-containing organic liquid storage tank 1; a liquid inlet pump and flow control module 2; a heat exchange module 3; a gas-liquid separation module 4; a dehydrogenated organic liquid storage tank 5; a hydrogen use module 6; a heat transfer oil thermal management module 7; a hydrogen supply module 8; an upper reactor head 101; a lower reactor head 102; a reactor shell 103; an expansion joint 104; a LOHC inlet 105; a first hydrogen port 106; a LOHC outlet 107; a second hydrogen port 108; a LOHC liquid port 109; a first temperature sensor 110; a first pressure sensor 111; a second temperature sensor 112; a first liquid level sensor 113; a second liquid level sensor 114; a third temperature sensor 115; a second pressure sensor 116; a heat transfer oil outlet 117; a heat transfer oil inlet 118; a reactor support 119; a liquid inlet distributor 120; a catalyst 121; a reaction tube 122; a baffle 123; a temperature sensor 124; and a sieve plate 125. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0039] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0040] like Figure 3-6 As shown, an organic liquid dehydrogenation integrated reactor provided by an embodiment of the present invention comprises a reactor shell 103, a reactor upper head 101 is arranged on the top of the reactor shell 103, and a reactor lower head 102 is arranged on the bottom of the reactor shell 103;
[0041] The reactor upper head 101 is provided with a first hydrogen port 106 and a liquid inlet distributor 120, and the reactor upper head 101 is also provided with a LOHC inlet 105 and a LOHC outlet 107;
[0042] The reactor lower end cap 102 is provided with a second hydrogen port 108 and a LOHC liquid port 109;
[0043] An expansion joint 104 is provided in the middle of the reactor shell 103, a plurality of reaction tubes 122 are provided inside the reactor shell 103, the reaction tubes 122 are filled with catalysts 121 to form a catalyst fixed bed for catalyzing hydrogenation and dehydrogenation reactions of LOHC, and a temperature sensor 124 is provided near the bottom of the reactor shell 103;
[0044] A sieve plate 125 is disposed at the bottom of the reactor housing 103, and the aperture of the sieve plate 125 is smaller than the diameter of the catalyst 121 carrier, so as to prevent the catalyst 121 from leaking and allow the LOHC to pass through;
[0045] The reactor shell 103 is further provided with a heat transfer oil inlet 118 and a heat transfer oil outlet 117 , and the reactor shell 103 is further provided with a baffle 123 for guiding the direction of the heat transfer oil.
[0046] like Figure 4 and 6 As shown, as a preferred embodiment of the present invention, the liquid inlet distributor 120 adopts a pseudo-shower head structure design, which can make LOHC evenly enter each reaction tube 122 in the downflow mode, so that the quality of LOHC in the reaction tube 122 tends to be consistent, better realizes the thermal management during the hydrogenation or dehydrogenation reaction, and reduces the loss of the catalyst 121 and the generation of side reactions.
[0047] like Figure 3 As shown, as a preferred embodiment of the present invention, a reactor support 119 is provided on the outer wall of the reactor shell 103. In the device integration, the reactor is arranged vertically and fixed on a bracket in the device through the reactor support 119. The LOHC (organic liquid) is allowed to flow between the catalysts 121 from top to bottom (downflow mode) or from bottom to top (upflow mode) through the reaction tube 122.
[0048] like Figure 3 As shown, as a preferred embodiment of the present invention, the reactor shell 103 is further provided with a first temperature sensor 110 to monitor the temperature of the heat transfer oil inside the shell, thereby adjusting the heat transfer oil flow rate and the inlet temperature of the heat transfer oil entering the reactor, and accurately controlling the temperature of the reaction tube 122. The temperature conditions required for LOHC hydrogenation or dehydrogenation reaction can be met, and the heat transfer requirements of hydrogenation reaction (cooling) and dehydrogenation reaction (heating) can be met.
[0049] like Figure 3 As shown in the figure, as a preferred embodiment of the present invention, the reactor upper head 101 is further provided with a first pressure sensor 111, a second temperature sensor 112 and a first liquid level sensor 113; the reactor lower head 102 is provided with a second pressure sensor 116, a third temperature sensor 115 and a second liquid level sensor 114. Through the cooperation of the sensors, the internal liquid level, temperature and pressure can be monitored in real time.
[0050] like Figure 1 and 2As shown, an organic liquid dehydrogenation integrated reaction system provided by another embodiment of the present invention is based on the above-mentioned organic liquid dehydrogenation integrated reactor, including an organic liquid dehydrogenation integrated reactor, and also includes a hydrogen-containing organic liquid storage tank 1, a liquid inlet pump and flow control module 2, a heat exchange module 3, a gas-liquid separation module 4, a dehydrogenated organic liquid storage tank 5, a hydrogen module 6, a heat transfer oil thermal management module 7 and a hydrogen supply module 8;
[0051] The heat transfer oil thermal management module 7 is connected to the heat transfer oil inlet 118 and the heat transfer oil outlet 117 respectively;
[0052] In the hydrogenation mode, the dehydrogenated organic liquid storage tank 5 is connected to the shell side inlet of the heat exchange module 3 through the liquid inlet pump and the flow control module 2, the shell side outlet of the heat exchange module 3 is connected to the LOHC inlet 105 at the top of the organic liquid dehydrogenation integrated reactor, the LOHC liquid port 109 at the bottom of the organic liquid dehydrogenation integrated reactor is connected to the tube side inlet of the heat exchange module 3, the tube side outlet of the heat exchange module 3 is connected to the hydrogen-containing organic liquid storage tank 1, the hydrogen supply module 8 is connected to the first hydrogen port 106, and the second hydrogen port 108 at the bottom of the organic liquid dehydrogenation integrated reactor is also connected to the first hydrogen port 106;
[0053] In the hydrogen release mode, the hydrogen-containing organic liquid storage tank 1 is connected to the shell side inlet of the heat exchange module 3 through the liquid inlet pump and the flow control module 2, the shell side outlet of the heat exchange module 3 is connected to the LOHC liquid port 109 at the bottom of the organic liquid dehydrogenation integrated reactor, the LOHC outlet 107 at the top of the organic liquid dehydrogenation integrated reactor is connected to the tube side inlet of the heat exchange module 3, the tube side outlet of the heat exchange module 3 is connected to the gas-liquid separation module 4, and the gas-liquid separation module 4 is simultaneously connected to the dehydrogenated organic liquid storage tank 5 and the hydrogen module 6.
[0054] like Figure 1 As shown, as a preferred embodiment of the present invention, in the hydrogenation mode, LOHC-(HO-DBT, i.e., dehydrogenated organic liquid) and hydrogen flow from top to bottom (downflow mode), and LOHC- in the dehydrogenated organic liquid storage tank 5 enters the shell side space of the heat exchange module through the liquid inlet pump and the flow control module 2, and exchanges heat with the high-temperature fluid in the tube side, and enters the liquid inlet distributor 120 from the LOHC inlet 105 on the reactor upper head 101 after preheating; hydrogen in the hydrogen supply module 8 enters the reactor upper head 101 through the first hydrogen port 106, and hydrogen and LOHC- are mixed in the internal environment of the reactor upper head 101, and flow downward through the catalyst fixed bed in the reaction tube 122; when the catalyst fixed bed undergoes hydrogenation reaction, a large amount of heat is released, and the heat transfer oil is controlled by the heat transfer oil thermal management module 7 to meander along the baffle 123 in the reactor shell 103 to take away the reaction heat. This mode helps to manage the temperature peak caused by the exothermic characteristics of hydrogenation and reduce the generation of hot spots; the product LOHC+(H18 -DBT, i.e., hydrogen-containing organic liquid) flows out of the reactor through the LOHC liquid port 109, enters the tube side space of the heat exchange module 3, and is then collected into the hydrogen-containing organic liquid storage tank 1 through the pipeline.
[0055] Through the heat exchange of the heat exchange module 3, the LOHC- can be preheated before entering the reactor, reducing the temperature fluctuation during the hydrogenation reaction and improving the energy utilization efficiency.
[0056] like Figure 2 As shown, as a preferred embodiment of the present invention, in the hydrogen release mode, the LOHC+ in the hydrogen-containing organic liquid storage tank 1 enters the shell side space of the heat exchange module 3 through the liquid inlet pump and the flow control module 2, and exchanges heat with the high-temperature fluid in the tube side, and after preheating, enters the reactor lower head 102 through the LOHC liquid port 109, and enters the reaction tube 122 through the pores of the sieve plate 125, and flows from bottom to top (upward flow mode);
[0057] LOHC+ performs dehydrogenation reaction in a catalyst fixed bed, controls the mass flow rate through the liquid inlet pump and flow control module 2, and controls the reaction temperature through the heat transfer oil thermal management module 7, so as to comprehensively control the dehydrogenation rate;
[0058] The reacted LOHC- flows out of the reactor through the LOHC outlet 107, enters the tube space of the heat exchange module 3, and then enters the gas-liquid separation module 4 through the pipeline. The hydrogen is separated from the gas-liquid separation module 4 and enters the hydrogen module 6 (fuel cell or hydrogen-fired engine) for use, while the LOHC- is recovered after separation and stored in the dehydrogenated organic liquid storage tank 5 for subsequent use.
[0059] As a preferred embodiment of the present invention, the specific process conditions of the hydrogenation mode are as follows:
[0060] a) Reactant preparation: The liquid organic hydrogen carrier (LOHC) used in the hydrogenation reaction is dibenzyltoluene (HO-DBT), and its hydrogenated form is fully hydrogenated dibenzyltoluene (H 18 -DBT).
[0061] b) Reactor: The reactor adopts an "integrated" design. When conducting the hydrogenation reaction, a downflow mode is adopted and the catalyst is Pt / Al2O3.
[0062] c) Hydrogenation reaction conditions: The hydrogenation process of the present invention is carried out at a relatively high temperature (usually between 240°C and 300°C) and pressure (about 3-6MPa). The reactor is temperature controlled by a thermal oil thermal management module 7 to ensure that the reaction is carried out under optimal conditions.
[0063] d) Hydrogen supply: The hydrogen required for hydrogenation mainly comes from compressed hydrogen, which can come from electrolyzers, industrial by-product hydrogen, etc. Hydrogen is transported to the reactor through pipelines to react with LOHC-(H0-DBT).
[0064] e) Reaction process: In the reactor, hydrogen reacts with LOHC-(HO-DBT) to generate LOHC+(H 18 -DBT), the reaction is an exothermic reaction, releasing heat, and the reaction temperature is also controlled by the thermal oil thermal management module 7.
[0065] f) Product separation: After hydrogenation reaction, the generated LOHC+(H 18 -DBT) are collected and stored in designated tanks. The gas and liquid in the reactor are separated, transferred or recycled through pipelines.
[0066] As a preferred embodiment of the present invention, the specific process conditions of the hydrogen release mode are as follows:
[0067] a) Reactant preparation: The reactant used in the dehydrogenation process is the hydrogenated LOHC+ (H 18 -DBT), which has a higher hydrogen content.
[0068] b) Reactor: The dehydrogenation process is also carried out in an "integrated" reactor, which adopts an upflow operation mode. The design of the reactor allows liquid and gas products to be discharged from the reactor head 101 together.
[0069] c) Dehydrogenation reaction conditions: During the dehydrogenation process, the temperature is usually between 260°C and 335°C, and the pressure is between 0.1 and 0.4 MPa. The temperature of the reactor is controlled by the thermal oil thermal management module 7.
[0070] d) Hydrogen release: In the dehydrogenation reaction, H 18 -DBT is converted into H0-DBT, releasing hydrogen. This reaction is an endothermic reaction, and the thermal oil thermal management module 7 also needs to provide additional heat to maintain the reaction.
[0071] e) Reaction process: The dehydrogenation reaction is promoted by the catalyst (Pt / Al2O3). 18 -DBT decomposes at high temperatures, releasing hydrogen and low-hydrogen-content LOHC-(H0-DBT).
[0072] f) Product separation: The generated hydrogen and LOHC-(HO-DBT) are discharged through the pipe and valve at the top of the reactor. They pass through the tube space of the heat exchange module 3, preheat the shell-side liquid inlet through heat exchange, and then enter the gas-liquid separation module 4. After hydrogen and LOHC-(HO-DBT) are separated in the gas-liquid separation module 4, hydrogen is then transported to the hydrogen module 6 (fuel cell or hydrogen-fired engine) for energy conversion, while LOHC-(HO-DBT) is recovered to the dehydrogenated organic liquid storage tank 5 for storage for subsequent use.
[0073] As a preferred embodiment of the present invention, in specific applications, the system can be integrated into a renewable energy storage device. Hydrogen generated by renewable energy such as wind energy and solar energy through a water electrolysis device is stored as an energy carrier through an integrated dehydrogenation reactor to achieve safe and long-term storage of hydrogen. Compared with traditional lithium battery energy storage, it has the characteristics of low investment and high safety.
[0074] Alternatively, the system can be integrated into a distributed energy system, with an integrated dehydrogenation reactor to provide storage and release of hydrogen, combined with a fuel cell cogeneration system or a hydrogen-fired engine system to provide a comprehensive supply of electricity, heat and kinetic energy.
[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An organic liquid dehydrogenation integrated reactor, characterized in that: It comprises a reactor shell, wherein the top of the reactor shell is provided with an upper reactor head, and the bottom of the reactor shell is provided with a lower reactor head; The reactor upper head is provided with a first hydrogen port and a liquid inlet distributor, and the reactor upper head is also provided with a LOHC inlet and a LOHC outlet; The reactor lower end cap is provided with a second hydrogen inlet and a LOHC liquid inlet; An expansion joint is provided in the middle of the reactor shell, a plurality of reaction tubes are provided inside the reactor shell, the reaction tubes are filled with catalysts to form a catalyst fixed bed for catalyzing hydrogenation and dehydrogenation reactions of LOHC, and a temperature sensor is provided near the bottom of the reactor shell; A sieve plate is provided at the bottom of the reactor shell, and the aperture of the sieve plate is smaller than the diameter of the catalyst carrier to prevent catalyst leakage while allowing LOHC to pass through; The reactor shell is also provided with a heat transfer oil inlet and a heat transfer oil outlet, and the reactor shell is also provided with a baffle for guiding the direction of the heat transfer oil.
2. The organic liquid dehydrogenation integrated reactor according to claim 1, characterized in that: The liquid inlet distributor adopts a pseudo-shower head structure.
3. The organic liquid dehydrogenation integrated reactor according to claim 1, characterized in that: A reactor support is arranged on the outer wall of the reactor shell.
4. The organic liquid dehydrogenation integrated reactor according to claim 1, characterized in that: The reactor shell is also provided with a first temperature sensor for monitoring the temperature of the heat transfer oil inside the reactor shell.
5. The organic liquid dehydrogenation integrated reactor according to claim 4, characterized in that: The upper end cover of the reactor is also provided with a first pressure sensor, a second temperature sensor and a first liquid level sensor; the lower end cover of the reactor is provided with a second pressure sensor, a third temperature sensor and a second liquid level sensor.
6. An organic liquid dehydrogenation integrated reaction system, based on the organic liquid dehydrogenation integrated reactor according to any one of claims 1 to 5, characterized in that: It includes an organic liquid dehydrogenation integrated reactor, a hydrogen-containing organic liquid storage tank, a liquid inlet pump and a flow control module, a heat exchange module, a gas-liquid separation module, a dehydrogenated organic liquid storage tank, a hydrogen module, a heat transfer oil thermal management module, and a hydrogen supply module; The heat transfer oil thermal management module is connected to the heat transfer oil inlet and the heat transfer oil outlet respectively; In the hydrogenation mode, the dehydrogenated organic liquid storage tank is connected to the shell side inlet of the heat exchange module through the liquid inlet pump and the flow control module, the shell side outlet of the heat exchange module is connected to the LOHC inlet at the top of the organic liquid dehydrogenation integrated reactor, the LOHC liquid port at the bottom of the organic liquid dehydrogenation integrated reactor is connected to the tube side inlet of the heat exchange module, the tube side outlet of the heat exchange module is connected to the hydrogen-containing organic liquid storage tank, the hydrogen supply module is connected to the first hydrogen port, and the second hydrogen port at the bottom of the organic liquid dehydrogenation integrated reactor is also connected to the first hydrogen port; In the hydrogen release mode, the hydrogen-containing organic liquid storage tank is connected to the shell side inlet of the heat exchange module through the liquid inlet pump and the flow control module, the shell side outlet of the heat exchange module is connected to the LOHC liquid port at the bottom of the organic liquid dehydrogenation integrated reactor, the LOHC outlet at the top of the organic liquid dehydrogenation integrated reactor is connected to the tube side inlet of the heat exchange module, the tube side outlet of the heat exchange module is connected to the gas-liquid separation module, and the gas-liquid separation module is connected to the dehydrogenated organic liquid storage tank and the hydrogen use module at the same time.
7. The organic liquid dehydrogenation integrated reaction system according to claim 6, characterized in that: In the hydrogenation mode, the dehydrogenated organic liquid and hydrogen flow from top to bottom. The dehydrogenated organic liquid in the dehydrogenated organic liquid storage tank enters the shell side space of the heat exchange module through the liquid inlet pump and the flow control module, and exchanges heat with the high-temperature fluid in the tube side. After preheating, it enters the liquid inlet distributor from the LOHC inlet on the upper head of the reactor. The hydrogen in the hydrogen supply module enters the upper end cap of the reactor through the first hydrogen port, and the hydrogen and the dehydrogenated organic liquid are mixed in the internal environment of the upper end cap of the reactor, and flow downward through the catalyst fixed bed in the reaction tube; when the catalyst fixed bed undergoes hydrogenation reaction, the heat transfer oil is controlled by the heat transfer oil thermal management module to meander along the baffle in the reactor shell to take away the reaction heat; The hydrogen-containing organic liquid produced by the reaction flows out of the reactor through the LOHC liquid port, enters the tube space of the heat exchange module, and is then collected into the hydrogen-containing organic liquid storage tank through a pipeline.
8. The organic liquid dehydrogenation integrated reaction system according to claim 6, characterized in that: In the hydrogen release mode, the hydrogen-containing organic liquid in the hydrogen-containing organic liquid storage tank enters the shell side space of the heat exchange module through the liquid inlet pump and the flow control module, and exchanges heat with the high-temperature fluid in the tube side. After preheating, it enters the lower head of the reactor through the LOHC liquid port, passes through the pores of the sieve plate, and enters the reaction tube, flowing from bottom to top. The hydrogen-containing organic liquid undergoes dehydrogenation reaction in the catalyst fixed bed, the mass flow is controlled by the liquid inlet pump and the flow control module, and the reaction temperature is controlled by the heat transfer oil thermal management module; The dehydrogenated organic liquid after the reaction flows out of the reactor through the LOHC outlet, enters the tube space of the heat exchange module, and then enters the gas-liquid separation module through the pipeline. The hydrogen is separated from the gas-liquid separation module and enters the hydrogen module for use, while the dehydrogenated organic liquid is recovered to the dehydrogenated organic liquid storage tank for storage after separation.
Citation Information
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