Online monitoring PLC control cabinet

Abstract

The application discloses an online monitoring PLC control cabinet and belongs to the technical field of PLC control cabinet manufacturing, which comprises a cabinet body and a dustproof box, the dustproof box is fixedly installed on the upper surface of the cabinet body, a clamping assembly is arranged in the dustproof box, the clamping assembly comprises a plurality of first telescopic rods installed in the dustproof box, a first spring is sleeved on the outer wall of each first telescopic rod, the telescopic ends of the plurality of first telescopic rods are fixedly connected with a clamping block, a clamping groove is formed in the dustproof box, and a dustproof plate is clamped between the clamping block and the clamping groove. The clamping assembly composed of the first telescopic rods, the first springs and the clamping block is arranged in the dustproof box, the dustproof plate is quickly clamped and positioned in cooperation with the clamping groove, the dismounting operation is simple and fast, the maintenance difficulty and the labor cost are reduced, the problem that the air inlet is not smooth and heat dissipation is blocked due to dust accumulation and difficult cleaning is avoided, and the long-term stable and reliable work of the dustproof structure is ensured.

Description

Technical Field

[0001] This invention belongs to the field of PLC control cabinet manufacturing technology, specifically relating to an online monitoring PLC control cabinet. Background Technology

[0002] The online monitoring PLC control cabinet is based on a PLC and integrates multi-dimensional monitoring units such as temperature and humidity, electrical parameters, cabinet status, insulation, and smoke. It is equipped with a communication module and an intelligent monitoring platform to achieve 24-hour uninterrupted online acquisition, real-time display, abnormal alarm, remote monitoring, and data traceability of control cabinet operating status, electrical safety, environmental parameters, and equipment operating conditions. It can effectively improve equipment operating stability, reduce on-site inspection costs, and provide early warning of potential faults. It is widely applicable to industrial scenarios that require high reliability and continuous operation, such as factory automation, intelligent manufacturing, municipal engineering, energy, and rail transportation.

[0003] Most existing PLC control cabinet dustproof panels are fixed installations. After long-term operation, dust tends to accumulate on the panel and inside, making it difficult to clean. Moreover, the disassembly and assembly steps are cumbersome, making it inconvenient to replace and maintain them regularly. Accumulated dust can block ventilation channels, reduce heat dissipation efficiency, and cause the temperature of components inside the cabinet to rise, thereby affecting the stability and safety of the control cabinet operation.

[0004] Therefore, to address the aforementioned technical issues, it is necessary to provide an online monitoring PLC control cabinet.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of the invention and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Summary of the Invention

[0006] The purpose of this invention is to provide an online monitoring PLC control cabinet that enables quick snap-fit ​​and disassembly of the dustproof panel, facilitates timely cleaning of accumulated dust, avoids dust accumulation and blockage of air ducts, and effectively improves heat dissipation efficiency and the operational stability of components inside the cabinet.

[0007] To achieve the above objectives, a specific embodiment of the present invention provides the following technical solution: an online monitoring PLC control cabinet, comprising a cabinet body and a dustproof box, wherein the dustproof box is fixedly installed on the upper surface of the cabinet body, and a snap-fit ​​assembly is provided inside the dustproof box, the snap-fit ​​assembly comprising a plurality of first telescopic rods installed inside the dustproof box, each of the first telescopic rods having a first spring sleeved on its outer wall, the telescopic ends of the plurality of first telescopic rods being fixedly connected to a snap-fit ​​block, and a snap-fit ​​groove being provided inside the dustproof box, wherein a dustproof plate is snapped between the snap-fit ​​block and the snap-fit ​​groove.

[0008] In one or more embodiments of the present invention, a heat dissipation assembly is provided inside the cabinet. The heat dissipation assembly includes a support frame fixedly installed inside the cabinet. Two motors are installed inside the support frame, and the output end of each motor passes through the support frame and is connected to multiple fan blades.

[0009] In one or more embodiments of the present invention, the heat dissipation component is located below the dustproof box, the dustproof box is provided with an air inlet, and the outer wall of the cabinet is provided with two sets of heat dissipation vents.

[0010] In one or more embodiments of the present invention, two sets of fixing blocks and two baffles are fixedly installed inside the cabinet. A second telescopic rod is fixedly installed on the outer wall of each set of fixing blocks, and a second spring is sleeved on the outer wall of each set of second telescopic rods.

[0011] In one or more embodiments of the present invention, two pressure plates are fixedly installed at the telescopic end of each group of second telescopic rods. The pressure plates are adapted to the baffles, and each pressure plate has a through groove on its outer wall.

[0012] In one or more embodiments of the present invention, the cabinet has two sets of strip grooves inside, and the cabinet has multiple back panels inside. Each back panel has two bolts threaded inside, and the bolts are adapted to the strip grooves.

[0013] In one or more embodiments of the present invention, a temperature monitoring module is installed inside the cabinet, two cable inlets are opened inside the cabinet, and four support legs are installed on the bottom surface of the cabinet.

[0014] In one or more embodiments of the present invention, a cabinet door is hinged to the front of the cabinet body, and an observation window and a controller are installed on the front of the cabinet door.

[0015] Compared with the prior art, the advantages of the online monitoring PLC control cabinet of the present invention are as follows:

[0016] 1. This invention provides a snap-fit ​​assembly consisting of a first telescopic rod, a first spring, and a snap-fit ​​block inside the dustproof box. This assembly, in conjunction with the snap-fit ​​slot, enables the dustproof plate to be quickly snapped and positioned. The assembly and disassembly are simple and quick, and can be completed without the need for special tools. This reduces maintenance difficulty and labor costs, avoids problems such as poor air intake and heat dissipation caused by the difficulty in cleaning dust accumulation, and ensures the long-term stable and reliable operation of the dustproof structure.

[0017] 2. This invention provides a heat dissipation assembly consisting of a support frame, a motor, and fan blades inside the cabinet. This assembly, combined with the dustproof box air inlet and the cabinet heat dissipation outlet, forms a directional and efficient heat dissipation airflow, improving the air circulation speed and heat exchange efficiency inside the cabinet. This rapidly reduces the operating temperature of components, minimizes the impact of high temperatures on the performance and lifespan of electrical components, and enhances the stability, reliability, and safety of the online monitoring PLC control cabinet. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is an internal structural diagram of an online monitoring PLC control cabinet according to one embodiment of the present invention;

[0020] Figure 2 This is a three-dimensional structural diagram of an online monitoring PLC control cabinet according to an embodiment of the present invention;

[0021] Figure 3 This is a three-dimensional structural diagram of a snap-fit ​​component in an online monitoring PLC control cabinet according to an embodiment of the present invention;

[0022] Figure 4 This is a three-dimensional structural diagram of a heat dissipation component in an online monitoring PLC control cabinet according to an embodiment of the present invention;

[0023] Figure 5 In one embodiment of the present invention, an online monitoring PLC control cabinet is used. Figure 1 An enlarged schematic diagram of the structure at point A in the middle.

[0024] Explanation of key figure labels:

[0025] 1. Cabinet body; 2. Dustproof box; 3. Snap-fit ​​assembly; 301. First telescopic rod; 302. First spring; 303. Locking block; 304. Locking slot; 305. Dustproof plate; 4. Heat dissipation assembly; 401. Support frame; 402. Motor; 403. Fan blade; 5. Fixing block; 6. Second telescopic rod; 7. Second spring; 8. Pressure plate; 9. Baffle; 10. Through groove; 11. Air inlet; 12. Heat dissipation vent; 13. Strip groove; 14. Back panel; 15. Bolt; 16. Temperature monitoring module; 17. Cable inlet; 18. Cabinet door; 19. Observation window; 20. Support leg; 21. Controller. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solutions in this disclosure, the technical solutions in the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this disclosure.

[0027] like Figure 1-5 As shown, an online monitoring PLC control cabinet according to an embodiment of the present invention includes a cabinet body 1 and a dustproof box 2. The dustproof box 2 is fixedly installed on the upper surface of the cabinet body 1. The dustproof box 2 enables air intake and dust prevention to prevent dust from affecting the operation of components. The dustproof box 2 is provided with a snap-fit ​​assembly 3. The snap-fit ​​assembly 3 includes multiple first telescopic rods 301 installed inside the dustproof box 2. Each first telescopic rod 301 has a first spring 302 sleeved on its outer wall. The spring elasticity is used to make the snap-fit ​​block 303 and the snap-fit ​​groove 304 tightly snap-fit ​​together, and at the same time facilitate the disassembly of the dustproof plate 305. The telescopic ends of the multiple first telescopic rods 301 are fixedly connected to the snap-fit ​​block 303. The dustproof box 2 has a snap-fit ​​groove 304. The snap-fit ​​block 303 and the snap-fit ​​groove 304 are snap-fitted together with the dustproof plate 305.

[0028] The cabinet 1 is equipped with a heat dissipation component 4 to cool the interior of the cabinet 1 and ensure the normal operation of electrical components. The heat dissipation component 4 includes a support frame 401 fixedly installed inside the cabinet 1, which provides installation support for two motors 402 and ensures the stable operation of the motors 402. Two motors 402 are installed inside the support frame 401. The output end of each motor 402 passes through the support frame 401 and is connected to multiple fan blades 403. The heat dissipation component 4 is located below the dustproof box 2. The dustproof box 2 has an air inlet 11, which works with the dustproof plate 305 to achieve clean air intake. The outer wall of the cabinet 1 has two sets of heat dissipation vents 12 to exhaust the hot air inside the cabinet and form a complete heat dissipation air duct.

[0029] The cabinet 1 has two sets of fixing blocks 5 and two baffles 9 fixedly installed inside. Each set of fixing blocks 5 has a second telescopic rod 6 fixedly installed on its outer wall. Each set of second telescopic rods 6 has a second spring 7 sleeved on its outer wall, which pushes the pressure plate 8 toward the baffle 9 to ensure that the wire harness is clamped and fixed, and at the same time facilitates the removal and placement of the wire harness. Each set of second telescopic rods 6 has two pressure plates 8 fixedly installed at its telescopic end. The baffle 9 is adapted to the pressure plate 8 to achieve the clamping and fixing of the wire harness. Each pressure plate 8 has a through groove 10 on its outer wall.

[0030] The cabinet 1 has two sets of slots 13 inside, which are adapted to bolts 15 to provide a channel for adjusting the installation position of the back plate 14. The cabinet 1 has multiple back plates 14 inside, and each back plate 14 has two bolts 15 threaded inside. The bolts 15 are adapted to the slots 13. The cabinet 1 is equipped with a temperature monitoring module 16, which adopts the Omron CP1W-TS003 model, to monitor the temperature inside the cabinet in real time and provide signal support for temperature control. It is suitable for the industrial use of PLC control cabinets and can realize multi-point temperature acquisition and stable signal transmission. The cabinet 1 has two cable inlets 17 inside. The bottom of the cabinet 1 is equipped with four support legs 20. The front of the cabinet 1 is hinged with a cabinet door 18. The front of the cabinet door 18 is equipped with an observation window 19 and a controller 21. The observation window 19 allows the staff to observe the operating status of the components inside the cabinet in real time.

[0031] The working principle of this invention is as follows:

[0032] During operation, external air first enters through the air inlet 11 of the dustproof box 2, and is filtered by the dustproof plate 305 to achieve dust prevention. When cleaning or replacing the dustproof plate 305, the first telescopic rod 301 and the first spring 302 in the snap-fit ​​assembly 3 drive the snap-fit ​​block 303 to extend or retract, so that the snap-fit ​​block 303 is disengaged from or engaged with the snap-fit ​​slot 304 of the dustproof box 2, thereby quickly completing disassembly and maintenance. The filtered clean air flows downward, passes through the heat dissipation assembly 4, and is driven by the output end of the motor 402 to rotate the fan blade 403 to form a directional airflow. After passing through the component area, the airflow is discharged through the heat dissipation vent 12 of the cabinet 1. The wiring harness is installed inside the cabinet. Between the pressure plate 8 and the baffle 9, the fixing block 5 of the cabinet 1 supports the second telescopic rod 6. The second spring 7 on its outer wall pushes the pressure plate 8 and the baffle 9 to press and fix the wire harness. The back plate 14 is used to install electrical components. It is connected to the slot 13 of the cabinet 1 by bolts 15 and can be adjusted in installation position. The internal temperature monitoring module 16 transmits the temperature signal to the controller 21 of the cabinet door 18, which controls the start, stop and speed of the motor 402 to achieve intelligent temperature control. The cable is introduced through the inlet 17. The support leg 20 supports the cabinet 1 and prevents moisture. The staff can observe the operating status through the observation window 19. The whole system achieves stable integrated operation.

[0033] It will be apparent to those skilled in the art that this disclosure is not limited to the details of the exemplary embodiments described above, and that this disclosure can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of this disclosure is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this disclosure. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An online monitoring PLC control cabinet, characterized in that, The device includes a cabinet and a dustproof box. The dustproof box is fixedly installed on the upper surface of the cabinet. The dustproof box has a snap-fit ​​assembly inside. The snap-fit ​​assembly includes multiple first telescopic rods installed inside the dustproof box. Each first telescopic rod has a first spring sleeved on its outer wall. The telescopic ends of the multiple first telescopic rods are fixedly connected to a snap-fit ​​block. The dustproof box has a snap-fit ​​groove inside. A dustproof plate is snapped between the snap-fit ​​block and the snap-fit ​​groove.

2. The online monitoring PLC control cabinet according to claim 1, characterized in that, The cabinet is equipped with a heat dissipation component, which includes a support frame fixedly installed inside the cabinet. Two motors are installed inside the support frame, and the output end of each motor passes through the support frame and is connected to multiple fan blades.

3. The online monitoring PLC control cabinet according to claim 2, characterized in that, The heat dissipation component is located below the dustproof box, which has an air inlet, and the outer wall of the cabinet has two sets of heat dissipation vents.

4. The online monitoring PLC control cabinet according to claim 1, characterized in that, The cabinet is internally fixed with two sets of fixing blocks and two baffles. Each set of fixing blocks has a second telescopic rod fixedly installed on its outer wall, and each set of second telescopic rods has a second spring sleeved on its outer wall.

5. The online monitoring PLC control cabinet according to claim 4, characterized in that, Each of the second telescopic rods has two pressure plates fixedly installed at its telescopic end. The pressure plates are adapted to the baffles, and each pressure plate has a through groove on its outer wall.

6. The online monitoring PLC control cabinet according to claim 1, characterized in that, The cabinet has two sets of slots inside and multiple back panels inside. Each back panel has two bolts threaded into it, and the bolts are adapted to the slots.

7. The online monitoring PLC control cabinet according to claim 1, characterized in that, The cabinet is equipped with a temperature monitoring module, has two cable inlets, and has four support legs on its bottom.

8. The online monitoring PLC control cabinet according to claim 1, characterized in that, The cabinet body is hinged to a cabinet door on the front, and an observation window and a controller are installed on the front of the cabinet door.

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