Automatic forming production equipment for needle type electrode bar

Abstract

The invention discloses automatic forming production equipment for needle type electrode bars, relates to the technical field of automatic forming of electrode bars, and provides the following scheme aiming at the problems that in existing semi-automatic production, workers sequentially carry out sorting, assembling and machining, generally, one group is finished and returns to the initial position to carry out production of the next group, and the continuity is not high. The device comprises a workbench, an operation box is connected to one side of the upper end of the workbench, a steel needle is clamped and fixed to one side of a first base, a conveying mechanism is connected to one side of the first base and is of a rotating rod rotating conveying structure, a manganese piece vibration disc is connected to one side of the conveying mechanism, and a forming mechanism is arranged at one end of the conveying mechanism; according to the aluminum shell production line, the structure is novel, automation of the whole process from raw material sorting to finished product output is achieved, the production period is effectively shortened, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of automatic electrode rod forming, and in particular to a needle-type electrode rod automatic forming production device. Background Art

[0002] A needle electrode is a tubular object with an electrode. It is slender like a needle and is usually made of metal (such as platinum, copper, tungsten, etc.) or carbon. Its length and diameter vary depending on the application field, ranging from a few centimeters to tens of centimeters, and it usually has an insulating layer to protect the non-working area.

[0003] In the existing production process of electrode rods, the traditional processing method mainly relies on manual operation to sort, arrange the aluminum shells and manganese sheets, and perform subsequent molding steps. In semi-automatic production, personnel perform sorting, assembly, and processing in sequence. Usually, one group returns to the initial position after completion and then proceeds to the next group of production. The continuity is not strong and the efficiency is not high. In addition, the existing automatic processing procedures use different equipment to process each process separately. Most of the production equipment can only complete a single process. For example, the vibration plate is only used to sort parts, and the molding equipment is focused on the molding action, which cannot be integrated in one go. Summary of the invention

[0004] The invention provides a needle-type electrode rod automatic forming production device, which solves the existing problems.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic forming production equipment for needle-type electrode rods, comprising a workbench, an operation box is connected to one side of the upper end of the workbench, and a first base is connected to one end above the workbench, a clamping and rotating structure is arranged on one side above the first base, a steel needle is clamped and fixed on one side of the first base, and a transmission mechanism is connected to one side of the first base, the transmission mechanism is a rotating rod rotating transmission structure, and a manganese sheet vibration plate is connected to one side of the transmission mechanism, the manganese sheet vibration plate is used for automatically arranging, sorting and supplying manganese sheets, a forming mechanism is arranged at one end of the transmission mechanism, the forming mechanism is a telescopic downward pressing forming structure, a transfer mechanism is connected to one side of the forming mechanism, the transfer mechanism is a clamping, sliding and transferring structure, and an aluminum shell vibration plate is connected to the other side of the forming mechanism, the aluminum shell vibration plate is used to transport disordered aluminum shell gold parts to the forming mechanism in an orderly manner.

[0006] Preferably, a stand is connected to the lower end of the workbench, and the workbench and the stand are detachably connected, the four corners of the lower end of the stand are connected to first columns, and a roller is connected to one side of the first column.

[0007] Preferably, a first motor is connected above the first base, and a rotating rod is connected to one end of the first motor, and a rotating disk is connected to one end of the rotating rod away from the first motor.

[0008] Preferably, a plurality of first electric clamping cylinders are connected at equal intervals on one side of the turntable, and a steel needle is connected inside the first electric clamping cylinder, and a second column is connected to one side of the first base.

[0009] Preferably, a first electric slide rail is connected above the second column, a first slider is externally connected to the first electric slide rail, a steel needle is placed above the first slider, and a first push cylinder is connected to one side of the steel needle.

[0010] Preferably, the transmission mechanism includes a fifth column, a long plate is connected above the fifth column, a plurality of rotating rods are connected inside the long plate, a conveyor belt is connected outside the rotating rod, and a second motor is connected to one end of one of the rotating rods.

[0011] Preferably, the forming mechanism includes an outer frame, a third column is connected to the inside of the outer frame, a groove is connected to the top of the third column, a clamping block is connected to the outside of the groove, the clamping block and the groove are matched and engaged with each other, a support block is connected above the clamping block, and a plurality of electric push cylinders are connected above the outer frame.

[0012] Preferably, the transfer mechanism includes a fourth column, two second electric slide rails are connected above the fourth column, a second push cylinder is connected above the second electric slide rail through a sliding block, three second push cylinders are provided, and one end of the three second push cylinders is connected to a second electric clamping cylinder, and the clamping end of the second electric clamping cylinder corresponds to the support block in the forming mechanism.

[0013] Preferably, a guide plate is connected to the outer side of the upper end of the aluminum shell vibration plate, and one end of the guide plate is in contact with the forming mechanism.

[0014] Preferably, the forming mechanism further comprises a third push cylinder, the lower end of the third push cylinder is connected to a third electric clamping cylinder, and a detachable structure is formed between the third push cylinder and the third electric clamping cylinder, and a row plate is spaced apart and connected to the lower end of the third electric clamping cylinder.

[0015] The beneficial effects of the present invention are as follows: the device is provided with automated production equipment, which drives the first electric clamping cylinder to clamp the steel needle and place it on the first slider by rotating the turntable, and pushes the steel needle into the conveyor belt to start transmission through the first push cylinder. A manganese sheet vibration plate and an aluminum shell vibration plate are provided to enable the parts to move in a predetermined direction in the material trough, and the parts are guided to be arranged in an orderly manner through a spiral track. After the electrode rod for processing enters the forming mechanism, it is formed by an electric push cylinder, and the electrode rod for processing is clamped by the second electric clamping cylinder. The second push cylinder and the second electric slide rail cooperate with each other to accurately transport the electrode rod for processing to the bottom of the electric push cylinder for processing, and finally discharge it; the whole process of automation from raw material sorting to finished product output is realized, which effectively shortens the production cycle and improves production efficiency. At the same time, it reduces manual intervention, reduces the labor intensity of workers, and improves production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the present invention.

[0017] Figure 2 It is a schematic diagram of a workbench of the present invention.

[0018] Figure 3 It is a schematic diagram of a first base of the present invention.

[0019] Figure 4 It is a schematic diagram of the transmission mechanism of the present invention.

[0020] Figure 5 It is a schematic diagram of the forming mechanism of the present invention.

[0021] Figure 6 It is a schematic diagram of the transfer mechanism of the present invention.

[0022] Figure 7 It is a schematic diagram of the aluminum shell vibration plate of the present invention.

[0023] Numbers in the figure: 1, workbench; 101, stand; 102, first column; 103, roller; 2, operation box; 3, first base; 301, steel needle; 302, first motor; 303, rotating rod; 304, turntable; 305, first electric clamping cylinder; 306, second column; 307, first electric slide rail; 308, first slider; 309, first push cylinder; 4, transmission mechanism; 401, fifth column; 402, long board; 403, rotating rod; 404, transmission Belt conveyor; 405, second motor; 5, manganese sheet vibration plate; 6, forming mechanism; 601, outer frame; 602, third column; 603, groove bar; 604, clamping block; 605, supporting block; 606, electric push cylinder; 607, third push cylinder; 608, third electric clamping cylinder; 609, row plate; 7, transfer mechanism; 701, fourth column; 702, second electric slide rail; 703, second push cylinder; 704, second electric clamping cylinder; 8, aluminum shell vibration plate; 801, guide plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] Reference Figure 1-Figure 7 , an automatic forming production equipment for needle-type electrode rods, including a workbench 1, a stand 101 is connected to the lower end of the workbench 1, and the workbench 1 and the stand 101 are detachably connected, the four corners of the lower end of the stand 101 are connected to the first column 102, and one side of the first column 102 is connected to a roller 103, the device can be moved by rolling on the roller 103, which is convenient for the transfer of the device, the first column 102 is adjusted and fixed by a nut so that the device can be placed stably, an operation box 2 is connected to one side of the upper end of the workbench 1, and a first base 3 is connected to one end above the workbench 1, and a clamping and rotating structure is arranged on one side above the first base 3 A steel needle 301 is clamped and fixed on one side of the first base 3, and a transmission mechanism 4 is connected to one side of the first base 3. The transmission mechanism 4 is a rotating rod rotating transmission structure, and a manganese sheet vibration plate 5 is connected to one side of the transmission mechanism 4. The manganese sheet vibration plate 5 is used for automatically arranging, sorting and supplying manganese sheets. A forming mechanism 6 is arranged at one end of the transmission mechanism 4. The forming mechanism 6 is a telescopic downward pressing forming structure. A transfer mechanism 7 is connected to one side of the forming mechanism 6. The transfer mechanism 7 is a clamping sliding transfer structure, and an aluminum shell vibration plate 8 is connected to the other side of the forming mechanism 6. The aluminum shell vibration plate 8 is used to transport disordered aluminum shell gold parts to the forming mechanism 6 in an orderly manner.

[0026] Reference Figure 3The first base 3 is a square columnar structure, a first motor 302 is connected to the top of the first base 3, and a rotating rod 303 is connected to one end of the first motor 302, a rotating disk 304 is connected to the end of the rotating rod 303 away from the first motor 302, and a plurality of first electric clamping cylinders 305 are connected to one side of the rotating disk 304 at equal intervals, and a steel needle 301 is connected inside the first electric clamping cylinder 305, a second column 306 is connected to one side of the first base 3, a first electric slide rail 307 is connected to the top of the second column 306, and the first electric slide rail 307 A first slider 308 is connected to the outside, a steel needle 301 is placed above the first slider 308, and a first push cylinder 309 is connected to one side of the steel needle 301. The turntable 304 is rotated by the rotating rod 303, and the rotation of the turntable 304 drives the first electric clamping cylinder 305 on one side to move. The first electric clamping cylinder 305 clamps the steel needle 301 and drives the steel needle 301 to move to the first slider 308, and the steel needle 301 is driven to move by the cooperation of the first electric slide rail 307 and the first slider 308.

[0027] Reference Figure 4 The transmission mechanism 4 includes a fifth column 401, a long plate 402 is connected above the fifth column 401, and a plurality of rotating rods 403 are connected inside the long plate 402, a conveyor belt 404 is connected outside the rotating rod 403, and a second motor 405 is connected at one end of a rotating rod 403. The manganese sheet vibration plate 5 is started to automatically sort and arrange the manganese sheets to provide an orderly supply of manganese sheets for the assembly of the steel needle 301. The steel needle 301 is pushed to the manganese sheet on the conveyor belt 404 through the first push cylinder 309, and the rotating rod 403 is rotated to drive the conveyor belt 404 to transmit and transport it to the forming mechanism 6.

[0028] Reference Figure 5 , Figure 7The forming mechanism 6 includes an outer frame 601, the inner part of the outer frame 601 is connected with a third column 602, and the upper part of the third column 602 is connected with a groove bar 603, the outer part of the groove bar 603 is connected with a clamping block 604, the clamping block 604 and the groove bar 603 are matched and engaged with each other, and the upper part of the clamping block 604 is connected with a supporting block 605, and the upper part of the outer frame 601 is connected with a plurality of electric push cylinders 606, and different supporting blocks 605 are selected according to the electrode rod model, and the supporting block 605 is fixed by the clamping block 604 and the groove bar 603 are engaged with each other, and is pressed down by the three electric push cylinders 606 on the upper part, and is formed in sequence; the outer side of the upper end of the aluminum shell vibration plate 8 is connected with The guide plate 801 is provided, and one end of the guide plate 801 is in contact with the forming mechanism 6. The forming mechanism 6 also includes a third push cylinder 607. The lower end of the third push cylinder 607 is connected to a third electric clamping cylinder 608. The third push cylinder 607 and the third electric clamping cylinder 608 are detachable structures. The lower end of the third electric clamping cylinder 608 is connected to a row plate 609 at intervals. The aluminum shell parts are processed in an orderly manner through the aluminum shell vibration plate 8 and transmitted to the forming mechanism 6. The third push cylinder 607 pushes the third electric clamping cylinder 608 to descend, and the third electric clamping cylinder 608 is started to finally clamp and stabilize the electrode rod, and the electrode rod is discharged through the row plate 609 after processing.

[0029] Reference Figure 6 The transfer mechanism 7 includes a fourth column 701, and two second electric slide rails 702 are connected above the fourth column 701. A second push cylinder 703 is connected above the second electric slide rail 702 through a sliding block. There are three second push cylinders 703, and one end of the three second push cylinders 703 is connected to a second electric clamping cylinder 704. The clamping end of the second electric clamping cylinder 704 corresponds to the support block 605 in the forming mechanism 6. The second push cylinder 703 drives the second electric clamping cylinder 704 to extend and retract, and the second electric clamping cylinder 704 clamps the electrode rod for processing. The second electric slide rail 702 moves the slider to drive the second push cylinder 703 to move, and the electrode rods are transferred in sequence.

[0030] Working principle: First, the operation box 2 is used to operate and control the first motor 302 to start the rotating rod 303. The rotation of the rotating rod 303 drives the turntable 304 to rotate. The rotation of the turntable 304 drives the first electric clamping cylinder 305 to move. The first electric clamping cylinder 305 clamps and fixes the steel needle 301. The first electric clamping cylinder 305 drives the steel needle 301 to place it on the first slider 308. The operation box 2 controls the first electric slide rail 307 to drive the first slider 308 to move. The movement of the first slider 308 drives the steel needle 301 to the side of the first push cylinder 309. The operation box 2 starts the manganese sheet vibration plate 5 to automatically sort and arrange the manganese sheets, and the manganese sheets are transferred to the conveyor belt 404. The second motor 405 is started to rotate the rotating rod 403. The rotating rod 403 rotates to drive the conveyor belt 404 to transmit. The operation box 2 starts the first push cylinder 309 to push the steel needle 301 to the conveyor belt 404. With the manganese sheet on the belt 404, the support block 605 is fixed by the mutual engagement of the clamping block 604 and the groove bar 603, the second push cylinder 703 is started to push the second electric clamping cylinder 704 to extend and retract, the second electric clamping cylinder 704 is started to clamp the electrode rod for processing, and the second electric slide rail 702 is started to move the slider to drive the second push cylinder 703 to move, and the electrode rods are transferred in sequence, and the three electric push cylinders 606 above are pressed down to form in sequence, and the aluminum shell vibration plate 8 is started to automatically sort and arrange the aluminum shell parts, and the aluminum shell parts are transferred to the third electric clamping cylinder 608, and the third push cylinder 607 is started to push the third electric clamping cylinder 608. The third electric clamping cylinder 608 is started to clamp the electrode rod and the aluminum shell parts for processing and fix them, and finally clamped by the second electric clamping cylinder 704, and the second electric slide rail 702 drives the second push cylinder 703 to move to transfer the electrode rod to the row plate 609 for discharge.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic forming production equipment for needle-type electrode rods, comprising a workbench (1), characterized in that: An operation box (2) is connected to one side of the upper end of the workbench (1), and a first base (3) is connected to one end above the workbench (1). A clamping and rotating structure is provided on one side of the upper end of the first base (3). A steel needle (301) is clamped and fixed on one side of the first base (3), and a transmission mechanism (4) is connected to one side of the first base (3). The transmission mechanism (4) is a rotating rod rotating transmission structure, and a manganese sheet vibration disk (5) is connected to one side of the transmission mechanism (4). The manganese sheet vibration disk (5) is used for automatically arranging, sorting and supplying manganese sheets. A forming mechanism (6) is provided at one end of the transmission mechanism (4). The forming mechanism (6) is a telescopic downward pressing forming structure. A transfer mechanism (7) is connected to one side of the forming mechanism (6). The transfer mechanism (7) is a clamping, sliding and transferring structure. An aluminum shell vibration disk (8) is connected to the other side of the forming mechanism (6). The aluminum shell vibration disk (8) is used for orderly conveying disordered aluminum shell parts to the forming mechanism (6).

2. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: The lower end of the workbench (1) is connected to a stand (101), and the workbench (1) and the stand (101) are detachably connected. The four corners of the lower end of the stand (101) are connected to first columns (102), and one side of the first column (102) is connected to a roller (103).

3. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: A first motor (302) is connected above the first base (3), and one end of the first motor (302) is connected to a rotating rod (303), and one end of the rotating rod (303) away from the first motor (302) is connected to a rotating disk (304).

4. The automatic forming production equipment for needle-type electrode rods according to claim 3, characterized in that: A plurality of first electric clamping cylinders (305) are connected at equal intervals to one side of the turntable (304), and a steel needle (301) is connected inside the first electric clamping cylinder (305). A second column (306) is connected to one side of the first base (3).

5. The automatic forming production equipment for needle-type electrode rods according to claim 4, characterized in that: A first electric slide rail (307) is connected above the second column (306), a first slider (308) is externally connected to the first electric slide rail (307), a steel needle (301) is placed above the first slider (308), and a first push cylinder (309) is connected to one side of the steel needle (301).

6. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: The transmission mechanism (4) comprises a fifth column (401), a long plate (402) is connected above the fifth column (401), a plurality of rotating rods (403) are connected inside the long plate (402), a conveyor belt (404) is connected outside the rotating rod (403), and a second motor (405) is connected to one end of one of the rotating rods (403).

7. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: The forming mechanism (6) comprises an outer frame (601), the inner part of the outer frame (601) is connected to a third column (602), and the upper part of the third column (602) is connected to a groove bar (603), the outer part of the groove bar (603) is connected to a clamping block (604), the clamping block (604) and the groove bar (603) are matched and engaged with each other, and the upper part of the clamping block (604) is connected to a supporting block (605), and the upper part of the outer frame (601) is connected to a plurality of electric push cylinders (606).

8. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: The transfer mechanism (7) includes a fourth column (701), two second electric slide rails (702) are connected above the fourth column (701), a second push cylinder (703) is connected above the second electric slide rail (702) via a sliding block, three second push cylinders (703) are provided, and one end of the three second push cylinders (703) is connected to a second electric clamping cylinder (704), and the clamping end of the second electric clamping cylinder (704) corresponds to the support block (605) in the forming mechanism (6).

9. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: A guide plate (801) is connected to the outer side of the upper end of the aluminum shell vibration plate (8), and one end of the guide plate (801) is in contact with the forming mechanism (6).

10. The automatic forming production equipment for needle-type electrode rods according to claim 1, characterized in that: The forming mechanism (6) further comprises a third push cylinder (607), the lower end of which is connected to a third electric clamping cylinder (608), and a detachable structure is formed between the third push cylinder (607) and the third electric clamping cylinder (608), and a row plate (609) is spaced apart from the lower end of the third electric clamping cylinder (608).

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