Ultrasonic cleaning device based on overturning action

Abstract

The invention discloses an ultrasonic cleaning device based on turnover action, which comprises an ultrasonic cleaning machine, an ultrasonic cleaning device, a turnover mechanism and a control device, wherein a mounting plate is arranged on one side of the ultrasonic cleaning machine; the filter box is arranged on the mounting plate to filter cleaning liquid during cleaning, and a first connecting pipe for conveying the cleaning liquid to the inner side of the filter box is arranged between the filter box and the ultrasonic cleaning machine; the circulating assembly is arranged at one end of the upper surface of the mounting plate so as to convey filtered liquid on the inner side of the filtering box to the inner side of the ultrasonic cleaning machine; through the arrangement of the filter box, the motor, the rotating shaft and the circulating assembly, the device can turn over the cylinder cover during cleaning, so that the cylinder cover is in better contact with cleaning liquid, the cleaning effect on all faces of the cylinder cover is improved, the cleaning liquid can be circularly filtered during cleaning, the recycling effect of the cleaning liquid is improved, and the cleaning effect of the cylinder cover is improved. Waste of the cleaning fluid is reduced, and the use cost is reduced.

Description

Technical Field

[0001] The present invention particularly relates to an ultrasonic cleaning device based on a flipping action. Background Art

[0002] The cylinder head is one of the most important components of the engine, located at the top of the cylinder block. It not only closes the cylinder and forms a combustion chamber, but also supports, protects and controls the flow of engine gas. Due to the complex structure of the cylinder head, there are many small channels and pores. When cleaning it, it is carried out by an ultrasonic cleaning machine to ensure that the small channels and pores are cleaned properly.

[0003] The existing method is to place the cylinder head directly inside the cleaning machine for cleaning. The cylinder head is static, and it is not convenient to move the cylinder head inside the cleaning machine to improve the cleaning effect on each surface of the cylinder head and accelerate the removal of dirt from the cylinder head. In addition, the cleaning liquid inside the cleaning machine is directly discharged to the outside after cleaning, resulting in a high cost of using the cleaning liquid. For this reason, we propose an ultrasonic cleaning device based on a flipping action. Summary of the invention

[0004] The object of the present invention is to provide an ultrasonic cleaning device based on a flipping action to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an ultrasonic cleaning device based on flipping action, comprising:

[0006] An ultrasonic cleaning machine, wherein a mounting plate is provided on one side of the ultrasonic cleaning machine;

[0007] A filter box is arranged on the mounting plate to filter the cleaning liquid during cleaning, and a first connecting pipe is provided between the filter box and the ultrasonic cleaning machine to transport the cleaning liquid to the inside of the filter box;

[0008] A circulation component is arranged on one end of the upper surface of the mounting plate to transport the liquid filtered inside the filter box to the inside of the ultrasonic cleaning machine;

[0009] A rotating shaft is rotatably mounted inside the ultrasonic cleaning machine, and a placement plate is fixed on the rotating shaft, and a clamp for fixing the cylinder head is provided on the placement plate;

[0010] The driving box is fixed to the upper end of the other side wall of the ultrasonic cleaning machine, and a motor is arranged inside the driving box. The output end of the motor cooperates with the rotating shaft through a transmission component to drive the rotating shaft to rotate.

[0011] Preferably, a baffle is fixed on the ultrasonic cleaning machine, and a flushing head is provided on the inner surface of the baffle. The flushing head is internally connected to a circulation component through a pipeline, and a rotating cleaning component for cleaning the surface of the cylinder head is provided above the baffle.

[0012] Preferably, the rotary cleaning component includes a support rod, a fixed pipe, a liquid inlet pipe, a rotating disk, a shower hole, a flow channel and a water guide cavity. The support rod is fixed on the ultrasonic cleaning machine, and one end of the support rod extends into the enclosure and is connected to the fixed pipe. One end of the fixed pipe is provided with a liquid inlet pipe connected to the circulation component, and the other end of the fixed pipe is rotatably mounted with a rotating disk. A flow channel is opened at the upper end of the inner side of the rotating disk, and the inner side of the rotating disk has an inclined water guide cavity, and the water guide cavity passes through the lower surface of the rotating disk to form a shower hole.

[0013] Preferably, a heater for adjusting the temperature of the cleaning liquid is provided inside the filter box.

[0014] Preferably, the circulation component includes a second connecting pipe, a pressure tank, a circulation pump and a third connecting pipe. The pressure tank and the circulation pump are arranged side by side at one end of the upper surface of the mounting plate, and the liquid outlet of the pressure tank is provided with a second connecting pipe connected to the interior of the ultrasonic cleaning machine. The pressure tank and the circulation pump are internally connected through a connecting pipe, and the liquid inlet of the circulation pump is provided with a third connecting pipe connected to the interior of the filter box.

[0015] Preferably, the lower end of the outer surface of the pressure tank has legs and bolts that match the mounting plate.

[0016] Preferably, a support block for supporting the cylinder head is detachably mounted on the middle part of the upper surface of the placement plate.

[0017] Preferably, the clamping fixture includes a cylinder, a pressure block, a pad and a connecting plate. The cylinder is fixed to both ends of the upper surface of the placement plate. The output end of the cylinder is rotatably mounted with a pressure block, and the side wall of the pressure block is rotatably mounted with a connecting plate. One end of the connecting plate is rotatably matched with the cylinder.

[0018] Preferably, a pad is fixed to the lower surface of one end of the pressing block.

[0019] Preferably, one side wall of the filter box comprises a liquid outlet valve and a liquid inlet valve, and the liquid outlet valve and the liquid inlet valve are arranged side by side.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention avoids the traditional cleaning of the cylinder head only by ultrasonic waves, which has a poor cleaning effect, by providing a filter box, a motor, a rotating shaft and a circulation component. The device can flip the cylinder head during cleaning to make the cylinder head better contact with the cleaning liquid, thereby improving the cleaning effect of each surface of the cylinder head. During cleaning, the cleaning liquid can be circulated and filtered, thereby improving the reuse effect of the cleaning liquid, reducing the waste of the cleaning liquid, and reducing the cost of use. During cleaning, the temperature of the cleaning liquid can be increased to accelerate the dissolution of oil stains, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the shower hole structure of the present invention;

[0024] Figure 3 It is a schematic cross-sectional structural diagram of the rotating disk of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the circulation component of the present invention;

[0026] Figure 5 It is a schematic diagram of the rotating shaft structure of the present invention;

[0027] Figure 6 It is a schematic diagram of the structure of the clamping fixture of the present invention.

[0028] In the figure: 1. ultrasonic cleaning machine; 2. first connecting pipe; 3. filter box; 301. liquid outlet valve; 302. liquid inlet valve; 4. enclosure; 5. flushing head; 6. drive box; 7. second connecting pipe; 8. pressure tank; 9. circulation pump; 10. third connecting pipe; 11. motor; 12. rotating shaft; 13. placement plate; 14. clamping fixture; 141. cylinder; 142. pressure block; 143. pad; 144. connecting plate; 15. support block; 16. support rod; 17. fixed pipe; 18. liquid inlet pipe; 19. rotating disk; 20. shower hole; 21. flow channel; 22. water guide cavity. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 6 The present invention provides a technical solution: an ultrasonic cleaning device based on a flipping action, comprising:

[0031] The ultrasonic cleaning machine 1 has a mounting plate disposed on one side of the ultrasonic cleaning machine 1;

[0032] A filter box 3 is arranged on the mounting plate to filter the cleaning liquid during cleaning, and a first connecting pipe 2 is provided between the filter box 3 and the ultrasonic cleaning machine 1 to transport the cleaning liquid to the inside of the filter box 3, so as to facilitate the recycling of the cleaning liquid, reduce the waste of the cleaning liquid, and reduce the use cost of the cleaning liquid;

[0033] A circulation component is arranged on one end of the upper surface of the mounting plate to transport the liquid filtered inside the filter box 3 to the inside of the ultrasonic cleaning machine 1, so that the cleaning liquid can be reused after filtering;

[0034] The rotating shaft 12 is rotatably mounted on the inner side of the ultrasonic cleaning machine 1, and a placing plate 13 is fixed on the rotating shaft 12. A clamping fixture 14 for fixing the cylinder head is provided on the placing plate 13, so as to facilitate the cylinder head to be turned over, improve the contact effect between the cleaning liquid and each surface of the cylinder head, and increase the cleanliness of the cleaning;

[0035] The driving box 6 is fixed to the upper end of the other side wall of the ultrasonic cleaning machine 1, and a motor 11 is arranged inside the driving box 6. The output end of the motor 11 cooperates with the rotating shaft 12 through a transmission assembly to drive the rotating shaft 12 to rotate, so as to drive the rotating shaft 12 to rotate so as to flip the cylinder head.

[0036] Preferably, a baffle plate 4 is fixed on the ultrasonic cleaning machine 1, and a flushing head 5 is provided on the inner surface of the baffle plate 4. The flushing head 5 is internally connected to the circulation component through a pipeline. A rotating cleaning component for cleaning the surface of the cylinder head is provided above the baffle plate 4, so that when the cylinder head is turned over, the surface of the cylinder head can be better flushed, thereby improving the cleaning effect of the surface.

[0037] Preferably, the rotary cleaning assembly includes a support rod 16, a fixed pipe 17, a liquid inlet pipe 18, a rotating disk 19, a shower hole 20, a flow channel 21 and a water guide chamber 22. The support rod 16 is fixed on the ultrasonic cleaning machine 1, and one end of the support rod 16 extends into the enclosure 4 and is connected to the fixed pipe 17. One end of the fixed pipe 17 is provided with a liquid inlet pipe 18 connected to the circulation assembly, and the other end of the fixed pipe 17 is rotatably mounted with a rotating disk 19. The flow channel 21 is opened at the upper end of the inner side of the rotating disk 19, and the inner side of the rotating disk 19 has an inclined water guide chamber 22. The water guide chamber 22 penetrates the lower surface of the rotating disk 19 to form a shower hole 20, which is convenient for uniform distribution of water flow, so as to improve the shower effect on the surface of the cylinder head and increase the uniform cleaning of the surface of the cylinder head.

[0038] Preferably, a heater for adjusting the temperature of the cleaning liquid is provided inside the filter box 3, so as to increase the temperature of the cleaning liquid and accelerate the dissolution of oil stains on the surface of the cylinder head.

[0039] Preferably, the circulation component includes a second connecting pipe 7, a pressure tank 8, a circulation pump 9 and a third connecting pipe 10. The pressure tank 8 and the circulation pump 9 are arranged side by side at one end of the upper surface of the mounting plate, and the liquid outlet of the pressure tank 8 is provided with a second connecting pipe 7 connected to the inside of the ultrasonic cleaning machine 1. The pressure tank 8 and the circulation pump 9 are internally connected through a connecting pipe. The liquid inlet of the circulation pump 9 is provided with a third connecting pipe 10 connected to the inside of the filter box 3, so as to facilitate the circulation of the cleaning liquid between the ultrasonic cleaning machine 1 and the filter box 3.

[0040] Preferably, the lower end of the outer surface of the pressure tank 8 has legs and bolts that match the mounting plate to facilitate installation and fixation.

[0041] Preferably, a support block 15 for supporting the cylinder head is detachably mounted in the middle of the upper surface of the placement plate 13, so as to better place the cylinder head with an uneven surface.

[0042] Preferably, the clamping fixture 14 includes a cylinder 141, a pressure block 142, a pad 143 and a connecting plate 144. The cylinder 141 is fixed to both ends of the upper surface of the placement plate 13. The pressure block 142 is rotatably mounted on the output end of the cylinder 141, and the connecting plate 144 is rotatably mounted on the side wall of the pressure block 142. One end of the connecting plate 144 is rotatably matched with the cylinder 141 to facilitate pressing and fixing the cylinder head to the placement plate 13 to avoid movement when it is flipped.

[0043] Preferably, a backing plate 143 is fixed to the lower surface of one end of the pressing block 142 to reduce direct contact wear between the pressing block 142 and the cylinder head.

[0044] Preferably, a side wall of the filter box 3 includes a liquid outlet valve 301 and a liquid inlet valve 302, and the liquid outlet valve 301 and the liquid inlet valve 302 are arranged side by side to facilitate liquid inlet and discharge.

[0045] The working principle and use process of the present invention are as follows: when in use, the cylinder head is placed on the placement plate 13, and the cylinder head is pressed and fixed by the clamping clamp 14. The motor 11 drives the rotating shaft 12 to rotate through the chain and gears, and the rotating shaft 12 drives the cylinder head to flip. The ultrasonic cleaning machine 1 cleans the cylinder head through ultrasonic waves. During the cleaning process, the cleaning liquid flows into the inner side of the filter box 3 through the first connecting pipe 2, and is drawn into the inner side of the pressure tank 8 by the circulating pump 9 after being filtered by the filter box 3, and then is pumped into the interior of the ultrasonic cleaning machine 1 through the second connecting pipe 7 to replenish the cleaning liquid. In addition, when the external temperature is low, the heater inside the filter box 3 can heat the cleaning liquid, thereby improving the dissolution effect of oil stains on the surface of the cylinder head and increasing the cleanliness of the cleaning.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning device based on a flipping action, characterized in that: include: An ultrasonic cleaning machine (1), wherein a mounting plate is provided on one side of the ultrasonic cleaning machine (1); A filter box (3) is arranged on the mounting plate to filter the cleaning liquid during cleaning, and a first connecting pipe (2) is provided between the filter box (3) and the ultrasonic cleaning machine (1) to transport the cleaning liquid to the inside of the filter box (3); A circulation component is arranged on one end of the upper surface of the mounting plate to transport the liquid filtered inside the filter box (3) to the inside of the ultrasonic cleaning machine (1); A rotating shaft (12) is rotatably mounted on the inner side of the ultrasonic cleaning machine (1), and a placement plate (13) is fixed on the rotating shaft (12), and a clamping fixture (14) for fixing the cylinder head is provided on the placement plate (13); A drive box (6) is fixed to the upper end of the other side wall of the ultrasonic cleaning machine (1), and a motor (11) is arranged inside the drive box (6). The output end of the motor (11) cooperates with the rotating shaft (12) through a transmission component to drive the rotating shaft (12) to rotate.

2. The ultrasonic cleaning device based on flipping action according to claim 1, characterized in that: A panel (4) is fixed on the ultrasonic cleaning machine (1); a flushing head (5) is provided on the inner surface of the panel (4); the flushing head (5) is internally connected to a circulation component via a pipeline; and a rotating cleaning component for cleaning the surface of a cylinder head is provided above the panel (4).

3. The ultrasonic cleaning device based on flipping action according to claim 2, characterized in that: The rotary cleaning component comprises a support rod (16), a fixed pipe (17), a liquid inlet pipe (18), a rotating disk (19), a shower hole (20), a flow channel (21) and a water guide cavity (22); the support rod (16) is fixed on the ultrasonic cleaning machine (1), and one end of the support rod (16) extends into the enclosure (4) and is connected to the fixed pipe (17); one end of the fixed pipe (17) is provided with a liquid inlet pipe (18) connected to the circulation component; the other end of the fixed pipe (17) is rotatably mounted with a rotating disk (19); the upper end of the inner side of the rotating disk (19) is provided with a flow channel (21); the inner side of the rotating disk (19) is provided with an inclined water guide cavity (22); the water guide cavity (22) penetrates the lower surface of the rotating disk (19) to form the shower hole (20).

4. The ultrasonic cleaning device based on flipping action according to claim 1, characterized in that: A heater for adjusting the temperature of the cleaning liquid is arranged inside the filter box (3).

5. The ultrasonic cleaning device based on flipping action according to claim 1, characterized in that: The circulation assembly comprises a second connecting pipe (7), a pressure tank (8), a circulation pump (9) and a third connecting pipe (10); the pressure tank (8) and the circulation pump (9) are arranged side by side at one end of the upper surface of the mounting plate, and the liquid outlet of the pressure tank (8) is provided with a second connecting pipe (7) connected to the inside of the ultrasonic cleaning machine (1); the pressure tank (8) and the circulation pump (9) are internally connected via a connecting pipe, and the liquid inlet of the circulation pump (9) is provided with a third connecting pipe (10) connected to the inside of the filter box (3).

6. The ultrasonic cleaning device based on flipping action according to claim 5, characterized in that: The lower end of the outer surface of the pressure tank (8) is provided with supporting legs and bolts which match the mounting plate.

7. The ultrasonic cleaning device based on flipping action according to claim 1, characterized in that: A support block (15) for supporting the cylinder head is detachably mounted in the middle of the upper surface of the placement plate (13).

8. The ultrasonic cleaning device based on flipping action according to claim 1, characterized in that: The clamping fixture (14) comprises a cylinder (141), a pressure block (142), a pad (143) and a connecting plate (144); the cylinder (141) is fixed to both ends of the upper surface of the placement plate (13); the pressure block (142) is rotatably mounted on the output end of the cylinder (141); and the connecting plate (144) is rotatably mounted on the side wall of the pressure block (142); one end of the connecting plate (144) is rotatably matched with the cylinder (141).

9. The ultrasonic cleaning device based on flipping action according to claim 8, characterized in that: A pad (143) is fixed to the lower surface of one end of the pressing block (142).

10. The ultrasonic cleaning device based on flipping action according to claim 1, characterized in that: A side wall of the filter box (3) comprises a liquid outlet valve (301) and a liquid inlet valve (302), and the liquid outlet valve (301) and the liquid inlet valve (302) are arranged side by side.

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