Winding packaging production line and control method thereof

Abstract

The winding and packaging production line and the control method thereof aim at solving the technical problems that in the prior art, in the coiling and packaging process of a high-pressure rubber hose, efficiency is low, the integrated production capacity is low, and potential safety hazards which threaten operators exist in multiple procedures. The wire arranging assembly is connected to the side, located in the coiling area, of the rack. A rotating part of the wire arranging assembly rotates to drive the high-pressure rubber pipe to penetrate through the feeding area so that the end of the high-pressure rubber pipe can reach the coiling area. The high-pressure rubber pipe is coiled and shaped by the coiling mechanism after being in the coiling space; the clamp conveying device can clamp the coiled high-pressure rubber pipe and enables the high-pressure rubber pipe to be conveyed to the packaging area from the coiling area through the transferring area in the state that the high-pressure rubber pipe keeps rotating at the preset rotating speed. The transferring area is a conveying channel composed of long carrier rollers and balls. The packaging device comprises a rotating ring and a packaging automatic cloth guiding head mechanism, and the movable pushing arm device is used for moving the packaged rubber hose to the platform.

Description

Technical Field

[0001] The invention relates to the technical field of hose winding packaging, and in particular to a winding packaging production line and a control method thereof. Background Art

[0002] With the continuous increase in labor costs, various industries have continuously put forward new requirements for equipment automation; in the high-pressure rubber hose soft core coil packaging industry, the coil packaging production line needs to be equipped with multiple processes;

[0003] The characteristic of high-pressure rubber hose is that it is actually heavy. During the coiling process, it is extremely laborious to coil it manually. The most streamlined process in the prior art includes at least two processes, namely, the coiling process and the packaging process, and the two processes are arranged separately, and the existing coiling and packaging are both independent equipment tools; among them, the coiling process requires manual arrangement of the high-pressure rubber hose, and the packaging process is equipped with special operators to use a sling to move the coiled high-pressure rubber hose to the position of the packaging machine for operation. Therefore, the main problems existing in the prior art are: the above-mentioned two processes of independent coiling and independent packaging are not efficient, not only the production efficiency is low, but also the maintenance of independent equipment and the allocation of personnel are required, and there are many safety hazards in the operation;

[0004] Obviously, if the multiple processes of the original production line can be integrated, the original coiling and packaging processes can be integrated into one process, and the cooperation of specialized operators on site can be eliminated, it can not only greatly improve production efficiency, but also provide more reliable safety guarantees and save manpower;

[0005] The soft core coiling and packaging integrated line is the latest product developed by Yongguan Company based on customer needs. The product is mainly used for the soft core coiling and packaging process of high-pressure rubber hoses. The product integrates the original coiling and packaging processes into one process, which can improve efficiency and save manpower.

[0006] In addition, the coil judging device in the prior art also has many problems in the process of this industry. For example, the widely used coiling device is mostly a vertical coiling method. The coiling device is mainly composed of a motor, a transmission shaft group and a coiling group. The motor rotates through the transmission shaft group to drive the coil to rotate and wind the hose into a bundle. The coiling group is formed by enclosing multiple groups of support frames. The support frames take up more space when opened and are easy to be accidentally touched when opened or folded. There are actual safety hazards from the initial process.

[0007] To further explain, the packaging process in the prior art generally utilizes the rotation of a rotating ring to cooperate with a packaging shuttle to achieve the winding and packaging of the packaging tape. However, some operations in the packaging process, such as the packaging tape cloth head needs to be manually pulled to the coiled hose and then wrapped with the packaging tape by an assembler, also pose a risk of danger. Summary of the invention

[0008] The present invention aims to solve the technical problems in the prior art of low efficiency, low integrated production capacity and potential safety hazards threatening operators in the winding and packaging process of high-pressure rubber hoses, and provides a winding packaging production line and a control method thereof.

[0009] In order to solve the above technical problems, the technical solutions of the present invention are as follows:

[0010] Wrapping packaging production line, including:

[0011] The frame 10 has a coiling area 1, a transfer area 2 and a packaging area 3 formed in sequence from one side to the other;

[0012] A cable arrangement assembly 100 is connected to one side of the frame 10 located at the coiling area 1. The cable arrangement assembly 100 forms a plurality of groups of transverse pressure rollers 101 and longitudinal pressure rollers 102. A feed-in area is formed between the transverse pressure rollers 101 and the longitudinal pressure rollers 102. A rotating component 110 of the cable arrangement assembly 100 drives the high-pressure rubber tube to pass through the feed-in area under the rotation action so that the end of the high-pressure rubber tube can reach the coiling area 1.

[0013] The coiling device 200 has a coiling space, and the high-pressure rubber tube is coiled into a round shape by the coiling mechanism after being placed in the coiling space;

[0014] A clamp transport device 300, which can clamp the coiled high-pressure rubber tube and allow the high-pressure rubber tube to be transported from the coiling area 1 to the packaging area 3 through the transfer area 2 while rotating at a preset speed;

[0015] The transfer area 2 is a transport channel composed of long rollers and balls;

[0016] The packaging device 400 comprises: a rotating ring 402 with an opening and an external tooth structure and an automatic cloth head guiding mechanism for packaging, wherein the automatic cloth head guiding mechanism for packaging is arranged on a packaging device body 401 and is used to guide the cloth head of the packaging tape onto the tube roll so as to be wound around the packaging tube roll by the assembler; and

[0017] The mobile push arm device 500 is used to move the packaged rubber hose to the platform.

[0018] Specifically, the cable assembly 100 includes a plurality of seat plates 111 arranged in parallel, and the seat plates 111 are connected by seat plate connectors 112;

[0019] The transverse pressing roller 101 and the longitudinal pressing roller 102 are arranged between two groups of seat plates 111;

[0020] The transverse pressure roller 101 is rotatably connected to the pressure roller connecting arm 113, and the pressure roller connecting arm 113 is driven by the connecting arm cylinder 114; and

[0021] A main rotating shaft 116, which is rotatably connected to the plurality of seat plates 111 and is controlled to rotate by a main rotating driving component 117;

[0022] The main rotating shaft 116 is parallel to the longitudinal pressing roller 102 .

[0023] Specifically, the coiling device 200 includes:

[0024] A coil body 201 arranged horizontally is provided with limit edges 202 arranged in parallel;

[0025] The coil body 201 is driven to rotate by a driving motor 104 through a rotating main shaft 203 connected thereto;

[0026] The driving motor 204 is disposed on a connecting member 205, and the connecting member 205 can be raised and lowered by a lifting assembly 206, so that the coil body 201 can be raised and lowered accordingly;

[0027] The lifting component 206 is fixedly connected to a beam frame 207 so that the coil body 201 is located in the coiling area 1 .

[0028] Specifically, the fixture transport device 300 includes:

[0029] A walking moving body 301, which can use an optical axis 302 as a walking guide rail, and can move the walking moving body 301 from the coiling position 1 to the packaging position 2 by chain transmission;

[0030] Two groups of rotatable clamping arms 303 are symmetrically arranged on one side of the walking moving body 301 facing the conveying area 3. The clamping arms 303 are rotated by a rotating cylinder 305 so that the two groups of clamping arms 303 are close to each other at a preset angle.

[0031] The rotating cylinder 305 is integrally mounted on the walking moving body 301;

[0032] Each group of the clamping arms 303 is vertically rotatably connected with a clamping rubber roller 306 so that the clamping rubber roller 306 can be used to contact the coiled pipe.

[0033] Specifically, the fixture transport device 300 further includes:

[0034] The transport body frame 310, the optical axis 302 is arranged along the transverse direction of the transport body frame 310, and is rotatably connected with both ends of the transport body frame 310;

[0035] A first bevel gear 311 is fixedly sleeved and connected to the optical axis 302 , and the first bevel gear 312 is meshed and connected with a second bevel gear 312 ;

[0036] The axis of the second bevel gear 312 is rotationally connected to the walking moving body 301;

[0037] The chain transmission forms a rotating chain connection with a chain connector 308 provided on the walking moving body 301 through a rotating chain 309 provided on the transport main frame 310 .

[0038] Specifically, the packaging automatic cloth head guiding mechanism includes:

[0039] a packaging tape support 406 for supporting a roll with packaging tape;

[0040] A first cloth end clamping portion, which is arranged on the packaging machine body 401 and is used to clamp and fix the packaging tape cloth end pulled out from the packaging tape bracket 406;

[0041] a packaging tape cutting mechanism, which is disposed on the packaging machine body 401 and is located below the first cloth end clamping portion, and is used to cut the packaging tape after being wound around the packaging tube roll; and

[0042] The packaging tape grabbing mechanism is arranged on the packaging device body 401 to grab the packaging tape cloth head fixed by the first cloth head clamping part and cut off by the packaging tape cutting mechanism below, so as to send the packaging tape cloth head to the rotating circle 402 position to be wound around the packaging tube roll through the assembler.

[0043] Specifically, the first cloth end clamping portion includes a packaging tape guide roller 407 arranged on the packaging device body 401, and a packaging tape pressure plate 408 driven by a cylinder is arranged obliquely above the packaging tape guide roller 407, and the packaging tape pressure plate 408 presses and fixes the packaging tape on the packaging tape guide roller 407; an auxiliary guide roller 409 is provided between the packaging tape guide roller 407 and the packaging tape bracket 406 to support the packaging tape.

[0044] Specifically, the movable push arm device 500 includes:

[0045] The connecting component 501 has a rotational connection position, and the rotational connection position is rotationally connected to a guide shaft ear seat sleeve 506;

[0046] The connecting component 501 can also be connected to an action set 510;

[0047] The action sleeve 510 is rotatably connected to the push cylinder 512, the output end of the push cylinder 512 is connected to the guide shaft connector 531, the guide shaft connector 531 is connected to the guide shaft 532, one end of the guide shaft 532 is rotatably connected to the guide shaft ear seat sleeve 506, and the other end of the guide shaft 532 is connected to the guide shaft bottom plate 508;

[0048] The other end of the guide shaft ear seat sleeve 506 is fixedly connected to a pull rod 504 , and the end of the pull rod 504 is vertically connected to a pipe unloading shaft 511 .

[0049] Specifically, it also includes: a hose unloading tray assembly 600;

[0050] The hose unloading assembly 600 includes:

[0051] The unloading main pallet 601 is connected to the pallet slide rail set 602;

[0052] The tray rail assembly 602 is connected to one side of the frame 10 through a bracket, and the pipe unloading shaft 511 can be located on the tray unloading main support plate 601;

[0053] The lower end of the unloading main support plate 601 is connected to a positioning shaft 604 through a positioning shaft seat 603;

[0054] Specifically, the control method of the wrapping packaging production line includes:

[0055] S101: the first execution process: the cable assembly 100 and the coiling device 200 act synchronously to allow the high-pressure rubber tube to enter the coil and form a coil;

[0056] S102 second execution process: after the cable assembly 100 and the coiling device 200 are synchronously operated, the clamp transport device 300 returns to the coiling area 1. After the high-pressure rubber tube is coiled in place, the clamp transport device 300 receives the transport instruction, performs clamping transport, and moves to the packaging area 2;

[0057] After the clamp transport device 300 moves to the packaging area 2, the packaging device 400 enters the working state;

[0058] S103 The third execution process: When the packaging device 400 completes packaging and sends a packaging completion signal,

[0059] The hose unloading assembly 600 is reset into place;

[0060] S104: the movable push arm device 500 is activated;

[0061] When the movement of the arm pushing device 500 is completed, steps S101 to S104 are performed again.

[0062] The present invention has the following beneficial effects:

[0063] The advantage of this technical solution is that the above-mentioned production line operation process for high-pressure rubber tubes is completed through this winding and packaging production line. The demand for operators in the whole process is reduced, and the various devices and components cooperate closely, without generating additional safety hazards to personnel, which greatly reduces the occupied area of ​​the production line. It can prevent the production area from generating additional materials and affecting the production process. The winding device, the fixture transportation device, and the packaging device realize automated winding and packaging processes through mechanical structures, which can significantly improve the work efficiency of the production line.

[0064] In addition, the packaging tape cloth head is clamped and fixed by the first cloth head clamping part, and the packaging tape cloth head is cut off by the packaging tape cutting mechanism after the previous wound hose is packaged. When the wound hose is packaged subsequently, the packaging tape cloth head is directly grabbed by the packaging tape grabbing mechanism and pulled to the wound hose, and then packaged by the assembler. No human intervention is required, thereby improving work efficiency and operational safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0065] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0066] Figure 1 A three-dimensional schematic diagram of one viewing angle of the present invention;

[0067] Figure 2 A three-dimensional schematic diagram of another viewing angle of the present invention;

[0068] Figure 3 is a three-dimensional schematic diagram of the coiling device of the present invention;

[0069] Figure 4 It is a plan view of the coiling device of the present invention;

[0070] Figure 5 is a schematic diagram of a packaging device of the present invention;

[0071] Figure 6 A schematic diagram of a packaging device of the present invention from a side perspective;

[0072] Figure 7 is a schematic diagram of the packaging device of the present invention from another side perspective;

[0073] Figure 8 A top view of the packaging device of the present invention;

[0074] Fig. 9 is a schematic diagram of a cable assembly of the present invention;

[0075] Fig.10 is a schematic diagram of a fixture transport device of the present invention;

[0076] Fig.11 It is a schematic diagram of the clamping rubber roller and the clamping arm of the present invention;

[0077] Fig.12 It is a schematic diagram of the configuration of the first bevel gear and the second bevel gear of the present invention;

[0078] Fig.13 It is a schematic diagram of the configuration of the mobile push arm device of the present invention;

[0079] Fig.14 It is a schematic diagram of the hose unloading tray assembly of the present invention.

[0080] The reference numerals in the figures indicate:

[0081] Rack 10, coiling area 1, transfer area 2, packaging area 3;

[0082] Cable arrangement assembly 100, transverse pressure roller 101, longitudinal pressure roller 102, rotating component 110;

[0083] Coiling device 200, clamp transport device 300, packaging device 400, rotating circle 402, packaging machine body 401, mobile push arm device 500;

[0084] A seat plate 111, a seat plate connecting member 112, a pressure roller connecting arm 113, a connecting arm cylinder 114, a main rotating shaft 116, and a main rotating driving member 117;

[0085] Coil body 201, limiting edge 202;

[0086] Coil body 201, rotating spindle 203, driving motor 204, connecting component 205, lifting assembly 206, beam frame 207;

[0087] The clamp transport device 300, the walking moving body 301, the optical axis 302, the clamping arm 303, the rotating cylinder 305, and the clamping rubber roller 306;

[0088] Transporting main frame 310, first bevel gear 311, second bevel gear 312;

[0089] Rotating chain 309 and chain connecting member 308;

[0090] Packaging machine body 401, rotating circle 402, polyurethane axle 403, rubber hanging wheel bracket axle 404, packaging shuttle body 405, packaging belt bracket 406, packaging belt guide roller 407, packaging belt pressing plate 408, auxiliary guide roller 409, fixed cutter head 410, movable cutter head 411, horizontal rotating shaft 412, swing arm 413, transmission arm 414, first driving cylinder 415, mounting head 416, fixed single claw 417, movable single claw 418, second driving cylinder 419;

[0091] Connecting component 501, guide shaft ear seat sleeve 506, action sleeve 510, push cylinder 512, guide shaft connecting piece 531, guide shaft 532, guide shaft bottom plate 508, and pipe unloading shaft 511.

[0092] Hose unloading tray assembly 600, unloading tray main support plate 601, tray slide rail assembly 602, positioning shaft seat 603, positioning shaft 604; DETAILED DESCRIPTION

[0093] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; it should be noted that in this application, for the convenience of description, the "left side" in the current view is the "first end", the "right side" is the "second end", the "upper side" is the "first end", and the "lower side" is the "second end". The purpose of such description is to clearly express the technical solution, and it should not be understood as an improper limitation on the technical solution of this application.

[0094] The present invention aims to solve the technical problems of low efficiency, low integrated production capacity and potential safety hazards of operators in the winding and packaging process of high-pressure rubber hoses in the prior art, and provides a winding packaging production line and a control method thereof. First, the winding packaging production line is described. For details, please refer to the attached Figure 1 , 2 As shown in the figure, the wrapping packaging production line has a frame 10, that is, the frame 10 is highly integrated through various mechanisms and components, so that the coiling, packaging and related mechanisms are all integrated and installed on the frame 10. The difference from the prior art is that there are no longer independent coiling processes and packaging processes that are physically separated, but they are integrated. In the specific configuration: the frame 10 has a coiling area 1, a transfer area 2 and a packaging area 3 formed in sequence from one side to the other side;

[0095] First, the cable arrangement assembly 100 is connected to one side of the frame 10 located at the coiling area 1. The cable arrangement assembly 100 forms a plurality of groups of transverse pressure rollers 101 and longitudinal pressure rollers 102. A feed-in area is formed between the transverse pressure rollers 101 and the longitudinal pressure rollers 102. The rotation of a rotating component 110 of the cable arrangement assembly 100 drives the high-pressure rubber tube to pass through the feed-in area so that the end of the high-pressure rubber tube can reach the coiling area 1. The cable arrangement assembly 100 replaces the manual feeding process. Under the action of the rotating component 110, the high-pressure rubber tube enters the production line process from the feed-in area along with the transverse pressure rollers 101 and the longitudinal pressure rollers 102.

[0096] The wire arrangement device 100 is mainly used to coil the high-pressure rubber hose neatly and send it to the coiling device 200. The servo motor of the rotating component 110 is used as a power device. Through the motion bus, the speed is matched in real time, the pipe arrangement position is accurately controlled, and the hoses are arranged neatly. The wire arrangement distance is 0-300mm; the wire arrangement accuracy is 0.1mm; the wire arrangement screw adopts a ball screw, which has low noise and higher accuracy, and the longitudinal pressure roller 102 is arranged in the form of a linear bearing.

[0097] Then, the coiling device 200 has a coiling space, and the high-pressure rubber tube is coiled into a round shape by the coiling mechanism after being in the coiling space; the clamp transportation device 300 can clamp the coiled high-pressure rubber tube, and make the high-pressure rubber tube be sent from the coiling area 1 to the packaging area 3 through the transfer area 2 while maintaining the rotation at a preset speed; the transfer area 2 is a transportation channel composed of long rollers and balls; the packaging device 400, which includes: a rotating circle 402 with an opening and an external tooth structure and an automatic cloth head guiding mechanism for packaging, the automatic cloth head guiding mechanism for packaging is arranged on the packaging device body 401, and is used to guide the packaging tape cloth head to the tube roll so as to be wound around the packaging tube roll through this assembler; and a moving push arm device 500, which is used to move the packaged rubber hose to the platform.

[0098] The advantage of this technical solution is that the above-mentioned production line operation process for high-pressure rubber tubes is completed through this winding and packaging production line. The demand for operators in the whole process is reduced, and the various devices and components cooperate closely, without generating additional safety hazards to personnel, and greatly reducing the occupied area of ​​the production line. It can prevent the production area from generating additional materials and affecting the production process. The winding device 200, the fixture transport device 300, and the packaging device 400 realize automated winding and packaging processes through mechanical structures, which can significantly improve the work efficiency of the production line.

[0099] In a specific embodiment, please refer to the attached Figure 3 , 4 Combined with the attached Figure 1 , 2As shown in the figure, the coiling device 200 breaks the conventional vertical coiling method and adopts horizontal coiling. After coiling, the inner ring support frame 208 is directly raised by a cylinder. Figure 4 As shown in the figure, the potential safety hazard when the coiler support frame is opened or retracted in the past is avoided;

[0100] The overall structure of the coiling device 200 includes: a coiling body 201 arranged horizontally, the coiling body 201 is constructed with parallel limit edges 202, and the inner ring support frame 208 is arranged between the limit edges 202; the inner diameter of the coil of the coiling device 200 is set to 350mm; the coiling width is 180mm-260mm; the coiling speed is up to 1r / s; the motor power is 3KW; the coiling body 201 is driven to rotate by a driving motor 204 through a rotating main shaft 203 connected thereto; the driving motor 204 is arranged on a connecting component 205, and the connecting component 205 can be controlled to rise and fall by a lifting component 206, so that the coiling body 201 can rise and fall accordingly; the lifting component 206 is fixedly connected to a beam frame 207, so that the coiling body 201 is located in the coiling area 1. The driving motor 204 of the coiling device 200 uses a servo motor as a power device.

[0101] For the configuration and principle of the packaging device 200, please refer to the attached Figure 5 , 6 As shown in , 7 and 8, the packaging device 200 is mainly used for wrapping the rubber hose after coiling. The packaging device 200 mainly comprises a rotating ring, a packaging strip mechanism, a transmission mechanism and the like; the rotating ring adopts an external gear structure to avoid many problems caused by the friction transmission of the aluminum ring in the past; specifically, a packaging device body 401 is provided with a rotating ring 402 on the packaging device body 401, the rotating ring 402 is an external gear structure, and an opening is provided on the rotating ring 402 to allow the coiled rubber hose to enter for packaging, a polyurethane axle 3 and a rubber wheel bracket axle 404 are respectively provided on the inner and outer sides of the rotating ring 402 to support the rotating ring 2 and not restrict its rotation, and a packaging shuttle 405 is provided on the rotating ring 402 to realize the packaging operation of winding the packaging belt during the rotation of the rotating ring 402;

[0102] The packaging automatic cloth head guiding mechanism is arranged on the packaging machine body 401 to guide the packaging tape cloth head to the tube roll so as to be wound around the packaging tube roll by the assembler. The packaging automatic cloth head guiding mechanism includes:

[0103] The packaging tape support 406 is used to support the reel with the packaging tape, so as to cooperate with the rotating ring 2 to realize the packaging operation of winding the packaging tape when unwinding the packaging tape;

[0104] A first cloth end clamping portion, which is arranged on the packaging machine body 401 and is used to clamp and fix the packaging tape cloth end pulled out from the packaging tape bracket 406;

[0105] A packaging tape cutting mechanism, which is disposed on the packaging machine body 401 and is located below the first cloth end clamping portion, and is used to cut the packaging tape after being wound around the packaging tube roll; and

[0106] The packaging tape grabbing mechanism is arranged on the packaging machine body 401. After the previous rubber hose is wound, the packaging tape is clamped and fixed by the first cloth head clamping part, and the packaging tape wrapped around the packaging tube below the first cloth head clamping part is cut off by the packaging tape cutting mechanism. The packaging tape can be clamped by the packaging tape grabbing mechanism before it is cut, and then the packaging tape is cut off by the packaging tape cutting mechanism. At this time, the packaging tape cloth head is grabbed by the packaging tape grabbing mechanism and swung downward to pull the packaging tape cloth head to the next rubber hose to be packaged for subsequent packaging operations.

[0107] Furthermore, the packaging belt support 406 is driven to rotate by a motor to unwind following the rotation of the rotating ring 2 and the packaging rhythm.

[0108] Furthermore, the first cloth end clamping part includes a packaging tape guide roller 407 arranged on the packaging device body 401, and a packaging tape pressing plate 8 driven by a cylinder is arranged obliquely above the packaging tape guide roller 407, and the packaging tape pressing plate 8 presses and fixes the packaging tape on the packaging tape guide roller 7.

[0109] Furthermore, an auxiliary guide roller 409 is provided between the packing tape guide roller 407 and the packing tape support 406 to support the packing tape.

[0110] Specifically, the packaging tape is pulled out from the packaging tape bracket 406, wrapped around the auxiliary guide roller 409 and finally wrapped around the packaging tape guide roller 407, and then pulled downward to the rotating circle 402 of the assembler for packaging. After packaging, the packaging tape pressing plate 408 is pushed by the cylinder to press and fix the packaging tape wrapped around the packaging tape guide roller 407 for subsequent use.

[0111] Furthermore, the packaging tape cutting mechanism includes a fixed blade head 410 disposed on the packaging machine body 401 and a movable blade head 411 disposed on the packaging machine body 401 and driven by a cylinder to move relative to the fixed blade head 410. The movable blade head 411 moves toward the fixed blade head 410 to perform a shearing action on the packaging tape. After packaging is completed or the packaging tape grabbing mechanism grabs the packaging tape, the movable blade head 411 is driven by the cylinder of the packaging tape cutting mechanism to squeeze and move toward the fixed blade head 410, thereby achieving the effect of cutting the packaging tape. If the packaging tape grabbing mechanism is used to grab the packaging tape in advance, the cut packaging tape cloth head is grabbed and fixed at the packaging tape grabbing mechanism for subsequent packaging use.

[0112] The packaging belt grabbing mechanism includes: a horizontal rotating shaft 12, which is axially rotatably arranged on the packaging container body 401 through a bearing, a horizontal rotating shaft 412 passes through the packaging container body 401 and is horizontally arranged, and a driving mechanism is arranged on the back side of the packaging container body 1 to drive the horizontal rotating shaft 412 to rotate axially; one end of the swing arm 413 is connected to the horizontal rotating shaft 412 in the opposite direction to one end of the driving mechanism so as to swing when the horizontal rotating shaft 412 rotates axially; a clamping mechanism is arranged on the swinging end of the swing arm 413 to clamp and grab the packaging belt.

[0113] The driving mechanism drives the horizontal shaft 412 to rotate axially, thereby driving the swing arm 413 to swing, and cooperates with the clamping mechanism to grab the packaging belt, and can pull the grabbed packaging belt to the position of the assembler rotating circle 402 to implement the packaging operation.

[0114] The driving mechanism includes a transmission arm 414, which is fixedly connected to one end of the horizontal rotating shaft 412 opposite to the clamping mechanism. A first driving cylinder 415 is arranged on the back side of the packaging container body 1. One end of the first driving cylinder 415 is hinged on the back side of the packaging container body 401, and the other end is hinged on the transmission arm 414 opposite to one end of the horizontal rotating shaft 412. Then, the transmission arm 414 is driven to rotate around the horizontal rotating shaft 412 by the extension and retraction of the first driving cylinder 415, thereby driving the horizontal rotating shaft 412 to rotate axially.

[0115] The clamp mechanism includes a mounting head 416 arranged on a swing arm 413, a fixed single claw 417 and a movable single claw 418 are arranged on the mounting head 416, one end of the fixed single claw 417 is fixedly arranged on the mounting head 416, one end of the movable single claw 418 is hinged on the mounting head 416, a second driving cylinder 419 is arranged between the swing arm 413 and the movable single claw 418, one end of the second driving cylinder 419 is hinged on the swing arm 413, and the other end is hinged on the middle part of the side of the movable single claw 418, so that when the second driving cylinder 401 is extended or retracted, the movable single claw 418 is driven to swing with its hinged end on the mounting head 416 as the axis;

[0116] Among them, when the second driving cylinder 419 drives the movable single claw 18 to rotate with its hinged end on the mounting head 416 as the axis: when the movable single claw 418 rotates to separate from the fixed single claw 417, the packaging tape cloth head is put in; when the movable single claw 418 rotates to fit with the fixed single claw 417, the packaging tape cloth head is clamped.

[0117] Specifically, when the clamping mechanism grabs the packaging tape, the swing arm 413 can be rotated to make the clamping mechanism located between the first cloth head clamping part and the packaging tape cutting mechanism. After packaging, the packaging tape is grabbed by the clamping mechanism, and then the packaging tape below the clamping mechanism is cut off by the packaging tape cutting mechanism, thereby achieving the grabbing and fixing of the packaging tape cloth head. At this time, the fixed blade head 410 and the movable blade head 411 of the packaging tape cutting mechanism are separated, and the gap between the two can allow the fixed single claw 417 and the movable single claw 418 that clamp the packaging tape cloth head to pass through, so as to pull the cloth head to the assembler for packaging operation.

[0118] The opening width of the rotating circle is 260mm, the maximum speed can reach 2.3r / s, and the motor is controlled by a 3KW servo motor;

[0119] The outer diameter of the packaging strip is about 210±10mm; the inner hole is 42±1mm; the width is 78-80mm; the packaging strip device can increase the outer diameter of the packaging strip according to demand; the delivery and cutting of the packaging strip are automatically operated; the tension of the packaging strip can be adjusted appropriately;

[0120] The cloth head is automatically guided for packaging. When packaging is required, multiple mechanical cylinder grippers move in coordination to guide the cloth head to the tube roll and automatically wrap the tube roll for packaging. During the automatic packaging process, no human intervention is required, and the packaging strip can be automatically calculated and cut.

[0121] The packaging tape is wound evenly. During the packaging process, the claws rotate with the tube roll, and the aluminum plate is wound with the packaging tape. The servo motor of the claws follows the servo motor of the aluminum plate in real time to run synchronously with the speed, ensuring the winding packaging accuracy.

[0122] The packaging aluminum tray automatically stops at the notch. When the packaging aluminum tray automatically stops, it will stop at the right notch. The packaged tube coils will be pushed to the finished product outlet by the roll-pushing cylinder.

[0123] The fixture transport device 300, as shown in the attached Figure 1 , 2 As shown in the figure, it includes one group on the left and one group on the right. In the reset state, it is adjacent to the limit edge 202 and is mainly used to transport the high-pressure rubber hose to the packaging position after winding; it is automatically sent to the packaging area 2; after the packaging automatically reaches the winding position, the claws hold the pipe roll tightly, and after it is held to the packaging area, packaging automatically starts.

[0124] During packaging, the clamp transport device 300 is started to drive the coiled high-pressure hose to rotate. The hose clamp angle is pneumatically driven. Chain transmission is used to move from coiling position 1 to packaging position 2. The optical axis is used as a walking guide. The walking path of the coiled hose has a long roller 310 and a ball 320 to form a transportation channel to prevent damage to the hose. The clamp device is made of a self-made rubber roller to prevent the hose from being pinched and lost. For details, please refer to the attached Fig.10 ,11 As shown in Figures 12, the clamp transport device 300 includes: a walking moving body 301, which can use an optical axis 302 as a walking guide rail, and enable the walking moving body 301 to move from the coiling position 1 to the packaging position 2 through chain transmission; two groups of rotatable clamping arms 303 are symmetrically arranged on the side of the walking moving body 301 facing the conveying area 3, and the clamping arms 303 are rotated by rotating cylinders 305, so that the two groups of clamping arms 303 approach each other at a preset angle; the rotating cylinders 305 are integrally installed on the walking moving body 301; each group of clamping arms 303 is vertically rotatably connected with a clamping rubber roller 306, so that the clamping rubber roller 306 can be used to contact the coiling tube.

[0125] Specifically, the clamp transport device 300 also includes: a transport body frame 310, an optical axis 302 is arranged along the lateral direction of the transport body frame 310, and forms a rotational connection with both ends of the transport body frame 310; a first bevel gear 311, which is fixedly sleeved and connected to the optical axis 302, and the first bevel gear 312 is meshed and connected with a second bevel gear 312; the axis of the second bevel gear 312 is rotationally connected to the walking movable body 301; the chain transmission forms a rotational chain connection through a rotating chain 309 arranged on the transport body frame 310 and a chain connector 308 arranged on the walking movable body 301.

[0126] Attached Fig.13 What is shown in the figure is: a moving push arm device 500, which is used to move the rubber hose after packaging to the platform;

[0127] The movable push arm device 500 includes: a connecting component 501, which has a rotating connecting position, which is rotatably connected to a guide shaft ear seat sleeve 506; the connecting component 501 can also be connected to an action sleeve 510; the action sleeve 510 is rotatably connected to a push cylinder 512, the output end of the push cylinder 512 is connected to a guide shaft connecting piece 531, the guide shaft connecting piece 531 is connected to a guide shaft 532, one end of the guide shaft 532 is rotatably connected to the guide shaft ear seat sleeve 506, and the other end of the guide shaft 532 is connected to a guide shaft bottom plate 508; the other end of the guide shaft ear seat sleeve 506 is fixedly connected to a pull rod 504, and the end of the pull rod 504 is vertically connected to a pipe unloading force shaft 511.

[0128] The working principle is as follows: when 512 moves, 532 rotates with the center of 501, thereby driving 504 to move, so that 511 moves on the surface of the unloading main support plate 601 to push the packaged high-pressure rubber tube.

[0129] Specifically, it also includes: a hose unloading tray assembly 600; the hose unloading tray assembly 600 includes: an unloading tray main pallet 601, which is connected to a pallet slide rail group 602; the pallet slide rail group 602 is connected to one side of the frame 10 through a bracket, and the unloading tube forcing shaft 511 can be located on the unloading tray main pallet 601; the lower end of the unloading tray main pallet 601 is connected to a positioning shaft 604 through a positioning shaft seat 603; Specifically, the control method of the winding packaging production line used includes:

[0130] S101: the first execution process: the cable assembly 100 and the coiling device 200 act synchronously to allow the high-pressure rubber tube to enter the coil and form a coil;

[0131] S102: The second execution process: After the cable assembly 100 and the coiling device 200 are synchronously operated, the clamp transport device 300 returns to the coiling area 1. After the high-pressure rubber tube is coiled in place, the clamp transport device 300 receives the transport instruction, performs clamping and transporting, and moves to the packaging area 2.

[0132] After the clamp transport device 300 moves to the packaging area 2, the packaging device 400 enters the working state;

[0133] S103: When the packaging device 400 completes packaging and sends a packaging completion signal, the hose unloading assembly 600 returns to its original position;

[0134] S104: the push arm device 500 moves;

[0135] When the arm push device 500 is moved, steps S101 to S104 are performed again.

[0136] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. Wrapping packaging production line, characterized in that: include: A frame (10) is provided with a coiling area (1), a transfer area (2) and a packaging area (3) sequentially formed from one side to the other side; A cable arrangement assembly (100) connected to one side of the frame (10) located at the coiling area (1), the cable arrangement assembly (100) forming a plurality of groups of transverse pressure rollers (101) and longitudinal pressure rollers (102), a feed area being formed between the transverse pressure rollers (101) and the longitudinal pressure rollers (102), a rotation action of a rotating component (110) of the cable arrangement assembly (100) driving the high-pressure rubber tube to pass through the feed area so that the end of the high-pressure rubber tube can reach the coiling area (1); The coiling device (200) has a coiling space, and the high-pressure rubber tube is coiled into a round shape by the coiling mechanism after entering the coiling space; A clamp transport device (300) capable of clamping the coiled high-pressure rubber tube and allowing the high-pressure rubber tube to be transported from the coiling area (1) through the transfer area (2) to the packaging area (3) while being rotated at a preset speed; The transfer area (2) is a transport channel composed of long rollers and balls; The packaging device (400) comprises: a rotating ring (402) having an opening and an external tooth structure and an automatic cloth head guiding mechanism for packaging, wherein the automatic cloth head guiding mechanism for packaging is arranged on a packaging machine body (401) and is used to guide the cloth head of the packaging tape onto a tube roll so as to be wound around the packaging tube roll through the assembler; as well as The mobile push arm device (500) is used to move the packaged rubber hose to the platform.

2. The wrapping packaging production line according to claim 1, characterized in that: The cable assembly (100) comprises a plurality of seat plates (111) arranged in parallel, and the seat plates (111) are connected via seat plate connectors (112); The transverse pressing roller (101) and the longitudinal pressing roller (102) are arranged between two groups of seat plates (111); The transverse pressure roller (101) is rotatably connected to a pressure roller connecting arm (113), and the pressure roller connecting arm (113) is driven by a connecting arm cylinder (114); and A main rotating shaft (116) is rotatably connected to the plurality of seat plates (111) and is controlled to rotate by a main rotating driving component (117); The main rotating shaft (116) is parallel to the longitudinal pressing roller (102).

3. The wrapping packaging production line according to claim 2, characterized in that: The coiling device (200) comprises: A coil body (201) arranged horizontally and having limit edges (202) arranged in parallel; The coil body (201) is driven to rotate by a driving motor (204) through a rotating main shaft (203) connected thereto; The driving motor (204) is arranged on a connecting component (205), and the connecting component (205) can be controlled to rise and fall by a lifting component (206), so that the coil body (201) can rise and fall accordingly; The lifting component (206) is fixedly connected to a beam frame (207) so that the coil body (201) is located in the coiling area (1).

4. The wrapping packaging production line according to claim 3, characterized in that: The fixture transport device (300) comprises: A walking movable body (301) can use an optical axis (302) as a walking guide rail, and can move the walking movable body (301) from the coiling position (1) to the packaging position (2) by chain transmission; Two groups of rotatable clamping arms (303) are symmetrically arranged on one side of the walking moving body (301) facing the conveying area (3), and the clamping arms (303) perform a rotation action through a rotating cylinder (305), so that the two groups of clamping arms (303) approach each other at a preset angle; The rotating cylinder (305) is integrally mounted on the walking moving body (301); Each group of the clamping arms (303) is vertically rotatably connected with a clamping rubber roller (306), so that the clamping rubber roller (306) can be used to contact the coiled pipe.

5. The wrapping packaging production line according to claim 4, characterized in that: The fixture transport device (300) further comprises: A transport body frame (310), wherein the optical axis (302) is arranged along the transverse direction of the transport body frame (310) and is rotatably connected to two ends of the transport body frame (310); A first bevel gear (311) is fixedly sleeved and connected to the optical axis (302); the first bevel gear (312) is meshedly connected with a second bevel gear (312); The axis of the second bevel gear (312) is rotationally connected to the walking moving body (301); The chain transmission forms a rotating chain connection through a rotating chain (309) arranged on the transport body frame (310) and a chain connector (308) arranged on the walking moving body (301).

6. The wrapping packaging production line according to claim 3, characterized in that: The packaging automatic cloth head guiding mechanism comprises: A packaging tape support (406) for supporting a roll with packaging tape; A first cloth end clamping portion, which is arranged on the packaging machine body (401) and is used to clamp and fix the packaging tape cloth end pulled out from the packaging tape support (406); a packaging tape cutting mechanism, which is arranged on the packaging machine body (401) and is located below the first cloth end clamping portion, and is used to cut the packaging tape after being wound around the packaging tube roll; and A packaging tape grabbing mechanism is arranged on the packaging device body (401) to grab the packaging tape cloth head fixed by the first cloth head clamping part and cut off by the packaging tape cutting mechanism at the bottom, so as to send the packaging tape cloth head to the rotating circle (402) position to be wound around the packaging tube roll through the assembler.

7. The wrapping packaging production line according to claim 3, characterized in that: The first cloth end clamping portion comprises a packing tape guide roller (407) arranged on the packing machine body (401); a packing tape pressing plate (408) driven and moved by a cylinder is arranged obliquely above the packing tape guide roller (407); the packing tape pressing plate (408) presses and fixes the packing tape on the packing tape guide roller (407); an auxiliary guide roller (409) is arranged between the packing tape guide roller (407) and the packing tape bracket (406) for supporting the packing tape.

8. The wrapping packaging production line according to claim 1, characterized in that: The movable push arm device (500) comprises: A connecting component (501) having a rotational connection position, the rotational connection position being rotationally connected to a guide shaft ear seat sleeve (506); The connecting component (501) can also be connected to an action set (510); The action sleeve (510) is rotatably connected to a push cylinder (512), an output end of the push cylinder (512) is connected to a guide shaft connector (531), the guide shaft connector (531) is connected to a guide shaft (532), one end of the guide shaft (532) is rotatably connected to the guide shaft ear seat sleeve (506), and the other end of the guide shaft (532) is connected to a guide shaft bottom plate (508); The other end of the guide shaft ear seat sleeve (506) is fixedly connected to a pull rod (504), and the end of the pull rod (504) is vertically connected to a pipe unloading shaft (511).

9. The wrapping packaging production line according to claim 8, characterized in that: Also included are: a hose unloading tray assembly (600); The hose unloading assembly (600) comprises: The unloading main support plate (601) is connected to the tray slide rail assembly (602); The tray slide rail assembly (602) is connected to one side of the frame (10) via a bracket, and the pipe unloading shaft (511) can be located on the tray unloading main support plate (601); The lower end of the unloading main support plate (601) is connected to a positioning shaft (604) via a positioning shaft seat (603).

10. The control method of the wrapping packaging production line according to claim 9 is characterized in that: include: S101: the first execution process: the cable arrangement assembly (100) and the coiling device (200) act synchronously to allow the high-pressure rubber tube to enter the coil and form a coil; S102: the second execution process: after the cable arrangement assembly (100) and the coiling device (200) are synchronously operated, the clamp transport device (300) returns to the coiling area (1), and after the high-pressure rubber tube is coiled in place after the return, the clamp transport device (300) receives the transport instruction, executes the clamping transport, and moves to the packaging area (2); After the clamp transport device (300) moves to the packaging area (2), the packaging device (400) enters a working state; S103: the third execution process: when the packaging device (400) completes packaging and sends a packaging completion signal, the hose unloading assembly (600) returns to its original position; S104: the movable push arm device (500) is activated; When the moving arm pushing device (500) is completed, steps S101 to S104 are performed again.

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