Cake bottom support production line
By designing a full-process automated cake bottom support production line, and automatically shaping the inner edge of the top cover with a plastic shaping device, the problems of low manual folding efficiency and poor molding quality in the existing technology are solved, and efficient and automated bottom support production is achieved.
Patent Information
- Application Number
- CN202411898022.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-18
AI Technical Summary
During the production process of the existing cake base, the artificial folding top cover is inefficient, the bonding time is long, and cracking is prone to occur, resulting in poor molding quality and low production efficiency.
Design a full-process automated cake bottom support production line, including a conveying unit, a top cover loading unit, a foam board loading unit, a glue coating unit, a bottom cover loading unit, a heating unit and a die-cutting unit. The inner edge of the top cover is automatically shaped by a shaping device to reduce manual operation.
It realizes full-process automated production of the bottom support, improves molding quality and production efficiency, reduces labor costs, and meets the needs of mass production.
Smart Images

Figure CN119636103A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cake base production, in particular to a cake base production line. Background Art
[0002] In the prior art, the traditional method of making cake trays is to manually fold the die-cut top cover, then put in a filler foam board, and then cover the bottom plate coated with glue to seal it to form a preliminary tray, and finally die-cut and cut the preliminary tray into the required size to finally obtain a formed cake tray. However, it is found in the current tray production process that only by gluing, it is easy to cause the bonding time between the top cover, foam board and bottom plate to be too long, which reduces the production efficiency of the tray, and it is found that during the loading process or later use, the glue coating is prone to cracking, which makes the adhesion between the top cover, foam board and bottom plate not firm, resulting in poor molding quality of the tray, which seriously affects the use of the tray.
[0003] In addition, although there is a device for folding the top cover designed in the production process of the base, it can only meet the folding of the oblique edge of the top cover. The inner edge of the top cover needs to be folded manually and then sent into the current top cover folding device. Otherwise, the top cover folding failure will occur, resulting in high manual operation costs, low production efficiency and low automation level in the entire processing process of the top cover.
[0004] Therefore, there is an urgent need for a cake base production line to improve the processing efficiency and molding quality of the base. Summary of the invention
[0005] The purpose of the present invention is to provide a cake base tray production line. Through the design of a conveying unit, a top cover loading unit, a foam board loading unit, a gluing unit, a bottom board loading unit, a heating unit and a die-cutting unit, the present invention can automatically complete the processing of the base tray throughout the process, ensure the molding quality of the base tray, greatly reduce labor costs, improve the processing efficiency of batch molding of base trays, realize automatic and uninterrupted production of base trays, and meet the needs of mass production; wherein, through the design of a shaping device, a feeding assembly is used to transmit the top cover to four groups of shaping devices for shaping the inner edge of the top cover, thereby reducing the current operation of manual inner edge folding, greatly improving the processing efficiency, and improving the automation level.
[0006] In order to solve the above technical problems, the present invention provides a cake base tray production line, comprising a frame one and a conveying unit arranged on the frame one, and a top cover loading unit, a foam board loading unit, a gluing unit, a bottom board loading unit, a heating unit and a die-cutting unit arranged in sequence along the conveying direction of the conveying unit, the top cover loading unit comprises a top cover discharging device, a shaping device, a flanging device and a picking device, the shaping device is located between the top cover discharging device and the flanging device, the picking device is arranged on one side of the flanging device and located above the frame one, the top cover in the top cover discharging device is transmitted to the shaping device through a feeding assembly for inner edge shaping and then transmitted to the flanging device for bevel flanging forming.
[0007] Preferably, the top cover loading unit also includes a frame 2, the frame 2 is fixed to one side of the frame 1, the frame 2 is provided with a supporting beam and a slide rail 2, the supporting beam has three beams and support plates are provided thereon, and protective plates are respectively provided above the two outer support plates, the shaping device has four groups and two groups are respectively arranged on the protective plates on both sides, each group of the shaping device includes an inner edge folding mechanism, a pressure wheel mechanism, a beveled paper pressing mechanism and a material blocking mechanism, the inner edge folding mechanism is arranged below the support plate, the pressure wheel mechanism and the beveled paper pressing mechanism are arranged above the support plate, and the material blocking mechanism is arranged on the frame 2 and located on the outer side of the inner edge folding mechanism.
[0008] Preferably, the inner edge folding mechanism includes a material pushing cylinder and a telescopic column driven by the material pushing cylinder, the pressing wheel mechanism includes a pressing wheel frame and a pressing wheel, the pressing wheel frame is mounted on the protective plate by adjusting bolts, and the pressing wheel is mounted on the pressing wheel frame, the bevel paper pressing mechanism includes a paper pressing mounting frame, a paper pressing cylinder and a pressing block, the paper pressing mounting frame is mounted on the protective plate, the paper pressing cylinder is mounted on the paper pressing mounting frame and its telescopic end is connected to the pressing block, and the material blocking mechanism includes a blocking column cylinder mounted on the frame 2, and a telescopic blocking column driven to be telescopic by the blocking column cylinder.
[0009] Preferably, the foam board feeding unit comprises a frame three, a lower material bin, a paddle transmission mechanism, a foam board pushing mechanism and a clamp suction cup mechanism, the frame three is fixedly arranged on one side of the frame one, a bottom plate is arranged on the frame three, the bottom plate is connected to the frame one through a bridge plate, a baffle assembly is arranged at the end of the bridge plate, a pair of cross beams three are arranged on the bottom plate and the frame one, a plurality of the lower material bins are arranged at one end of a pair of the cross beams three, and a limit assembly is arranged at the other end;
[0010] Several of the lower material bins are located above the bottom plate, the paddle transmission mechanism is arranged below the several of the lower material bins, and the bottoms of the several of the lower material bins are provided with lower material openings, and each of the lower material openings is controlled to open and close by a plug-in plate assembly;
[0011] The clamp suction cup mechanism includes a bracket two, a linear slide rail, a driving cylinder and a foam board suction cup. The bracket two is fixed on the frame one away from the lower material bin, the linear slide rail is fixed on one side of the bracket two, a reciprocating slider slidably connected to the linear slide rail is provided, a support plate is fixed to the outer side of the reciprocating slider, the driving cylinder is installed on the top of the reciprocating slider through a cylinder mounting plate one, and an output end thereof is fixed to the support plate, a cross beam four is fixedly connected to the bottom of the support plate, a pair of clamping plates are provided on the cross beam four, and the foam board suction cup is arranged on the inner side of the pair of clamping plates.
[0012] Preferably, the baffle assembly comprises a baffle and a baffle cylinder, the baffle cylinder is mounted on the frame 1, and its output end is fixed to the baffle, the baffle is U-shaped and is used to block the foam plate passing through the bridge plate;
[0013] Each of the plug-in plate assemblies comprises plug-in plates symmetrically arranged on both sides of the material discharge port, and each of the plug-in plates is driven by a plug-in plate cylinder to extend into or away from the material discharge port;
[0014] Each of the limiting components includes a limiting plate 1 and a limiting cylinder. The limiting cylinder is fixed on the outer side of the beam 3, and its output end is connected to the limiting plate 1. A stopper 1 is provided on the inner side of the limiting plate 1.
[0015] Preferably, the bottom plate feeding unit comprises a bottom plate feeding mechanism, a bottom plate lever mechanism, a bottom plate suction cup mechanism and a direction adjustment mechanism, the bottom plate feeding mechanism comprises a mounting frame and a bottom plate feeding rack arranged on the mounting frame, a belt conveyor mechanism is installed in the bottom plate feeding rack, a material-blocking mechanism is provided on one side of the belt conveyor mechanism, a material-blocking mechanism is provided on the outer side of the material-blocking mechanism, a bottom plate is installed between the material-blocking mechanism and the material-blocking mechanism, side baffles are provided on both sides of the bottom plate, each of the side baffles is fixed on the inner side of an adjusting rod, and two adjusting rods are installed above the bottom plate feeding rack and the rack one through a size adjustment device three;
[0016] The bottom plate lever mechanism includes a stand frame 1 and a lever slide rail arranged on the stand frame 1, the stand frame 1 is fixedly arranged on the frame 1 and its upper part spans above the frame 1 and above the discharge end of the belt conveyor mechanism, a lever slider is slidably arranged on the lever slide rail, a downward pressure cylinder is arranged on the outer side of the lever slider, and a lever is connected to the output end of the downward pressure cylinder;
[0017] The direction adjustment mechanism is arranged on both sides of the bottom plate suction cup mechanism, and each of the direction adjustment mechanisms includes an inner pressure plate, an inner push plate and an inner push cylinder. The inner push cylinder is fixed to the outer side of the corresponding adjustment rod, and its output end is fixed to the inner push plate. The inner push plate is connected to the inner pressure plate, and the inner pressure plate is located on the inner side of the adjustment rod.
[0018] Preferably, a transition plate is provided between the mounting frame and the frame, a baffle mechanism is provided below the transition plate, the baffle mechanism comprises a U-shaped baffle and a baffle cylinder, and the baffle cylinder drives the U-shaped baffle to move upward to block the bottom plate from passing through the transition plate.
[0019] Preferably, the size adjustment device 3 includes a slider adjustment component 3 and a screw adjustment component 3, the screw adjustment component 3 includes a positive and negative thread screw 3 and two adjustment blocks 3 arranged thereon, the two adjustment blocks 3 are respectively located below the two adjustment rods, and one end of the positive and negative thread screw 3 is externally connected to a handle 3.
[0020] The slider adjustment component three has two groups and is respectively arranged on both sides of the screw adjustment component three. Each group of the slider adjustment component three includes an adjustment slider three and an adjustment slide rail three slidably arranged therewith. The adjustment slider three has two and is respectively fixed under the two adjustment rods. The adjustment slide rail three is fixed on the bottom plate loading rack / the frame one.
[0021] Preferably, the material-blocking mechanism comprises a material-blocking plate and an adjusting column, wherein the adjusting column is mounted on a sliding rod through an adjusting block, the sliding rod is inserted into the material-loading rack, an adjusting plate is inserted above the adjusting column, a connecting rod is inserted into the adjusting plate, the connecting rod is fixed to the material-blocking plate, and the material-blocking plate has two inclined positions.
[0022] The material blocking mechanism comprises a mounting bracket and a material blocking plate. The mounting bracket is mounted on the base plate material rack. The material blocking plate has two bottom ends and a gap is provided between the bottom ends and the belt of the belt conveying mechanism for conveying a single base plate.
[0023] Preferably, the heating unit includes a vertical frame, a downward pressure cylinder, an upper template, a heating plate, an air blowing pipe and a lower template, the vertical frame is fixed on the frame, the downward pressure cylinder is mounted on the vertical frame and its output end is connected to the upper template after passing through the vertical frame, the upper template is connected to the heating plate by a limiting bolt, a plurality of springs are arranged between the heating plate and the upper template, a thermocouple and a plurality of heating rods are penetrated on the heating plate, a plurality of air blowing holes are opened on the heating plate, each of the air blowing holes is provided with the air blowing pipe, the air blowing pipe is mounted on the upper template and its blowing nozzle faces the air blowing hole, the lower template is located below the heating plate, and the lower template is driven by the bottom cylinder to approach or separate from the heating plate.
[0024] Preferably, a limit detection mechanism is provided on one side of the vertical frame, and the limit detection mechanism includes a bracket five, a horizontal plate, a stop column cylinder and a limit plate two. The bracket five has a pair of and is symmetrically fixed on the frame one, and the horizontal plate is fixed above the pair of brackets five. The stop column cylinder is installed on the horizontal plate and its output end passes through the horizontal plate and is connected to the limit plate two. A detection switch is provided on one side of the limit plate two, and a plurality of guide columns are provided between the limit plate two and the horizontal plate.
[0025] Preferably, the die-cutting units have two groups and are relatively arranged on one side of the frame one, each group of the die-cutting units includes a die-cutting material picking mechanism and a die-cutting device, the die-cutting material picking mechanism includes a frame six and a die-cutting material picking suction cup, the frame six is fixedly set on one side of the frame one, and a die-cutting slide rail is provided above it, the die-cutting slide rail is provided with two groups of die-cutting slides slidably connected thereto, and the die-cutting material picking suction cup has two groups and is relatively arranged on the corresponding die-cutting slides.
[0026] Preferably, the conveying unit includes an upper conveying mechanism, a lower conveying mechanism and a conveying transfer mechanism, the upper conveying mechanism is located above the lower conveying mechanism and its two ends are shorter than the length of the lower conveying mechanism, a plurality of the templates are transferred to the upper conveying mechanism or the lower conveying mechanism through the conveying transfer mechanism, the conveying transfer mechanism has two groups and is respectively arranged at the two ends of the lower conveying mechanism, each group of the conveying transfer mechanism includes a vertical rail, a template bracket and a lifting cylinder, the vertical rail has a pair and is symmetrically arranged on the frame one, the template bracket is slidably arranged on the pair of vertical rails, the lifting cylinder is arranged on the frame one, and its output end is fixed to the template bracket, and a plurality of groups of blocking column assemblies for blocking the template are provided on the frame one close to the top cover loading unit.
[0027] Preferably, the frame is respectively provided with auxiliary supporting mechanisms for cooperating with the top cover loading unit, the foam board loading unit, the bottom board loading unit and the die-cutting unit, the conveying unit cyclically transmits a plurality of templates to the top cover loading unit, the foam board loading unit, the gluing unit, the bottom board loading unit, the heating unit and the die-cutting unit in sequence for cooperative processing, and the plurality of templates are positioned by the auxiliary supporting mechanisms, the auxiliary supporting mechanisms include a supporting assembly, a non-return assembly and two groups of stop column assemblies, the two groups of stop column assemblies are located on both sides of the supporting assembly, and the non-return assembly is arranged on the outside of the stop column assembly and is located on the front side of the conveying direction of the conveying unit.
[0028] Preferably, the supporting assembly includes a supporting base plate, a supporting plate and a supporting cylinder, the supporting base plate is fixed on the frame 1, the supporting cylinder is fixedly installed at the bottom of the supporting base plate and its output end passes through the supporting base plate and is connected to the supporting plate.
[0029] Preferably, the check assembly includes a fixed plate and block seats symmetrically arranged at both ends of the fixed plate, each block seat is provided with a block 2, one end of the block 2 is connected to the block seat through a pin shaft, and a limit spring is provided on the top of the other end.
[0030] Preferably, each group of the barrier column assemblies comprises a barrier column cylinder, a connecting plate three, a lifting plate and a barrier column, the connecting plate three being mounted on the frame one, the barrier column cylinder being mounted at the bottom of the connecting plate three and the output end thereof passing through the connecting plate three and then connected to the lifting plate, the barrier columns being provided at both ends of the lifting plate.
[0031] Preferably, the slide rail 2 has a pair and is symmetrically arranged on the outer sides of the three supporting beams, the feeding assembly is slidably arranged on the pair of slide rails 2, the feeding assembly includes a slide plate, a pad and a paper pusher, the slide plate is slidably arranged on the slide rail 2, a transmission mechanism for driving it to reciprocate on the slide rail 2 is provided under the slide, the pad plate has a pair and is symmetrically arranged on the slide, a connecting rod is provided on the top of each pad, and the paper pusher is provided at both ends of the connecting rod.
[0032] Preferably, the foam board pushing mechanism includes a frame, a pushing plate beam, a pushing plate cylinder and a pushing plate, the frame has a pair of push plate beams and is symmetrically arranged on the frame, the push plate beams are fixed on the pair of frames, the push plate cylinder is fixed below the push plate beams, the output end of the push plate cylinder is fixedly connected to a lifting cylinder mounting seat, the lifting cylinder mounting seat is equipped with a lifting cylinder, the output end of the lifting cylinder is connected to the push plate, and the lower end of the push plate is n-shaped.
[0033] Preferably, both ends of the three supporting cross beams are respectively mounted on the frame 2 through a size adjustment device 1, the size adjustment device 1 comprises a slider adjustment component 1 and a screw adjustment component 1, the slider adjustment component 1 comprises an adjustment slider 1 and an adjustment rail 1, the adjustment slider 1 has three and is respectively fixed under the three supporting cross beams, the adjustment rail 1 is perpendicular to the supporting cross beam and is fixed on the frame 2;
[0034] The screw adjustment assembly 1 includes a forward and reverse thread screw 1 and two adjustment blocks 1 arranged thereon, the two adjustment blocks 1 are respectively located below the two outer support beams, and one end of the forward and reverse thread screw passes through the frame 2 and is connected to a handle 1.
[0035] Preferably, both ends of a pair of the cross beams three are respectively mounted on the frame three through a size adjustment device two, the size adjustment device two comprises a slider adjustment assembly two and a screw adjustment assembly two, the slider adjustment assembly two comprises an adjustment slider two and an adjustment rail two, the adjustment slider two has two and is respectively fixed under the pair of the cross beams three, the adjustment rail two is perpendicular to the cross beam three and is fixed on the frame three;
[0036] The screw adjustment assembly 2 includes a forward and reverse threaded screw 2 and two adjustment blocks 2 arranged thereon, the two adjustment blocks 2 are respectively located below a pair of beams 3, and one end of the forward and reverse threaded screw 2 passes through the frame 3 and is connected to a handle 2.
[0037] Preferably, the top cover discharge device includes a clamping mechanism and a suction cup mechanism, the clamping mechanism is fixed above the frame two by a bracket one, and the suction cup mechanism is arranged below the clamping mechanism, the clamping mechanism includes a clamping base plate and a conical rod, the clamping base plate is fixed to the frame two by a bracket one, the conical rod has a plurality of conical rods and are respectively installed on the four sides of the clamping base plate through conical rod seats, waist-shaped holes are provided on the four sides of the clamping base plate and each of the conical rod seats, and the two are fixed by fasteners.
[0038] Preferably, the flanging device includes a gantry and a flanging cylinder arranged on the gantry, the output end of the flanging cylinder is fixedly connected to a pressure plate 2, a lifting plate is provided below the pressure plate 2, a limit block is provided on the outer side of the lifting plate, and the lifting plate is driven by the lifting cylinder.
[0039] Preferably, the material picking device includes a material picking rail, a material picking slide block and a material picking suction cup, the material picking rail is straddled above the frame one, the material picking slide block is slidably set on the material picking rail, a cylinder mounting plate two is fixedly set on the material picking slide block, a material picking cylinder is mounted on the cylinder mounting plate two, the output end of the material picking cylinder is connected to a connecting seat, a connecting rod is fixedly connected to the bottom of the connecting seat, and the material picking suction cup is set at the end of the connecting rod away from the connecting seat.
[0040] Preferably, a waist-shaped hole is provided on the cross beam 4, and a pair of the clamping plates are fixed by fasteners passing through the waist-shaped hole.
[0041] The beneficial effects of the present invention are:
[0042] 1. The present invention can automatically complete the processing of the base plate through the design of a conveying unit, a top cover loading unit, a foam board loading unit, a gluing unit, a bottom plate loading unit, a heating unit and a die-cutting unit, thereby ensuring the molding quality of the base plate while greatly reducing labor costs, improving the processing efficiency of batch molding of the base plate, and realizing automatic and uninterrupted production of the base plate to meet the needs of batch production; wherein, through the design of the shaping device, the feeding assembly is used to transmit the top cover to four groups of shaping devices for shaping the inner edge of the top cover, thereby reducing the current manual inner edge folding operation and greatly improving the processing efficiency and automation level.
[0043] 2. The present invention ensures the straight-line movement of the top cover during the feeding process through the design of the pressing wheel mechanism, reduces the deviation, and improves the shaping effect of the subsequent top cover; when the four corners of the top cover correspond to each group of shaping devices, the top cover to be shaped is limited by the blocking mechanism, which is convenient for better shaping;
[0044] Specifically, through the design of the inner edge folding mechanism and the oblique edge paper pressing mechanism, during the shaping process of the inner edge of the top cover, the pressing block is driven by the paper pressing cylinder to be pressed down to the oblique edges on both sides of each corner, and then the inner edge of each corner of the top cover is folded inward by the upward movement of the telescopic column below, completing the shaping operation of the inner edge of the top cover. The present invention can complete the folding and shaping of the inner edges of the four corners of the top cover, reducing the current manual operation of folding the inner edges, greatly simplifying the production time of the bottom bracket, and improving the production efficiency of the bottom bracket.
[0045] 3. Through the design of the auxiliary support mechanism, the present invention can position several templates when the conveying unit conveys them to the top cover loading unit, the foam board loading unit, the bottom board loading unit and the die-cutting unit. The template is lifted up by the supporting assembly of the auxiliary support mechanism, the conveyance of the template on the conveying unit is stopped, and two groups of stop column assemblies are used to limit the position of the current single template. Combined with the function of the non-return assembly, the reverse conveyance of the template can be avoided, thereby ensuring the stable transportation of the template and improving the processing stability during the entire production line.
[0046] 4. The present invention can ensure that when the foam board is discharged, the foam board will not be offset under the action of the two side plugs, which is convenient for the subsequent operation of the foam board pushing mechanism and the fixture suction cup mechanism; the design of the baffle assembly can ensure that a single foam board passes through the bridge plate, and can avoid the interference of the next foam board during the adsorption process of the current foam board, thereby improving the stability and accuracy of the foam board during the adsorption process;
[0047] Moreover, the design of multiple unloading silos here can adapt to different production needs and realize the cyclic unloading of foam boards in each unloading silo. When it is necessary to increase or decrease the production capacity of the base, the operating number of the unloading silos can be quickly adjusted without large-scale transformation of the entire production line. The unloading silos designed side by side here are relatively independent and easy to maintain and overhaul. When one of the unloading silos needs maintenance, the other unloading silos can continue to work normally, reducing the time of production interruption and improving production efficiency.
[0048] 5. Through the design of the foam board pushing mechanism, the present invention can quickly push the foam board transmitted by the dial plate transmission mechanism from the bottom plate to the bridge plate, and then push it from the bridge plate to the support plate on the corresponding auxiliary support mechanism. Here, under the action of the limiting component, the position displacement of the foam board during the pushing process can be avoided, and the position of the foam board pushed to the support plate can be adjusted until it is directly below the clamp suction cup mechanism, and the foam board is clamped by a pair of clamps, and then the foam board is sucked by the foam board suction cup. Here, the position of the foam board suction cup corresponds to the installation groove formed in the molded top cover, which is convenient for the subsequent placement of the foam board and improves the adaptability of the foam board installation.
[0049] 6. The present invention can be applicable to the use of top covers, foam boards and bottom boards of different sizes through the design of size adjustment device 1, size adjustment device 2 and size adjustment device 3, thereby expanding the processing and production needs of bases of different sizes.
[0050] 7. Through the design of the pressing plate mechanism, the present invention can use the pressing plate mechanism to press the assembled foam board before it enters the gluing mechanism, thereby preventing the foam board from rising, improving the fit of the foam board in the installation groove, improving the accuracy of subsequent gluing, and reducing the coating of glue on the foam board.
[0051] 8. The present invention adopts the design of the heating unit. Under the action of the heating plate and the air blowing pipe, not only can the bubbles in the glue escape more easily, the surface will be smoother, thereby improving the bonding quality, but also can accelerate the drying and curing of the glue, improve the bonding effect between the bottom plate, the foam board and the top cover, shorten the bonding time, and improve the production efficiency and initial molding quality of the bottom bracket.
[0052] 9. Through the design of the limit detection mechanism, the present invention can use the limit detection mechanism to detect whether the height of the initial formed base after bonding meets the requirements after the heating unit is processed. If it meets the requirements, it will continue to be transmitted to the die-cutting unit through the conveying unit for die-cutting processing. If it does not meet the requirements, the detection switch will promptly alarm and stop the current transportation and other operations, and contact the technician for timely adjustment, which greatly reduces the scrap rate of the base and improves the molding quality of the base.
[0053] 10. The present invention is capable of continuously die-cutting the initially formed base tray through the design of two sets of die-cutting units. Specifically, through the design of the die-cutting material picking mechanism, the base tray to be die-cut can be sent to the die-cutting device for die-cutting through the suction of two sets of die-cutting material picking suction cups. At the same time, the formed base tray after die-cutting can be sucked from the die-cutting device and sent to the next process for base tray collection, so that the feeding and discharging of the base tray can be carried out simultaneously, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0055] Figure 1 It is a structural schematic diagram of the cake base production line of the present invention;
[0056] Figure 2 It is a structural schematic diagram of a top cover loading unit of a cake tray production line of the present invention;
[0057] Figure 3 yes Figure 2 A top view of
[0058] Figure 4 It is a structural schematic diagram of a shaping device and a size adjustment device of a top cover feeding unit of the present invention;
[0059] Figure 5 It is a structural schematic diagram of a feeding assembly of a top cover feeding unit of the present invention;
[0060] Figure 6 It is a structural schematic diagram of a jacking plate of a flanging device of the present invention;
[0061] Figure 7 It is a structural schematic diagram of the auxiliary support mechanism of the cake base production line of the present invention;
[0062] Figure 8 It is a structural schematic diagram of a foam sheet feeding unit of a cake tray production line of the present invention;
[0063] Fig. 9 yes Figure 8 A magnified image of area A;
[0064] Fig.10 It is a structural schematic diagram of the foam board pushing mechanism and the clamp sucker mechanism of the present invention;
[0065] Fig.11 It is a structural schematic diagram of the clamp suction cup mechanism of the present invention;
[0066] Fig.12 It is a partial structural schematic diagram of the foam sheet feeding unit of the cake base production line of the present invention;
[0067] Fig.13 It is a structural schematic diagram of a gluing unit of a cake base production line of the present invention;
[0068] Fig.14 It is a structural schematic diagram of the gluing mechanism of the present invention;
[0069] Fig.15 It is a structural schematic diagram of the bottom plate feeding unit of the present invention;
[0070] Fig.16 is a top view of a bottom plate feeding unit of the present invention;
[0071] Fig.17 It is a structural schematic diagram of a heating unit of the present invention;
[0072] Fig.18 It is a structural schematic diagram of the limit detection mechanism of the present invention;
[0073] Fig.19 It is a structural schematic diagram of a die-cutting unit of a cake tray production line of the present invention;
[0074] Fig. 20 It is a structural schematic diagram of the die-cutting material taking mechanism of the die-cutting unit of the present invention;
[0075] Fig.21 It is a partial structural schematic diagram of a conveying unit of a cake tray production line of the present invention;
[0076] Fig. 22 It is a structural schematic diagram of the conveying and transferring mechanism of the conveying unit of the present invention;
[0077] Fig.23 It is a schematic structural diagram of the top cover of the present invention;
[0078] In the figure: 1-frame one, 2-conveying unit, 3-top cover feeding unit, 4-foam board feeding unit, 5-gluing unit, 6-bottom plate feeding unit, 7-heating unit, 8-die cutting unit, 9-auxiliary support mechanism, 21-upper conveying mechanism, 22-lower conveying mechanism, 23-conveying transfer mechanism, 231-vertical rail, 232-template bracket, 233-lifting cylinder, 31-frame two, 32-top cover discharge device, 33-shaping device, 34-flanging device, 35-feeding device, 36-feeding assembly, 361-slide plate, 362-pad, 363-paper pusher, 364-connecting rod, 365-paper pusher, 366-paper pusher, 367-paper pusher, 368-paper pusher, 369-paper pusher, 370-paper pusher, 371-paper pusher, 372-paper pusher, 373-paper pusher, 374-paper pusher, 375-paper pusher, 376-paper pusher, 377-paper pusher, 378-paper pusher, 379-paper pusher, 380-paper pusher, 381-paper pusher, 382-paper pusher, 383-paper pusher, 384-paper pusher, 385-paper pusher, 386-paper pusher, 387-paper pusher, 388-paper pusher, 389-paper pusher, 390-paper pusher, 400-paper pusher, 411-paper pusher, 412-paper pusher, 413-paper pusher, 414-paper pusher, 415-paper pusher, 416-paper 11-support beam, 312-slide rail 2, 313-support plate, 314-size adjustment device 1, 3141-slider adjustment component 1, 3142-screw adjustment component 1, 31411-adjustment slider 1, 31412-adjustment slide rail 1, 31421-positive and negative thread screw 1, 31422-adjustment block 1, 31423-handle 1, 321-clamping mechanism, 322-suction cup mechanism, 3211-clamping bottom plate, 3212-cone rod, 3213-cone rod seat, 331-inner edge folding mechanism, 3311-telescopic column, 332-pressing wheel mechanism, 3321-pressing wheel frame, 3322- Pressing wheel, 3323-adjusting bolt, 333-bevel paper pressing mechanism, 3331-paper pressing mounting frame, 3332-paper pressing cylinder, 3333-pressing block, 335-protective plate, 341-gantry, 342-flanging cylinder, 343-pressing plate 2, 344-lifting plate, 345-limiting block, 351-material picking rail, 352-material picking slider, 353-material picking suction cup, 354-cylinder mounting 2, 355-material picking cylinder, 356-connecting seat, 357-connecting rod, 41-frame 3, 42-lowering bin, 43-paddle plate transmission mechanism, 44-foam board push plate mechanism, 45-clamp suction cup mechanism , 46-bottom plate, 47-bridge plate, 48-baffle assembly, 481-baffle, 482-baffle cylinder, 49-beam three, 410-insert plate assembly, 4101-insert plate, 411-size adjustment device two, 4111-slider adjustment assembly two, 4112-screw adjustment assembly two, 41111-adjustment slider two, 41112-adjustment slide rail two, 41121-positive and negative screw two, 41122-adjustment block three, 41123-adjustment block four, 41124-handle two, 431-push plate, 441-frame, 442-push plate beam, 443-push plate cylinder, 444-push plate,445-lifting cylinder mounting seat, 446-lifting cylinder, 451-bracket 2, 452-linear slide rail, 453-driving cylinder, 454-foam board suction cup, 455-reciprocating slider, 456-support plate, 457-cylinder mounting plate 1, 458-crossbeam 4, 459-plywood, 492-limiting assembly, 4921-limiting plate 1, 4922-limiting cylinder, 4923-block 1, 51-pressing plate mechanism, 52-glue coating mechanism, 511-bracket 4, 512-support shaft, 513-pressing plate 1, 514-connecting plate 1, 521-protective seat, 522-transmission roller, 523-rubber roller, 524-scraping glue assembly, 5241-scraping glue seat, 5242-scraping glue Device, 5243-glue connection groove, 5244-total glue groove, 61-bottom plate feeding mechanism, 62-bottom plate lever mechanism, 63-bottom plate suction cup mechanism, 64-direction adjustment mechanism, 65-size adjustment device three, 67-transition plate, 611-installation frame, 612-bottom plate feeding rack, 613-belt transmission mechanism, 614-material resistance mechanism, 615-material blocking mechanism, 616-side baffle, 617-adjustment rod, 621-stand one, 622-lever slide rail, 623-lever slider, 624-downward pressure cylinder, 625-lever, 641-inner pressure plate, 642-inner push plate, 643-inner push cylinder, 661-U-shaped baffle, 651-screw adjustment component three, 652 - Slider adjustment assembly three, 6511- forward and reverse screw three, 6512- adjustment block three, 6513- handle three, 6521- adjustment slider three, 6522- adjustment slide rail three, 6141- material stop plate, 6142- adjustment column, 6143- adjustment block, 6144- slide rod, 6145- adjustment plate, 6146- connecting rod, 6151- installation bracket, 6152- material stop plate, 71- stand, 72- down-pressure cylinder, 73- upper template, 74- heating plate, 75- blowing pipe, 76- lower template, 77- spring, 78- thermocouple, 79- heating rod, 710- limit detection mechanism, 7101- bracket five, 7102- horizontal plate, 7103- stop column gas Cylinder, 7104-limit plate 2, 7105-detection switch, 7106-guide column, 81-die cutting material collection mechanism, 82-die cutting device, 811-frame 6, 812-die cutting material collection suction cup, 813-die cutting slide rail, 814-die cutting slide block, 91-support assembly, 92-check assembly, 93-stop column assembly, 911-support bottom plate, 912-support plate, 913-support cylinder, 921-fixed plate, 922-stop block seat, 923-stop block 2, 924-pin shaft, 925-spring, 931-stop column cylinder, 932-connecting plate 3, 933-lifting plate, 934-stop column, 100-template, 200-top cover, 201-inner edge, 202-bevel edge. , DETAILED DESCRIPTION
[0079] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0080] In a specific embodiment of the present invention, Figure 1-22 As shown, a cake base production line comprises a frame 1 and a conveying unit 2 arranged on the frame 1, and a top cover feeding unit 3, a foam plate feeding unit 4, a gluing unit 5, a bottom plate feeding unit 6, a heating unit 7 and a die-cutting unit 8 arranged in sequence along the conveying direction of the conveying unit 2, and auxiliary support mechanisms 9 are respectively arranged on the frame 1 for cooperating with the top cover feeding unit 3, the foam plate feeding unit 4, the bottom plate feeding unit 6 and the die-cutting unit 8 for processing, and the conveying unit 2 cyclically transmits a plurality of templates 100 to the top cover feeding unit 3, the foam plate feeding unit 4, the gluing unit 5, the bottom plate feeding unit 6, the heating unit 7 and the die-cutting unit 8 for cooperating processing, and the plurality of templates 100 are positioned by the auxiliary support mechanism 9, and the auxiliary support mechanism 9 comprises a supporting component 91, a non-return component 92 and two groups of stop column components 93, the two groups of stop column components 93 are located on both sides of the supporting component 91, and the non-return component 92 is arranged on the outside of the stop column component 93 and is located on the front side of the conveying direction of the conveying unit 2,
[0081] The present invention can complete the processing of the base plate automatically through the design of the conveying unit, the top cover feeding unit 3, the foam plate feeding unit 4, the gluing unit 5, the bottom plate feeding unit 6, the heating unit 7 and the die-cutting unit 8, thereby ensuring the quality of the base plate molding, greatly reducing the labor cost, improving the processing efficiency of the base plate batch molding, realizing the automatic and uninterrupted production of the base plate, and meeting the needs of batch production;
[0082] Through the design of the auxiliary support mechanism 9, it is possible to position several templates 100 when the conveying unit 2 conveys them to the top cover loading unit 3, the foam board loading unit 4, the bottom board loading unit 6 and the die-cutting unit 8. The template 100 is lifted up by the supporting component 91 of the auxiliary support mechanism 9, and the conveyance of the template 100 on the conveying unit 2 is stopped. The position of the current single template 100 is limited by two sets of stop column components 93. Combined with the function of the non-return component 92, the reverse conveyance of the template 100 can be avoided, thereby ensuring the stable transportation of the template 100 and improving the processing stability during the entire production line.
[0083] like Figure 2-6The top cover loading unit 3 includes a frame 2 31, a top cover unloading device 32, a shaping device 33, a flanging device 34 and a material taking device 35. The frame 2 31 is fixed to one side of the frame 1. The frame 2 31 is provided with a supporting beam 311 and a second slide rail 312. The supporting beam 311 has three supporting plates 313, and the upper parts of the two outer supporting plates 313 are respectively provided with protective plates 335. The second slide rail 312 has a pair of symmetrically arranged on the outer sides of the three supporting beams 311. The second 312 is provided with a feeding assembly 36 slidably connected thereto, the shaping device 33 is located between the top cover discharging device 32 and the flanging device 34, the picking device 35 is arranged on one side of the flanging device 34 and is located above the frame 1, the top cover 200 in the top cover discharging device 32 is transferred to the shaping device 33 for shaping through the feeding assembly 36 and then transferred to the flanging device 34 for flanging, and then the flanging-formed top cover is sucked onto the template 100 by the picking device 35 through the picking suction cup 353;
[0084] Specifically, the top cover discharge device 32 in this embodiment includes a clamping mechanism 321 and a suction cup mechanism 322. The clamping mechanism 321 is fixed on the upper side of the frame 31 through a bracket 1 323. The suction cup mechanism 322 is arranged below the clamping mechanism 321. The clamping mechanism 321 includes a clamping bottom plate 3211 and a cone rod 3212. The clamping bottom plate 3211 is fixed on the frame 31 through a bracket 1 323. The cone rod 3212 has a plurality of cone rods 3212 and is respectively installed on the four sides of the clamping bottom plate 3211 through cone rod seats 3213. Waist-shaped holes are arranged on the four sides of the clamping bottom plate 3211 and each cone rod seat 3213, and the two are fixed by fasteners.
[0085] The top cover 200 of the present invention is stored in the clamping mechanism 321, and the top cover 200 is sucked and placed on the support plate 313 by the suction cup mechanism 322 below the clamping mechanism 321. In this embodiment, the suction cup mechanism 322 can be a lifting suction cup structure in the prior art, so the specific structure is not repeated;
[0086] In this embodiment, the design of the cone rod 3212 eliminates the need to design a separate limit plate to prevent the top cover 200 from falling, and the bottom arc surface design of the cone rod 3212 makes it easier for the suction cup mechanism 322 to absorb. Here, the design of waist-shaped holes on the four sides of the clamping bottom plate 3211 and each cone rod seat 3213 can meet the storage needs of top covers of different sizes, and indirectly meet the processing needs of bases of different sizes, with a wide range of applications.
[0087] like Figure 4The shaping device 33 has four groups, and two groups are respectively arranged on the protective plates 335 on both sides. Each group of shaping devices 33 includes an inner edge folding mechanism 331, a pressing wheel mechanism 332, a bevel paper pressing mechanism 333 and a material blocking mechanism. The inner edge folding mechanism 331 is arranged below the support plate 313, the pressing wheel mechanism 332 and the bevel paper pressing mechanism 333 are arranged above the support plate 313, and the material blocking mechanism is arranged on the frame 2 31 and is located on the outside of the inner edge folding mechanism 331. The inner edge folding mechanism 331 includes a material pushing cylinder and a telescopic column 3311 driven by the material pushing cylinder. The pressing wheel mechanism 332 includes a pressing wheel frame 3321 and a pressing wheel 3322. The pressing wheel frame 3321 is mounted on the protective plate 335 through an adjusting bolt 3323, the pressing wheel 3322 is mounted on the pressing wheel frame 3321, the bevel paper pressing mechanism 333 includes a paper pressing mounting frame 3331, a paper pressing cylinder 3332 and a pressing block 3333, the paper pressing mounting frame 3331 is mounted on the protective plate 335, the paper pressing cylinder 3332 is mounted on the paper pressing mounting frame 3331 and its telescopic end is connected to the pressing block 3333, the material blocking mechanism includes a blocking column cylinder mounted on the frame 2, and a telescopic blocking column driven by the blocking column cylinder to be telescopic; in this embodiment, the pressing block 3333 is L-shaped, which can well cooperate with the telescopic column 3311 below to complete the shaping of the inner edge 202;
[0088] The present invention uses the design of the shaping device 33 and the feeding assembly 36 to transfer the top cover 200 to the four groups of shaping devices 33 for shaping. In the process of transferring the top cover 200, the pressing wheel mechanism 332 is used to ensure the straight running of the top cover 200 during the feeding process, thereby reducing the deviation and improving the shaping effect of the subsequent top cover 200. When the four corners of the top cover 200 correspond to each group of shaping devices 33, the top cover 200 to be shaped is limited by the blocking mechanism to facilitate better shaping. At this time, the inner edge folding mechanism 331 and the bevel mechanism 332 are used to prevent the top cover 200 from running in a straight line during the feeding process. The design of the edge paper pressing mechanism 333 is that the pressing block 3333 is driven by the paper pressing cylinder 3332 to press down to the oblique edges 201 on both sides of each corner, and then the inner edge 202 of each corner of the top cover is moved upward by the telescopic column 3311 below to be folded inward to complete the shaping operation of the top cover. The present invention can complete the folding and shaping of the inner edges 202 of the four corners of the top cover 200, reducing the current manual folding of the inner edges, greatly simplifying the production time of the bottom bracket, and improving the production efficiency of the bottom bracket; the structural diagram of the top cover 200 in this embodiment is shown in FIG. Fig.23 As shown,
[0089] In this embodiment, the flanging device 34 includes a gantry 341 and a flanging cylinder 342 disposed on the gantry 341. The output end of the flanging cylinder 342 is fixedly connected to a second pressing plate 343. A lifting plate 344 is disposed below the second pressing plate 343. Figure 6 As shown, a limit block 345 is provided on the outer side of the lifting plate 344, and the lifting plate 344 is driven by a lifting cylinder;
[0090] The material picking device 35 includes a material picking rail 351, a material picking slide 352 and a material picking suction cup 353. The material picking rail 351 is arranged across the top of the frame 1, and the material picking slide 352 is slidably arranged on the material picking rail 351. A cylinder mounting plate 2 354 is fixedly arranged on the material picking slide 352, and a material picking cylinder 355 is installed on the cylinder mounting plate 2 354. The output end of the material picking cylinder 355 is connected to a connecting seat 356, and a connecting rod 357 is fixedly connected to the lower part of the connecting seat 356. The material picking suction cup 353 is arranged at the end of the connecting rod 357 away from the connecting seat 356.
[0091] The present invention uses the material taking device 35 to suck the top cover after the flange forming to the support plate 912 of the corresponding auxiliary support mechanism 9, and then starts to transfer the template carrying the top cover to the auxiliary support mechanism 9 corresponding to the foam board feeding unit 4 through the conveying unit;
[0092] like Figure 5 The feeding assembly 36 includes a slide plate 361, a pad plate 362 and a paper pusher 363. The slide plate 361 is slidably arranged on the second slide rail 312. A transmission mechanism for driving the slide plate 361 to reciprocate on the second slide rail 312 is arranged below the slide plate 361. The pad plates 362 have a pair of symmetrically arranged on the slide plate 361. A connecting rod 364 is arranged on the top of each pad plate 362. Both ends of the connecting rod 364 are provided with a paper pusher 363. Here, the transmission mechanism can be a belt transmission or a chain transmission, so the specific structure is not repeated here.
[0093] The present invention uses a suction cup mechanism 322 to suck the top cover 200 in the clamping mechanism 321 from the bottom of the clamping mechanism 321 and place it on the support plate 313, and then transmits it to the shaping device 33 for shaping through the feeding assembly 36, and then transmits it to the flanging device 33 for flanging forming, and then sucks the top cover after flanging forming through the material picking device 35 and moves it to the template 100 for transmission to the foam board feeding unit 4.
[0094] like Figure 7 The support assembly 91 includes a support base plate 911, a support plate 912 and a support cylinder 913. The support base plate 911 is fixed on the frame 1. The support cylinder 913 is fixedly installed at the bottom of the support base plate 911 and its output end passes through the support base plate 911 and is connected to the support plate 912. The check assembly 92 includes a fixed plate 921 and block seats 922 symmetrically arranged at both ends of the fixed plate 921. Each block seat 922 is provided with a block 923. One end of the block 923 is connected to the block seat 922 through a pin 924, and a limit spring 925 is provided on the top of the other end.
[0095] Each group of blocking column assembly 93 includes a blocking column cylinder 931, a connecting plate 3 932, a lifting plate 933 and a blocking column 934. The connecting plate 3 932 is installed on the frame 1. The blocking column cylinder 931 is installed at the bottom of the connecting plate 3 932 and its output end passes through the connecting plate 3 932 and is connected to the lifting plate 933. The two ends of the lifting plate 933 are penetrated with blocking columns 934.
[0096] Specifically, the present invention, through the design of the auxiliary support mechanism 9, can, when the template 100 is transmitted to the top cover feeding unit 3, the foam board feeding unit 4, the bottom board feeding unit 6 and the die-cutting unit 8 through the conveying unit 2 for processing, the corresponding support plate 912 will lift the template 100 and separate it from the transmission of the conveying unit 2, and under the action of the two groups of stop column assemblies 93, the movement of a single template 100 is limited, and the interference of the next template 100 is also avoided, thereby improving the stability during processing;
[0097] like Figure 8-12 The foam plate feeding unit 4 includes a frame 3 41, a lower material bin 42, a paddle transmission mechanism 43, a foam plate pushing mechanism 44 and a clamp suction cup mechanism 45. The frame 3 41 is fixedly arranged on one side of the frame 1. A bottom plate 46 is arranged on the frame 3 41. The bottom plate 46 is connected to the frame 1 through a bridge plate 47. A baffle assembly 48 is arranged at the end of the bridge plate 47. The baffle assembly 48 includes a baffle 481 and a baffle cylinder 482. The baffle cylinder 482 is installed on the frame 1, and its output end is fixed to the baffle 481. The baffle 481 is U-shaped and is used to block the foam plate 300 passing through the bridge plate 47. A pair of cross beams 3 49 are arranged on the bottom plate 46 and the frame 1. A plurality of lower material bins 42 are arranged at one end of the pair of cross beams 3 49, and a limit assembly 492 is arranged at the other end.
[0098] Here, the design of the baffle assembly 48 can ensure that a single foam board passes through the bridge plate, and can avoid interference from the next foam board during the adsorption process of the current foam board, thereby improving the stability and accuracy of the foam board adsorption process;
[0099] Several unloading bins 42 are located above the bottom plate 46, and the paddle transmission mechanism 43 is arranged below the several unloading bins 42. The bottoms of the several unloading bins 42 are provided with unloading ports, and each unloading port is opened and closed by a plug-in plate assembly 410. Each plug-in plate assembly 410 includes plug-ins 4101 symmetrically arranged on both sides of the unloading port, and each plug-in plate 4101 is driven to extend into or away from the unloading port by a plug-in plate cylinder; here, through the design of the plug-in plate assembly 410, it can be ensured that when the foam board is unloaded, under the action of the plug-ins 4101 on both sides, the foam board will not be offset, which is convenient for the subsequent operation of the foam board pushing mechanism 44 and the clamp suction cup mechanism 45;
[0100] Each limiting assembly 492 includes a limiting plate 4921 and a limiting cylinder 4922. The limiting cylinder 4922 is fixed to the outside of the beam 49, and its output end is connected to the limiting plate 4921. A stopper 4923 is provided on the inner side of the limiting plate 4921. The limiting plate 4921 is pushed inward by the driving of the limiting cylinder 4922, and cooperates with the push plate 444 to adjust the position of the foam plate.
[0101] The plate transmission mechanism 43 includes a chain transmission mechanism and a plate 431, and the plate 431 has a plurality of plates and is arranged on the chain transmission mechanism; the foam plate push plate mechanism 44 includes a frame 441, a push plate beam 442, a push plate cylinder 443 and a push plate 444, the frame 441 has a pair of push plate beams 442 and is symmetrically arranged on the frame 1, the push plate beam 442 is fixed on a pair of frames 441, the push plate cylinder 443 is fixed below the push plate beam 442, the output end of the push plate cylinder 443 is fixedly connected to a lifting cylinder mounting seat 445, the lifting cylinder mounting seat 445 is installed with a lifting cylinder 446, the output end of the lifting cylinder 446 is connected to the push plate 444, and the lower end of the push plate 444 is n-shaped;
[0102] The fixture suction cup mechanism 45 includes a bracket 2 451, a linear slide 452, a driving cylinder 453 and a foam plate suction cup 454. The bracket 2 451 is fixed on the frame 1 away from the lower bin 491. The linear slide 452 is fixed on one side of the bracket 2 451. The linear slide 452 is provided with a reciprocating slider 455 slidably connected thereto. A support plate 456 is fixed on the outer side of the reciprocating slider 455. The driving cylinder 453 is installed on the top of the reciprocating slider 455 through a cylinder mounting plate 1 457, and its output end is fixed to the support plate 456. The bottom of the support plate 456 is fixedly connected to a cross beam 458. A pair of clamping plates 459 are provided on the cross beam 458. The foam plate suction cup 454 is arranged on the inner side of the pair of clamping plates 459.
[0103] In this embodiment, there are three material discharge bins 42, and materials can be discharged through the three material discharge bins 42 to improve industrial production efficiency.
[0104] Specifically, the foam board in the material discharge bin 42 falls downward from the material discharge port onto the plate-pulling transmission mechanism 43 under the control of the inserting plate assembly 410, and the foam board is driven to be transferred toward the direction close to the foam board pushing mechanism 44 under the action of the plate-pulling plate 431;
[0105] And through the design of the foam plate pushing mechanism 44, the foam plate transmitted by the plate transmission mechanism 43 can be quickly pushed from the bottom plate 46 to the bridge plate 47, and pushed from the bridge plate 47 to the corresponding support plate 912 on the auxiliary support mechanism 9. Here, under the action of the limit assembly 492, the position of the foam plate pushed to the support plate 912 can be adjusted until it is directly below the clamp suction cup mechanism 45, and the foam plate is clamped by a pair of clamps 459, and then the foam plate is sucked by the foam plate suction cup 454. Here, the position of the foam plate suction cup 454 corresponds to the installation groove formed in the molded top cover, which is convenient for the subsequent placement of the foam plate;
[0106] At this time, the template carrying the formed top cover is transported to the auxiliary support mechanism 9 corresponding to the foam feeding unit through the conveying unit. Under the action of the auxiliary support mechanism 9, the template carrying the formed top cover is lifted up. At this time, the driving cylinder 453 drives the reciprocating slider 455 to descend, and synchronously drives the foam board suction cup to descend. Finally, the sucked foam board is placed in the installation groove of the formed top cover to complete the processing of the foam feeding unit. Then the support plate descends, and the two sets of blocking columns 934 descend. The template carrying the foam board and the formed top cover begins to be conveyed to the gluing unit through the conveying unit.
[0107] In this embodiment, a waist-shaped hole is provided on the beam 458, and a pair of clamps 459 are fixed by fasteners passing through the waist-shaped hole. This design can adjust the distance between the pair of clamps 459 to adapt to the use of different foam board sizes and has a wide range of applications.
[0108] In this embodiment, the two ends of the three supporting beams 311 are respectively installed on the frame 2 31 through the size adjustment device 1 314, the size adjustment device 1 314 includes a slider adjustment component 1 3141 and a screw adjustment component 1 3142, the slider adjustment component 1 3141 includes an adjustment slider 1 31411 and an adjustment slide rail 1 31412, the adjustment slider 1 31411 has three and is respectively fixed under the three supporting beams 311, the adjustment slide rail 1 31412 is perpendicular to the supporting beam 311 and fixed on the frame 2 31;
[0109] The screw adjustment assembly 1 3142 includes a forward and reverse thread screw 1 31421 and an adjustment block 1 31422 arranged thereon, the two adjustment blocks 1 31422 are respectively located below the two outer support beams 311, and one end of the forward and reverse thread screw 31421 passes through the frame 2 31 and is connected to a handle 1 31423;
[0110] Both ends of a pair of cross beams 3 49 are respectively mounted on the frame 3 41 through a size adjustment device 2 411. The size adjustment device 2 411 includes a slider adjustment assembly 2 4111 and a screw adjustment assembly 2 4112. The slider adjustment assembly 2 4111 includes an adjustment slider 2 41111 and an adjustment rail 2 41112. The adjustment slider 2 41111 has two and is respectively fixed under the pair of cross beams 3 49. The adjustment rail 2 41112 is perpendicular to the cross beam 3 49 and fixed on the frame 3 41.
[0111] The screw rod adjustment assembly 2 4112 includes a forward and reverse threaded screw rod 2 41121 and two adjustment blocks 2 41122 arranged thereon. The two adjustment blocks 2 41122 are respectively located below a pair of cross beams 3 49. One end of the forward and reverse threaded screw rod 2 41121 passes through the frame 3 41 and is connected to a handle 2 41123.
[0112] The present invention can be applicable to the use of top covers and foam boards of different sizes through the design of the size adjustment device 1 314 and the size adjustment device 2 411, thereby expanding the processing and production of bases of different sizes.
[0113] like Figure 13-14 In this embodiment, the gluing unit 5 includes a pressing plate mechanism 51 and a gluing mechanism 52. The pressing plate mechanism 51 includes a bracket 511, a support shaft 512 and a pressing plate 513. The bracket 511 has a pair and is symmetrically arranged on the frame 1. The support shaft 512 is inserted into the pair of brackets 511. The pressing plate 513 has a plurality of pressing plates and is installed on the support shaft 512 through a connecting plate 514. The pressing plate 513 includes an inclined section and a horizontal section. The horizontal section is located above the transmission unit 2.
[0114] The present invention can press the molded top cover with the foam board from above before entering the glue coating mechanism 52 through the design of the pressing plate mechanism 51, so as to prevent the foam board from rising, improve the fit of the foam board in the installation groove, improve the accuracy of subsequent glue coating, and reduce the coating of glue on the foam board;
[0115] Specifically, the glue coating mechanism 52 includes a protective seat 521, a glue spraying nozzle, and a conveying roller 522 and a rubber roller 523 inserted between the two protective seats 521. The conveying roller 522 is located below the pressure plate 1 513, and the rubber roller 523 is located above the pressure plate 1 513. The glue spraying nozzle is fixed on the inner side of the protective seat 521 and is arranged toward the rubber roller 523. Glue scraping assemblies 524 are symmetrically arranged on both sides of the rubber roller 523. Each set of glue scraping assemblies 524 includes a glue scraping seat 5241 and a glue scraper 5242 fixedly arranged on the glue scraping seat 5241. A glue connection groove 5243 is arranged below each glue scraper 5242, and a total glue groove 5244 is arranged below the two glue connection grooves 5243.
[0116] After the molded top cover with the foam board is pressed by the pressing plate mechanism 51, it enters the gluing mechanism 52 to start the gluing operation, and the foam board is glued by the glue roller 523. Under the action of the conveying roller 522, the stability of the conveying unit during the conveying process is improved;
[0117] Through the design of the glue scraping assembly 524, the glue at both ends of the glue roller 523 can be collected to the glue receiving groove 5243 through the glue scraping seat 5241, and then finally collected to the main glue groove 5244;
[0118] like Figure 15-16 The bottom plate feeding unit 6 includes a bottom plate feeding mechanism 61, a bottom plate lever mechanism 62, a bottom plate suction cup mechanism 63 and a direction adjustment mechanism 64. The bottom plate feeding mechanism 61 includes a mounting frame 611 and a bottom plate feeding frame 612 arranged on the mounting frame 611. A belt conveying mechanism 613 is installed in the bottom plate feeding frame 612. A material blocking mechanism 614 is provided on one side of the belt conveying mechanism 613. A material blocking mechanism 615 is provided on the outer side of the material blocking mechanism 614. A bottom plate (not shown in the figure) is installed between the material blocking mechanism 615 and the material blocking mechanism 614. Side baffles 616 are provided on both sides of the bottom plate. Each side baffle 616 is fixed on the inner side of an adjusting rod 617. Two adjusting rods 617 are installed above the bottom plate feeding frame 612 and the frame 1 through a size adjusting device 3 65.
[0119] The bottom plate lever mechanism 62 includes a stand 621 and a lever slide rail 622 arranged on the stand 621. The stand 621 is fixedly arranged on the frame 1 and its upper part spans above the frame 1 and above the discharge end of the belt conveyor mechanism 613. A lever slider 623 is slidably arranged on the lever slide rail 622. A downward pressure cylinder 624 is arranged on the outer side of the lever slider 623. The output end of the downward pressure cylinder 624 is connected to a lever 625.
[0120] The bottom plate suction cup mechanism 63 is arranged on the frame 1 through the stand 2 631, and the direction adjustment mechanism 64 is arranged on both sides of the bottom plate suction cup mechanism 63. Each direction adjustment mechanism 64 includes an inner pressure plate 641, an inner push plate 642 and an inner push cylinder 643. The inner push cylinder 643 is fixed to the outer side of the corresponding adjustment rod 617, and its output end is fixed to the inner push plate 642. The inner push plate 642 is connected to the inner pressure plate 641, and the inner pressure plate 641 is located on the inner side of the adjustment rod 617; by driving the inner push cylinder 643 to drive the inner push plate 642 to move inward, that is, driving the inner pressure plate 641 to move inward, the position of the bottom plate is adjusted to avoid the offset phenomenon, which causes the bottom plate to have a directional deviation when the suction cup is sucked, thereby improving the accuracy of the combination of the bottom plate and the foam plate;
[0121] Specifically, a transition plate 67 is provided between the mounting frame 611 and the frame 1, and a baffle mechanism is provided below the transition plate 67. The baffle mechanism includes a U-shaped baffle 661 and a baffle cylinder. The baffle cylinder drives the U-shaped baffle 661 to move upward to block the bottom plate from passing through the transition plate 67. The design of the baffle mechanism can ensure that a single bottom plate passes through the bottom of the bottom plate suction cup mechanism 63 for processing.
[0122] The size adjustment device 3 65 includes a screw adjustment component 3 651 and a slider adjustment component 3 652. The screw adjustment component 3 651 includes a positive and negative thread screw 3 6511 and two adjustment blocks 3 6512 arranged thereon. The two adjustment blocks 3 6512 are respectively located below the two adjustment rods 617. One end of the positive and negative thread screw 3 6511 is externally connected with a handle 3 6513. The slider adjustment component 3 652 has two groups and is respectively arranged on both sides of the screw adjustment component 3 651. Each group of slider adjustment components 3 652 includes an adjustment slider 3 6521 and an adjustment slide rail 3 6522 slidably arranged therewith. The adjustment slider 3 6521 has two and is respectively fixed below the two adjustment rods 617. The adjustment slide rail 3 6522 is fixed on the bottom plate material rack 612 / frame 1. Here, through the design of the size adjustment device 3 65, the distance between the two side baffles can be adjusted to meet the use requirements of different sizes of the bottom plate.
[0123] In this embodiment, the material-resisting mechanism 614 includes an adjusting column 6142 and a material-resisting plate 6141. The adjusting column 6142 is installed on a sliding rod 6144 through an adjusting block 6143. The sliding rod 6144 is inserted into the bottom plate material rack 612. An adjusting plate 6145 is inserted above the adjusting column 6142. A connecting rod 6146 is inserted into the adjusting plate 6145. The connecting rod 6146 is fixed to the material-resisting plate 6141. The material-resisting plate 6141 has two inclined plates, and the inclination angle can be 30°, that is, the angle with the horizontal line. The inclined design can lift one side of the bottom plate, and the other side can realize single-sheet transmission under the drive of the belt transmission mechanism.
[0124] The material blocking mechanism 615 includes a mounting bracket 6151 and a material blocking plate 6152. The mounting bracket 6151 is mounted on the base plate loading rack 612. The material blocking plate 6152 has two bottom ends and a gap is provided between the bottom end and the belt of the belt conveyor mechanism 613 for conveying a single base plate. Here, the position of the adjustment block 6143 on the slide rod 6144 can be adjusted according to the size of the base plate and then fastened by fasteners. The position of the connecting rod 6146 in the adjustment plate 6145 can be adjusted and then fastened by fasteners, that is, the position of the material blocking plate 6141 can be adjusted. Similarly, the position of the material blocking plate 6152 on the mounting bracket 6151 can also be adjusted and then fastened by fasteners. Since this can be achieved with existing technical means, the specific structure will not be repeated.
[0125] The working principle of the bottom plate feeding unit is as follows: the bottom plate comes out from the gap between the baffle plate 6152 of the baffle mechanism 615 and the belt of the belt conveyor mechanism 613, and then continues to be conveyed by the belt conveyor mechanism 613, and is driven by the bottom plate lever mechanism 62 to quickly pass through the transition plate 67, and the direction of the bottom plate is adjusted by the direction adjustment mechanism 64 to avoid deviation, and then is sucked by the bottom plate suction cup mechanism 63 until the bottom plate is sucked and placed on the above-mentioned glue-coated molded top cover with the foam plate, and is pressed down by the suction cup of the bottom plate suction cup mechanism 63 to preliminarily adhere the bottom plate to the foam plate and the top cover;
[0126] In this process, the molded top cover equipped with the foam board is positioned by the auxiliary support mechanism. The specific positioning process is similar to the above, so the working principle of the auxiliary support mechanism is not repeated here.
[0127] like Fig.17 The heating unit 7 includes a stand 71, a downward pressure cylinder 72, an upper template 73, a heating plate 74, a blowing pipe 75 and a lower template 76. The stand 71 is fixed on the frame 1. The downward pressure cylinder 72 is installed on the stand 71 and its output end passes through the stand 71 and is connected to the upper template 73. The upper template 73 is connected to the heating plate 74 through a limit bolt. A plurality of springs 77 are arranged between the heating plate 74 and the upper template 73. The heating plate 74 is provided with a thermocouple 78 and a plurality of heating rods 79. The heating plate 74 is provided with a plurality of blowing holes. Each blowing hole is provided with a blowing pipe 75. The blowing pipe 75 is installed on the upper template 73 and its blowing nozzle faces the blowing hole. The lower template 76 is located below the heating plate 74. The lower template 76 is driven by the bottom cylinder to approach or separate from the heating plate 74.
[0128] The present invention adopts the design of the heating unit 7. Under the action of the heating plate 74 and the air blowing pipe 75, not only can the bubbles in the glue escape more easily, the surface will be smoother, thereby improving the bonding quality, but also the drying and curing of the glue can be accelerated, the bonding effect between the bottom plate, the foam board and the top cover can be improved, the bonding time can be shortened, and the initial molding quality of the base can be improved.
[0129] like Fig.18 A limit detection mechanism 710 is provided on one side of the vertical frame 71. The limit detection mechanism 710 includes a bracket 5 7101, a horizontal plate 7102, a stop column cylinder 7103 and a limit plate 2 7104. The bracket 5 7101 has a pair of and is symmetrically fixed on the frame 1. The horizontal plate 7102 is fixed above the pair of brackets 5 7101. The stop column cylinder 7103 is installed on the horizontal plate 7102 and its output end passes through the horizontal plate 7102 and is connected to the limit plate 2 7104. A detection switch 7105 is provided on one side of the limit plate 2 7103. A plurality of guide columns 7106 are provided between the limit plate 2 7104 and the horizontal plate 7102.
[0130] The present invention can detect whether the height of the initially formed base after bonding meets the requirements through the design of the limit detection mechanism 710. If it meets the requirements, it will continue to be transmitted to the die-cutting unit 8 through the conveying unit 2 for die-cutting processing.
[0131] like Figure 19-20 The die-cutting units 8 have two groups and are relatively arranged on one side of the frame 1. Each group of die-cutting units 8 includes a die-cutting material taking mechanism 81 and a die-cutting device 82. The die-cutting material taking mechanism 81 includes a frame 6 811 and a die-cutting material taking suction cup 812. The frame 6 811 is fixedly arranged on one side of the frame 1, and a die-cutting slide rail 813 is arranged above it. The die-cutting slide rail 813 is provided with two groups of die-cutting sliders 814 slidably connected thereto. The die-cutting material taking suction cup 812 has two groups and is relatively arranged on the corresponding die-cutting sliders 814.
[0132] The present invention can continuously perform die-cutting on the initially formed base through the design of two sets of die-cutting units 8. Here, through the design of the die-cutting material taking mechanism 81, the base to be die-cut can be sent to the die-cutting device 82 for die-cutting through the suction of two sets of die-cutting material taking suction cups 812. At the same time, the formed base after die-cutting can be sucked from the die-cutting device 82 and sent to the next process for base collection, so that the feeding and discharging of the base can be carried out simultaneously, thereby improving the processing efficiency.
[0133] Here, cutting and shaping are performed by a die-cutting device 82 to finally form the required base. The die-cutting device 82 can use a die-cutting machine commonly used in the prior art, so the specific structure is not described in detail.
[0134] like Figure 21-22 The conveying unit 2 includes an upper conveying mechanism 21, a lower conveying mechanism 22 and a conveying transfer mechanism 23. The upper conveying mechanism 21 is located above the lower conveying mechanism 22 and its two ends are shorter than the length of the lower conveying mechanism 22. A plurality of templates 100 are transmitted to the upper conveying mechanism 21 or the lower conveying mechanism 22 through the conveying transfer mechanism 23. The conveying transfer mechanism 23 has two groups and is respectively arranged at the two ends of the lower conveying mechanism 22. Each group of conveying transfer mechanisms 23 includes a vertical rail 231, a template bracket 232 and a lifting cylinder 233. The vertical rail 231 has a pair and is symmetrically arranged on the frame 1. The template bracket 232 is slidably arranged on a pair of vertical rails 231. The lifting cylinder 233 is arranged on the frame 1, and its output end is fixed to the template bracket 232. A plurality of groups of blocking column assemblies 93 for blocking the template 100 are arranged on the frame 1 close to the top cover loading unit 3;
[0135] The present invention can realize the purpose of uninterrupted up-and-down circulation conveying on the frame 1 through the design of the conveying unit 2, thereby improving the processing efficiency. In combination with the design of the conveying transfer mechanism 23, the empty template can be transferred to the upper conveying mechanism 21 during processing, and then processed in each process in sequence through the top cover feeding unit 3, the foam board feeding unit 4, the gluing unit 5, the bottom board feeding unit 6, the heating unit 7 and the die-cutting unit 8;
[0136] After the die-cutting process in the die-cutting unit 8, the empty template is transported to the lower conveying mechanism 22 through the rear conveying transfer mechanism 23, and then the empty template is cyclically transported to the front conveying transfer mechanism 23 through the transmission of the lower conveying mechanism 22, and the cycle is repeated.
[0137] In this embodiment, the upper conveying mechanism 21 and the lower conveying mechanism 22 can be conveyor belt conveying mechanisms, and the specific structure is not repeated here; here, through the design of the blocking column assembly 93, it can ensure that the single template on the lower conveying mechanism 22 is conveyed to the upper conveying mechanism 21 through the conveying transfer mechanism 23, so as to ensure that the single template is transmitted to the top cover loading unit 3, the foam board loading unit 4, the gluing unit 5, the bottom board loading unit 6, the heating unit 7 and the die-cutting unit 8 in sequence through the conveying transfer mechanism 23. Of course, after the current process is completed, when the template is input into the next process, the next template can be conveyed to the upper conveying mechanism 21 for processing through the conveying transfer mechanism 23 through the blocking column assembly 93.
[0138] The specific working principle of the present invention is:
[0139] The template 100 is transferred from the lower conveying mechanism 22 to the upper conveying mechanism 21 through the conveying transfer mechanism 23, and then sequentially passes through the top cover feeding unit 3, the foam board feeding unit 4, the gluing unit 5, the bottom board feeding unit 6, the heating unit 7 and the die-cutting unit 8 to complete the processing, and finally the processing of the bottom bracket is realized. Specifically, the top cover in the top cover discharge device 32 is conveyed to the shaping device 33 through the feeding assembly 36 to shape the inner edge 201 of the top cover 200, and then conveyed to the flanging device 34 to fold the bevel 202, and then the flanging-formed top cover is sucked and placed on the template currently conveyed to the bottom of the fetching device 35 through the picking device 35, and then conveyed to the foam board feeding unit 4 through the upper conveying mechanism 21;
[0140] The foam board of the foam board feeding unit 4 is transferred by the plate transfer mechanism 43, and is pushed by the auxiliary foam board push mechanism 44, and finally adsorbed by the clamp suction cup mechanism 45 until the template is transferred to the corresponding lower position, and then the adsorbed foam board is placed in the installation groove of the flanged top cover through the clamp suction cup mechanism 45;
[0141] Then, it is transferred to the gluing unit 5 through the upper conveying mechanism 21 for pressing first and then gluing, and then transferred to the bottom plate feeding unit 6, where the bottom plate is placed on the glued foam plate and the top cover for preliminary pressing and forming;
[0142] Then, the glue is transferred to the heating unit 7 through the upper conveying mechanism 21 to accelerate the rapid drying and curing of the glue, thereby improving the bonding effect between the bottom plate, the foam plate and the top cover, and improving the initial molding quality of the bottom bracket. In addition, during the heating process, the bonding quality between the bottom plate, the foam plate and the top cover is improved by the downward pressure of the downward pressure cylinder 72.
[0143] The limit detection mechanism 710 detects whether the bonding height meets the requirements. If it meets the requirements, it is further transmitted to the die-cutting unit 8 through the upper conveying mechanism 21 for die-cutting. The two sets of die-cutting units 8 are used to cycle the die-cutting to improve the final forming effect of the base. The die-cutting material collection mechanism 81 is used to send the die-cut base to the next process for collection.
[0144] Finally, the empty template processed by the die-cutting unit is transported to the lower conveying mechanism 22 through the conveying transfer mechanism 23 for circulation, and the operation is repeated to ensure the continuity and stability of the base during the production process.
[0145] The above disclosure is only a preferred embodiment of the present invention, which certainly cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
Claims
1. A cake tray production line, characterized in that: The invention comprises a frame (1) and a conveying unit (2) arranged on the frame (1), and a top cover feeding unit (3), a foam board feeding unit (4), a gluing unit (5), a bottom board feeding unit (6), a heating unit (7) and a die-cutting unit (8) arranged in sequence along the conveying direction of the conveying unit (2), wherein the top cover feeding unit (3) comprises a top cover discharging device (32), a shaping device (33), a flanging device (34) and a material taking device (35), and the The shaping device (33) is located between the top cover discharge device (32) and the flanging device (34), the material taking device (35) is arranged on one side of the flanging device (34) and is located above the frame one (1), and the top cover (200) in the top cover discharge device (32) is transferred to the shaping device (33) through the feeding assembly (36) to shape the inner edge (201) and then transferred to the flanging device (34) to perform flanging of the bevel edge (202).
2. A cake tray production line according to claim 1, characterized in that: The top cover loading unit (3) further comprises a frame 2 (31), the frame 2 (31) being fixed to one side of the frame 1 (1), the frame 2 (31) being provided with a supporting crossbeam (311) and a second slide rail (312), the supporting crossbeam (311) having three members and being provided with supporting plates (313), and protective plates (335) being provided above the two outer supporting plates (313) respectively; The shaping device (33) has four groups, and two groups are arranged on the protection plates (335) on both sides respectively. Each group of the shaping device (33) includes an inner edge folding mechanism (331), a pressure wheel mechanism (332), a bevel paper pressing mechanism (333) and a material blocking mechanism. The inner edge folding mechanism (331) is arranged below the support plate (313), the pressure wheel mechanism (332) and the bevel paper pressing mechanism (333) are arranged above the support plate (313), and the material blocking mechanism is arranged on the frame 2 (31) and is located on the outer side of the inner edge folding mechanism (331).
3. A cake tray production line according to claim 1, characterized in that: The foam board feeding unit (4) comprises a frame three (41), a lower material bin (42), a plate transmission mechanism (43), a foam board pushing mechanism (44) and a clamp suction cup mechanism (45); the frame three (41) is fixedly arranged on one side of the frame one (1); a bottom plate (46) is arranged on the frame three (41); the bottom plate (46) is connected to the frame one (1) via a bridge plate (47); a baffle assembly (48) is arranged at the end of the bridge plate (47); a pair of cross beams three (49) are arranged on the bottom plate (46) and the frame one (1); a plurality of the lower material bins (42) are arranged at one end of the pair of cross beams three (49); and a limit assembly (492) is arranged at the other end; A plurality of the material lowering bins (42) are located above the bottom plate (46), the plate transmission mechanism (43) is arranged below the plurality of the material lowering bins (42), and a material lowering port is arranged at the bottom of the plurality of the material lowering bins (42), and each material lowering port is controlled to be opened and closed by a plug-in plate assembly (410); The clamp suction cup mechanism (45) comprises a second bracket (451), a linear slide rail (452), a driving cylinder (453) and a foam board suction cup (454); the second bracket (451) is fixed on the frame (1) away from the lower bin (491); the linear slide rail (452) is fixed on one side of the second bracket (451); a reciprocating slider (455) slidably connected thereto is provided on the linear slide rail (452); the reciprocating slider (455) is A support plate (456) is fixed on the outer side of the reciprocating slider (455), the driving cylinder (453) is installed on the top of the reciprocating slider (455) through a cylinder mounting plate (457), and its output end is fixed to the support plate (456), and a cross beam (458) is fixedly connected to the bottom of the support plate (456), and a pair of clamping plates (459) are provided on the cross beam (458), and the foam board suction cup (454) is arranged on the inner side of the pair of clamping plates (459).
4. A cake tray production line according to claim 3, characterized in that: The baffle assembly (48) comprises a baffle (481) and a baffle cylinder (482), wherein the baffle cylinder (482) is mounted on the frame 1 (1) and an output end thereof is fixed to the baffle (481), and the baffle (481) is U-shaped and is used to block the foam plate passing through the bridge plate (47); Each of the plugging plate assemblies (410) comprises plugging plates (4101) symmetrically arranged on both sides of the material discharge port, and each plugging plate (4101) is driven by a plugging plate cylinder to extend into or away from the material discharge port; Each of the limiting components (492) comprises a limiting plate one (4921) and a limiting cylinder (4922); the limiting cylinder (4922) is fixed on the outside of the cross beam three (49), and its output end is connected to the limiting plate one (4921); a stopper one (4923) is provided on the inner side of the limiting plate one (4921).
5. The cake tray production line according to claim 1, characterized in that: The bottom plate loading unit (6) comprises a bottom plate loading mechanism (61), a bottom plate lever mechanism (62), a bottom plate suction cup mechanism (63) and a direction adjustment mechanism (64); the bottom plate loading mechanism (61) comprises a mounting frame (611) and a bottom plate loading rack (612) arranged on the mounting frame (611); a belt conveying mechanism (613) is installed in the bottom plate loading rack (612); and a material resisting mechanism (613) is provided on one side of the belt conveying mechanism (613). 614), a material blocking mechanism (615) is provided on the outer side of the material blocking mechanism (614), a bottom plate is installed between the material blocking mechanism (615) and the material blocking mechanism (614), side baffles (616) are provided on both sides of the bottom plate, each of the side baffles (616) is fixed on the inner side of an adjusting rod (617), and two adjusting rods (617) are installed above the bottom plate material rack (612) and the frame one (1) through a size adjusting device three (65); The bottom plate lever mechanism (62) comprises a stand (621) and a lever slide rail (622) arranged on the stand (621); the stand (621) is fixedly arranged on the frame (1) and its upper part spans above the frame (1) and above the discharge end of the belt conveyor mechanism (613); a lever slider (623) is slidably arranged on the lever slide rail (622); a downward pressure cylinder (624) is arranged on the outer side of the lever slider (623); and a lever (625) is connected to the output end of the downward pressure cylinder (624); The bottom plate suction cup mechanism (63) is arranged on the frame one (1) through the stand two (631), and the direction adjustment mechanism (64) is arranged on both sides of the bottom plate suction cup mechanism (63). Each direction adjustment mechanism (64) includes an inner pressure plate (641), an inner push plate (642) and an inner push cylinder (643). The inner push cylinder (643) is fixed on the outer side of the corresponding adjustment rod (617), and its output end is fixed to the inner push plate (642). The inner push plate (642) is connected to the inner pressure plate (641), and the inner pressure plate (641) is located on the inner side of the adjustment rod (617).
6. A cake tray production line according to claim 1, characterized in that: The heating unit (7) comprises a stand (71), a downward pressure cylinder (72), an upper template (73), a heating plate (74), an air blowing pipe (75) and a lower template (76); the stand (71) is fixed on the frame (1); the downward pressure cylinder (72) is mounted on the stand (71) and its output end passes through the stand (71) and is connected to the upper template (73); the upper template (73) is connected to the heating plate (74) by a limiting bolt; the heating plate (74) and the upper template (73) are connected to each other. A plurality of springs (77) are arranged between the upper and lower mold plates (73); a thermocouple (78) and a plurality of heating rods (79) are passed through the heating plate (74); a plurality of blowing holes are opened on the heating plate (74); each of the blowing holes is provided with a blowing pipe (75); the blowing pipe (75) is installed on the upper mold plate (73) and its blowing nozzle faces the blowing hole; the lower mold plate (76) is located below the heating plate (74); the lower mold plate (76) is driven by a bottom cylinder to approach or separate from the heating plate (74).
7. A cake tray production line according to claim 6, characterized in that: A limit detection mechanism (710) is provided on one side of the vertical frame (71), and the limit detection mechanism (710) includes a bracket five (7101), a horizontal plate (7102), a stop column cylinder (7103) and a limit plate two (7104). The bracket five (7101) has a pair of and is symmetrically fixed on the frame one (1). The horizontal plate (7102) is fixed above the pair of brackets five (7101). The stop column cylinder (7103) is installed on the horizontal plate (7102) and its output end passes through the horizontal plate (7102) and is connected to the limit plate two (7104). A detection switch (7105) is provided on one side of the limit plate two (7103), and a plurality of guide columns (7106) are provided between the limit plate two (7104) and the horizontal plate (7102).
8. The cake tray production line according to claim 1, characterized in that: The die-cutting units (8) have two groups and are arranged oppositely on one side of the frame one (1); each group of the die-cutting units (8) comprises a die-cutting material taking mechanism (81) and a die-cutting device (82); the die-cutting material taking mechanism (81) comprises a frame six (811) and a die-cutting material taking suction cup (812); the frame six (811) is fixedly arranged on one side of the frame one (1) and is provided with a die-cutting slide rail (813) above it; the die-cutting slide rail (813) is provided with two groups of die-cutting slide blocks (814) slidably connected thereto; the die-cutting material taking suction cup (812) has two groups and is arranged oppositely on the corresponding die-cutting slide blocks (814).
9. The cake tray production line according to claim 1, characterized in that: The conveying unit (2) comprises an upper conveying mechanism (21), a lower conveying mechanism (22) and a conveying transfer mechanism (23); the upper conveying mechanism (21) is located above the lower conveying mechanism (22) and its two ends are shorter than the length of the lower conveying mechanism (22); a plurality of templates (100) are transferred to the upper conveying mechanism (21) or the lower conveying mechanism (22) through the conveying transfer mechanism (23); the conveying transfer mechanism (23) has two groups and is respectively arranged at the two ends of the lower conveying mechanism (22); each group of the conveying transfer mechanism (23) has two groups of templates (100) and each group of the templates (100) has two groups of templates (100) and two groups of templates (100) are respectively arranged at the two ends of the lower conveying mechanism (22); The mechanism (23) comprises a vertical rail (231), a template bracket (232) and a lifting cylinder (233); the vertical rail (231) has a pair and is symmetrically arranged on the frame one (1); the template bracket (232) is slidably arranged on the pair of vertical rails (231); the lifting cylinder (233) is arranged on the frame one (1), and its output end is fixed to the template bracket (232); and a plurality of groups of blocking column assemblies (93) for blocking the template (100) are arranged on the frame one (1) near the top cover loading unit (3).
10. The cake tray production line according to claim 1, characterized in that: The frame 1 (1) is provided with auxiliary support mechanisms (9) for cooperating with the top cover loading unit (3), the foam plate loading unit (4), the bottom plate loading unit (6) and the die-cutting unit (8); the conveying unit (2) cyclically transmits a plurality of templates (100) to the top cover loading unit (3), the foam plate loading unit (4), the gluing unit (5), the bottom plate loading unit (6), the heating unit (7) and the die-cutting unit (8) in sequence for cooperating with each other for processing; the plurality of templates (100) are positioned by the auxiliary support mechanism (9); the auxiliary support mechanism (9) comprises a supporting assembly (91), a non-return assembly (92) and two groups of stop column assemblies (93); the two groups of stop column assemblies (93) are located on both sides of the supporting assembly (91); the non-return assembly (92) is arranged on the outside of the stop column assembly (93) and is located on the front side of the conveying direction of the conveying unit (2).