Cylindrical battery cell sorting mechanism

By designing the sorting mechanism of the cylindrical battery cell, using the combination of the annular conveying chain and the discharge conveying chain, the low efficiency and equipment failure caused by hollow materials during the assembly process are solved, and the efficient order arrangement and assembly of the battery cell is achieved.

CN119637466AActive Publication Date: 2025-03-18SHENZHEN UNICOMP TECH CO LTD
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Patent Information

Application Number
CN202411949053.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-18
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

During the assembly process of lithium battery, after the robot is loaded, there is empty material in the fixture, resulting in inefficient assembly efficiency and may cause assembly equipment failure.

Method used

A sorting mechanism for cylindrical battery cells is designed, including an annular conveying chain and a feeding conveying chain. The fixtures carrying the battery cells are separated into the feeding conveying chain through the material separation assembly, while the fixtures without the battery cells are circulated along the annular conveying chain to ensure that the battery cells are arranged in sequence and avoid empty materials.

Benefits of technology

It improves the assembly efficiency of the battery cell, avoids assembly equipment failure caused by empty materials, and reduces costs and manual operation requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cylindrical battery cell sorting mechanism comprises an annular conveying chain, a discharging conveying chain, a material distributing assembly, a first positioning assembly and a second positioning assembly, a plurality of jigs are arranged on the annular conveying chain, and a first connecting position and a second connecting position are arranged on one side of the annular conveying chain; a third connecting position and a fourth connecting position are arranged on the side, close to the annular conveying chain, of the discharging conveying chain, a material distributing assembly is arranged at the end, connected with the discharging conveying chain, of the annular conveying chain, and a first positioning assembly and a second positioning assembly are further arranged on the annular conveying chain and the discharging conveying chain. By arranging the material distributing assembly, jigs with battery cells can be separated to the discharging conveying chain, the jigs without the battery cells circularly move along the annular conveying chain, the battery cells are arranged in sequence, the situation of empty materials is avoided, then the battery cells are grabbed and placed on the conveying chain of the assembling equipment in cooperation with a mechanical arm, and the assembling efficiency is improved. Therefore, the assembly efficiency of the battery cell can be improved, and assembly equipment faults caused by empty materials are avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery cell sorting, and in particular to a sorting mechanism for cylindrical battery cells. Background Art

[0002] As the demand for lithium batteries continues to expand, the terminal application market has increasingly higher requirements for the quality of lithium batteries. Current terminal applications have increasingly stringent requirements for the consistency of lithium batteries (especially power batteries). From the perspective of the lithium battery industry standards that have been issued, requirements have also been put forward for the consistency and safety of battery cells.

[0003] When the battery cells are in the process of being assembled, they are placed on the conveyor chain by a robot and then sent to the assembly equipment for processing in turn. The battery cells are generally placed on a jig during transportation to avoid scratches on the battery cells. However, when the battery cells are loaded, there will be empty spaces in the loading tray. When the robot loads the cells, there will be empty jigs in the neatly arranged jigs on the conveyor chain. After the empty jigs enter the assembly equipment along the conveyor chain, it will lead to low assembly efficiency and may also cause malfunctions of the assembly equipment.

[0004] In view of this, the existing technology still needs to be improved and developed. Summary of the invention

[0005] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a sorting mechanism for cylindrical battery cells, aiming to solve the problem that after the robot loads the materials, there are empty materials in the fixture, which not only leads to low assembly efficiency but also causes failure of the assembly equipment.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows:

[0007] A sorting mechanism for cylindrical battery cells, comprising:

[0008] An annular conveyor chain; a plurality of jigs are arranged on the annular conveyor chain for holding the electric core; a first connecting position and a second connecting position are arranged on one side of the annular conveyor chain;

[0009] A material unloading conveyor chain is arranged on one side of the circular conveyor chain; a third connection position and a fourth connection position are arranged on one side of the material unloading conveyor chain close to the circular conveyor chain, the third connection position is connected to the first connection position, and the fourth connection position is connected to the second connection position;

[0010] A material distribution component is arranged at one end of the ring conveyor chain connected to the unloading conveyor chain, so as to distribute the jig carrying the battery cells to the unloading conveyor chain, and to move the jig not carrying the battery cells cyclically along the ring conveyor chain;

[0011] A first positioning component, disposed on the annular conveyor chain, for positioning the jig;

[0012] The second positioning component is arranged on the unloading conveying chain and is used for positioning the battery cells after the materials are separated.

[0013] Furthermore, the material distribution component comprises:

[0014] A first baffle is disposed on the annular conveyor chain; the width of the first baffle gradually increases along the rotation direction of the annular conveyor chain;

[0015] A second baffle is arranged on the unloading conveying chain; the width of the second baffle gradually decreases along the rotation direction of the annular conveying chain; the first baffle and the second baffle are arranged at intervals on two sides facing each other to form a guide channel; one end opening of the guide channel is located on the annular conveying chain, and the other end opening is located on the unloading conveying chain;

[0016] The first baffle plate and the second baffle plate are located on the top of the fixture, and the upper surfaces of the first baffle plate and the second baffle plate are lower than the upper surface of the battery cell.

[0017] Furthermore, both sides of the first baffle plate and the second baffle plate facing each other are arc-shaped surfaces to form an arc-shaped guiding channel.

[0018] Furthermore, guide wheels are rotatably provided on the arc surfaces of the first baffle plate and the second baffle plate.

[0019] Furthermore, the cylindrical battery cell sorting mechanism further comprises:

[0020] A first annular guide bar, arranged inside the annular conveyor chain;

[0021] A second annular guide bar is arranged on the annular conveyor chain; a connecting port is arranged on a side of the second annular guide bar close to the unloading conveyor chain;

[0022] An arcuate guide strip is arranged at the connection port of the second annular guide strip; the arcuate guide strip cooperates with the second annular guide strip to form an arc-shaped wire edge at the first connection position and the third connection position, the second connection position and the fourth connection position for guiding the jig.

[0023] Furthermore, a third baffle is provided between the annular conveying chain and the unloading conveying chain.

[0024] Furthermore, the first positioning component includes:

[0025] A first gear cylinder is arranged on the inner side of the annular conveyor chain; a conical block is arranged at the protruding end of the first gear cylinder;

[0026] A first positioning cylinder is arranged on the inner side of the annular conveyor chain; a first positioning block is arranged at the protruding end of the first positioning cylinder, and an arc-shaped positioning groove is arranged on a side of the first positioning block away from the first positioning cylinder;

[0027] The second gear cylinder is arranged on the inner side of the annular conveyor chain; the second gear cylinder is located on one side of the first positioning block, and a conical block is arranged on the protruding end of the second gear cylinder.

[0028] Furthermore, the first positioning component also includes:

[0029] A second positioning cylinder is arranged on the inner side of the annular conveyor chain; a second positioning block is arranged at the protruding end of the second positioning cylinder, and an arc-shaped positioning groove is arranged on a side of the second positioning block away from the second positioning cylinder;

[0030] The third gear cylinder is arranged on the inner side of the annular conveyor chain; the third gear cylinder is located on one side of the second positioning block, and a conical block is arranged on the protruding end of the third gear cylinder.

[0031] Furthermore, the second positioning component includes:

[0032] The fourth gear cylinder is arranged on one side of the unloading conveying chain; the protruding end of the fourth gear cylinder is provided with a conical block;

[0033] A third positioning cylinder is arranged on one side of the unloading conveying chain; a third positioning block is arranged at the protruding end of the third positioning cylinder, and an arc-shaped positioning groove is arranged on the side of the third positioning block away from the third positioning cylinder;

[0034] The fifth gear cylinder is arranged on one side of the unloading conveying chain; the fifth gear cylinder is located on one side of the third positioning block, and a conical block is arranged at the protruding end of the fifth gear cylinder.

[0035] Furthermore, a sixth gear cylinder is arranged on the inner side of the annular conveyor chain, and a conical block is arranged on the protruding end of the sixth gear cylinder.

[0036] Compared with the prior art, the present invention has the following beneficial effects:

[0037] In the present invention, a plurality of jigs are arranged on the ring conveyor chain, and a first connecting position and a second connecting position are arranged on one side of the ring conveyor chain, a feeding conveyor chain is arranged on one side of the ring conveyor chain where the first connecting position is arranged, a third connecting position and a fourth connecting position are arranged on one side of the feeding conveyor chain close to the ring conveyor chain, the third connecting position is connected to the first connecting position, and the fourth connecting position is connected to the second connecting position, so that the jigs can move on the ring conveyor chain and the feeding conveyor chain, and a material dividing assembly is arranged on one end of the ring conveyor chain where the feeding conveyor chain is connected to the feeding conveyor chain. A first positioning component and a second positioning component are also provided on the chain and the unloading conveyor chain to facilitate the positioning of the jig and the loading and unloading of materials. By providing an annular conveyor chain and an unloading conveyor chain and providing a material separation component therebetween, the jig with the battery cells can be separated onto the unloading conveyor chain, while the jig without the battery cells moves in a cycle along the annular conveyor chain to arrange the battery cells in sequence to avoid empty materials. The battery cells are then grabbed by a robot and placed on the conveyor chain of the assembly equipment, thereby improving the assembly efficiency of the battery cells and avoiding malfunctions of the assembly equipment caused by empty materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0039] Figure 2 for Figure 1 A magnified schematic diagram of center A.

[0040] Figure 3 It is a schematic diagram of the structure of the first annular guide bar and the second annular guide bar of the present invention.

[0041] Figure 4 It is a schematic diagram of the structure of the first positioning component of the present invention.

[0042] Figure 5 It is a schematic diagram of the structure of the second positioning component of the present invention.

[0043] The numbers in the figure are as follows: 1. annular conveyor chain; 11. first connection position; 12. second connection position; 13. first annular guide bar; 14. second annular guide bar; 15. sixth gear cylinder; 2. fixture; 3. battery cell; 4. unloading conveyor chain; 41. third connection position; 42. fourth connection position; 43. bow-shaped guide bar; 5. material dividing assembly; 51. first baffle; 52. second baffle; 6. first positioning assembly; 61. first gear cylinder; 62. first positioning cylinder; 63. first positioning block; 64. second gear cylinder; 65. second positioning cylinder; 66. second positioning block; 67. third gear cylinder; 7. second positioning assembly; 71. fourth gear cylinder; 72. third positioning cylinder; 73. third positioning block; 74. fifth gear cylinder; 8. third baffle; 9. conical block. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] In the prior art, the assembly equipment is generally arranged on a conveyor chain, and a manipulator grabs the battery cells 3 in the loading tray and puts them on the conveyor chain, and the conveyor chain transports them to the assembly equipment for assembly, and the battery cells 3 are generally placed on the jig 2 during transportation to avoid scratches on the battery cells 3; however, there are generally empty materials in the loading tray, that is, there are no battery cells 3 in the placement slots in the loading tray, and then when the manipulator grabs the battery cells 3 and places them on the jig 2 of the conveyor chain, there are empty materials on the jig 2, and the empty jig 2 enters the assembly equipment, which not only leads to low assembly efficiency, but also causes malfunctions to the assembly equipment; generally, for the empty jig 2 on the conveyor chain, a replenishing manipulator can be added to replenish the empty jig 2, but this method not only requires the addition of a manipulator, but also requires the addition of detection equipment and replenishing stations, etc., which increases the cost of assembly; and the number of replenished battery cells 3 is limited and needs to be replenished at any time, which also increases labor costs.

[0048] In view of the shortcomings of the prior art, this embodiment provides a sorting mechanism for cylindrical cells, which can be specifically referred to as follows:

[0049] As attached Figure 1 and attached Figure 2 As shown, a sorting mechanism for cylindrical battery cells includes an annular conveyor chain 1, a feeding conveyor chain 4, a material dividing assembly 5, a first positioning assembly 6 and a second positioning assembly 7. A plurality of jigs 2 are arranged on the annular conveyor chain 1. The plurality of jigs 2 are cyclically moved along with the action of the annular conveyor chain 1. The jigs 2 are used to hold the battery cells 3. A first connecting position 11 and a second connecting position 12 are arranged on one side of the annular conveyor chain 1. The first connecting position 11 and the second connecting position 12 are located on the same side, and the direction from the first connecting position 11 to the second connecting position 12 is the rotation direction of the annular conveyor chain 1. The feeding conveyor chain 4 is arranged on the side of the annular conveyor chain 1 where the first connecting position 11 is opened. A third connection position 41 and a fourth connection position 42 are provided on one side of the conveyor chain 4 close to the circular conveyor chain 1, the first connection position 11 is connected to the third connection position 41, and the second connection position 12 is connected to the fourth connection position 42, so that the jig 2 can be moved on the circular conveyor chain 1 and the unloading conveyor chain 4 to facilitate material separation; the material separation component 5 is provided at the position where the first connection position 11 of the circular conveyor chain 1 is connected to the third connection position 41 of the unloading conveyor chain 4, and the jig 2 carrying the battery cell 3 can be separated to the unloading conveyor chain 4 through the separation component to facilitate unloading, while the jig 2 without the battery cell 3 remains on the circular conveyor chain 1 for recycling;

[0050] By setting up an annular conveyor chain 1 and a feeding conveyor chain 4, and setting a material dividing component 5 therebetween, the jig 2 with the battery cells 3 can be separated onto the feeding conveyor chain 4, and the jig 2 without the battery cells 3 can be circulated along the annular conveyor chain 1, so that the battery cells 3 are arranged in sequence to avoid empty materials, and then the battery cells 3 are grasped and placed on the conveyor chain of the assembly equipment with the help of a robot, thereby improving the assembly efficiency of the battery cells 3 and avoiding malfunctions of the assembly equipment caused by empty materials. Moreover, compared with the method of adding a feeding robot for feeding in the prior art, the structure of the present application is simple and the cost is low, and there is no need to set up an inspection station and inspection equipment, and there is no need for manual feeding operations.

[0051] Specifically, an upper manipulator is provided on the side of the circular conveyor chain 1 away from the unloading conveyor chain 4, and a lower manipulator is provided on the side of the unloading conveyor chain 4 away from the circular conveyor chain 1. The upper manipulator is used to place the battery cells 3 in the loading tray into the jig 2 on the circular conveyor chain 1, and then multiple jigs 2 pass through the dividing assembly 5 to divide the jig 2 carrying the battery cells 3 onto the unloading conveyor chain 4, and then the lower manipulator grabs the neatly arranged battery cells 3 and moves them to the conveyor chain of the assembly equipment, thereby avoiding the situation of empty materials on the conveyor chain from loading to the assembly equipment; and the present application arranges a sorting mechanism before the manipulator loads the material, so that the jigs 2 carrying the battery cells 3 can be arranged in sequence, and when the lower manipulator loads the material to the conveyor chain of the assembly equipment, the grabbing position in the lower manipulator will grab the battery cells 3, thereby avoiding the situation of the lower manipulator having empty materials, effectively improving the assembly efficiency of the battery cells 3 and avoiding the situation of assembly equipment failure caused by empty materials.

[0052] In this embodiment, the upper manipulator and the lower manipulator are both existing technologies and are not shown in the figure; the loading tray is also existing technology. The loading tray is used for transporting battery cells 3, and a placement groove is provided inside the loading tray. The battery cells 3 are arranged in the placement groove. The placement groove inside the loading tray may have empty materials.

[0053] In this embodiment, the jig 2 is cylindrical, and a receiving groove is provided on the top of the jig 2 . The battery cell 3 is also cylindrical and is placed in the receiving groove and moves with the jig 2 .

[0054] As attached Figure 1 As shown, the sorting mechanism for cylindrical battery cells also includes a first positioning component 6 and a second positioning component 7. The first positioning component 6 is arranged on the ring conveyor chain 1, and is used to position the jig 2, so as to facilitate the upper manipulator to place the battery cells 3 in the loading tray on the jig 2 of the ring conveyor chain 1; the second positioning component 7 is arranged on the unloading conveyor chain 4, and is used to position the battery cells 3 after sorting, so as to facilitate the lower manipulator to take away the sequentially arranged battery cells 3 and place them on the conveyor chain of the assembly equipment.

[0055] The right side of the circular conveyor chain 1 is the loading position, the left side of the circular conveyor chain 1 is the dividing position, the left side of the circular conveyor chain 1 is connected to the unloading conveyor chain 4, and the first positioning component 6 is arranged on the right side of the circular conveyor chain 1, for positioning the jig 2 at the loading position of the circular conveyor chain 1, so as to facilitate the upper robot to load; the second positioning component 7 is arranged on the side of the unloading conveyor chain 4 away from the circular conveyor chain 1, for positioning the jig 2 carrying the battery cell 3 after dividing, that is, to position the battery cell 3, so as to facilitate the lower robot to take the material.

[0056] In one embodiment of the present application, as shown in the attached Figure 2As shown, the material distribution component 5 includes a first baffle 51 and a second baffle 52. The first baffle 51 is arranged on the circular conveyor chain 1, and the width of the first baffle 51 gradually increases along the rotation direction of the circular conveyor chain 1, thereby providing a guide for the battery cell 3. The second baffle 52 is arranged on the unloading conveyor chain 4, and the first baffle 51 and the second baffle 52 are arranged opposite to each other, and the width of the second baffle 52 gradually decreases along the rotation direction of the circular conveyor chain 1, thereby corresponding to the shape of the first baffle 51; the first baffle 51 and the second baffle 52 are opposite to each other. The two sides are arranged at intervals, and the two sides facing each other of the first baffle 51 and the second baffle 52 are both inclined, so as to form a guide channel between the two, and one end opening of the guide channel is located on the circular conveyor chain 1, and the other end opening is located on the unloading conveyor chain 4; by setting the two openings of the guide channel on the two conveyor chains respectively, under the action of the circular conveyor chain 1, the jig 2 carrying the battery cell 3 will enter the guide channel and be guided to the unloading conveyor chain 4, while the jig 2 not carrying the battery cell 3 will continue to move in a cycle with the action of the circular conveyor belt.

[0057] In this embodiment, the first baffle 51 and the second baffle 52 are located at the top of the jig 2, that is, the jig 2 does not contact the first baffle 51 and the second baffle 52; the upper surfaces of the first baffle 51 and the second baffle 52 are lower than the upper surface of the battery cell 3, and when the annular conveyor chain 1 drives the jig 2 carrying the battery cell 3 to move to the position of the material distribution component 5, the battery cell 3 passes through one end opening of the guide channel, and under the action of the guide channel, the battery cell 3 drives the jig 2 to change the moving direction, and under the continuous action of the annular conveyor chain 1 and the unloading conveyor chain 4, moves to the other end opening of the guide channel, and moves to the unloading conveyor chain 4 until it moves to the position of the second positioning component 7 and is positioned by the second positioning component 7; at the same time, the jig 2 without the battery cell 3 is located at the bottom of the first baffle 51 and the second baffle 52, and will continue to move in a cycle with the action of the annular conveyor chain 1 without changing its moving direction.

[0058] By arranging the first baffle plate 51 and the second baffle plate 52 between the upper surface of the jig 2 and the upper surface of the battery cell 3, and providing a guide channel between the first baffle plate 51 and the second baffle plate 52, only the jig 2 carrying the battery cell 3 can be guided and its moving direction can be changed to achieve the function of material separation. The material separation structure of the present application is not only simple, but also does not require manual control and supervision, and can perform the material separation work automatically.

[0059] In this embodiment, both sides of the first baffle 51 and the second baffle 52 facing each other are arc-shaped surfaces, and the two arc-shaped surfaces are symmetrical to each other to ensure that the spacing in the guide channel is the same; the arc-shaped surfaces on both sides of the opening of the guide channel close to the annular conveyor chain 1 have a smaller curvature, and the arc-shaped surfaces on both sides of the opening of the guide channel close to the unloading conveyor chain 4 have a larger curvature, so that the battery cells 3 and the jig 2 can be guided to the unloading conveyor chain 4 by a small curvature change, and then the battery cells 3 and the jig 2 can be completely moved to the unloading conveyor chain 4 by a larger curvature, so as to facilitate the unloading conveyor chain 4 to move the jig 2 carrying the battery cells 3 to the position of the second positioning component 7.

[0060] In this embodiment, guide wheels are rotatably arranged on the arcuate surfaces of the first baffle plate 51 and the second baffle plate 52; during the material distribution process, in order to avoid the friction between the outer surface of the battery cell 3 and the arcuate surfaces of the first baffle plate 51 and the second baffle plate 52, guide wheels are arranged on the arcuate surfaces on the opposite sides of the first baffle plate 51 and the second baffle plate 52, and the guide wheels protrude from the arcuate surfaces. After the guide wheels are arranged, the spacing between the guide channels can be adjusted to allow the battery cell 3 to pass through; by arranging the guide wheels, the outer surface of the battery cell 3 can be in point contact with the guide wheels, thereby reducing the friction between the outer surface of the battery cell 3 and the inside of the guide channel.

[0061] Furthermore, a rubber film is provided on the outer surface of the guide wheel, which can effectively prevent the outer surface of the battery cell 3 from being damaged by friction or being scratched by the guide wheel.

[0062] As shown in the attached figure, Figure 3As shown, the sorting mechanism of the cylindrical battery cell also includes a first annular guide bar 13, a second annular guide bar 14 and an arched guide bar 43; the annular conveyor chain 1 and the unloading conveyor chain 4 are both prior art, the annular conveyor chain 1 includes an inner ring and an outer ring, the annular conveyor chain 1 rotates around two turntables, and the two turntables are located inside the inner ring of the annular conveyor chain 1, the first annular guide bar 13 is located at the edge of the inner ring of the annular conveyor chain 1, provides a guide for the jig 2, and also prevents the jig 2 from detaching from the chain plate surface of the annular conveyor chain 1; the outer ring edge of the annular conveyor chain 1 is provided with a second annular guide bar 14, the second annular guide bar 14 cooperates with the first annular guide bar 13, so that the jig 2 moves between them; the second annular A connecting port is provided on the side of the guide bar 14 close to the unloading conveyor chain 4, that is, an opening is cut out on one side of the second annular guide bar 14; an arched guide bar 43 is provided at the connecting port of the second annular guide bar 14, and the two ends of the arched guide bar 43 are respectively connected to the two ends of the connecting port of the second annular guide bar 14, so that the second annular guide bar 14 cooperates with the arched guide bar 43 to form a closed-loop guide bar; and one side of the arched guide bar 43 is located at the edge of the unloading conveyor chain 4, that is, the arched guide bar 43 wraps the unloading conveyor chain 4, and is arc-shaped at both ends of the arched guide bar 43, so as to facilitate guiding the jig 2 into the unloading conveyor chain 4, or to facilitate guiding the jig 2 into the annular conveyor chain 1 after the lower robot grabs the battery cell 3.

[0063] Specifically, the battery cells 3 in the loading tray are placed into the jig 2 through the cooperation of the first positioning component 6 and the upper manipulator. The jig 2 moves to the position of the dividing component 5 under the action of the circular conveyor chain 1. The dividing component 5 divides the jig 2 carrying the battery cells 3 onto the unloading conveyor chain 4. At the position of the dividing component 5, the bow-shaped guide bar 43 is arc-shaped, which is also convenient for guiding the jig 2 to enter the unloading conveyor chain 4. After the jig 2 carrying the battery cells 3 enters the unloading conveyor chain 4, it is positioned by the second positioning component 7, and the lower manipulator grabs the battery cells 3. After the battery cells 3 are grabbed, the jig 2 moves with the unloading conveyor chain 4 to the arc position of the bow-shaped guide bar 43, and under the action of its arc, moves to the circular conveyor chain 1 to continue carrying the battery cells 3 for sorting.

[0064] Furthermore, the upper surfaces of the second annular guide bar 14 and the first annular guide bar 13 are lower than the upper surface of the jig 2 , thereby facilitating the guiding and limiting of the jig 2 .

[0065] In this embodiment, a third baffle 8 is arranged between the annular conveyor chain 1 and the unloading conveyor chain 4, and the two ends of the third baffle 8 are spaced apart from the arched guide bar 43, so as to leave an opening for the jig 2 to enter and move out between the third baffle 8 and the arched guide bar 43; at the same time, the third baffle 8 also prevents empty jigs 2 or jigs 2 loaded with battery cells 3 from flowing into each other.

[0066] In one embodiment of the present application, as shown in the attached Figure 4 As shown, the first positioning assembly 6 includes a first gear cylinder 61, a first positioning cylinder 62 and a second gear cylinder 64. The first gear cylinder 61 is arranged on the inner side of the endless conveyor chain 1 and is located at the inner ring position of the endless conveyor chain 1. The protruding end of the first gear cylinder 61 is provided with a conical block 9. By starting the first gear cylinder 61, the conical block 9 can be extended to the chain plate of the endless conveyor chain 1 and is used to block the movement of the fixture 2. The inner side of the endless conveyor chain 1 is also provided with a first positioning cylinder 62, and the first positioning cylinder 62 is located at the inner ring position of the endless conveyor chain 1. The protruding end of the first positioning cylinder 62 is provided with a first positioning block 63. An arc-shaped positioning groove is provided on the side of the positioning block 63 away from the first positioning cylinder 62, and the arc-shaped positioning groove cooperates with the outer surface of the fixture 2. Multiple fixtures 2 can be positioned synchronously through the arc-shaped positioning groove to ensure the spacing between adjacent fixtures 2 and meet the requirements of the upper robot for loading. A second gear cylinder 64 is also provided at the inner ring position of the annular conveyor chain 1. The second gear cylinder 64 is located on the side of the first positioning block 63 away from the first gear cylinder 61. A conical block 9 is also provided at the protruding end of the second gear cylinder 64, which is used to block the fixture 2 on one side of the first positioning block 63 to avoid interference between the subsequent fixture 2 and the fixture 2 cooperating with the first positioning block 63.

[0067] In this embodiment, the first positioning assembly 6 also includes a second positioning cylinder 65 and a third gear cylinder 67. The second positioning cylinder 65 is arranged on the inner side of the circular conveyor chain 1 and is located on the side of the second gear cylinder 64 away from the first positioning cylinder 62. The protruding end of the second positioning cylinder 65 is provided with a second positioning block 66. The side of the second positioning block 66 away from the second positioning cylinder 65 is provided with an arc-shaped positioning groove for positioning the fixture 2; the inner ring position of the circular conveyor chain 1 is also provided with a third gear cylinder 67. The third gear cylinder 67 is located at some of the second positioning block 66 away from the second gear cylinder 64, and the protruding end of the third gear cylinder 67 is provided with a conical block 9.

[0068] The first gear cylinder 61, the second gear cylinder 64, the third gear cylinder 67, the first positioning cylinder 62 and the second gear cylinder 64 are all located on the same side, and after the protruding ends are extended, they are all located on the chain plate of the circular conveyor chain 1; the first positioning cylinder 62 and the second positioning cylinder 65 can be started according to demand. Specifically, the first positioning block 63 and the second positioning block 66 have the same structure. One side of the first positioning block 63 and the second positioning block 66 is provided with eight arc-shaped positioning grooves for fixing the fixture 2. Under normal circumstances, the upper manipulator will load fourteen battery cells 3 at the same time. At this time, the first positioning cylinder 62 and the second positioning cylinder 65 need to be started synchronously, and the first gear cylinder 61 and the third gear cylinder 67 are started at the same time; when eight cells need to be loaded, it is only necessary to start the first gear cylinder 61, the first positioning cylinder 62 and the second gear cylinder 64.

[0069] In one embodiment of the present application, as shown in the attached Figure 5 As shown, the second positioning assembly 7 includes a fourth gear cylinder 71, a third positioning cylinder 72 and a fifth gear cylinder 74. The fourth gear cylinder 71, the third positioning cylinder 72 and the fifth gear cylinder 74 are all arranged on the side of the unloading conveying chain 4 away from the circular conveying chain 1, and are arranged in sequence along the rotation direction of the unloading conveying chain 4; the protruding ends of the fourth gear cylinder 71 and the fifth gear cylinder 74 are both provided with conical blocks 9, and the two are respectively located on both sides of the third positioning cylinder 72, and the protruding end of the third positioning cylinder 72 is provided with a third positioning block 73, and the side of the third positioning block 73 away from the third positioning cylinder 72 is provided with an arc-shaped positioning groove, and the arc-shaped positioning groove can be arranged according to the gripping position of the lower manipulator.

[0070] In one embodiment of the present application, as shown in the attached Figure 4 As shown, a sixth gear cylinder 15 is provided on the inner side of the ring conveyor chain 1, and a conical block 9 is provided on the extended end of the sixth gear cylinder 15. The sixth gear cylinder 15 is located in the inner circle of the ring conveyor chain 1 and close to one side of the unloading conveyor chain 4, that is, the sixth gear cylinder 15 and the first gear cylinder 61 are located on both sides of the inner circle of the ring conveyor chain 1. After the extended end of the sixth gear cylinder 15 is extended, it is located on the chain plate of the ring conveyor chain 1 close to the unloading conveyor chain 4, which is used to block the empty jig 2 after the material is divided; through the sixth gear cylinder 15, the empty jig 2 after the material is divided and the jig 2 that takes away the battery cell 3 on the unloading conveyor chain 4 can be moved on the ring conveyor chain 1 in sequence;

[0071] Specifically, in the initial state, the sixth gear cylinder 15 is in a retracted state, and the empty jig 2 after material distribution is moved to the loading position of the circular conveyor chain 1 again with the action of the circular conveyor chain 1; when the lower manipulator grabs the battery cell 3, the fifth gear cylinder 74 is released to allow the jig 2 to move, and at the same time the sixth gear cylinder 15 is started, and multiple empty jigs 2 on the unloading conveyor chain 4 can be moved to the circular conveyor chain 1 first, and then the sixth gear cylinder 15 is retracted to allow the empty jig 2 after material distribution to move in a circular motion to avoid blockage of the jig 2 at the second connecting position 12 of the circular conveyor chain 1 and the fourth connecting position 42 of the unloading conveyor chain 4.

[0072] Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the schemes disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art that are not disclosed in this scheme. The description and examples are to be regarded as exemplary only, and the true scope and spirit of the present invention are indicated by the claims.

Claims

1. A cylindrical battery cell sorting mechanism, characterized in that: include: Annular conveyor chain; The annular conveyor chain is provided with a plurality of jigs for holding the electric cores; A first connection position and a second connection position are provided on one side of the ring-shaped conveyor chain; A material unloading conveyor chain is arranged on one side of the circular conveyor chain; a third connection position and a fourth connection position are arranged on one side of the material unloading conveyor chain close to the circular conveyor chain, the third connection position is connected to the first connection position, and the fourth connection position is connected to the second connection position; A material distribution component is arranged at one end of the ring conveyor chain connected to the unloading conveyor chain, so as to distribute the jig carrying the battery cells to the unloading conveyor chain, and to move the jig not carrying the battery cells cyclically along the ring conveyor chain; A first positioning component, disposed on the annular conveyor chain, for positioning the jig; The second positioning component is arranged on the unloading conveying chain and is used for positioning the battery cells after the materials are separated.

2. A cylindrical battery cell sorting mechanism according to claim 1, characterized in that: The material distribution component comprises: A first baffle is disposed on the annular conveyor chain; the width of the first baffle gradually increases along the rotation direction of the annular conveyor chain; A second baffle is arranged on the unloading conveying chain; the width of the second baffle gradually decreases along the rotation direction of the annular conveying chain; the first baffle and the second baffle are arranged at intervals on two sides facing each other to form a guide channel; one end opening of the guide channel is located on the annular conveying chain, and the other end opening is located on the unloading conveying chain; The first baffle plate and the second baffle plate are located on the top of the fixture, and the upper surfaces of the first baffle plate and the second baffle plate are lower than the upper surface of the battery cell.

3. A cylindrical battery cell sorting mechanism according to claim 2, characterized in that: Both sides of the first baffle plate and the second baffle plate facing each other are arc-shaped surfaces to form an arc-shaped guiding channel.

4. A cylindrical battery cell sorting mechanism according to claim 3, characterized in that: Guide wheels are rotatably arranged on the arcuate surfaces of the first baffle plate and the second baffle plate.

5. A cylindrical battery cell sorting mechanism according to claim 2, characterized in that: The cylindrical battery cell sorting mechanism further comprises: A first annular guide bar, arranged inside the annular conveyor chain; A second annular guide bar is arranged on the annular conveyor chain; a connecting port is arranged on a side of the second annular guide bar close to the unloading conveyor chain; An arcuate guide strip is arranged at the connection port of the second annular guide strip; the arcuate guide strip cooperates with the second annular guide strip to form an arc-shaped wire edge at the first connection position and the third connection position, the second connection position and the fourth connection position for guiding the jig.

6. A cylindrical battery cell sorting mechanism according to claim 5, characterized in that: A third baffle is arranged between the annular conveying chain and the unloading conveying chain.

7. A cylindrical battery cell sorting mechanism according to claim 1, characterized in that: The first positioning component comprises: A first gear cylinder is arranged on the inner side of the annular conveyor chain; a conical block is arranged at the protruding end of the first gear cylinder; A first positioning cylinder is arranged on the inner side of the annular conveyor chain; a first positioning block is arranged at the protruding end of the first positioning cylinder, and an arc-shaped positioning groove is arranged on a side of the first positioning block away from the first positioning cylinder; The second gear cylinder is arranged on the inner side of the annular conveyor chain; the second gear cylinder is located on one side of the first positioning block, and a conical block is arranged on the protruding end of the second gear cylinder.

8. A cylindrical battery cell sorting mechanism according to claim 7, characterized in that: The first positioning component also includes: A second positioning cylinder is arranged on the inner side of the annular conveyor chain; a second positioning block is arranged at the protruding end of the second positioning cylinder, and an arc-shaped positioning groove is arranged on a side of the second positioning block away from the second positioning cylinder; The third gear cylinder is arranged on the inner side of the annular conveyor chain; the third gear cylinder is located on one side of the second positioning block, and a conical block is arranged on the protruding end of the third gear cylinder.

9. A cylindrical battery cell sorting mechanism according to claim 1, characterized in that: The second positioning component comprises: The fourth gear cylinder is arranged on one side of the unloading conveying chain; the protruding end of the fourth gear cylinder is provided with a conical block; A third positioning cylinder is arranged on one side of the unloading conveying chain; a third positioning block is arranged at the protruding end of the third positioning cylinder, and an arc-shaped positioning groove is arranged on the side of the third positioning block away from the third positioning cylinder; The fifth gear cylinder is arranged on one side of the unloading conveying chain; the fifth gear cylinder is located on one side of the third positioning block, and a conical block is arranged at the protruding end of the fifth gear cylinder.

10. A cylindrical battery cell sorting mechanism according to claim 1, characterized in that: A sixth gear cylinder is arranged on the inner side of the annular conveying chain, and a conical block is arranged on the protruding end of the sixth gear cylinder.

Citation Information

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