Assembly in rectifying tower

By using a gas pressure sensor and a motor in the distillation tower assembly and a gear piston system, the gas entry speed is controlled, which solves the problem of difficult to control the gas entry speed, and achieves the improvement of gas-liquid balance and the efficiency of the distillation tower.

CN222110957UActive Publication Date: 2024-12-06JIANGXI HONGXIN TECH CO LTD
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Patent Information

Application Number
CN202420389631.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-06
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the existing distillation tower assembly, the gas entry rate is difficult to control, resulting in liquid overflow and leakage problems, affecting the efficiency of the distillation tower.

Method used

A distillation tower component including a liquid drop level, a gas valve and a control device is designed. The gas pressure sensor and a motor are used to cooperate with the gear piston system to control the gas entry speed, adjust the gas pressure through the gas valve and air holes, and ensure the gas-liquid balance.

Benefits of technology

Effectively control the gas entry speed to prevent liquid from spreading and leaking, and improve the efficiency of the distillation tower and the gas-liquid balance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an inner component of a rectifying tower, which relates to the technical field of rectifying towers and comprises a down-flow surface, a plurality of air valves are embedded on the surface of the down-flow surface, and a plurality of control devices are embedded on the surface of the down-flow surface. According to the device, gas enters the device through the connecting port, the speed of the gas entering the rectifying tower is reduced and flooding caused by excessive gas is prevented due to certain tensile force of the spring on the gas plate, and when the gas release speed is not enough due to the reboiler, the gas pressure sensor can sense that the pressure of the gas in the sleeve I is too low and transmits the pressure to a computer terminal; then a computer terminal controls a motor to start, the motor works to drive a piston to do piston motion on the inner side of a third sleeve, then the temperature of the reboiler is increased, the gas output efficiency of a gas inlet is improved, the problem of liquid leakage is prevented, on the other hand, the gas entering speed can be controlled through the piston motion speed, and flooding caused by excessive gas entering is avoided; and gas-liquid balance in the rectifying tower is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation towers, in particular to a component inside a distillation tower. Background Art

[0002] A distillation tower is a tower-type gas-liquid contact device for distillation. By utilizing the different volatilities of the components in the mixture, that is, the different vapor pressures of the components at the same temperature, the light components (low-boiling substances) in the liquid phase are transferred to the gas phase, and the heavy components (high-boiling substances) in the gas phase are transferred to the liquid phase, thereby achieving the purpose of separation. The distillation tower is also a mass transfer and heat transfer device that is widely used in petrochemical production.

[0003] However, in the prior art, in the distillation tower assembly, gas entry is usually provided directly by the reboiler. In order to avoid liquid leakage, the reboiler is often set at a higher temperature, which causes the gas to enter the distillation tower too quickly, resulting in liquid flooding. The reboiler has difficulty controlling the gas entry rate within an appropriate threshold. The lack of control over the gas entry rate makes it difficult to maintain the stability of the gas phase, resulting in frequent flooding and leakage, thereby causing low efficiency of the distillation tower. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a component inside a distillation tower, comprising: a downcomer, the bottom end of which is connected to a downcomer, a sleeve 1 is provided on the surface of the downcomer, a plurality of gas valves are embedded on the surface of the downcomer, a plurality of control devices are embedded on the surface of the downcomer, and a connection port is provided on the surface of the sleeve 1.

[0006] As a preferred embodiment, the air valve includes a sleeve two, the inner side of the sleeve two is connected to a limit ring one and a limit ring two, the limit ring two is located above the limit ring one, a cross plate one is connected between the opposite sides of the limit ring one and the limit ring two, the surface of the cross plate one is connected to a connecting plate, the surface of the connecting plate is connected to a spring, the other end of the spring is connected to an air plate, the air plate is located at the top end of the sleeve two, and the sleeve two is embedded in the surface of the descending liquid level.

[0007] As a preferred embodiment, the control device includes a sleeve three, a plurality of air holes are opened on the surface of the sleeve three, a motor box is connected to the inner side of the sleeve three, an air pressure sensor is embedded in the inner side of the sleeve three, and the sleeve three is embedded in the surface of the liquid drop level.

[0008] As a preferred embodiment, a motor is installed inside the motor box, a bearing is provided at the output end of the motor, a cross plate 2 is provided at the outer side of the bearing, a surface of the cross plate 2 is connected to one end of the motor box, a fixing ring is provided on the surface of the fixing ring, a plurality of connecting blocks are connected to the surface of the fixing ring, and an internal gear is connected to the other end of the plurality of connecting blocks.

[0009] As a preferred embodiment, a connecting shaft is connected to the inner side of the bearing, one end of the connecting shaft is connected to gear 1, one end of the gear 1 is movably connected to gear 2, a gear groove is opened on one side of the gear 2, the gear 1 moves on the inner side of the gear groove, the gear 2 moves on the inner side of the internal gear, the gear 1 is meshed and connected with the gear groove, and the gear 2 is meshed and connected with the internal gear.

[0010] As a preferred embodiment, the surface of the gear 2 is connected to a connecting rod 1, the surface of the connecting rod 1 is movably sleeved with a connecting rod 2, the surface of the connecting rod 2 is movably sleeved with a fixed sleeve block, one end of the fixed sleeve block is connected to the surface of the fixed ring and the internal gear, and the other end of the connecting rod 2 is connected to a piston.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, the air pressure sensor, the motor and the computer terminal are electrically connected. When in use, the connection port is connected to the gas inlet of the distillation tower, and the gas enters the device from the connection port, and then passes through the inner side of the second sleeve to push the gas plate and enter the distillation tower. The spring exerts a certain pulling force on the gas plate to reduce the speed at which the gas enters the distillation tower, thereby reducing the pressure inside and preventing excessive gas from causing liquid flooding.

[0013] 2. In the utility model, when the gas release speed is not fast enough due to the reboiler, the air pressure sensor will sense that the internal gas pressure of sleeve 1 is too low and transmit it to the computer terminal, and then the computer terminal controls the motor to start, the motor drives the connecting shaft to rotate, the gear 1 cooperates with the gear groove to make the gear 2 rotate inside the inner gear, so that the piston moves inside the sleeve 3, and then the reboiler temperature is increased, the gas output efficiency at the gas inlet is improved, the gas enters the distillation tower from the air hole, and the leakage problem is prevented. When the internal gas pressure of sleeve 1 reaches the terminal set value, the computer terminal stops the motor. On the other hand, the speed of the piston movement will control the gas entry speed to avoid excessive gas entry causing liquid flooding, thereby effectively controlling the gas entry efficiency and maintaining the gas-liquid balance in the distillation tower. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A front view of a component in a distillation tower provided by the utility model;

[0015] Figure 2 A schematic diagram of the structure of a gas valve in a distillation tower component provided by the utility model;

[0016] Figure 3 A schematic diagram of the internal structure of a control device for components in a distillation tower provided by the utility model;

[0017] Figure 4 A schematic diagram of a driven gear connection structure of a component in a distillation tower provided by the utility model;

[0018] Figure 5 This is an enlarged view of location A of a component in a distillation tower provided by the utility model;

[0019] Figure 6 The utility model provides a schematic diagram of the structure of a motor-end fixing component of a component in a distillation tower.

[0020] Legend:

[0021] 1. Liquid level drop; 101. Liquid level drop tube; 2. Sleeve 1; 3. Air valve; 301. Sleeve 2; 302. Limiting ring 1; 303. Limiting ring 2; 304. Cross plate 1; 305. Connecting plate; 306. Spring; 307. Air plate; 4. Control device; 401. Sleeve 3; 402. Air hole; 403. Motor box; 4031. Motor; 404. Bearing; 405. Cross plate 2; 406. Fixing ring; 407. Connecting block; 4071. Internal gear; 408. Connecting shaft; 409. Gear 1; 410. Gear 2; 411. Gear groove; 412. Connecting rod 1; 413. Connecting rod 2; 414. Fixing sleeve block; 415. Piston; 416. Air pressure sensor; 5. Connecting port. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-6 The utility model provides a technical solution: a component in a distillation tower, comprising: a downcomer 1, the bottom end of the downcomer 1 is connected to a downcomer 101, a sleeve 2 is sleeved on the surface of the downcomer 1, a plurality of gas valves 3 are embedded on the surface of the downcomer 1, a plurality of control devices 4 are embedded on the surface of the downcomer 1, and a connection port 5 is opened on the surface of the sleeve 2.

[0024] Specifically: the sleeve 2 is used to fix the position of the liquid level 1, the gas valve 3 is used to reduce the gas entry speed, the control device 4 is used to increase the gas entry and control the entry speed, and the connecting port 5 is used to connect the gas inlet.

[0025] In one embodiment, the air valve 3 includes a sleeve 2 301, the inner side of the sleeve 2 301 is connected to a limit ring 1 302 and a limit ring 2 303, the limit ring 2 303 is located above the limit ring 1 302, a cross plate 1 304 is connected between the opposite sides of the limit ring 1 302 and the limit ring 2 303, the surface of the cross plate 1 304 is connected to a connecting plate 305, the surface of the connecting plate 305 is connected to a spring 306, the other end of the spring 306 is connected to an air plate 307, the air plate 307 is located at the top of the sleeve 2 301, and the sleeve 2 301 is embedded in the surface of the liquid drop 1.

[0026] Specifically, the limiting ring 1 302 and the limiting ring 2 303 fix the cross plate 1 304, and the spring 306 applies a certain pulling force to the gas plate 307, thereby reducing the speed at which the gas enters the distillation tower.

[0027] In one embodiment, the control device 4 includes a sleeve three 401, a plurality of air holes 402 are opened on the surface of the sleeve three 401, a motor box 403 is connected to the inner side of the sleeve three 401, an air pressure sensor 416 is embedded in the inner side of the sleeve three 401, and the sleeve three 401 is embedded in the surface of the liquid drop 1.

[0028] Specifically: the air hole 402 is used for gas to pass through, and the air pressure sensor 416 is used to sense the strength of the gas pressure inside the sleeve 2 and transmit the signal to the computer control terminal.

[0029] In one embodiment, a motor 4031 is installed inside a motor box 403, a bearing 404 is sleeved on the output end of the motor 4031, a cross plate 405 is sleeved on the outer side of the bearing 404, a surface of the cross plate 405 is connected to one end of the motor box 403, a fixing ring 406 is sleeved on the surface of the cross plate 405, a plurality of connecting blocks 407 are connected to the surface of the fixing ring 406, and an internal gear 4071 is connected to the other end of the plurality of connecting blocks 407.

[0030] Specifically: the motor 4031 drives the connecting shaft 408 to rotate, so that the gear 2 410 rotates inside the inner gear 4071, the bearing 404 assists the connecting shaft 408 to rotate, the cross plate 2 405 fixes the bearing 404, and the fixing ring 406 fixes the inner gear 4071 through the connecting block 407.

[0031] In one embodiment, a connecting shaft 408 is connected to the inner side of the bearing 404, one end of the connecting shaft 408 is connected to a gear 1 409, one end of the gear 1 409 is movably connected to a gear 2 410, a gear groove 411 is provided on one side of the gear 2 410, the gear 1 409 moves on the inner side of the gear groove 411, the gear 2 410 moves on the inner side of the inner gear 4071, the gear 1 409 is meshedly connected with the gear groove 411, and the gear 2 410 is meshedly connected with the inner gear 4071.

[0032] Specifically, the connecting shaft 408 rotates to drive the second gear 410 to rotate inside the internal gear 4071 .

[0033] In one embodiment, the surface of gear two 410 is connected to connecting rod one 412, the surface of connecting rod one 412 is movably sleeved with connecting rod two 413, the surface of connecting rod two 413 is movably sleeved with a fixed sleeve block 414, one end of the fixed sleeve block 414 is connected to the surface of the fixing ring 406 and the inner gear 4071, and the other end of connecting rod two 413 is connected to a piston 415.

[0034] Specifically: the rotation of gear two 410 drives piston 415 to perform piston movement on the inner side of sleeve three 401, thereby improving the gas output efficiency of the gas inlet, and the gas enters the interior of the distillation tower from the air hole 402 to prevent leakage. On the other hand, the speed of the piston movement will control the gas entry speed to avoid excessive gas entry leading to liquid flooding, thereby effectively controlling the gas entry efficiency and achieving gas-liquid balance in the distillation tower. The fixed sleeve block 414 limits the connecting rod two 413, and the connecting rod two 413 makes the connecting rod one 412 always on the horizontal center line of the internal gear 4071, so that the connecting rod two 413 can telescope back and forth, and the piston 415 can perform piston movement on the inner side of sleeve three 401.

[0035] Working principle: the air pressure sensor 416 and the motor 4031 are electrically connected to the computer terminal. When in use, the connection port 5 is connected to the gas inlet of the distillation tower. The gas enters the device through the connection port 5, and then passes through the inner side of the sleeve 2 301, pushes the gas plate 307, and enters the distillation tower. The spring 306 exerts a certain pulling force on the gas plate 307, which reduces the speed of the gas entering the distillation tower, thereby reducing the pressure inside and preventing excessive gas from causing liquid flooding. When the gas release speed is not fast enough due to the reboiler, the air pressure sensor 416 will sense that the gas pressure inside the sleeve 2 is too low and transmit it to the computer terminal, and then the computer terminal controls the motor 4031 to start, and the motor 40 31 works to drive the connecting shaft 408 to rotate, and the gear 1 409 cooperates with the gear groove 411 to make the gear 2 410 rotate inside the internal gear 4071, so that the piston 415 makes a piston movement inside the sleeve 3 401, and then the reboiler temperature is increased to improve the gas output efficiency of the gas inlet, and the gas enters the distillation tower from the air hole 402 to prevent leakage. When the gas pressure inside the sleeve 2 reaches the terminal set value, the computer terminal stops the motor 4031. On the other hand, the speed of the piston movement will control the gas entry speed to avoid increasing the gas entry too much and causing liquid flooding, thereby achieving effective control of the gas entry efficiency and then achieving gas-liquid balance in the distillation tower.

[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A component in a distillation tower, It is characterized in that include: A liquid descending surface (1), the bottom end of the liquid descending surface (1) is connected to a liquid descending pipe (101), a sleeve (2) is sleeved on the surface of the liquid descending surface (1), a plurality of air valves (3) are embedded on the surface of the liquid descending surface (1), a plurality of control devices (4) are embedded on the surface of the liquid descending surface (1), a connection port (5) is opened on the surface of the sleeve (2); the air valve (3) comprises a sleeve (301), the inner side of the sleeve (301) is connected to a limiting ring (302) and a limiting ring (303), the limiting ring (303) is located above the limiting ring (302), the limiting ring (302) and the limiting ring (303) are connected to each other. A cross plate (304) is connected between opposite sides of the sleeve (303), a connecting plate (305) is connected to the surface of the cross plate (304), a spring (306) is connected to the surface of the connecting plate (305), the other end of the spring (306) is connected to an air plate (307), the air plate (307) is located at the top of the sleeve (301), and the sleeve (301) is embedded in the surface of the liquid drop (1); the control device (4) includes a sleeve (401), a plurality of air holes (402) are opened on the surface of the sleeve (401), and a motor box (403) is connected to the inner side of the sleeve (401), so that An air pressure sensor (416) is embedded on the inner side of the sleeve three (401), and the sleeve three (401) is embedded on the surface of the liquid drop level (1); a motor (4031) is installed inside the motor box (403), and a bearing (404) is sleeved on the output end of the motor (4031), and a cross plate (405) is sleeved on the outer side of the bearing (404), and the surface of the cross plate (405) is connected to one end of the motor box (403), and the surface of the cross plate (405) is sleeved with a fixing ring (406), and the surface of the fixing ring (406) is connected to a plurality of connecting blocks (407), and the plurality of connecting blocks (407) ) is connected to an internal gear (4071); a connecting shaft (408) is connected to the inner side of the bearing (404); one end of the connecting shaft (408) is connected to a gear 1 (409); one end of the gear 1 (409) is movably connected to a gear 2 (410); a gear groove (411) is provided on one side of the gear 2 (410); the gear 1 (409) moves on the inner side of the gear groove (411); the gear 2 (410) moves on the inner side of the internal gear (4071); the gear 1 (409) is meshedly connected to the gear groove (411); and the gear 2 (410) is meshedly connected to the internal gear (4071);The surface of the second gear (410) is connected to a connecting rod (412), the surface of the connecting rod (412) is movably sleeved with a connecting rod (413), the surface of the connecting rod (413) is movably sleeved with a fixed sleeve (414), one end of the fixed sleeve (414) is connected to the surfaces of the fixed ring (406) and the internal gear (4071), and the other end of the connecting rod (413) is connected to a piston (415). ;